3024-10-31-M-10070

Sulzer Pumps Finland Oy Description ASP 22-65

Mantta Pump Factory Serial Number 100059552
Time of deliv ery /EX W 0 8. 05 .2 0 08
PRODUCT SPECIFICATION Date printed 27.03.2009 Page 1

Customer
Poyry Empreendimentos Industriais S.A. Poyry Empreendimentos Industriais S.A.
CNPJ 08.31 8.365/0 002-51 CNPJ 08.3 18.365 /0002 -51
Rod. MS-395, km 20 Rod. MS-395, km 20
Edif Escrtório de Obras - Edif Escrtório de Obras -
79902-970 TRES LAGOAS CITY / M.S - MS 79902-970 TRES LAGOAS CITY / M.S - MS
BRAZIL BRAZIL
Cust . Order DMT-SLZ-0002
Cust. PO line Equipment 3024-10-31-0-30-03
Country code BR Id

GENERAL
Pump type: ASP Painting method: Epoxy
Version: 11 Color shade: RAL5012
Classification: B, Pre-engineered Sealing water equipment: Included in the delivery
Units: SI Coupling and Guard: Included in the delivery
Delivery: Easley Base plate: Included in the delivery
 ________________________________________________________________________________________________________________________ 
PROCESS DATA
Process: All Other Paper and Board Appl NPSH available: 5,3 m
Pumped liquid: WATER Capacity in alternative units: 120M3/H
Density: 1.000,0 kg/m3 Capacity Q: 33, 3 l/sec
Temperature: 40 ,0 °C Head H: 103,0 m
pH: 8, 0
 ________________________________________________________________________________________________________________________ 
PUMP PERFORMA NCE 
Characteristic curve: K15024 NPSH required: 4,3 m
Pump pow er P: 54,2 kW Capacity Q w ater: 33,3 l/sec
Suction impeller power: 3,1 kW Head H water: 103,0 m
Efficiency: 65 % Eff iciency w ater: 65 %
Pump rot ational speed: 355 0 rpm Pump pow er P w ater: 54,2 kW
Variable speed: No Suction impeller power water: 3,1 kW
 ________________________________________________________________________________________________________________________ 
PUMP 
Manufacturer: Easley Shaft seal fitt ing: MR24 Mechanical seal RD+ FE+ BF
Pump Size: 22-65 Mechanical seal t ype: JC Safematic SAB-AS
Construction: A Mechanical seal material: SiC/SiC-SiC/SiC
Flange drilling: ASME B16 .5 CLASS 150 Drip pan 749 : Yes
Impeller no.: 28796 5, O 22-65 22-2B Draining of pump conn. 040 : Yes
Impeller Ty pe: Open Discharge pipe conn. 027: Yes
Impeller diameter: 255 mm Drain.of suct.pump conn.053 : Yes
Impeller max. diameter: 266 mm Press. measuring conn.036: No
Casing material: A890 3A Temper. measuring conn. 048: No
Gasket M aterial: PTFE/Glass Bearing Unit Lubrication: Oil lubrication
O-ring Material: EPDM Bearing unit model: 04, 5 2 / 3 3 / NSs / Met

Sulzer Pumps Finland Oy Contact Person Ant onio Araujo

Agent Sales LBU Order 000 010 010 6
PO Box 6 6 LBU Position 00 00 10
48601 KOTKA Reference no. 100 106 /000 010
Telephone + 358 (0)10 234 3333
Telefax + 358 (0)10 234 3331
 

3024-10-31-M-10070

Sulzer Pumps Finland Oy Description ASP 22-65

Mantta Pump Factory Serial Number 100059552
Time of deliv ery /EX W 0 8. 05 .2 0 08
PRODUCT SPECIFICATION Date printed 27.03.2009 Page 2

Customer
Poyry Empreendimentos Industriais S.A. Poyry Empreendimentos Industriais S.A.
CNPJ 08.31 8.365/0 002-51 CNPJ 08.3 18.365 /0002 -51
Rod. MS-395, km 20 Rod. MS-395, km 20
Edif Escrtório de Obras - Edif Escrtório de Obras -
79902-970 TRES LAGOAS CITY / M.S - MS 79902-970 TRES LAGOAS CITY / M.S - MS
BRAZIL BRAZIL
Cust . Order DMT-SLZ-0002
Cust. PO line Equipment 3024-10-31-0-30-03
Country code BR Id

 ________________________________________________________________________________________________________________________ 
SEALI NG W AT ER EQUIPMENT 
Sealing w ater eq.fitt ing: W0 3 Pressurized fluid in out 2.Sealing w ater eq.fit ting: W0 2 Pressurized fluid in
Sealing wat er equipm.t ype: JC Safematic, PMMA PVC/NBR 2.Sealing water equipm.type: JC Safematic, PMMA PVC/NBR
 ________________________________________________________________________________________________________________________ 
ASSEMBLY 
Dim.drawing, Assembly of Pump: P10531, BASEPLATE N? 22-65< / Foundation screw type: Grouted
Base plate t ype: Pump Motor Steel Zinc Coupling type: REXNORD VIVA
Mot or IEC code: 250M60 Coupling guard material: S+ Z EN10025
 ________________________________________________________________________________________________________________________ 
MOTOR 
Motor manufacturer: WEG Power: 75,00 kW
Mot or IEC code: 250M60 Frequency: 60 Hz
Rotat ional speed: 3.600 rpm
 ________________________________________________________________________________________________________________________ 
SWING JIB 
Swing jib foot 1 82: Yes Swing jib 980: No
Foundation screw 918 : Yes
 ________________________________________________________________________________________________________________________ 
CUSTOMER INSTRUCTIONS 
End user language: Portuguese Certificates: Q,H,n test
Certificates: EN 102 04:2004-2.2 Certificates: Other certificate .. .
Book for position Lang / Qty: PT05 Notes for Documents: HYDROSTATIC TEST
CD-disk. for order lang/qty: PT, Portuguese /01

Sulzer Pumps Finland Oy Contact Person Ant onio Araujo

Agent Sales LBU Order 000 010 010 6
PO Box 6 6 LBU Position 00 00 10
48601 KOTKA Reference no. 100 106 /000 010
Telephone + 358 (0)10 234 3333
Telefax + 358 (0)10 234 3331
 

3024-10-31-M-10070

Sulzer Pumps Finland Oy Description ASP 22-65

Serial Number 100059552
PART LIST T im e of deliv ery /EX W 0 8. 05 .2 00 8
Date printed 27.03.2009 Page 3

Customer Instructions 

001.1 1 Dimensional draw ing P10531EN

001.2 1 Dimensional draw ing P10527EN

002 1 Characteristic curve K15024EN

010.1 1 ASSEMBLY SECTDWG N10484EN_20000301

010.3 1 ASSEMBLY SECTDWG N10694EN_20000301

011 1 PUMP SECTDWG N14978EN_20010910

012 1 SHAFT SEAL SECTDWG N14826EN_20010510

013 1 BEARING UNIT SECTDWG N10490EN_20010910

017 1 SEALING WATER EQUIP.SECTDWG N14851EN_20000301

017.2 1 SEALING WATER EQUIP.SECTDWG N14849EN_20010510

059.1 1 PAINTING CERTIFICATE N14948EN_20020110

076.1 1 CERTIFICATE NODE N14949EN_SERIAL_NO

076.2 1 CERTIFICATE N14950EN_20070212

076.7 1 CERTIFICATE NODE N14959EN_SERIAL_NO

Connections 

000.1 1 SPECIFICATION AND PART LIST Serial number

020 CON020 1 SEALING LIQUID INLET ISO 7/1-Rp 3/8

020.2 CON020 1 SEALING LIQUID INLET 3/8"

021 CON021 1 SEALING LIQUID OUTLE ISO 7/1-Rp 3/8

021.2 CON021 1 SEALING LIQUID OUTLE 3/8"

022 CON022 1 FLUSHING INLET ISO 7/1-Rp 1/2

022.2 CON022 1 FLUSHING INLET 3/8"

026 CON026 1 CONNECTION ISO 7/1-Rp 1

027 CON027 1 DISCHARGE PIPE CONN. ISO 7/1-Rp 3/8

028 CON028 1 LEAKAGE OUTLET ISO 7/1-Rp 1

040 CON040 1 DRAINING OF PUMP ISO 7/1-Rp 3/8

042 CON042 1 OIL FILLING ISO 7/1-Rp 1/2

043 CON043 1 DRAINING OF LUBRICAT ISO 7/1-Rp 1/2

044 CON044 2 CONSTANT LEVEL OILER ISO 7/1-Rp 1/4

050 CON050 1 DEGASSING ISO 7/1-Rp 1

053.1 CON053 1 DRAINING OF SUCTION ISO 7/1-Rp 1/4

Parts 

100 5332230141 1 CASE ASP22 (41) A890 3A

Drain.of suct.pump conn.053 : Yes

Temper. measuring conn. 048: No

102 1421410141 1 VOLUTE CASE A APP22- 65 (41) A890 3A

Sulzer Pumps Finland Oy Contact Person Ant onio Araujo

Agent Sales LBU Order 000 010 010 6
PO Box 66 LBU Position 00 00 10
48601 KOTKA Reference no. 100 106 /000 010
Telephone + 358 (0)10 234 3333
Telefax + 358 (0)10 234 3331
 

3024-10-31-M-10070

Sulzer Pumps Finland Oy Description ASP 22-65

Serial Number 100059552
PART LIST T im e of deliv ery /EX W 0 8. 05 .2 00 8
Date printed 27.03.2009 Page 4

Flange drilling: ASME B16. 5 CLASS 150

Draining of pump conn. 04 0: Yes

Discharge pipe conn. 027: Yes

Press. measuring conn.036 : No

Temper. measuring conn. 048: No

102V 1416160141 1 VOLUTE CASE CASTING APP22- 65,APT22- 2B (41) A890 3A

135 3820520141 1 SIDEPLATE APP22- 65,APT22- 2B (41) A890 3A

161 3857270141 1 CASE COVER ASP22 (41) A890 3A

183 2837720152 1 SUPPORT FOOT AP (52) A48 CL 30 B

210 2837870133-1 1 SHAFT 2 (33) SS2324

230 2879650141 1 IMPELLER A 266 B18 Z3 ARP22-65, ART22-2B (41) A890 3A

Impeller diameter: 255 mm

Impeller max.diameter: 266 mm

231 6134390141 1 SUCTION IMPELLER AS22,23 (41) A890 3A

320.1 G433000309 1 ANTIFRICTION BEARING NUP309 ECJ

320.2 G325007310 2 ANTIFRICTION BEARING 7310 BECBM

330 1419960152 1 BEARING HOUSING O APP2 (52) A48 CL 30 B

339 384696P204 1 BEARING UNIT APP2 O

344 1420120152 1 ADAPTER APP22 (52) A48 CL 30 B

360 2880750152 1 BEARING COVER APP2 (52) A48 CL 30 B

400.1 E805279584 1 GASKET 279(-2/-3)/267(-1/-2)X0,5 (84) PTFE/Glass

410.2 3854150200 1 PROFILE SEAL L215 Silicone

412.1 E11B129592 1 O-RING 129,5X3 SMS1586 (92) EPDM

412.2 E11H249392 1 O-RING 249,3X5,7 SMS1586 (92) EPDM

412.3 E113012194 1 O-RING 12,1X1,6 SMS1586 (94) PTFE

412.4 E11B029294 1 O-RING 29,2X3 SMS1586 (94) PTFE

412.5 E11B104591 1 O-RING 104,5X3 SMS1586 (91) NBR

412.6 E11B044292 1 O-RING 44,2X3 SMS1586 (92) EPDM

412.7 E11H164392 1 O-RING 164,3X5,7 SMS1586 (92) EPDM

423 4845280171 1 LABYRINTH RING AP2 (71) GC-CuPb5Sn5Zn5 SFS2209

423.2 3844830171 1 LABYRINTH RING AP2 (71) GC-CuPb5Sn5Zn5 SFS2209

433 FD09140001 1 MECHANICAL SEAL SAB-AS-40-QREQ-21123101 PER DWG. SiC/SiC-SiC/SiC

SAB-AS-40-QREQ-2112310 1 per dw g.3050 48

487.1 4862920134 1 COMPRESSOR RING D39/D30,SET (34) SS2343

0,1 mm 4 pcs 48629211 34

0,25 mm 2 pcs 4862921234

0,5 mm 2 pcs 48629213 34

1,0 mm 1 pcs 48629214 34

507 EL1204506M 2 DEFLECTOR 9RB 45 (6M) AISI304/NBR

554.1 B31001051K 3 WASHER ISO 7089-10-200 HV (1K) S+ Z EN10025

554.2 B36002101K 4 WASHER M20 WASHER 21 DIN7349 (1K) S+ Z EN10025

554.8 B31002101K 4 WASHER ISO 7089-20-200 HV (1K) S+ Z EN10025

556.1 486510011K 2 RISER BLOCK IEC 250 615 X 120 X 32 (1K) S+ Z EN10025

Sulzer Pumps Finland Oy Contact Person Ant onio Araujo

Agent Sales LBU Order 000 010 010 6
PO Box 66 LBU Position 00 00 10
48601 KOTKA Reference no. 100 106 /000 010
Telephone + 358 (0)10 234 3333
Telefax + 358 (0)10 234 3331
 

3024-10-31-M-10070

Sulzer Pumps Finland Oy Description ASP 22-65

Serial Number 100059552
PART LIST T im e of deliv ery /EX W 0 8. 05 .2 00 8
Date printed 27.03.2009 Page 5

562.2 B551400834 1 CYLINDER PIN C4X8 SFS4906 (34) SS2343

642 GH3330506D 2 SIGHT GLASS SM-12 ISO 228/1-G 1/2 (6D) Al (aluminium)

672 GH55305000 1 VENTING DEVICE EV 1028-14-00 R 1/2

685 2840320111 1 GUARD END D250/D95,S4 (11) S235JRG2 EN10025

686 284047011K 1 GUARD JACKET D250 L250 (1K) S+ Z EN10025

686.3 384476011K 1 GUARD JACKET D250 L130 (1K) S+ Z EN10025

691 C5120AB502 1 PRESSURE INDICATOR MEX5D32B74 100 MM R1/2 -1..1,5 B AISI304/AISI316/Glycerine

MEX5D32B74 10 0 mm R1/2 -1..1,5 bar

695 4853970033 1 VACUUM RELIEF VALVE VCV1R-SS, R1 (33) SS2324

700.2 4877850534 1 PIPING R1 X 60 (34) SS2343

730.1 CCD4070034 1 PIPE FITTING R1" LVI 1200806 (34) SS2343

730.2 CCD4050034 1 T-JOINT R1/2" LVI 1200804 (34) SS2343

749 2893520134 1 DRIP PAN APP22 (34) SS2343

760 CEA2288423060201 1 SEALING WATER EQUIPM SFD-C-08-10-R3/8-S PMMA/AISI316

760.2 CEA2284403060201 1 SEALING WATER EQUIPM SFP-C-08-0-R3/8-S PMMA/AISI316

793.1 CCP4070534 1 DOUBLE NIPPLE 1" -1/2" LVI 1201212 (34) SS2343

840 KAC5032060 1 COUPLING REX-VIVA/VS170-R/D1= 3 2MM/D2= 6 0M M

890 607461011K 1 BASEPLATE SLP4 F IEC250M60...75 (1K) S+ Z EN10025

901.1 A121123539 16 HEXAGONAL SCREW M12X35 ISO 4017 (39) A4-80 ISO3506

901.10 A12120701E 4 HEXAGONAL SCREW M20X70 ISO 4017 (1E) 8.8 ZnK ISO898

901.2 A121104039 2 HEXAGONAL SCREW M10X40 ISO 4017 (39) A4-80 ISO3506

901.3 A12112351E 4 HEXAGONAL SCREW M12X35 ISO 4017 (1E) 8.8 ZnK ISO898

901.4 A12108301E 4 HEXAGONAL SCREW M8X30 ISO 4017 (1E) 8.8 ZnK ISO898

901.5 A12112301E 2 HEXAGONAL SCREW M12X30 ISO 4017 (1E) 8.8 ZnK ISO898

901.6 A12110351E 3 HEXAGONAL SCREW M10X35 ISO 4017 (1E) 8.8 ZnK ISO898

901.7 A12116401E 4 HEXAGONAL SCREW M16X40 ISO 4017 (1E) 8.8 ZnK ISO898

901.8 A12112351E 2 HEXAGONAL SCREW M12X35 ISO 4017 (1E) 8.8 ZnK ISO898

901.9 A12120701E 4 HEXAGONAL SCREW M20X70 ISO 4017 (1E) 8.8 ZnK ISO898

903.1 CC14040034 1 THREADED PLUG ISO 7/1-R 3/8 SCC101 (34) SS2343

903.2 CC14040034 1 THREADED PLUG ISO 7/1-R 3/8 SCC101 (34) SS2343

903.3 CC14040034 1 THREADED PLUG ISO 7/1-R 3/8 SCC101 (34) SS2343

903.5 CC14050034 1 THREADED PLUG ISO 7/1-R 1/2 SCC101 6-KANTAKART (34) SS2343

903.6 CC14030034 2 THREADED PLUG ISO 7/1-R 1/4 SCC101 (34) SS2343

903.7 CC14070000 1 THREADED PLUG ISO 7/1-R 1 025069200 PVC

903.8 CC14030034 2 THREADED PLUG ISO 7/1-R 1/4 SCC101 (34) SS2343

909 9107820133 3 ADJUSTING SCREW M10X30 (33) SS2324

914.1 3842750233 1 CAP SCREW, SOCHET HD M12X30 (33) SS2324

914.2 A611061239 5 CAP SCREW, SOCHET HD M6X12 ISO4762 (39) A4-80 ISO3506

918 AP1120321K 3 FOUNDATION SCREW M20X320 SAP100 (1K) S+ Z EN10025

920.1 B111100039 3 NUT M10 ISO 4032 (39) A4-80 ISO3506

920.3 B11110001J 3 NUT M10 ISO 4032 (1J) 8 ZnK ISO898

920.4 B11120001J 6 NUT M20 ISO 4032 (1J) 8 ZnK ISO898

923 GA11001010 1 BEARING NUT KM10 (10) S EN10025

Sulzer Pumps Finland Oy Contact Person Ant onio Araujo

Agent Sales LBU Order 000 010 010 6
PO Box 66 LBU Position 00 00 10
48601 KOTKA Reference no. 100 106 /000 010
Telephone + 358 (0)10 234 3333
Telefax + 358 (0)10 234 3331
 

3024-10-31-M-10070

Sulzer Pumps Finland Oy Description ASP 22-65

Serial Number 100059552
PART LIST T im e of deliv ery /EX W 0 8. 05 .2 00 8
Date printed 27.03.2009 Page 6

931 GC10001010 1 LOCK WASHER MB10 (10) S EN10025

940 B810705015 1 KEY B-10X 8X50 SFS2636 (15) CK45K DIN1652

970 WK3130307A 2 SIGN SULZER LOGO SIGN L130 MM (6D) Al (aluminium)

972 4845920134 1 ROTATIONAL ARROW (34) SS2343

Direction of rotation

976.1 SS0006M009 1 MANDATORY ACTION SIG PT

Oil refilling

976.2 SS0006M021 1 MANDATORY ACTION SIG

Coupling alignment

Sulzer Pumps Finland Oy Contact Person Ant onio Araujo

Agent Sales LBU Order 000 010 010 6
PO Box 66 LBU Position 00 00 10
48601 KOTKA Reference no. 100 106 /000 010
Telephone + 358 (0)10 234 3333
Telefax + 358 (0)10 234 3331
 

3024-10-31-M-10070
 ASP  Self Priming Pumps
Dimensional drawing P10531
COPYRIGHT ! SULZER PUMPS FINLAND OY Version 09 > / 20031215 / Replaces 981115 / en /  P10531

 ASP22- 65 (100--65--250)
Steel baseplate for pump and motor 
Dimensions in mm L L4min 170 190
125 500 140 DN65

10 136
80
C 250

35 DN100
200
"32k7 C
H
K 
PUMP SHAFT
"D L2 L3 B3
"d L1 B2
"d4
b DN 2
10
Degassing
Degassing

10
nx "d1 CONSTRUCTION B CONSTRUCTION A
PUMP FLANGES
Baseplate mounting holes (3 pcs)
C -- C 10#
B3
" S 72
Moment of inertia
0.048 kgm2 (without coupling) Pipe thread
ISO 7/1--Rp 1

DIMENSIONS
IEC--Motor  (1 IEC--Motor  (2 Baseplate H L L1 L2 L3 L4 B2 B3 S K Weight kg  (3
112M28 132S32...38 SLP2 330 1190 1135 50 1050 30 500 430 20 11 185
132S32...38 160M42...55 SLP3 330 1250 1335 50 1250 40 630 560 20 11 195
132M32...38 160M42...55 SLP3 330 1290 1335 50 1250 40 630 560 20 11 195
160M42...55 180M42...55 SLP3 330 1390 1335 50 1250 45 630 560 20 11 200
160L42...55 180L42...55 SLP3 330 1440 1335 50 1250 45 630 560 20 11 200
180M42...55 200L42...55 SLP3 330 1460 1335 50 1250 55 630 560 20 11 195
180L42...55 200L42...55 SLP3 330 1470 1335 50 1250 55 630 560 20 11 195
200M42...55 225M60...75 SLP4 400 1470 1530 75 1420 70 630 560 25 11 250
200L42...55 225M60...75 SLP4 400 1510 1530 75 1420 70 630 560 25 11 250
225S42...55 250M60...75 SLP4 420 1580 1530 75 1420 80 630 560 25 11 260
225M42...55 250M60...75 SLP4 420 1600 1530 75 1420 80 630 560 25 11 260
250M60...75 280S60...75 SLP4 445 1730 1530 75 1420 90 630 560 25 11 270
280S60...75 315S60...75 SLP5 480 1780 1730 75 1620 100 720 650 25 11 295
280M60...75 315S60...75 SLP5 480 1820 1730 75 1620 100 720 650 25 11 295

DRILLING OF FLANGES
ISO 7005--1 ISO 7005--1 ISO 7005--2 ISO 7005--2 JIS B 2238 10K /  JIS B 2238 16K /  ANSI/ASME B
PN10 (4 PN16 (4 PN10 (4 PN16 (4 JIS B 2239 10K  JIS B 2239 16K  16 Class 125/150
DN D d4 b d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n
65 185 119 23 145 18 8 145 18 8 145 19 4 145 19 4 140 19 4 140 19 8 139.5 20 4
100 229 155 24 180 18 8 180 18 8 180 19 8 180 19 8 175 19 8 185 23 8 190.5 20 8

1. Primary motor. 3. Weight without coupling and motor.

2. Max IEC--motor size, which can be installed onto 4. Same as ISO 2084, DIN 2501 and SFS 2123 except steel
baseplate. Motor fixing holes are not drilled. flange DN65 n=8.
 

3024-10-31-M-10070
 ASP  Self Priming Pumps
Dimensional drawing P10527
COPYRIGHT ! SULZER PUMPS FINLAND OY Version 09 > / 20031215 / Replaces 981115 / en /  P10527

 ASP22- 32 ... ASP23- 50

Bare Pump
Dimensions in mm
DN2  A 500 140
10
136
80
35 H2
C

"32k7
DN1
PUMP SHAFT
H1 2x   "15
S1 C
K1 15
B 110 M2 50
145 M1 17.5
"D
N2 370
"d N1
"d4
10
b DN 2 Degassing
Degassing

10
CONSTRUCTION B CONSTRUCTION A
nx "d1

PUMP FLANGES C -- C 10#

72 Pipe thread ISO 7/1--Rp 1

DIMENSIONS
Pump size DN1 DN2 A H1 H2 B M1 M2 N1 N2 S1 K1 J kgm 2 Weight kg
 ASP22--32 50 32 100 180 225 55 125 95 300 250 15 18 0.031 120
 ASP22--40 65 40 100 180 225 55 125 95 300 250 15 18 0.031 120
 ASP22--50 80 50 125 180 225 55 125 95 300 250 15 18 0.033 122
 ASP22--65 100 65 125 200 250 65 160 120 340 280 19 20 0.048 124
 ASP22--80 125 80 125 225 280 65 160 120 370 315 19 20 0.071 129
 ASP22--8S 150 80 140 225 280 65 160 120 370 315 19 20 0.071 129
 ASP23--40 65 40 125 225 280 65 125 95 330 280 15 18 0.076 152
 ASP23--50 80 50 125 225 280 65 125 95 330 280 15 18 0.078 152

DRILLING OF FLANGES
ISO 7005--1 ISO 7005--1 ISO 7005--2 ISO 7005--2 JIS B 2238 10K /  JIS B 2238 16K /  ANSI/ASME B
PN10 (1 PN16 (1 PN10 (1 PN16 (1 JIS B 2239 10K  JIS B 2239 16K  16 Class 125/150
DN D d4 b d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n d d1 n
32 140 72 16 100 18 4 100 18 4 100 19 4 100 19 4 100 19 4 100 19 4 89.0 16 4
40 150 81 18 110 18 4 110 18 4 110 19 4 110 19 4 105 19 4 105 19 4 98.5 16 4
50 165 100 20 125 18 4 125 18 4 125 19 4 125 19 4 120 19 4 120 19 8 120.5 20 4
65 185 119 23 145 18 8 145 18 8 145 19 4 145 19 4 140 19 4 140 19 8 139.5 20 4
80 200 130 24 160 18 8 160 18 8 160 19 8 160 19 8 150 19 8 160 23 8 152.5 20 4
100 229 155 24 180 18 8 180 18 8 180 19 8 180 19 8 175 19 8 185 23 8 190.5 20 8
125 270 186 24 210 18 8 210 18 8 210 19 8 210 19 8 210 23 8 225 25 8 216.0 22 8
150 305 212 26 240 22 8 240 22 8 240 23 8 240 23 8 240 23 8 260 25 12 241.5 22 8

1. Same as ISO 2084, DIN 2501 and SFS 2123 except steel
flange DN65 n=8.
 

3024-10-31-M-10070
AHLSTAR  A_P22--65 (100--65 --250)
t

Characteristic Curve  K15024

COPYRIGHT  SULZER PUMPS FINLAND OY   Version 01 > / 990115 /  K15024

APP: Impeller 283873 OPEN B18 Z3

ARP: Impeller 287965 OPEN B18 Z3, Please add the power demand of the degassing unit = 12.3 kW
ASP: Impeller 287965 OPEN B18 Z3, Please add the power demand of the degassing unit = 3.1 kW
3550 rpm

H (m)
0 25 50 75
150 266 IMPELLER DIA
N
P d2 (mm)
55 60 S 266
250 6365
125 H 260
67 r 255
250
230 67 (m)
100 245
65 240
63
210 60 235
230
75 15 225
55 266 220
215
50 10 210
230

25 5

0 0

P (kW)
100
266        5
  .
        0
    
        2
75         d
     
250

50 230

210
25

0
0 25 50 75
Q l/s
 

3024-10-31-M-10070
AHLSTAR t Process Pumps
Sectional drawing N10484
COPYRIGHT  SULZER PUMPS FINLAND OY
Version 06 > / 20000301 / Replaces 960701 / en /    N10484

010.1 Assembly 
 APP/APT, ASP/AST, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST 
Steel baseplate for pump and motor 

011 685 007 686 840 975.4 686.3 800

976.2

918 901.7 901.8 890 901.6 556.1 901.9 901.10

920.4 554.1 554.2 554.8
920.3

CAD drawing 385422

 

3024-10-31-M-10070
AHLSTAR t Process Pumps
Sectional drawing N10694
COPYRIGHT  SULZER PUMPS FINLAND OY
Version 06 > / 20000301 / Replaces 960701 / en /    N10694

010.3 Assembly 
 APP/APT, ASP/AST, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST 
Drip pan

011

410.2 749 028

903.7

CAD drawing 385417 

 

3024-10-31-M-10070
AHLSTAR   Process Pumps
Sectional drawing N14978
COPYRIGHT  SULZER PUMPS FINLAND OY
Version 11 > / 20010910 / Replaces 20000301 / en /   N14978

011 Pump
 ASP/AST 
Open impeller 

036.2 048.1 027 971 901.1 901.2 903.8 100

903.10 903.2 981

048.2

102
975.1
050

412.2
901.3

909
920.1

412.1

135

230

036.1
903.9

914.1
412.3

412.4 013

487.1

012 901.5

026
231 183

412.7

161
040 344 562.2 053.1
400.1 975.3
903.1 903.8

CAD drawing 613462

 

3024-10-31-M-10070
AHLSTAR   Process Pumps
Sectional drawing N14826
COPYRIGHT  SULZER PUMPS FINLAND OY
Version 11 > / 20010510 / Replaces 20000301 / en /   N14826

012 Shaft seal 

 ASP/AST, NSP/NST, WSP/WST 

Fitting MR23, MR24, MR25

903.8
903.3
231 048.2

021
412.6 914.2

050
433
026 100

020
021
Constr A 020
053.1
903.8
903.3

691
050   026
695
022

700.2
021 730.2
730.1
793.1

Constr B
020

CAD drawing 910312

 

3024-10-31-M-10070
AHLSTAR   Process Pumps
Sectional drawing N10490
COPYRIGHT © SULZER PUMPS FINLAND OY
Version 03 > / 20010910 / Replaces 20000301 / en /   N10490

013 Bearing unit (Part no. 339)

 APP/APT, ARP/ART, ASP/AST, EPP/EPT, NPP/NPT, NRP/NRT, NSP/NST,
WPP/WPT, WRP/WRT, WSP/WST 
Oil lubricated 
672 320.2 699 901.4
042 972
970 976.1

320.1

210 360
423
423.2

940

507 507

923
931
642
903.5 638 330 412.5
043 903.6
044

CAD drawing 384696

 

3024-10-31-M-10070
AHLSTAR   Process Pumps
Sectional drawing N14851
COPYRIGHT © SULZER PUMPS FINLAND OY
Version 11 > / 20000301 / en /   N14851

017 Sealing water equipment 

 APP/APT, ASP/AST, EPP/EPT, NPP/NPT, NSP/NST, WPP/WPT, WSP/WST 
Fitting W03

021.2 760
  Pressure
025.2 PI
indicator

Flow
FI
PI  A indicator

020.2
FI
 A  Alarm

Flow control
valve

Flow
direction

020 021
025
Check valve

CAD drawing 910324

 

3024-10-31-M-10070
AHLSTAR   Process Pumps
Sectional drawing N14849
COPYRIGHT  SULZER PUMPS FINLAND OY
Version 11 > / 20010510 / Replaces 20000301 / en /   N14849

017, 017.2 Sealing water equipment 

 APP/APT, ARP/ART, ASP/AST, NPP/NPT, NRP/NRT, NSP/NST, WPP/WPT,
WRP/WRT, WSP/WST 
Fitting W02

760.2
760

Flow
FI
 A indicator

022.2
FI
 A  Alarm

Flow control
valve

Flow
direction

022

Check valve

CAD drawing 910320

 

3024-10-31-M-10070
Process Pumps
Certificate of Painting 
COPYRIGHT © SULZER PUMPS FINLAND OY 20010815 / Replaces 20000330 / en / N14948 / Page 1 (3)

We certify that AHLSTAR pump has been painted according to the option mentioned in the product
specification.

1 Painting and galvanizing 

Normal painting of pumps is made according to SFS-EN ISO 12944-5

•  Cleanliness: According to standard of steel work preparation grade SFS-ISO 8501-1 Sa 2 ½

1.1 Painting combinations

Liquid temperature is below 150 C (300 F) °   

°    °   
°    

NE
- Cast iron components SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2
- Stainless steel components EP80/1-Ka/Pe
NZ
- Cast iron components SFS-EN ISO 12944-5/S3.22 EPZn[R] EP200/3-FeSa 21/2
- Stainless steel components EP80/1-Ka/Pe

Liquid temperature over 150 C (300 F)

°   
°     °   
°    

HE
 Adapter, bearing unit and support foot
- Cast iron components SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2
- Stainless steel components EP80/1-Ka/Pe
Volute casing, casing cover, casing and stuffing box housing
- SI15/1-Ka/Pe

HZ
 Adapter, bearing unit and support foot
- Cast iron components SFS-EN ISO 12944-5/S3.22 EPZn [R] EP200/3-FeSa 2 1/2
- Stainless steel components EP80/1-Ka/Pe
Volute casing, casing cover, casing and stuffing box housing
- SI15/1-Ka/Pe

Film combination specification

Pump surfaces generally

EP200/3 EP Zn[R] EP200/3 EP80/1 SI 15/1
1 x base 60 µ 1 x base 40 µ
1 x base 60 µ 1 x base 80 µ
1 x top coat 80 µ 1 x top coat 80 µ 1 x top coat 80 µ 1 x 15 µ
Nominal dry film thickness Nominal dry film thickness Nominal dry film thickness Nominal dry film thickness
200 µ 200 µ 80 µ 15 µ
 

3024-10-31-M-10070
Process Pumps
Certificate of Painting 
COPYRIGHT © SULZER PUMPS FINLAND OY 20010815 / Replaces 20000330 / en / N14948 / Page 2 (3)

Machined pump surfaces

1 x top coat 80 µ 1 x top coat 80 µ 1 x top coat 80 m 1 x top coat 15 µ
Dry film nominal thickness Dry film nominal thickness Dry film nominal thickness Dry film nominal thickness
80 µ 80 µ 80 µ 15µ  (E 60/1)

Guide surfaces and counter faces of pump parts

not painted
Nominal dry film thickness
-

Painted pump parts (other parts are not painted)

Part no. Description

100 Casing

102 Volute casing

161 Casing cover  

183 Support foot

330 Bearing housing

344 Adapter  

360 Bearing cover  

451 Stuffing box housing

1.2 Painting instructions for other parts

Motor is painted by motor manufacturer. Not painted in pump factory
Couplig is coated by coupling manufacturer. Not painted in pump factory.

Painting instructions for coupling guard 

Part no. Description Painting instructions

Powder painting
685 Guard end
1 x top coat 100 µ
Dry film nominal thickness 100 µ (EP 100/1)
686 Guard jacket
Color shade NCS 0582-Y09R

Drip pan is not painted (stainless steel)

Part no. Description Painting instructions

749 Drip pan

Not painted (stainless steel)
556 Riser block
Hot galvanized Fe/Znk Class A SFS 2765
 

3024-10-31-M-10070
Process Pumps
Certificate of Painting 
COPYRIGHT © SULZER PUMPS FINLAND OY 20010815 / Replaces 20000330 / en / N14948 / Page 3 (3)

Hot galvanizing instructions for baseplate (A-, N- and W-designs)

Part no. Description Painting instructions

Hot galvanizing Fe/ZnK Class A SFS2765
890 Baseplate
SFS-EN ISO 12944-5/S3.25 ESI 80/1-FeSa 2 1/2

Hot galvanizing will be done according to standard SFS2765.

Painting instructions for baseplate of EPP pump

Par t no. Description Painting instructions

Upper surface of the bulk and bulk sides 50 mm
from the upper surface. Inner side of the motor 
stand and pump stands.
890 Baseplate
SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2
SFS-EN ISO 12944-5/S3.22 EPZn[R]
EP 200/3-FeSa 2 1/2

Painting instructions for belt drive

Part no. Description Painting instructions

Powder painting
685 Guard end
1 x top coat 100 m
Dry film nominal thickness 100 m (EP 100/1)
686 Guard jacket
Color shade NCS 0582-Y09R
SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2
890 Baseplate SFS-EN ISO 12944-5/S3.22 EPZn[R]
EP 200/3-FeSa 2 1/2
SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 2 1/2
892 Base SFS-EN ISO 12944-5/S3.22 EPZn[R]
EP 200/3-FeSa 2 1/2

Painting instructions for swing jib

Part no. Description Painting instructions

SFS-EN ISO 12944-5/S3.18 EP200/3-FeSa 21/2
980 Swing jib SFS-EN ISO 12944-5/S3.22 EPZn[R]
EP 200/3-FeSa 2 1/2

Karhula 1.7.2001

Matti Rikka
Vice President, Production
 

3024-10-31-M-10070
Process
  Pumps
Material Certificate
COPYRIGHT © SULZER PUMPS FINLAND OY
20020110 / Replaces 20000330 / en / N14950 / Page 1 (3)

Based on the continuous tests we certify that the analysis values as well as the mechanical-
technological data of material are within the standard EN 10204-2.2 and the following limits. The
material options are mentioned in the product specification and in the part list.

Material alternatives
Part no. Description Material
 A48 CL 35 B
 A532 IIIA
 A890 3A
 A747 CB7Cu-2
102 Volute casing  A890 1B
161.?? Casing cover  A890 5A
 A743 CG-3M
 A743 CN-7M
654 SMO
 A494 CW-6M 
 A532 IIIA
 A890 3A
100 Casing  A747 CB7Cu-2
135 Sideplate  A890 1B
160 Cover  A890 5A
230 Impeller  A743 CG-3M
604 Expeller  A743 CN-7M
654 SMO
 A494 CW-6M 
SS2324
210 Shaft SS2562
SS2328
 A890 3A
 A747 CB7Cu-2
 A890 1B
231 Suction impeller  A890 5A
235 Expeller  A743 CG-3M
 A743 CN-7M
654 SMO
 A494 CW-6M
 A48 CL 30 B
344  Adapter
 A890 3A
442 Cooling insert SS2324
456 Neck bush  A890 3A
475 Thrust ring  A890 1B
524 Shaft wearing sleeve  A890 5A
542 Throttling bush  A743 CG-3M
542.3 Throttling bush  A743 CN-7M
909  Adjusting screw 654 SMO
914.1 Socket head screw  A494 CW-6M
 A48 CL 35 B
 A890 3A
 A747 CB7Cu-2
 A890 1B
 A890 5A
451 Stuffing box housing  A743 CG-3M
 A743 CN-7M
654 SMO
 A494 CW-6M
SS2324
SS2328
452 Stuffing box gland A890 5A
471 Cover plate for seal SS2324
 

3024-10-31-M-10070
Process
  Pumps
Material Certificate
COPYRIGHT © SULZER PUMPS FINLAND OY
20020110 / Replaces 20000330 / en / N14950 / Page 2 (3)

Part no. Description Material

SS2324
471.2 Cover plate for seal
 A743 CF-8M
 A890 3A
 A890 1B
 A890 5A
471.3 Cover plate for seal  A743 CG-3M
 A743 CN-7M
654 SMO
 A494 CW-6M
SS2324
 A890 3A
 A890 1B
 A890 5A
502 Casing wear ring
 A743 CG-3M
 A743 CN-7M
654 SMO
 A494 CW-6M
SS2324
543 Distance bush
SS2328
SS2324
723 Flange SS2343
 A890 3A
901.1
8.8 ZnK ISO898
901.2 Hexagonal screw
 A4-80 ISO3506
901.11
902.01 Stud SS2324
920.1 Hexagonal nut
920.2 Hexagonal nut  A4-80 ISO3506
914.2 Socket head screw

Material specifications
Tensile  Yield
Typical chemical strength strength Elongation Hardness
Code Marking
analysis % Mpa Mpa % HB
(psi) (psi)
8.8 ZnK 800
1E
ISO898 (116)
Carbon max 0.1
Manganese max 2.0
Silicon max 1.0
Phosphorus max 0.045 600 – 800 450
33 SS2324 20 (260)
Sulphus max 0.03 (87 – 116) (65)
Chromium 24.0 – 27.0
Nickel 4.5 – 7.0
Molybdenum 1.3 – 1.8
Carbon max 0.05
Manganese max 2.0
Silicon max 1.0
Phosphorus max 0.045 510 – 710 220
34 SS2343 40 (200)
Sulphus max 0.03 (74 – 103) (32)
Chromium 16.0 – 18.5
Nickel 10.5 – 14.0
Molybdenum 2.5 – 3.0
 

3024-10-31-M-10070
Process
  Pumps
Material Certificate
COPYRIGHT © SULZER PUMPS FINLAND OY
20020110 / Replaces 20000330 / en / N14950 / Page 3 (3)

Tensile  Yield
Typical chemical strength strength Elongation Hardness
Code Marking
analysis % Mpa Mpa % HB
(psi) (psi)
Carbon max 0.025
Chromium 19.0 – 21.0
500 – 75 220
35 SS2562 Nickel 24.0 – 26.0 35
Molybdenum 4.0 – 5.0 (73 – 109) (32)
Copper 1.2 – 2.0
 A4-80 800
39
ISO3506 (116)
Carbon max 0.03
Manganese max 1.8
Silicon max 0.8
590
Phosphorus max 0.035 800 – 1000
3N SS2328 (86) 20 (310)
Chromium 24.0 – 26.0 (116 – 145)
Nickel 6.0 – 8.0
Molybdenum 3.5 – 5.0
Nitrogen 0.24 – 0.32
Carbon max. 0.06
Manganese max. 1.00
Silicon max. 1.00
Phosphorus max. 0.04
655 450
41  A890 3A Sulphus max. 0.04 25 (230)
Chromium 24.0 – 27.0 (95) (65)
Nickel 4.0 – 6.0
Molybdenum 1.75 – 2.5
Nitrogen 0.15 – 0.25
Carbon max. 0.07
Manganese max. 1.50
Silicon max. 1.50
Phosphorus max. 0.04
425 170
43  A743 CN-7M Sulphus max. 0.04 35 (140)
Chromium 19.0 – 22.0 (62) (25)
Nickel 27.5 – 30.5
Molybdenum 2.0 – 3.0
Copper 3.0 – 4.0
Carbon max. 0.07
Manganese max. 0.70
Silicon max. 1.00
Phosphorus max. 0.035
1205 1035
4E  A747 CB7Cu-2 Copper 2.50 – 3.20 5 (400)
Chromium 14.0 – 15.5 (174) (150)
Nickel 4.5 – 5.5
Molybdenum max. 0.50
Niobium 0.15 – 0.35
Carbon max. 0.03
Manganese max. 1.5
Silicon max. 1.50
Phosphorus max. 0.04 520 240
4G  A743CG-3M 25 (160)
Sulphus max. 0.04 (75) (35)
Chromium 18.0 – 21.0
Nickel 9.0 – 13.0
Molybdenum 3.0 – 4.0
 

3024-10-31-M-10070
Process
  Pumps
Material Certificate
COPYRIGHT © SULZER PUMPS FINLAND OY
20020110 / Replaces 20000330 / en / N14950 / Page 4 (4)

Tensile  Yield
Typical chemical strength strength Elongation Hardness
Code Marking
analysis % Mpa Mpa % HB
(psi) (psi)
Carbon max. 0.07
Manganese max. 1.00
Silicon max. 1.00
Phosphorus max. 0.040
495 275
4J  A494 CW-6M Sulphus max. 0.030 25 (180)
Molybdenum max. 17 – 20 (72) (40)
Ferr max 3.0
Nickel balance
Chromium 17.0 – 20.0
Carbon max. 0.04
Manganese max. 1.0
Silicon max. 1.00
Phosphorus max. 0.04
690 485
4L  A890 1B Sulphus max. 0.04 16 (250)
Chromium 24.5 – 26.5 (100) (70)
Nickel 4.75 – 6.0
Molybdenum 1.75 – 2.25
Copper 2.75 – 3.25
Carbon max. 0.03
Manganese max. 1.5
Silicon max. 1.00
Phosphorus max. 0.04
680 515
4T  A890 5A Sulphus max. 0.04 18 (250)
Chromium 24.0 – 26.0 (99) (75)
Nickel 6.0 – 8.0
Molybdenum 4.0 – 5.0
Nitrogen 0.10 – 0.30
Carbon max. 0.025
Chromium 23.0 – 25.0
Nickel 21.0 – 23.0 600 350
4U 654 SMO 40 (220)
Molybdenum 7.1 – 7.5 (87) (51)
Copper 0.3 – 0.7
Nitrogen 0.45 – 0.55
Carbon 3.2 – 3.7
200
52  A48 CL 30 B Silicon 1.7 – 2.4 (170 – 220)
Manganese 0.4 – 0.9 (29)
Carbon 3.2 – 3.7
250
53  A48 CL 35 B Silicon 1.7 – 2.4 (170 – 220)
Manganese 0.4 – 0.9 (36)
Carbon 2.0 – 3.3
Manganese max. 2.0
Silicon max. 1.5
Phosphorus max. 0.10
5B  A532 IIIA Copper max. 1.2 (min. 600)
Sulphus max. 0.06
Chromium 23.0 – 30.0
Nickel max. 2.5
Molybdenum max. 3.0

Karhula 1.7.2001

Matti Rikka
Vice President, Production