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A Review On The Pyrolysis of Woody Biomass To Bio
A Review On The Pyrolysis of Woody Biomass To Bio
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art ic l e i nf o a b s t r a c t
Article history: The thermal decomposition of woody biomass in the absence of oxygen, or pyrolysis, is a series of
Received 25 September 2014 complex reactions involving hundreds of compounds. The species of residue, form of residue (bark,
Received in revised form sawdust, and other residues), age, storage conditions, among other factors, will impact the composition
27 May 2015
of the residue which in turn impacts the pyrolytic reactions. The reaction rates must be understood to
Accepted 29 July 2015
optimize the pyrolysis reactor. However, the determination of intrinsic kinetics in this system is complex
(both due to feedstock composition and the nature of reactions at pyrolysis temperatures) and as such
Keywords: the approach has been to use an overall reaction rate or series of simplified reactions. In this study, a
Pyrolysis reactor review of large scale pyrolysis process units, reactor mathematical models, mechanisms for conversion of
Reactor model
woody biomass and overview of heat of pyrolysis is presented. In addition, the presented kinetic models
Kinetic model
have been compared to experimental data obtained from pyrolysis of different liginocellulosic biomass
Woody biomass
Pyrolysis heat (i.e. sawdust, bark, and wood chips) in a lab-scale tube furnace reactor, to determine the “best” kinetic
model for the fast pyrolysis of sawmill residues. The results show that the chemical percolation
devolatilization model (Lewis et al. Energy Fuels 2013; 27:942–953. doi:10.1021/ef3018783) predicts the
pyrolysis products most accurately. Furthermore, the competitive model (Chan et al. Fuel 1985; 64:1505–
1513. doi:10.1016/0016-2361(85)90364-3) shows very good agreement for bio-oil experimental data.
Although the pyrolysis of biomass has been widely investigated in recent decades, the models have some
limitations which could limit their application to a broad spectrum of feedstock and pyrolysis operating
conditions.
& 2015 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1581
2. Pyrolysis reactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1582
2.1. Fluidized bed reactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1582
2.2. Plasma pyrolysis reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1583
2.3. Free-fall reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1583
2.4. Fixed bed reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1583
2.5. Rotating cone reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1583
2.6. Microwave reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1584
2.7. Auger reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1584
3. Reactor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1584
4. Kinetic models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1588
4.1. Global kinetic model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1588
4.2. Three parallel reactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1589
4.3. Competitive models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1591
4.4. Models with secondary tar cracking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1591
4.5. Shafizadeh and Bradbury model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1591
4.6. Activation energy distribution model (AEDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1592
4.7. Chemical percolation devolatilization model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1592
n
Corresponding author.
E-mail address: spmb18@mun.ca (S. Papari).
http://dx.doi.org/10.1016/j.rser.2015.07.191
1364-0321/& 2015 Elsevier Ltd. All rights reserved.
S. Papari, K. Hawboldt / Renewable and Sustainable Energy Reviews 52 (2015) 1580–1595 1581
heating. There are a number of studies on the pyrolysis of soft/ Constituent Scots pine Spruce Eucalyptus Silver birch
hard wood residues, from studies of the different types of pyrolysis (Pimus (Picea (Eucalyptus (Betula
(e.g. fast) and product distribution [3–6] to the impact of different sylvestris) glauca) camaldulensis) verrucosa)
types of chemical reactors including fixed bed, moving bed,
Cellulose 40 39.5 45 41
fluidized bed, and auger [4,5]. The Process Flow Diagram (PFD)
Hemicellulose:
for a typical pyrolysis process is shown in Fig. 1. -Glucomannan 16 17.2 3.1 2.3
The final product distribution depends on feedstock. Feedstocks -Glucuronoxylan 8.9 10.4 14.1 27.5
can be sourced from agricultural waste (i.e. rice, wheat, sugar cane), -Other 3.6 3.0 2.0 2.6
forestry residues (i.e. sawdust, bark, wood chips, shavings), and polysaccharides
Lignin 27.7 27.5 31.3 22.0
algae. The woody biomass is classified in three types of woods Total extractives 3.5 2.1 2.8 3.0
softwood, hardwood and eucalypt [7]. Lignocellulosic biomass is
Fig. 2. Process flow diagram of fluidized bed reactor for the pyrolysis of biomass [20].
2. Pyrolysis reactors
2.2. Plasma pyrolysis reactor flow of sweep gas is lower compared to other types of reactors due
the fact that biomass is fed from the top of the reactor. As Fig. 4
The external heating source is supplied by plasma in this type of shows, char is captured in a collector and the volatile gas passes
rector (Fig. 3). Plasma reactors are useful for the conventional through a cyclone to remove solid particles before entering a
pyrolysis (slow heating rate and low temperature) of biomass condenser. Bio-oil is obtained by quenching volatile gases. These
[21,22]. Although the plasma pyrolysis reactor method has been reactors operate at high heating rates and retention time can be
proposed for syngas and char production [21], the technology has varied from milliseconds to a few seconds [6].
very high energy requirements (the temperature initiated in ther-
mal plasma is 2500–9500 1C) [21,22]. Tang and Huang [21] used a 2.4. Fixed bed reactor
radiofrequency (RF) coupled plasma pyrolysis reactor and the gas
yield reached 66% of the biomass feedstock. Further, they showed Fixed bed pyrolyzers are usually used for slow pyrolysis to
that the electrode geometry, input power and reactor pressure were produce char [20]. The technology is simple, however, not flexible
the key parameters affecting the plasma characteristics such as with respect to process changes (for instance, it is rarely used for
plasma length, temperature, and energy transfer efficiency. fast pyrolysis). As shown in Fig. 5, a carrier gas enters the
distributer and passes through the bed to carry both the con-
2.3. Free-fall reactor densable and non-condensable gases to the condenser. The fixed
bed reactor is usually used in the laboratory or bench scale due to
Free-fall or drop-tube reactors are in principle a simple tech- the simple structure [18]. A few 600 kg/h commercial units have
nology. The particles fall through the length of the reactor. The been constructed in China [18].
The rapid heating rate and short residence time of this system
(Fig. 6) make it ideal for flash pyrolysis. Compared to other units,
Fig. 6. The process flow diagram of rotating reactor for the pyrolysis of biomass
Fig. 4. Process flow diagram of a free-fall reactor for the pyrolysis of biomass [24]. [26].
Fig. 5. Process flow diagram of a fixed-bed reactor for the pyrolysis of biomass [25].
1584 S. Papari, K. Hawboldt / Renewable and Sustainable Energy Reviews 52 (2015) 1580–1595
Fig. 7. The process flow diagram of auger reactor for the pyrolysis of biomass.
Table 3
Comparison of the physical and chemical bio-oil properties obtained from different pyrolysis reactors.
Pyrolysis Auger reactor [28] Fluidized bed [13] Fixed bed reactor [31] Rotating cone reactor [32] Microwave reactor [33] Free-fall reactor [34]
Feedstock type Pine wood Softwood Empty fruit bunches Pine wood chips Woodchips Palm shell
Temperature (1C) 450 N/A 500 550 350–500 600
Particle size (mm) 2–4 N/A 1–2 0.5 25 0.18
Feed rate (kg/h) 1 0.1–5 N/A 4 N/A 0.036
Bio-oil yield 48.7–55.2 75 45.75 54.83 57 55
Bio-char yield 17.5–19.8 10 29.05 N/A 14 23
Gas yield N/A 8–15 25.02 N/A 14.3 13
Water content 16 20 41 50 27 51
Solid content 0.19 N/A N/A 0.09 N/A N/A
pH 3.1 2.3 3.1 3.1–4.5 N/A 2.67
Total acid number 90 N/A N/A N/A 56 190 N/A
Viscosity (cP) 60.9 at 50 1C 40–200 at 40 1C 1.7 at 40 1C 47–115 N/A 3.5 at 40 1C
Density (g/cm3) 1.19 1.2 1.03 N/A N/A 1.16
Higher heating value (MJ/kg) 21.9 20 10.49–14.78 16.93–24.31 N/A 5.8
the operating cost is lower due to the absence of carrier gas [18].
The high bio-oil yields (60–70%) have increased interest in this
type of reactor in recent years [13,18]. There are 2000 kg/h units
operating in the Netherlands and USA [18].
Table 4
Common reactor mathematical models for the pyrolysis process.
Reactor model Reactor particle size Reaction Heat transfer Assumptions Solution method Results
type and (mm) mechanism mechanism
scale
One dimensional Circulating 0.8 19 Parallel All three heat transfer Only the primary Solved by using the – Biomass particles
steady-state, Eulerian fluidized- reactions modes (conduction, reactions were taken into backward finite were heated to
fluid dynamics and bed convection and account difference method pyrolysis
heat transfer [49] (0.023 kg/ radiation) coexisted with a constant step temperature of 786 K
s) size of 0.05 m in 0.3 s
– Water yield was
under predicted
Mass, momentum, Fluidized- N/A Broido– Only convective heat N/A BIOTC (BIO mass - The drag coefficient
energy and species bed reactor Shafizadeh transfer was accounted Thermochemical model significantly
balance coupled with (2.22 kg/h) mechanism Conversion) [118] influenced the
chemical reactions product yields
[50] - The same
temperature profiles
were predicted with
different heat
transfer models
One dimensional, Entrained 250 mm Primary The heat conduction - The thermal Lagrangian approach - The temperature
CFD model [41] flow with along the radius of the conductivity and gradient inside the
reactor secondary particle, the particle specific heat capacity particle plays a
(150 g/h) tar cracking subjected to convective of the particle vary significant role
heat transfer radially - The particle position
- Produced gas and tar in the reactor is
immediately escapes highly dependent on
from the particle the reaction
- The spherical particle mechanism
- No volume shrinkage
Response surface Auger 750 μm N/A N/A N/A Circumscribed central The reactor achieved
methodology (RSM) reactor composite design of liquid yields greater
[29] (1 kg/h) experiments than 73 wt%
Multi-scale model Fixed-bed N/A Primary Heat transfer occurs as - The particle is Iterative method Iterative method was
[51] and with conduction, convection spherical—The the recommended
fluidized- considering and radiation properties were method to solve particle
bed secondary considered one models that were
tar cracking dimensional in space coupled to reactor
- Transport of mass models
occurred by
convection and
diffusion
- Ideal gases
- Thermal equilibrium
between the solid
and the gas
Detailed Vortex 5 mm Shafizadeh - The heat transfer It was assumed that the Solved numerically on The 1D particle model
mathematical model pyrolysis and into the particle vortex reactor flow was both 1D and 2D grids resulted in conservative
was coupled with a reactor Bradbury was conduction nearly axisymmetric (Jacobi iteration estimates for total
compressible - The particle procedure at each pyrolysis conversion
Reynolds stress subjected to numerical time step) times and tar collection
transport model [52] conductive,
convective, and
radiative
A model Vertical Very small Shafizadeh N/A No intraparticle heat and Finite differences Represented the
incorporating heat fixed-bed ( 200 mesh) and mass-transfer limitation transient behavior of
and mass transfer, reactor Bradbury was considered the biomass pyrolyzer
along with chemical well
reaction [53]
A one dimensional Rotary kiln 10 mm Primary Heat transfer was - Pseudohomogeneous A fourth order Runge– - The influence of the
steady state (bench- with dominated by free gas phas Kutta algorithm solids residence time
mathematical model scale) secondary convection flow - Ideal gas was small
[54] patterns - The axial diffusional - The model described
was neglected well the
- The drying of the experimental data
biomass is not
included
1586 S. Papari, K. Hawboldt / Renewable and Sustainable Energy Reviews 52 (2015) 1580–1595
Fig. 9. TGA profile for proximate analysis of sawdust for a particle size of 250 mm
[59].
Fig. 11. Three parallel reactions mechanism. α, β, and γ are the mass fraction of
cellulose, hemicellulose and lignin in biomass respectively and k is kinetic constant.
was optimized at a temperature of 500 1C, carrier gas (N2) flow rate
of 2 l/min, particle size of 2 mm, and reaction time of 60 min. Ellens
et al. [36] modeled a free-fall reactor for the production of bio-oil
from red oak feedstock. The effect of some significant variables,
including heater set-point temperature, biomass particle size,
sweep gas flow rate and biomass feed rate were investigated using
the central composite design method. The optimum bio-oil yield
was obtained at a set-point temperature of 575 1C, feedstock rate
(red oak) of 2 kg/h, and particle size less than 300 mm. Ngo et al.
[37] optimized and characterized the bio-oil production from palm
kernel cake feedstock in a fluidized bed reactor using design of
experiment (DOE). A model for liquid production was developed
based on feed rate, temperature, and particle residence time. Brown
et al. [29] optimized the operational parameters of an auger Fig. 13. Relationship between solid residue yield (x) and lignin content (L) and
pyrolyzer with heat carrier using response surface methodology. between fixed-carbon yield (yfc) and L [63].
Heat carrier, inlet temperature, mass flow rate, rotational speed of
screws in the reactor, and volumetric flow rate of sweep gas were such, optimizing conditions where minimal transport resistances
studied. The bio-oil was maximized using a high heat carrier are present, allows one to isolate feedstock condition (fresh,
temperature (600 1C), high auger speeds (63 RPM) and high heat moisture content etc.) and feedstock type impacts.
carrier mass flow rates (18 kg/h). As demonstrated above, although In the second approach a process model is developed by using
the optimal operating conditions fall in the same range, there is basic concepts of transport phenomena (i.e. heat, mass, and
significant variation depending on reactor type and feedstock. As momentum balance) and reaction rates. Computational Fluid
S. Papari, K. Hawboldt / Renewable and Sustainable Energy Reviews 52 (2015) 1580–1595 1587
Fig. 14. Complex mechanism of biomass pyrolysis; k1, k2, and k3 are kinetic
constants.
Fig. 15. Secondary tar cracking mechanism for biomass pyrolysis k1, k2, k3, k4 and k5
are kinetic constants [73].
Fig. 16. Modeled proposed by Shafizadeh and Bradbury [117], Y is the formation
ratio for the char component [40].
Fig. 18. Experimental and calculated TG curves at a ¼2, 5, and 10 K/min for cellulose, rice straw, rice husk, and corncob [79].
Table 5
Definition of the kinetic parameters for the CPD model [80].
Fig. 20. Comparison of measured and modeled sawdust pyrolysis yields using the three parallel model at 1 atm and gas temperatures of 1163 1433 K [80]. (a) Tg ¼1163 K
using Vizzini tar cracking model, (b) Tg¼ 1320 K using Vizzini tar cracking model, (c) Tg ¼1433 K using Vizzini tar cracking model and (d) Tg¼ 1163 K using Fagbemi tar
cracking model.
The Kissinger method is based on the following expression: The FWO and KAS models show a variation in the Ea, demon-
! strating the changing reaction mechanisms.
β AR E
ln 2
¼ Ln ð3Þ
Tm E RT m 4.2. Three parallel reactions
where biomass conversion is defined as below: In order to better predict products, researchers have proposed
M t M 1 dividing the biomass feedstock into three main fractions (cellulose,
Conversion ¼ α ¼ ð4Þ
M0 M1 hemiceullulose, and lignin), (Fig. 11) [59,62].
Hashimoto et al. [63] performed a kinetic analysis of the
Mt is mass of feedstock at time of t, M0 and M1 are the masses pyrolysis of various types of biomass such as trunk, bark, leaf,
of feedstock at the beginning and end of the reaction, respectively, shell, herbage, food dregs, and polysaccharide using TGA analysis
β is heating rate, and α is conversion. data. A synthetic biomass mixture was composed of cellulose and
The KAS method is outlined in Eq. (5). lignin was also been studied with this model. Studies indicate the
! reaction rates can be characterized using a nth-order reaction
β Aα R Eα
ln 2i ¼ Ln ð5Þ kinetic model (Eq. (7)). The rate parameters are correlated with
T αi Eα g α RT αi
the solid residue yield and the lignin content of woody biomass.
β k0 R E=RT
The FWO model is based on the following expression:
T2
¼ EGðzÞe
Aα Eα Eα n ¼ 1 : GðzÞ ¼ ln z;
lnðβi Þ ¼ ln 5:331 1:052 ð6Þ
R g ðα Þ RT αi n a 1 : GðzÞ ¼ ð1 z1 n Þ=ð1 nÞ ð7Þ
1590 S. Papari, K. Hawboldt / Renewable and Sustainable Energy Reviews 52 (2015) 1580–1595
Table 6
Different kinetic models for the pyrolysis of woody biomass.
Sample [reference] Method of Mechanism Heating rate Sample Temperature Particle E (kJ/mol) Frequency factor
analysis (C/min) load mg range size (μm) (S 1)
Cellulose [82] TG-MS, Global model 2–80 2–3 250–400 1C N/A 221 logk ¼16.1
n
DTG
n
Beech wood, saw dust, Rice TGA, DTG Three independent- 5–50 5–15 400–800 k 335–1000 Cellulose ¼ 184–192 Cellulose
husk [83] parallel reactions logk ¼13.9–13.4
Hemicellulose Hemicellulose
¼129–133 logk ¼10.2–9.9
Lignin¼ 64–87 Lignin logk ¼3.1 and
1.8
Rice husk, olive cake, caco TG Variable activation energy 5–100 5–6 400–800 k 90–125 Rice husk ¼ 135.5 kJ/ N/A
shells [55] model mol
Olive cake¼ 119.1
Cacao shells
¼127.7
rice straw, empty fruits TGA Three parallel reaction 10 5 25–900 1C 160 Cellulose ¼ 204–208 Cellulose ¼ 34.7
brunch, Hesperaloe) [84] Hemicellulose ¼86– Hemicellulose ¼12.3
90
Lignin¼ 59–62 Lignin ¼6.8
Cherry stones [85] TGA A four independent- 5–20 10–100 300–600 1C 320–2000 H2 ¼92.5 H2 (1/min) ¼7801.0
parallel reactions CO¼ 42.8 CO¼48.1
CH4 ¼ 58.1 CH4 ¼309.8
CO2 ¼ 21.9 CO2 ¼ 4.8
Cellulose [86] TGA Independent parallel 0.1–60 N/A N/A N/A 210–280 N/A
reactions
Olive residue [87] TGA Activation energy 2–50 20 300–900 1C 200 Hemicellulose ¼ 153– N/A
distribution 162
Cellulose ¼ 204–
215
n
Red algae (P. yezoensis) [88] GC and (Popescu method, KAS 10–50 10 25–800 1C 120 121.1–136.9 Ln k ¼20.9–26.9 (1/
TGA method, FWO method) min)
Tobacco (Leaves) [89] DTG/TGA Global model (Two stages) 10 10 200–350 1C 250–380 17.48–25.36 k ¼ 1.45–2.994 (1/
min)
Filter paper [90] TGA Global model 5 10 25–900 1C 40 226.54 k ¼ 4.8 41016
Lignoboost and Acetocell TGA Distributed reactivity 5–40 12 25–900 1C 42.5 252.0–259.1 k ¼ 3.33 1019–
[91] models 1.11 1020
Corn stover [92] TGA Distributed activation 10–30 N/A 25–1000 1C 180 77–79 N/A
energy model
Forest waste [93] TGA Global model (two stages) 40 25 225–900 1C N/A 112–232.77 k ¼ 3.12 104–
5.46 1011
Sawdust [59] TGA Two parallel reaction 5–50 10 25–900 1C 53–212 60.71–79.53 k ¼ 1.01 103–
1.90 106
Leaf of fir [94] DTG Global kinetic model (Moll 10–30 10 25–700 1C 40 75.2–76.8 Lnk ¼ 13.6–16.9
method)
Metamorphic rice [95] TG/DTG Global kinetic model 5–20 5 25–700 1C 150–200 87.75–109.52 k ¼ 1.48 107–
5.30 109
Forest pinewood waste [96] DTG Three independent parallel 100 10 15–800 1C 1000– Hemicellulose ¼ 8.14 Hemicellulose
reactions 2000 k ¼ 115
Cellulose ¼ 15.96 Cellulose ¼ 218
Lignin¼ 0.25 Lignin ¼35
Wheat, Oat, Barley, and DTG/TGA Distributed activation 10–47 8 150–600 60 167.3–225.7 Log k ¼ 12.91–18.71
Brassica [97] energy model
Cellulose, wood [65] Pyrex Three competitive N/A N/A 500–1100 k 2000– Egas ¼140 kgas ¼ 1.3 108
reactor reactions kinetic 6000 Etar ¼133 ktar ¼2.0 108
Echar ¼121 kchar ¼ 1.07 107
Spruce wood [98] TGA Primary with tar cracking 5 300 105–1050 500–1000 E, tar ¼ 117.0–320.2 k ¼ 8.20 107–
3.02 1021
E, cracking¼ 66.3 k, cracking
¼ 3.076 103
n
GC: gas chromatography; TGA: thermogravimetric analysis; DTG: derivative thermogravimetric analysi.
β is the heating rate, E is the activation energy, T is temperature, Hashimoto et al. concluded that pyrolysis of cellulose and
K0 is the frequency factor, and R is the universal gas constants. hemicellulose is first order; however, lignin is higher order and
The kinetic parameters including k0, E and n are obtained using developed the following correlation between solid residue yield
the TGA curve and Eq. (7). A nonlinear least squares estimation and lignin content with 16.8% average error (Fig. 12).
(NLE) calculates the optimum values for parameters. The reaction
ω ¼ 0:284L þ 0:105 ð9Þ
rate constant was correlated to frequency factor and activation
energy in Eq. (8). Fifteen biomass samples were used to develop ω is solid residue yield and L stands for lignin content (Fig. 13).
the correlation and the average error was 3.8%. In this equation Mt is the dry total mass of feedstock containing
ash, Mt0 is the initial mass of biomass, and “a” is the mass fraction
ln k0 ¼ 2:42 10 4 E 7:04 ð8Þ of the ash in the original dry sample.
S. Papari, K. Hawboldt / Renewable and Sustainable Energy Reviews 52 (2015) 1580–1595 1591
Cardoso et al. [64] investigated the thermal decomposition of reactions scheme, which shows the production of gas, vapors, and
tobacco waste and sorghum bagasse using models by Ozawa [115] char, has been widely used (Fig. 14) [65–67].
and Starink [116]. Based on these models, the pyrolysis reactions
were correlated to residual mass and temperature, according to 4.4. Models with secondary tar cracking
the following equation:
A number of researchers proposed a secondary tar cracking
dX Ea
¼ k0 exp f ðxÞ ð10Þ model as outlined in Fig. 15 [68–72].
dt RT
In this model the biomass is decomposed during primary
t is time, T is temperature, E is activation energy, and X is reactions to produce non-condensable, bio-oil and bio-char pro-
converted biomass which is defined according to the following ducts. Subsequently, the gas/vapor phase is converted to char and
equation: light gas by using secondary reactions. All of the reactions are
proposed as first order.
ðm0 mt Þ
X¼ ð11Þ
ðm0 mr Þ
4.5. Shafizadeh and Bradbury model
where m0 is the initial mass, and mt and mr are the masses at time,
t, and residual mass, respectively. In this model, it is proposed that This mechanism includes both primary and secondary reac-
the three main biomass components and other components tions; however, initially the feedstock is converted to activated
including alkali, potassium, sodium, calcium, and chlorine react biomass called intermediate and the activated particle participates
simultaneously. The proposed parallel reactions model is as in competitive and cracking reactions. Several researchers have
follows: determined in the fast pyrolysis of woody biomass, the biomass
Xm degrades and produces intermediate oil before forming volatile
dX dX i
¼ ci ð12Þ products [74–76]. The existence of intermediate liquids was
dt i¼1
dt
verified using high speed photography during decomposition of
where m is the number of pseudo-components.
When this model is coupled with the heat and mass transport
equations (in which transport resistances play a role) as well as the
hydrodynamic of the system, the model may prove to be overly
complex.
Fig. 22. Heat of pyrolysis for spruce and beech wood as a function of final char
yield [111]. Hp stands for the heat of primary pyrolysis and m0 is initial weight of
biomass.
Table 8
Experimental conditions for the lab scale pyrolsysis experiments.
Table 7
Heat of pyrolysis.
Table 9
Experimental conditions of published studies/models.
the solid biomass. The reactions that take place in the intermedi-
ate phase may produce small-molecules as gas-phase product [72]
or polymerize to form char. Boutin et al. [77] confirmed that a
liquid-phase intermediate product exists in the fast pyrolysis of
biomass. Kashual and Abedi [73] used the Shafizadeh and Brad-
bury model for pyrolysis of saw dust between 330, 350 and 370 1C.
This mechanism is shown in Fig. 16.
Although the model gave good predictions (Fig. 17), it is
difficult to find the kinetic parameters because it is not clear
when active material forms during pyrolysis. In other words,
separating of active material from volatile and char is difficult.
Fig. 24. Bio-char yield vs. temperature for sawmill residues feedstock: N2 flow rate where Vn is the total volatile content of the biomass and V is the
200 ml/min, sample weight 2 g, and particle size 2 mm. volatile produced as a function of time, “a” is the heating rate, T is
temperature, R is gas constant, E is activation energy, and k0 is
frequency factor. f(E) is determined by simply differentiating the V/
Vn against E relation by resorting to Eq. (14).
In work by Sonobe et al. [79], cellulose, rice straw and husk, and
corn cobs were pyrolyzed under a variety of conditions and
compared to predictions using distribution curve of activation
energy. The calculated volatile production was compared to the
experimental results (the pyrolysis experiments were performed
in a sensitive thermo-balance at a heating rate of 10 1C/min up to a
final temperature of 900 1C under the helium flow rate of 50 ml/
min) (Fig. 18). The experimental results and the model predictions
at the three different heating rates compare well. The activation
energy of biomass pyrolysis is widely distributed, from 120 to
250 kJ/mol, reflecting the different feedstocks used.
Fig. 25. Non-condensable gas yield vs. temperature for sawmill residues feedstock: where Vn is the total volatile content of the biomass and V is the
N2 flow rate 200 ml/min, sample weight 2 g, and particle size 2 mm. volatile produced as a function of time. The value of k0 for rice
straw, rice husk, corncob and cellulose increased from an order of
1011 to the order of 1018 s 1, while E increased from 120 to 250 kJ/
Table 10 mol. This model is accurate for predicting experimental data,
Averagen relative error for sawdust feedstock.
however, there is a limitation; the model is restricted to prediction
Average relative Lewis et al. Wagennar et al. Calonasi et al. Chan et al.
of the volatiles and there are no results for non-condensable gases
deviation (AVE) and bio-char generation.
Shafizadeh and Bradbury models. The kinetic model is outlined in has been explained in the kinetic models section and Table 9. The
Fig. 19 and parameters definitions in Table 5 [80].The CPD model average relative error for different models was illustrated in
uses a base structural unit, a sugar ring with attached side chains (L Table 10.
in Fig. 19) for biomass as proposed by Fletcher et al. [81]. The bridge
then becomes activated (Ln) upon heating and subsequently breaks
into side chains and char. 7. Conclusion
The predictions match the experimental data (Fig. 20) at higher
temperature and residence times but less so at lower temperatures The modeling of large scale chemical reactors requires knowl-
and shorter particle residence times. This could be a result of the edge of the reaction rates, either on a global or intrinsic level
reaction to the side chains not being favored at lower temperature depending on the complexity of the reactions, as well as the mass
or not having sufficient particle reaction time [81]. and heat transfer rates. In this review, published reaction rate
A summary of the discussed models is outlined in Table 6. models and proposed mechanisms for the pyrolysis of woody
biomass were compared. There are more than one hundred
components involved in the pyrolysis of sawmill residues and
5. Heat of pyrolysis therefore the approach has been to develop “lumped” models
where either feedstock and/or products are grouped. Experimental
In order to develop an overall process model, the heat of reaction data generated in our lab was compared with various models and
must be combined with the rate of reaction and the other transport the CPD model was sufficient for bio-oil and bio-char yields. Also,
equations. There are two common theories regarding the heat the competitive model proposed by Chan et al. predicted the bio-
associated with pyrolysis. One is that the pyrolysis of the woody oil product most accurately.
biomass to non-condensable gases, volatiles, and char is assumed to
be a series of endothermic reactions, while cracking of tar to the gas
and char in the secondary reactions is considered exothermic
Acknowledgment
[99,100]. In the second approach, the char formation process is
exothermic, while the condensable and non-condensable gas for-
This work has been supported by CFSI (Centre for Forestry
mation process is endothermic [101]. Fig. 21 outlines the change
Science and Innovation) Department of Natural Resources, the
from endothermic to exothermic at Tshift.
Government of Newfoundland and Labrador, BioFuelNet, and the
Table 7 outlines enthalpy of pyrolysis from the literature.
Canadian Foundation for Innovation. In addition, the authors
Differential Scanning Calorimetry (DSC) and TGA were used to
would like to thank the valuable contribution of Dr. Robert Helleur
measure the heat of reaction.
from Memorial University and Dr. Peter Fransham from ABRI-Tech
The results illustrate a large range of heats of pyrolysis, which is
Company.
not unexpected given the variations in external heating rate, total
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