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Mathias 2013
Mathias 2013
Environmental Science
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This paper describes a solvent regeneration method unique to CO2-binding organic liquids (CO2BOLs) and
other switchable ionic liquids: utilizing changes in polarity to shift the free energy of the system. The
degree of CO2 loading in CO2BOLs is known to control the polarity of the solvent; conversely, polarity
can be exploited as a means to control CO2 loading. In this process, a chemically inert nonpolar
“antisolvent” (AS) such as hexadecane (C16) is added to aid in de-complexing CO2 from a CO2-rich
CO2BOL. The addition of this polarity assist reduces the temperature required for regeneration of our
most recent CO2BOL, 1-((1,3-dimethylimidazolidin-2-ylidene)amino)propan-2-ol by as much as 73 C. The
lower regeneration temperatures realized with this polarity change allow reduced solvent attrition and
thermal degradation. Furthermore, the polarity assist shows considerable promise for reducing the
regeneration energy of CO2BOL solvents, and separation of the CO2BOL from the AS is as simple as a
cooling the mixture to promote phase separation. Based on vapor–liquid and liquid–liquid equilibrium
measurements of a candidate CO2BOL with CO2, with and without an AS, we present the evidence and
impacts of a polarity change on a CO2BOL. Equilibrium thermodynamic models and analysis of the
Received 25th March 2013
Accepted 30th May 2013
system were constructed using Aspen Plus, and forecasts of preliminary process configurations and
feasibility are also presented. Lastly, projections of solvent performance for removing CO2 from a
DOI: 10.1039/c3ee41016a
subcritical coal-fired power plant (total net power and parasitic load) are presented with and without
www.rsc.org/ees this polarity assist and compared to the U.S. Department of Energy's Case 10 monoethanolamine baseline.
Broader context
To combat climate change, new technologies must be developed to efficiently and economically remove CO2 from ue gas. Traditional water-based amine
systems are the only proven technology to date and will likely represent the rst generation of CO2 capture technologies, but the energy cost of CO2 removal is
very high. We present in this experimental and modeling study the application of our anhydrous CO2BOLs solvent technology in a way that exploits a polarity
change. There are two benets from CO2BOLs technology: (1) the low water level in the circulating solvent vastly reduces the energy cost due to vaporizing water;
and (2) the use of an antisolvent signicantly reduces the stripper reboiler temperature, which opens up the possibility of novel stripper technology
enhancements, namely reduced thermal degradation of CO2BOL, lower fugitive emissions, and potential for higher net power produced. Our analysis suggests
that CO2BOLs solvent technology has potential to be an efficient CO2 separating solvent system with estimated parasitic loads one third less than conventional
aqueous amine processes. While further solvent development is necessary to make the technology viable, the initial projected energy savings indicate
considerable promise for this second-generation of carbon capture solvents.
Introduction power plant ue gas with a solution of aqueous amines, and
subsequent regeneration of the amine solution is commercially
Considerable effort has been applied to removal of CO2 from available and effective.1–3 However, this method consumes a
coal-red power plant ue gas, which is a primary source of substantial amount of steam from the power plant steam cycle
anthropogenic CO2. Currently, absorption of CO2 from the and can reduce the net power from the plant by as much
as 29%.4
a
Fluor Corporation, 3 Polaris Way, Aliso Viejo, CA, 92628, USA. E-mail: Paul.M. The primary advantage of using all-organic solvents to sepa-
Mathias@Fluor.com; Tel: +1-949-349-3595 rate CO2 from power plant ue gas is to exploit the potentially
b
Battelle Pacic Northwest Division, Richland, WA, 99352, USA. E-mail: David. lower heat required for regeneration compared to water-based
Heldebrant@PNNL.gov; Fax: +1-509-375-2186; Tel: +1-509-372-6359
c
solvents. Numerous classes of “next generation” water-free
Queens University, 90 Bader Lane, Kingston, Ontario, K7L 4N3 Canada
solvents are gaining attention for CO2 separations, assuming
† Electronic supplementary information (ESI) available: NMR spectra of LLE
measurements and let-down turbine conguration. See DOI: 10.1039/c3ee41016a
water tolerance can be proven. Current advances in water-free
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of water and a non-nucleophilic base in place of nucleophilic Fig. 1 Proposed reaction between CO2 and 1-((1,3-dimethylimidazolidin-2-yli-
primary and secondary amines. The CO2BOL base does not dene)amino)propan-2-ol, (A).
directly react with CO2, as do amines that form carbamates.
Rather, the alcohol group in the CO2BOL reacts with CO2 to rst
form an alkylcarbonic acid, which then protonates the base to undergo minor polarity changes, which are not estimated to be
form a liquid alkylcarbonate.16 Some alkylcarbonate salts have signicant enough to reverse CO2 loading.
CO2 capacities as high as 20 wt% at 1 atm CO2.15 The resulting The rst example of a polarity swing used to decomplex
polar ILs can revert to the less-polar nonionic solvent by thermal chemically bound gases from a capture solvent was demon-
removal of CO2.15–17 strated with a solvent developed for hydrogen sulde capture
Recent advances in switchable ILs for CO2 capture include (H2SBOL). Here, adding a nonpolar chemically inert hexane
different chemistries and improvements in material perfor- “antisolvent” (AS) to the H2S-loaded solvent drove the removal of
mance. Other derivatives of switchable ILs were developed by 97% of the bound H2S from the H2SBOL at 25 C.27 The degree of
Eckert and Liotta et al. using liquid carbamate salts from the H2S release was dependent on the AS molar loading as well as its
reaction of CO2 with siloxated amines.18,19 Other advances in miscibility with the BOL. CO2BOLs exhibit behavior similar to
switchable alkylcarbonate ILs, notably reducing the vapor H2SBOLs but require slightly higher temperature for full CO2
pressure of superbases and alcohols (to reduce evaporative release due to the higher binding strength of CO2 than H2S.
losses), have been achieved by conjoining the alcohol and base Polarity-swing assisted regeneration (PSAR) primarily shis
constituents into one molecule, a strategy employed by us20 and the free energy of the reaction but also may impact the kinetics
by Park and Kim.21 Dai et al. has shown two strategies to reduce of CO2 release. Conceptually the PSAR can be considered “self-
volatility of alkylcarbonate-based systems by making them actuating;” mild heating induces CO2 release from the CO2BOL,
completely ionic (thus removing the switch between ionic and making it less polar, but the temperature increase also
nonionic) by pairing superbases with alcohol-functionalized ILs increases the miscibility of the AS in the CO2BOL, which in turn
or by pairing highly acidic alcohols with superbases to form forces more CO2 release. One would expect the nonpolar AS to
protic ILs (PILs).22,23 destabilize the ionic form of a CO2BOL (the alkylcarbonate) and
The rst-generation CO2BOLs combined an individual base shi the equilibrium to the le (Fig. 2), in turn releasing CO2.
and an alcohol. A drawback of this dual-component system is While AS is present, the CO2 release is still equilibrium
the relatively high volatility of the individual constituents, controlled at a given temperature, but the equilibrium favors
which severely hinders the industrial applicability because of lower CO2 loading than it would without AS. Thus, the AS aids in
solvent losses in the absorber distillate. Similar to alkanol- CO2 release from the CO2BOL, allowing regeneration at
amines, the second-generation CO2BOL candidates utilized temperatures as much as 73 C lower than when using a
alkanolamidine and alkanolguanidine bases, which reacted conventional thermal swing.
with CO2 to form zwitterionic liquids upon carboxylation.20 Fig. 3 shows a high-level schematic of a process envisioned
Unfortunately, such molecules based on amidine cores such as for CO2BOLs with the added PSAR. The incoming ue gas is
(diazabicyclo[5.4.0]-undec-7-ene) or guanidine cores such as cooled to promote condensation of water to reduce the water
1,1,3,3-tetramethylguanidine, while nonvolatile, exhibited
limited CO2 uptake compared to their theoretical maximums
due to their high viscosity.24 Aer a number of development
variations, a low-viscosity alkanolguanidine (A), based on a
cyclic guanidine derived from 1,3-dimethylimidazolidine, was
discovered.25 This second-generation CO2BOL (A) reacts like the
rst-generation version and can be thermally reversed, but as a
zwitterionic guanidinium alkylcarbonate IL (Fig. 1).
One unique property of CO2BOLs and other switchable ILs is
the fundamental polarity change when CO2 is chemically
bound.15,17,26 Based on this, we hypothesized that CO2 loading
could be inuenced by an external polarity change. Note that
aqueous amines do not exhibit polarity shis with CO2 loading, Fig. 2 Conceptual “switching” of (A) polarity as a function of CO2 loading using
nor do amines dissolved in organic solvents. No reported a solvatochromatic scale (lmax, nm) of nile-red dye. Increasing polarity is nonpolar
polarity changes are reported for conventional TSILs, and PILs22 (green, left) to polar (pink, right).26,28,29
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Fig. 4 Gas–liquid isotherms for (A) and CO2 without water or AS additions (A–D Fig. 6 Gas–liquid isotherms for (A) and CO2 plus 1 molar equivalent of C16 AS.
corresponds to run number). (A–D corresponds to run number).
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temperature increases, the magnitude of the enthalpy of solution Fig. 13 Flow diagram of the CO2BOL/PSAR process showing heat and material
decreases, as does the CO2 loading at which the enthalpy of flows to a subsection containing the stripper, cross exchanger and coalescer. The
solution drops. Fig. 11 presents the calculated CO2 enthalpy of rich stream (SR) flows into the section, and the lean solvent (SL) and CO2 product flow
out of the section. The heat flows QR and QC are the reboiler and condenser duties.
solution in the 1 : 1H2O : BOL solvent. The difference here is that
the enthalpy of solution rst increases with CO2 loading, and
may decrease if the temperature is sufficiently high (say, $80 C).
Fig. 13 is a simplied representation of the material and heat
ows to/from a owsheet subsection (within the dashed square)
Process concept
containing the stripper, cross exchanger and coalescer. The
Fig. 12 shows a high-level process ow diagram of the CO2BOL representation is simplied because it neglects any make-up
process using PSAR. The envisioned process would operate solvents, and assumes that the coalescer removes all AS from
similarly to a conventional aqueous amine system, with the the rich solvent leaving the stripper. Note that this gure also
main difference being the introduction of an AS to aid desorp- does not include equipment such as a lean cooler to control
tion of CO2 from the rich solvent. As with other solvents that coalescer temperature. The purpose of the simplied analysis is
work on chemical absorption, the incoming ue gas is cooled simply to understand the dominant energy effects of the
and conditioned in a direct contact cooler using process cooling process. A more detailed process analysis will be performed
water. The CO2 is absorbed at about 40 C in the lean CO2BOL later to determine a suitable process conguration.
solvent, where “lean” refers to the low CO2 content of the stream Fig. 13 indicates that adding antisolvent does not directly
leaving the stripper. Aer exiting the absorber, the rich CO2BOL affect the reboiler duty, QR, since the AS is entirely within the
solvent (“rich” refers to the low CO2 content of the stream envelope chosen. eqn (3) presents the energy balance for the
exiting the absorber) is mixed with the AS, heated in the cross subsystem.
exchanger to improve energy efficiency, and then pumped to a
regenerator (e.g., a stripper) column. The AS changes the HSR HSL HCO2 + QR QC ¼ 0 (3)
polarity of the rich CO2BOL solution, which destabilizes the
chemically bound CO2 so that release can occur at lower QR ¼ (HSL + HCO2 HSR) + QC (4)
temperatures. The hot rich solution exchanges heat with the
lean solution to recover heat, and then is separated into two Note that both QC and QR are positive in the present analysis
liquid phases in a coalescer. Similar analysis using the Kirk- since their ow direction has been taken into account. The rst
wood–Onsager approach will be the focus of future studies. term on the right side of eqn (4) is the integral heat of solution
from adding CO2 to the lean solvent as well as sensible heat
effects since the lean solvent is warmer than the rich solvent,
and the temperature difference is the temperature approach in
the cross exchanger.
Any condenser duty increases the reboiler duty, and, as
noted above, QC is strongly related to the condensation of water;
reduced water ows in the reboiler will reduce QC and conse-
quently reduce QR.
With this analysis as background, we can now propose ways
in which the AS can reduce the heat rate of the process (QR)
relative to the process without the AS.
The AS releases CO2 from the rich solvent, and hence the
lean loading of CO2 may be reduced. For the same rich loading,
the BOL ow rate could be reduced.
The present analysis does not directly consider the effect of
Fig. 12 Block flow diagram for the CO2BOL/PSAR process. water. It is known from the measured absorption data that
2238 | Energy Environ. Sci., 2013, 6, 2233–2242 This journal is ª The Royal Society of Chemistry 2013
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water makes BOL a stronger solvent for CO2. Since the use of an any signicant impact on solution polarity. As more AS is
AS reduces the lean CO2 loading, it is possible that for a spec- added, its mole fraction is high enough to decrease the solution
ied BOL rate, the water level in the process may be reduced. polarity and reduce the reboiler temperature, but the effect of
Water is the main contributor to QC, so a lower water ow rate the specic heat still appears to overcome any net reduction in
will reduce QR at a given BOL ow rate. heat rate. In summary, the ow of AS has a relatively small effect
Another way of viewing the AS effect is that it drops the on the calculated heat rate (10–15%), but a signicant effect on
required reboiler temperature. Given the present analysis, a reducing the reboiler temperature (up to 73 C).
lower reboiler temperature does not directly reduce QR, but a One reason for the small heat rate reduction with PSAR has
Published on 31 May 2013. Downloaded by University of Illinois at Chicago on 28/10/2014 10:00:09.
lower temperature will increase the applicability of advances in to do with the large molecular weight of C16 as an AS (224 g
the use of steam to supply QR, and thus to increase process mol1) compared to the mass of the CO2BOL (171 g mol1). If
efficiency. The steam used to supply the reboiler duty QR now lighter ASs, such as C10, or solid ASs are utilized, the reboiler
may be expanded to lower pressure, thus generating more heat rate could be signicantly reduced. The initial AS studied
power before proceeding (still at a sufficient temperature) to (C16) also has a high upper critical solution temperature (62 C
drive the stripper reboiler. CO2 free, and 120 C CO2 loaded), requiring higher tempera-
As noted above, this simplied analysis is intended to be tures to make the C16 miscible with the CO2-rich CO2BOL. If
complementary to detailed Aspen Plus simulations. more miscible ASs such as C10 (critical solution temperature
38 C CO2 free and 92 C CO2 rich) are used, the regeneration
Full-scale projections of reboiler duty temperature is projected to decrease compared to the C16 case.
If full optimization of ASs was performed, a minimum regen-
Once the thermodynamic model was completed, process
eration temperature $65 C is expected, as indicated by critical
simulations were run to estimate the energy impacts of the
solution temperatures of ASs.
CO2BOL-PSAR system. The Aspen Plus simulations were aimed
Simulations with water added to the BOL showed signicant
at understanding the effect of AS concentration on the stripping
increases in reboiler heat rates (Fig. 14). However, this increase
conditions and duties. A key assumption in the simulations was
must be balanced with the energy required to remove the water
that the rich solvent viscosity was 20 cP – a development target
upstream, and requires further process optimization.
for the solvent. Further, mass transfer and kinetics were not
considered, i.e. equilibrium columns were used to model the
Absorber and Stripper. In these simulations, the molar ratio of Benet of lower regeneration temperatures available through
AS to BOL in the stripper rich-solvent feed was varied from no PSAR
AS to 2 moles of AS per mole of BOL. The results indicated a There are three primary benets to reducing the regeneration
wide variation of reboiler temperatures and heat rates temperature of the CO2BOL solvent: reduced thermal degrada-
depending on the specied molar ratio of AS to BOL. Fig. 14 tion of CO2BOL, lower fugitive emissions and potential for
shows a plot of the predicted heat rates and reboiler tempera- higher net power produced. The rst two benets are self
tures as a function of AS loading. Here, the predicted reboiler explanatory, while the third requires a more thorough discus-
temperatures are signicantly reduced with increasing AS sion (vide infra).
loading, as expected. At two molar equivalents the calculated The previous section outlines a number of potential
reboiler temperature is projected to decrease to 86 C from a improvements to the PSAR system that could lower the corre-
starting point of around 159 C. However, the corresponding sponding reboiler duty relative to aqueous amines. However,
heat rates, or reboiler duties, are not predicted to change even if the reboiler duty is unchanged with AS additions, the
signicantly. The initial increase in heat rate is due to the lower regeneration temperature offers signicant efficiency
additional mass and sensible heat of the AS prior to it having gains from the steam cycle of the power plant. A simple let-down
turbine could expand the reboiler steam prior to its condensing,
to produce more power from reboiler steam while it was cooled
to the lower operating temperatures.
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Table 2 Projected net electric power output for CO2BOL-PSAR as a function of duty is estimated to reduce the parasitic load of the CO2BOL/
AS (C16) loading PSAR process at 65 C to 17%, about half that of the DOE Case
10 baseline of 30%. This equates to as much as 100 MWe more
Antisolvent loading Regeneration Net electric power Parasitic
(molar equivalent) temperature ( C) produced (MWe) load net power production than the DOE Case 10 baseline, at an
equivalent coal feed rate.
0 159 594 25% This assessment of the CO2BOL/PSAR system is still new and
0.5 132 603 23% the results are preliminary as these results were derived from
1 109 621 21%
2 86 637 19%
equilibrium simulations of (A) with a representative AS. As we
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TBDa 65 652 17% test other candidate ASs we will extend our simulations to
a
quantify their behavior in the PSAR process and compare it to
Based on projections of upper critical solution temperature.
incumbent systems.
This means that processes more efficient than Case 10 will be Experimental
projected to produce more net electricity than 550 MWe.
Solvent preparation and handling
Table 2 shows the estimates for net electric power as a
function of AS loading for CO2BOLs-PSAR cases using C16 AS. (A) was synthesized according to literature methods25 and was
As presented in Table 2, the predicted net power of the CO2BOL stored under N2. (A) was evacuated overnight before each use to
case with no AS addition is 44 MWe higher than that of Case 10. remove any N2 or water in the sample. (A) was then delivered via
This corresponds to a parasitic power of 25%, versus 30% for syringe for each use.
Case 10. When the PSAR is applied, the net power for the (A) was either used fresh or “regenerated” in situ by heating
CO2BOL process rises with increases in AS loading. The addi- to 60–80 C under vacuum until all water and CO2 were removed
tion of AS produces more predicted power because of the from the sample. Neat 13C NMR conrmed the integrity of the
described let-down turbine benet, with as much as 90 MWe net sample before each subsequent use.
electric power increase using 2 molar equivalents of C16. The
lowest theoretical reboiler temperature is estimated to be 65 C VLE measurements
with a best-case AS. Assuming this temperature, and no further Equilibrium PTx data were obtained using a custom-made
reductions in reboiler duty, the net electric power for the PSAR stainless steel cell of approximately 430 cm3 internal volume
at full strength is estimated to increase by over 100 MWe with a chamber diameter of 5.08 cm. Two opposing borosilicate
compared to the baseline Case 10, which corresponds to a sight glass windows provided for visual observation of the liquid
parasitic load of 17% (nearly half that of Case 10). level and phase behavior. The cell vessel was submerged in a
silicone oil bath to control temperature. The test sample in the
Conclusions cell chamber was mixed by a magnetic stir bar. Liquid solvent
sample was injected through a valve on the cell top ange. A gas
CO2BOLs (when paired with polarity-swing regeneration) are
injection device and a vacuum pump were connected to the cell
estimated to be efficient solvents for CO2 separations from ue
via another valve manifold. The injection device consisted of a
gas. Equilibrium measurements show CO2 loadings of CO2BOLs
gas-tight syringe with pressure transducers at the syringe and
are comparable to those of aqueous amines, and that our
the manifold. A third pressure transducer was installed on the
current candidate molecule (A) has high water tolerance.
cell main chamber.
CO2BOLs show a stronger temperature dependence on CO2
VLE measurements were done under isothermal conditions.
loading than aqueous amines but still require high regenera-
The cell was initially loaded with a known quantity of solvent
tion temperatures (159 C) for conventional thermal regenera-
sample between 20 and 50 mL. The cell was then evacuated to
tion. Addition of the polarity swing using C16 as a
remove any residual absorbed gas and volatile vapor. A series
representative AS was found to impact equilibrium loading
of gas injections between 0.1 103 and 10 103 mol was
through a reduction in the CO2BOL's polarity, allowing for
made using a supercritical grade CO2 from Praxair. The cell
similar CO2 stripping quantities at far lower stripping temper-
pressure and temperature were allowed to reach a new steady
atures (86 C) and a projected theoretical minimum regenera-
state prior to each injection. The equilibrium pressure and
tion temperature of 65 C. The stripping temperature was found
temperature were then recorded. The solvent CO2 loading was
to be dependent on the amount of AS added, indicating the
not directly measurable. Assuming ideal VLE behavior, gas
PSAR is tunable.
phase compositions were calculated from pure component
The lower regeneration temperatures available in the PSAR
vapor pressures using Raoult's law. The CO2 concentration in
allow two key process benets: reduced solvent attrition and
the liquid phase was then calculated from the mass balance
higher net power output. The low regeneration temperatures
within the cell.
reduce fugitive emissions and reduce thermal degradation of
CO2BOL compared to conventional thermal regeneration. The
lower regeneration temperature also allows for a simple let- LLE experiments
down turbine to be used to extract power before delivery to the n-C16 (99%) and 2-dimethylamino ethanol (>95.5%) were
reboiler. This extra power coupled with the low reboiler heat purchased from Sigma-Aldrich. n-C10 (99%) was purchased
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