Repairing a Bosch AL-3640-CV Charger
My brother has got a Bosch cordless lawnmower that uses 36V
battery packs. He presented me with the charger, which was
completely dead ~ no LEDs lit at all when plugged in, and nothing
on the output ten
nothing visibly wrong, so it was time to hit Google.
als. Checking the circuit board, there was
I found an old post on a Polish forum that suggested that a 180ko
resistor fails. The resistor looked fine, but after desoldering it, it
measured open circuit, It looks as though this is the startup
resistor for the switch mode supply. The original resistor was
rated around 1W at a guess, so I replaced it with a 3W version.See ae
Note: Only poke around in the charger internals if you’ re
confident in your ability to do so! The big capacitor in there is
150UF at 400V and will bite if you don’t discharge it safely. T
accept no responsibilty if you break your charger or hurt yourself,
so there!
While I was checking over the rest of the circuit board, I noticed a
pair of 2k20 resistors that obviously get fairly warm, so I replaced
those too.
After reassembling everything, it was ti
up. Always fun with offline switch mode supplies, as they can go
with a bang. Takes me back to fitting PSU repair kits to Amstrad
satellite receivers! I flicked the mains on, and was greeted by a
1e to power the charger
green LED lighting up on the charger.AL 3640 CV
y—
boo
My brother has since tested the charger on a battery and it works
fine.
er) mo