TRUONG DAI HOC BACH KHOA HA NOI NAM XAY DUNG VA PHAT TRIEN 'N TRONG MINH XUAT BAN KHOA HOGume] TRUGNG BAI HOC BACH KHOA HA NOI 50 NAM XAY DUNG VA PHAT TRIEN : TRAN TRONG MINH BACH KHOA ; fase a006 NGUYEN PHAM THUC ANH HE THONG SAN XUAT TU DONG HOA TICH HOP MAY TINH a NHA XUAT BAN KHOA HOC VA KY THUAT HA NOILOI NOI DAU Vao nhitng nm déu ciia cdch mang céng nghiép, Tee déng hod duoc biét dén hue qué trinh ste dung may méc thay thé con nguwoi trong sdn xudt. Yao nhizng nism 1940 we dong hod thudng dieoc sit dung trong cong nghiép ssn xudt 616 niu qué trinh van chuyén te dng cdc chi tit gitta edic may sin audt cing qué trink gia céng lien tue tai cde may dé, Neay nay, nhiing thernh teu to 1én trong cong nghé may tinh va hé thing diéu khién da mor rong dink nghia vé te ding hod. Theo 46 te dong hod Ia mot qué trinh sin xudt véi nhiéu hoat déng xay ra theo mét trinh tw dugc tap trinh cde trang thidt bi dac this, didi se gidm sét, theo d0i ciia he 1 khién, c6 kha nding thay déi dé ddp ting véi cée diéu kign bén ngoai va cdu sue cd mét 161 thiéu ctia con ngudi. Tu déng hod lién quan dén rat nhiéu Tinh vuc, dé lit cdc hé thing diéu khién s8 NC, CNC, kj thudt nguoi may rébat, ccic hé thong thiét ké, diéu khidn san xudt véi sw tro gitip ca may tinh CAD, CAM, hé thong, san xudt linh hoat FMS, Trong nhiing ndm gin day cdc hé thng sén xudt we déng hod hign dai duge du nhdp vao Vigt Nam ngay cang nhiéu. Tu ding hod noi lén nh mot su hudg bat bude md sin xudt céng nghiép phai huang theo trong tin hink héi nhdp quéc 1é dang dién ra manh mé. Chink vi vay viée dao tao, bé sung kién thie vé ne ding hod cho ode ky su la mét nhiém vy diege dat ra cdp bch. Trong khi ndi dung déto tao chink ciia phan lin cde chuyén nganh gj thudt trong cde truéng dai hoc medic ta chi chi trong dén khia canh sau sde ctia mot link vice hep thi vige tong dung cing nghé ne dng hod lai d6i hoi su k&L hop mot cdich hop ly nhiéu tinh vye voi nhau, ké ca vé khia canh quén 8, nha mue tiéu dat higu qué kinh té-kp thudt cae nhit, Tai ligu ny ra déi nhim cung cdp cho sinh vién ciing nlue cde cén bd ky thuét nbi chung nnhitng khdi niém co ban vé mét bé thing san xuét te dng hod tang thé cing hw cdc phucong phdp aé phan tick, dénh gid, rhiét ké hé thng nay. Cée tic gid xin chan thanh cim on GS. TS. Nguyén Cong Hién ciing ede ding nghitp da déng-gép nhizng ¥ kién qu bau cho a cong cling nhue ndi dung ciia cubn sich. Mac div da hét site cd ging nhung khong thé irdnh khoi cde thiéu sét do ty dng hod Ja mét link vue rat réng lén. Chiing t6i réx tran trong vat mong nhén due nhiéu y kién dong gép ctia ban doc. Cac y kién xin giti R6 man Tue déng hod XNCN, Khoa Dién, Truing Dai hoc Bach khoa i. Cae tae giaMUC LUC 1.M6 DAU 9 1.1. Binh nghia Tw dong héa 9 1.2. Phan Toai ce he hing ty dong hoa. 9 1.3. Khi nigm vé CIM (Computer Integrated Manufacturing) n 1.4, Ly do phai ty dong héa 2 1.5. Cac § kidin ching va ing ho Ty dong hoa 13 1.5.1. Céc 9 kin chong tai Ty dong hod 4 1.5.2. Cle y kign ing ho Ty dong hod. 2, NHUNG KHAI NIEM CO BAN VE HOAT DONG SAN XUAT.. 16 2.1. Nhiing logi hinh sin Ud. . é 16 2.2. Nhting chife nang chinh cia hoat dong sin xu... ly) 2.2.1. Cac qua trinh gia cong 18 2.2.2. Lip tép 2.2.3, Di chuyén va luv gid 2.2.4, Kiém tra va this nghiem. 2.2.5. Gidm sat va didu hanh san xuat 2.3. Té chic va xitIy thong tin trong hoat dong sin xuat .... 2.4, Cé&e Toai mat bing sin xuat .. . 2.5. Mé td toan hoc céc hoat dong trong sin xu... 2.5.1. Thai gian che tgo (MLT-manufacturing lead tim) 2.8.2, NANG SUfbe cnn 2.5.3. Che thanh phi cia thai gin tch eve 7, 2.5.4, Nang luc sin xu. 2.5.5. Mite d6 si dyag vi mie 49 af sing 2.5.6. Téa Kho trong qué trinh sim xu (WIP - Wark in process). 2.5.7. Nhan xét vé céc khéi nigm dua ra tren 2.6. Cic chidn luge ty dong héa. 3. DAY CHUYEN SAN XUAT TUDONG HOA 3.1. Nhimg van dé chinh vé day chuyén uy d9ng ... 3.1.1, Cc dang day chuyén tu dong hod .. 3.1.2. Céc phuong phap di chuyén chi tét..3.1.3. Bo dem... 3.1.4, Cée chite nang vé diéu khién 3.2. Phin tich mot day chuyén ty dong... 3.2.1. Cac thuat nga. 3.2.2. Phan ich dy chuyén ty dong khong. c6 69 dem 3.2.3, Day chuyén ban ur dong... 3.3. Day chuyén c6 bo dem z 3.3.1. Céc gigi han vé higu qua cua 69 dem 3.3.2. Phan tich day chuyén hai cong doan.... a rr—seeEE— 3.4.1. Céc he thong Lip rép . 3.4.2. Vain d8 cin bing Sty chuyén trong dty chuyén lp cép bang tay... - TE 4, CAC HE THONG SAN XUAT DIEU KHIEN SO 4.1. Khdi nigm vé diéu khién s6. 4.1.1. Hé toa d6 va cde chuyén dong 4.1.2, Céc kiéu hé thong digu khién s6. 4.1.3. MCU va ce bd phn co bin : 4.2. Uing dung digu khién s6 trong gia cong cét got kim toa. 4.3. Lap trinh cho chi tigt 4.3.1, Cée phuong phép IQp trinh, 4.3.2, Ngon ngit lap trinh APT. 4.4. DNC, CNC va AC (Adaptive Control)... 4.4.1. Céc vin d8 d6i v6i NC thong thudng... 4.4.2. DNC... 4.4.3. CNC 44.4. Hg thong du Khignthich ngh (Adaptive Control - AC) 5. ROBOT CONG NGHIEP. 5.1, Dinh nghia Robotics.. 5.2. He théing robot. 5.2.1. Chiu tre €9 kh e¥ia 1066. 5.2.2. Céc thong s6 dic trung cia he chéng robot 5.2.3, Céc hé thong truyén dong robot 33 a4 34 35 37 40 42 42 43 47 47 4B 50 36 56 aot, . 58 58 63 as 18 16 8 81 81 81 83 . 86 875.2.4. He thong diéu khién chuyén dong (Motion Control), 5. Cam bién 5.3. Lap trinh cho 76b6t..... - 5.4. Céc linh vuc tmg dung ciia RObOt cong nghiép... 5.4.1. B6 tri mat bang cho RObOt hoat dong ..... 5.4.2. Cée img dung cia Robet trong sin xual 6. HE THONG VAN CHUYEN VA LUU GIU. 6.1. Vai rd cba he théng vin chuyén va how git... 6.2. Phan tich hé thong van chuyén... 6.3. Cée nguyen Iy co bin cia be thong van chuyen 6.4, Céc loai he thong van chuyén ....-- 6.4.1. C&e he thong bang chuyén 6.4.2. HE thong xe uy hanh (Automated Guided Vehicle - AGY). 6.5. He thong nha kho uy dong. 17. NHOM CONG NGHE VA TUDONG HOA LINH HOAT 7.1. Nh6m cong nghe .... TLL. NhOm C&C Chi ti8t..eo 7.1.2. Phan loai va mii hos chi tit... 7.1.3, Phan tich dong san xuat (PFA) 7.1.4. Thiét ké cde dom vi may 7.1.5. Cée loi {ch eta nhém cong nghe.. 7.2. He théng sin xuat linh hoat (Flexible Manufacturing System = FMS) ...0. 7.2.1. Kh&i nigm vé hé théng sin xudt linh hoat FMS. 7.2.2. Tram hoat dong cba FMS.. 7.2.3. Cac he théng van chuyén nguyen var ligu va kho twa 7.2.4, Hg thong diéu khién bing méy tinh... 7.2.5. Thiét ké FMS. 7.2.6. Céc phuong ph4p phan tich mot he FMS. 7.2.1. Céc loi ich cia vige str dung FMS... 8. HE THONG SAN XUAT TICH HOP MAY TINH (COMPUTER INTEGRATED MANUFACTURING - CIM)....... 8.1. Thigt ké véi su trg gitp cba may tinh CAD (Computer Aided Design). 89 a1 92. 93 93 95 99 99 99 ve 102 102 103 106 109 2 112 113 1s 118 120 1s 126 126 127 131 2134 135 2.136 1378.1L. Khdi nig co ban vé CAD... 8.1.2. Céc bo phan cta CAD 8.2. Sin xust vi su tro gitip cba ma tinh CAM, (Computer Aided Manufacturing)... 8.2.1. Lap ké hoach sin xudt.. 8.2.2. Digu khign sin xust 8.3. He thong CAD/CAM 8.4, Sin xu ich hop méy veh hos CIM (Computer Integrated Manufacturing) 8.5. Lap ke hoach qué itinh v6i su te gidp cba méy tinh (Computer-Aided Process Planning ~ CAP)... 8.5.1. Cae hé thong lap ké hogch qué trinh kiéu phuc héi 8.5.2. Céc he thong CAPP 190 HAP on 8.5.3. He thong lap K€ haach sin xu teh hop may tinh hos. 8.5.4, Lap ké hoach nhu cu nguyén vat liga (MRP). 8.6. Lap ké hogch nhu céu ning luc sin xust CRP (Capacity Requirement Planning), 8.6.1. Vai trd cha CRP. 86.2. Cau triie cha CRP... 8.6.3. Hoat dong cia hé thong CRP 8.6.4, Diéu chink nang lye sin xudt 8.7. Digu khign hoat dong sin xuat phan xudng (Shop Floor Conirol - SFC) 8.7.1. Cau trie cita he thong SFC... 8.1.2. Hoat dong cita he thong SFC = 9. NHA MAY TUDONG TRONG TUONG LAI. 9.1. Cae xu huéng trong san xuat 9.2. Céc nha may ty dong hien dai 9.2.1. Céc he thng thong tin trong nha may tw dong. 9.2.2. Gia cong v2 lip r8P so 9.2.3. Van chuyén nguyen vit lieu... 9.2.4, Céc he thong KiGM 178 sosssneennnnenee 9.3. Cae nha mdy tap rung... - TAI LIEU THAM KHAO... 139 142 42, 143 lag su 144 14s 147 148, 149 149) 152 160 160 160 161 162 163, 163 164 166 166 2 A6R 168 169 170 170 ATL iB