S IMPLY BETTER !

///////
. . . . . . . . . . . . . . . . . . . . . .... . D A N F O S S I N S T R U M E N T A T I O N

D
anfoss is the only manufacturer of industrial

flowmeters who tests and calibrates all its

meters in flow laboratories accredited to the

European standard Norm EN 45001.This means that you

can trust the calibration performed on Danfoss meters as

the equipment used is constantly calibrated against autho-

rised references and in addition to the equipment also our

methods of testing are continuously monitored and

reviewed by impartial institutes

Get the full picture: Contact your local Danfoss company

– SIMPLY BETTER!

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

DKIN.PB.022.D1.02 Produced by Danfoss G1 advertising agency 99.09. UF.V.PG.AO

“ Danfoss Instrumentation will enable reliable and accurate
measurement of process parameters and consumption in
D A N F O S S I N S T R U M E N T A T I O N

order to contribute to good product quality, lower

resource consumption and enviromental care.
”
OUR MISSION

T
oday’s challenges within the industries for water and energy
supply, food and chemicals are as obvious as they are demanding:
constant innovation, uncompromising quality, growing
globalisation and environmental care.
If you want to be in the forefront of this development choose Danfoss as
your supplier and business partner.

● We are innovative
Danfoss was first to introduce a mass produced ultrasonic flowmeter to
the market. The latest result of our fertile spirit is the USM II
– the Universal Signal Module, which makes communication possible
with almost any communication protocols. For many years we have
been a front runner within industrial instrumentation offering a
range of electronic obstructionfree technologies.

.......................
/////// ● We deliver quality products
We were the first within this industry to be ISO 9001 certified and all of
our calibration facilities have been accredited to the EN 45001 standard.

● We are a global group

This is stressed by our pioneering efforts on the Eastern European and
Asian markets. Represented worldwide we are in your neighbour-
hood – with the local people and the global knowledge making the
difference.

● We care about the environment

Danfoss was the first supplier of industrial instrumentation to be certified
to ISO 14001 and EMAS.

Our focus market areas are:

Water and Waste Water, Power & Heat, Food & Beverage and Chemicals.
 U S M I I

W
henever you want to go networking – USM II from Danfoss
takes you there. At the turn of the millennium Danfoss intro-
duces the networking converter platform of the future: The SERVICE
Universal Signal Module – USM II. Whether you want to go HART,
PROFIBUS, LON, RS 485, DEVICENET, CAN or… Danfoss and the Optional output

USM II are prepared to take you there. Choose a Danfoss converter with Cleaning

the integrated USM II concept and leave the uncertainty of choosing a Batch
future communication protocol to us – the intelligent USM II knows how MODULE

to take care of all present and future communication protocols.

..........................
CAN BUS

D A N F O S S U S M I I NETWORKING....
////////////////////// Remote

SENSORPROM ®
flow memory unit
It has now become possible to fulfil demands elsewhere unmet. We pass
the advantages of the USM II on to you – whether you have decided to /////// Graphic

Alfa numeric
go networking or not: DISPLAY

● One single user interface for all converters

– a minimum of training is required.

● A wide range of converters for all applications

– mounted on the sensor or remote.

● A high scaled modular production

– the necessary flexibility to fulfil every demand.

● High quality
– strict quality testing and quality programmes as ISO 9001. CONVERTERS MAGFLO® 5000 MAGFLO® 6000 MAGFLO® 3000 Ex-d MASSFLO® 6000 MASSFLO® 6000 Ex-d
Enclosures - IP 20, 67 67 20, 65, 67 67
● Fast delivery – all over the world Outputs 1 current 1 current 1 current 1 current
(*Additional outputs via 1 digital 1 digital 1 digital 1 digtial
add on module) 1 relay* 1 relay 1 relay* 1 relay
● Efficient utilisation of resources Display - 3 lines 3 lines 2 lines 3 lines 2 lines
– no expensive surplus resources wasted. 10 languages:
RU, E, P, I, SF, S,
DK, GB, D, FR
The unique combination of USM II and our SENSORPROM® techno- Accuracy ± 0.5% o.r. ± 0.25% o.r.. ±0.25% o.r. ± 0.15% o.r.
Custody transfer approvals PTB, OIML R105
logy enables true Plug’n Play. We target our focus on innovations for the
OIML R75,
future – meanwhile you can concentrate on your business. OIML R117
Ex-version [EEx ia/ib] IIB, EEx de [ia/ib] IIB T6 [EEx ia] IIC EEx de (ia/ib) IIC T6
[EEx ia] IIC
Power Supply 115–230 V a.c. 24 V a.c./d.c. 115-230 V a.c.
12-24 V a.c./d.c. 24 V a.c./d.c.
 MAGFLO® ELECTROMAGNETIC FLOWMETER MASSFLO® MASS FLOWMETERS
- The General Purpose Accurate Flowmeter - a Great Step Ahead in Terms of Flexibility

Electromagnetic flowmeters have become the most
versatile and widely used type of flowmeters,
due to their accuracy, reliability and simplicity in
commissioning and operation.
With more than 30 years of experience and being a
pioneer within micro-processor based electro-
magnetic flowmeters Danfoss has – as a leading
manufacturer – contributed considerably to this:
● Long term accuracy and stability
– With measurements within ± 0.25% o.r. our
MAGFLO® meters procure measurements of
extremely high quality.
● Digital signal processing
– this ensures long term reliability, without the
drift known from analogue circuits. All sensors are
constructed to withstand harsh conditions in
industries and supply businesses.
● User-friendly operator interface and
SENSORPROM® technology
– has brought about unmatched simplicity regarding
procurement, installation and commissioning.
The coriolis flowmeter is rapidly gaining ground,
not least thanks to its versatility and indifference to
pressure, temperature, viscosity and density.
Heading this trend you find the MASSFLO® mass
flowmeter with renewed flexibility, whether the task
is fuel injection nozzle testing for the automotive
industry, dosing of flavouring and additives in the
food industry, measuring of pharmaceutical products,
high accuracy gas measurement or...
● New patented coriolis technology
and dedicated ASIC technology
implemented on the USM II platform offer:
Unsurpassed accuracy and dynamic measuring
area offering multiparameter function.
● Performance
Improved step response through real-time
technology as well as excellent suppression of
hydraulic and mechanically generated noise.
● Safety
The full single pipe construction without
welding or gaskets tolerates pressure up to 500 bar.

On top of this the MAGFLO® electromagnetic ● Reliability

flowmeter offers unique features e.g. a wide dynamic The rugged construction has a lifetime over
range, empty pipe detection, an extensive range of 20 years.
linings and electrode materials and the optional
remote placement of the converter – all adding to the ● Quality
picture of unsurpassed flexibility. High performance mass flow and density mea-
surement.

SENSOR SPECIFICATIONS SENSOR SPECIFICATIONS

for MAGFLO® electromagnetic flowmeters: for MASSFLO® mass flowmeters:
USM II RUGGED CONSTRUCTION
MAGFLO® Series 1100 Series 1100 FOOD Series 3100 Series 3100W MASSFLO® Series 2100 DI 1.5-DI 40
Sizes DN 6-100 DN 10-100 DN 15-2000 DN 25-1200 Measuring range 0-52.000 kg/h
SENSORPROM®
Connection Wafer Hygienic Flange Flange Materials 1.4435 Stainless Steel / HIGH PERFORMANCE

Pressure, 40 Bar 40 Bar 100 Bar 40 Bar 2.4602 Hastelloy C-22

SIMPLICITY
Max Pressure Max 460 bar MULTIPARAMETER FUNCTION
Temperature -20°C to +200°C -30°C to +150°C -40°C to +180°C -10°C to +95°C Temperature - 50°C to +180°C
ACCURACY
Liner Ceramics, PFA Ceramics, PFA Neoprene,Teflon, Neoprene, EPDM Ex Protection EEx ia II C T3-T6 IMPROVED STEP RESPONSE
EPDM, Ebonite, Process connections Flange
RELIABILITY
Linatex Clamp and thread CIP
Electrodes Platinum Platinum, Hastelloy AISI 316 Ti, AISI 316 Ti
ROBUSTNESS
Hastelloy C, Earthing electrodes
SELF DRAINING
Platinum, Monel,
STAINLESS STEEL
Titanium,Tantalum
OIML 105
Converter MAG 5000 / MAG 5000 Blind, MAG 6000 / MAG 6000 Blind,
OPEN BUS COMMUNICATION
options MAGFLO® 3000 Ex-d, MAG 6000 Custody Transfer-19”
CENELEC-EX
CUSTODY TRANSFER

INNOVATIVE DESIGN
FLEXIBILITY
 SONOFLO® ULTRASONIC FLOWMETERS SONOCAL® ULTRASONIC HEAT METERS
– Measuring All Liquids – Also retrofitting - Optimum Custody Transfer of District Heating

If the question is large pipes, non-conductive liquids Decades of experience working within district
or retrofit measurements the answer is ultrasonic heating are built into the SONOCAL® ultrasonic
technology. Drawing on experience back to the heat meters. The result is a unique range of high-
early 1970’s when Danfoss introduced the first mass tech heat meters comprising flowmeter, temperature
produced ultrasonic flowmeter, SONOFLO® meters sensors and a calculator
of today are robust by design, stable in operation and
represent true state-of-the-art technology, including: ● Fair share billing and
reduced pay back times
● Materials and large wall thickness
– our products match the heavy claims of e.g. the ● High accuracy at all water
chemical industry. The construction is perfectly qualities and conditions
safe as it is fully welded and without gaskets. – especially due to the ‘direct shot’ measuring
Approved for installation in hazardous areas. principle.

● Long term stability ● Long term stability due

– thanks to fully digital signal processing and direct
transducer contact with the media.
● Optimum reliability
– due to advanced signal processing, which
ensures fast response, reliable signal recognition,
high resolution and application information.
to a rugged construction
Transducers are resistant to pressure variations
– even vacuum – and solids in the water.
● Minimum maintenance
due to the absence of moving parts and pressure
less than 0.1 bar at Qp.

● Retrofit solutions ● Large dynamic flow range

Build your own flowmeter with the SONOKIT
ultrasonic flowmeter. It enables retrofitting on
virtually all types of pipes in sizes from DN 80 to
DN 4000, offering a cost-effective solution for
pipes larger than DN 400. SONOKIT includes
the possibility of hot-tap installation.
one SONOCAL® meter is sufficient for both
summer and winter conditions. Mounting in
forward and return lines.
● Communication
– Heat calculator unit prepared for plug-in
modules with RS 232 outlet, M-bus, LON
modems etc.

● High precision matched temperature sensors

with extremely high accuracy – also at lower
temperature.

SENSOR SPECIFICATIONS SONOCAL®

®
for SONOFLO ultrasonic flowmeters: Ultrasonic heatmeters
NON-CONDUCTIVE IMPROVED CONTROL
SONOFLO ®
Series 3100 Series 3300 SONOKIT Flowmeter: Series 500 Series 2000 Series 3000
Sizes DN 10-DN 2000 DN 50-300 DN 80-4000 Pipe dimension DN 15-DN 25 DN 25-80 DN 50-1200
FULLY WELDED Connection Weld in or flange Flanges Retrofit Nominal flow Qn 0.6-3.5 m3/h 6-40 m3/h 6000 m3/h FAIR SHARE BILLING

Pressure, Max PN160 PN 50 PN 40 Pressure drop bar 0.2-0.12 0,1-0,13 none

WETTED TRANSDUCERS Temperature ÷20°C to 200°C ÷10°C to 160°C ÷20°C to 200°C Straight inlet pipe 3-5 x DN 3-5 x DN 10 x DN REDUCED PAYBACK TIMES

Ex approvals EEx d IIC T2-T6 EEx de IIC T3-T6 EEx d IIC T2-T6 Liquid temp up to 120°C up to 150°C -40°C to 200°C
MULTITRACK Wetted Stainless-/mild steel Mild steel Stainless-/mild steel Protection class IP 54 IP 65 IP 67 DIRECT SHOT
materials All 3 flowmeters can be combined with the following calculators:
Converter SONOFLO® 3000 for compact/Wall mounting, Calculator: Temperature Sensors: Pt 500 IEC 751 B ROBUST TRANSDUCERS
RETROFIT
options SONOFLO® 3000-19”, SONOFLO® 3000 Ex-d EEM-C Networking: RS 232, M-BUS or the LON modem.
Datalogging feature: Included. Power supply: 230 V a.c./24 V a.c. or 3,65 V battery.
HOT-TAP INSTALLATION PTB OIML
EEM-C4 Same features as EEM-C. Monthly printing function.
Possibility of connecting 2 flowmeters as well as 2 flowinputs
COST-EFFECTIVE GOSS
EEM-C3 Same features as EEM-C. Power supply: Only 230 V
(Targeted for large size meters - up to 14.000 m3/h.)
CENELEC-EX Optional: Analogue display and alarmfunction for flow- and energy control.
Prepared for temperature sensors type Pt 100 IEC 751.
 W A T E R

W
ater is vital to all human activities and equally vital to Danfoss.
To you this means a business partner offering products and
know-how combined with decades of practical experience
– right from abstraction and purification to supply. Danfoss knows how
you can reduce loss and save more energy. Choose Danfoss and you get
one supplier offering the complete programme for all water and waste
water processes:

..........................
F L O W M E T E R S FLOWMETERS FOR WATER AND WASTE WATER...

● Accurate flow measurement with large dynamic area

MAGFLO® electromagnetic flowmeters feature accurate flowmeasure-
ment with a large dynamic measuring range. With the straight forward
installation and operation via the Danfoss SENSORPROM® flow
memory unit it is the natural first choice for Water and Waste Water.

● Cost effectiveness and large pipe sizes

SONOFLO® ultrasonic flowmeters are especially for large pipe sizes
the most cost effective solution.

● Retrofitting
SONOKIT ultrasonic flowmeters. For building flowmeters on
existing pipes – on empty pipe as well as hot tap.

Our competitive flowmeters for Water and Waste Water are all pattern
approved and developed and produced to meet all environmental stan-
dards. Our flowmeters are extremely simple to install, operate and service.
P O W E R & H E A T

A
large amount of money can be saved when optimising the
district heating supply. From station to consumer a steady flow
of energy is being supplied at gigantic costs.
Optimal custody transfer of this flow makes district heating supply
profitable. Since Danfoss entered the market with the SONOFLO®
ultrasonic heat meters 25 years ago we have been one of the market
leaders supplying products for the registration of energy flow – the latest
innovation is a series of ultrasonic heat meters named SONOCAL® ultra-
sonic heat meters offering:

● Maximum accuracy
..........................
H E A T M E T E R S

//////////////////////
FOR THE POWER & HEAT INDUSTRY.......

● Optimum measurement of the energy consumption ///////

● Robust construction and long term stability

● Low cost of ownership

● Fair share billings

● Fast pay back time

Choosing Danfoss heat meters for your district heating supply places you in
the technological front line.Their stability makes you profit from the choice
year after year after year...
F O O D & B E V E R A G E

H
ygienic requirements cause specific demands to flowmeters for
food-, dairy- and beverage industries. Located in the heart of
North European agriculture Danfoss was among the first
suppliers to acknowledge the need for specially designed hygienic flow-
meters. We were first to obtain approval from the EHEDG – European
Hygienic Equipment Design Group. Our offer for these industries
includes MAGFLO® electromagnetic flowmeters for general process and

FOR THE FOOD INDUSTRY....... //////////////////////

..........................
F L O W M E T E R S

utility installations, MASSFLO® mass flowmeters for extremely accurate ///////

measurement and dosing applications.
Take the MAG 1100 FOOD sensors with either PFA teflon or ceramic
liner and Hastelloy or platinum electrodes: With a signal converter type
MAG 6000 it constitutes the best all-round flowmeter for food industries
today. Among its special characteristics are:

● EHEDG and 3A approvals

The meter complies with the most severe European and American
requirements.

● Batching
A unique designed ASIC with very fast response times makes batching
of even small quantities accurate.

● Add on communication
Communication modules are easily mounted on our standard
flowmeter – on site.
 C H E M I C A L

E
veryday life of the chemical industry is made up by expensive
liquids, hazardous areas, environmental considerations, safety
regulations and, last but not least, tough competition.
The result is uncompromising demands regarding equipment: only total
reliability, maximum safety and quality together with a minimum of costs
will do. Such demands make Danfoss an obvious partner. Our series of
Ex-zone proof compact flowmeters – all obstruction free technologies
– feature:

F L O W M E T E R S FOR THE CHEMICAL INDUSTRY.......

/////// ● Ex d and Ex ia – best category within Ex-protection

● Superior Ex design
– prevents hazardous situations during installation and commissioning.

● Fully stainless steel enclosure

– for all sensor and converter technologies.

● Add on modules
– communication and functionality can be retrofitted
in hazardous areas.

● Intrinsically safe keypad

– Ex d converters can be operated directly in hazardous areas.

● EMC
– meeting the toughest demands specified in the NAMUR NE 21
specifications of the German chemical industry.

The unique concept for installation, operation and maintenance makes the
Danfoss flowmeters the technologically optimal solution in hazardous
areas – at a low cost of ownership.
 W H Y S E T T L E W I T H L E S S ?

A
pproved flowmeters from Danfoss
means you do not have to accept uncertainty.
So why accept any ?

EN 45001 accreditation
All Danfoss flowmeters are accredited to the EN 45001 – the finest within the
business of instrumentation.This means that you can be absolutely certain that
every flowmeter we make provides the level of accuracy and repeatability we
claim for it and that this claim is traceable back to international standards.
Accreditation is a good measure for the quality of a flow laboratory – this is
authorisation from a recognised body – for example NAMAS and DANAK.

Danfoss Mexico
Save time and money
The certificate of calibration therefore as an internationally recognised W O R L W I D E D A N F O S S Mads Clausen Danfoss Stonehouse
– The founder of Danfoss
document saves time and money by removing the need for further calibration
checks. Reference meters used for traceability analyses are circulated among

D
anfoss – global and local, innovative and green... Danfoss was
leading flow laboratories in Europe. A fully automated flow rig eliminates the
established in Denmark in 1933 and has been growing ever
risk of human errors in our flow laboratories in England and Denmark, where
since. Today we are a truly global group with 40 production
we calibrate the entire production of flowmeters from DN 1.5 to DN 1800.
plants world-wide, while our products are sold in more than 100 countries.
Our products meet the control requirements within energy savings and
SENSORPROM® flow memory unit
food processing. Also our products increase productivity and provide Danfoss Headquarter
At that, all Danfoss flowmeters incorporate the unique SENSORPROM® Denmark
improved comfort in the constant struggle for a better environment.
flow memory unit, which is programmed during calibration with data
As components the products are often working beneath the surface.
dedicated to the specific unit under test.
They are, however, vital to the overall performance of the application

MASSFLO® mass flowmeter:

concerned – whether it be heating, water supply/treatment, refrigeration

PTB – type approved

or motion control.

OIML R105 – mass flow measurement on liquids

Our global leadership in these fields is based on a staff of some 20,000
ingenious people linked via Intranet. Many of them are local experts who
w w w . d a n f o s s - f l o w . c o m

MAGFLO® electromagnetic flowmeter:

know your neighbourhood like the back of their hand and are capable of

PTB – type approval – cold water custody transfer

converting the benefits of Danfoss products to customers’ applications. w w w . d a n f o s s - h e a t . c o m

OIML R75 – heat meters

Our far-reaching presence also facilitates delivery, service, backup and
w w w . m a g f l o . c o m

OIML R117 – other liquids than water

training – all performed in the customer’s mother tongue.
For decades Danfoss has distinguished itself by constant innovation, w w w . m a s s f l o . c o m

SONOFLO® ultrasonic flowmeter:

making us a preferred partner to many industries – not least because our w w w . s o n o f l o . c o m

PTB – type approval, hot water meter – part of custody transfer meter
efforts always focus sharply on user friendliness.
w w w . s o n o k i t . c o m
At the same time sustained efforts to protect the environment have made
us a pioneer within our field. w w w . s o n o c a l . c o m
Danfoss is the only manufacturer of industrial flowmeters that tests and
calibrates every single meter in flow laboratories accredited to the European
norm EN 45001. EN 45001 means you can trust the calibration performed
on Danfoss meters as the equipment used is constantly calibrated against
authorised references and in addition to the equipment our methods of testing
are also continuously monitored and reviewed by impartial institutes – there
is no need for additional calibration!

Danfoss Warzawa Danfoss France Danfoss Australia

S I M P L Y B E T T E R – T E C H N I C A L S P E C I F I C A T I O N S

TECHNOLOGIES MAGFLO® MASSFLO® SONOFLO® SONOCAL™

electromagnetic mass flowmeter ultrasonic flowmeter ultrasonic
flowmeters heat meter
Measuring Faradays law of Coriolis principle Ultrasonic time of Ultrasonic time of
principle induction flight flight
MAIN All electrically All conductive and All homogeneous Water
APPLICATIONS conductive liquids non conductive li- liquids in
quids. Gas in gaseous which ultrasonics
Media and liquefied form. propagate.
MAIN SECTORS
Water +++ + +++
Power & Heat ++ + +++ +++
Food & Beverage +++ +++ +
Chemicals +++ +++ +
Applications Control, Regulation, Control, Control, Registration,
Monitoring, Regulation, Regulation, Monitoring,
Dosing, Batching, Monitoring, Monitoring, Custody Transfer
Custody Transfer Batching Custody Transfer

Measurement of Volume flowrate Mass flow rate, Volume flowrate, Total energy,
Density, Calculated mass Forward & return
Temperature, flowrate, temperature,
Volume flowrate, Sound velocity Volume flowrate
Fraction flowrate
Installation 5 x straight inlet None 10 x straight inlet 3 x straight inlet
length length length
SPECIFICATIONS
Size DN 6-2000 DI 1.5 - 40 DN 10 - DN 4000 DN 15 - DN 1200
Measuring range 0.025-113.000 m3/h 0-52.000 kg/h 0-450.000 m3/h 0,6-6.000 m3/h

Temperature -40°C to +200°C -50 to +180ºC -20°C to +200°C -40°C to +200°C

of the media
Pressure max 100 Bar 460 bar 160 Bar 40 bar
Accuracy ±0,25% of actual ±0.15% of actual ±0,5% of actual Depending on local
flowrate flowrate flowrate approvals

Enclosure IP 67/68 IP 65 IP 67/68 IP 54 - IP 67

Approvals CENELEC-Ex, CENELEC-Ex, CENELEC-Ex, OIML R75 CT,
EHEDG, 3A, OIML R105 CT PTB, PTB, GOSS
OIML R75, OIML R75 CT
OIML R117
+=Good ++=Very Good +++=Excellent

Reg. No. 356

Reg. No. 0301

I N N O V A T I O N S

P
roducts to match customer requirements – on time. To Danfoss
product development is a question of bringing about simple and
reliable quality products that will meet customers’ needs.
This is why our manufacturing and R & D departments often co-operate
with customers. Such projects have determined the focus of our endeavours:

● Price/performance to consider competitiveness

● Modular construction to meet many different needs

A highly qualified staff, equipped with top class tools like computer simulation,
electronic CAD with direct link to production, is striving to bring our
products still closer to perfection.
The visions and ideas of the product developers are translated into action by
our manufacturing department. The efforts of the production experts are
geared to the dominant market trends.
Consequently Danfoss has built flexibility and rapid reaction times into
every element of the manufacturing process. At the same time sophisticated
technologies within soldering, designing, and welding safeguard quality.
When completed all flowmeters are calibrated in our independent flow
laboratories which have an EN 45001 accreditation approval – the finest
within the business of instrumentation.
Finally the products are brought to
customers all over the world. Utilising
advanced information technology
Danfoss has achieved the most
rapid and accurate delivery in the
market.