—7 ESAB ° =z Industrial Gas Equipment Product Catalogue 2009Worl Since 1904, ESAB has been both a pioneer and leader in welding and cutting development technology. Today ESAB combines world leadership with global applications expertise. leader in welding and cutting technology and systems With over 100 years of experience, and a presence in ‘over 80 countries worldwide, ESAB is probably the most recognised brand in welding and cutting with a product portfolio, which includes: ‘Standard Welding and Cutting Equipment Automatic Equipment Automated Cutting Equipment Welding Consumables Personal Protective Equipment (PPE) Welding Accessories By continuously improving and developing our products ‘and manufacturing processes, we meet the challenges. (0 technological advance in every sector and market we ‘operate in, Delivering quality products and services remains at the heart of everything we do across all our femor| oo es ren ata ome | o [omar] a 7 | | =e Fear ry ese |e [RAE] | re | am | es a a Ps a ree |e uma] | rao | ane | SRESPOW [Sr aSe On Preare ner oom | [ox [0 2 [em | an | eee | OH [er towne | [ose] | | ser BSL fan card ise) [arg Gas Flow Regulator co | ow famucose] om a | Sitgaeae | a ws won | ow own] am | [Maange | meansHigh Pressure Regulators '$-1500/2500 & R-89-High Pressure Regulators © Typical applications include cartridge filing pressure testing of vessels and pressurization of Feeoil cylinders. © For high delivery pressures 200 to 6000 psig. © Standard HP cylinder connections - ready to ueo ‘oncylinders or manifolds. Standard 1/4in. NP 140- 37 deg. flared tubing outlet connection on R89 models. © Forged brass bodies. 2 | — R.89-20-580 2000 Flare 4000-4000 R.as.am-6g0 4000 Flare 6000-6000 ls-so0 117 [s-2500_ 3000, R-69-0M-580 High Pressure Regulators This Regulators is in wide spread use through-out the Industry. It has a proven performance in applications where stable high pressure and flows are required. This Fegulators are used in jobs of critical nature, such as aerated bottling plants, cable pressurisation, power generating, pipeline testing, refrigeration, air conditioning industry [and a wirle variaty aflahnratory applications in universities, niciaar and chemical industry Flow a) Forged brass construction Double safety feature - safety valve and bursting disc prevention at second stage Inlet fiterto preventingress of foreign particles at high velocity Stainless steel diaphragm on first stage to withstand shock of full eylinder pressure, Neoprene to give flexibility and long life on second stage. © Easyread pressure gauges, ‘Service Pressure Max, Outlet pressure Rated flow 3200 ft/min Weight 4:30 Kg, Inlet connection 5/8" BSP RH (Male) (Outlet connection 318" BSP RH (Male) Gas Service* Oxyten NitrogenPipe Line Regulators aE aa ‘The increased use of manifold cylinders and piped gasses have created a need for Specialised regulators. One benefit of a piped gas supply is relatively low pressure of gas ‘within the building. This demands a regulator with large orifice and streamline gas passage to pass large volumes atlow inlet pressure, The LINEMASTER is specially designed for this service and is available for use with most gasses at range outlet pressure 14 bar and is now fitted with a captive pressure adjustment knob for added control and eafely Lm - 200 ‘Acetylene Fuel gas, Oxygen, Nirogen Fuel gas, Oxygen, Azgon (Oxygen, Nitrogen 114" NPT (Male) | 38" BSP 1a" NPT (Male) | 318" BSP Va" NPT (Male) | 318" BSP ‘Wa NPT (Male) | 318° BSP Special Regulators ‘The ISG 43 Series Regulators are the latest in along tne of ‘superb gas control equipment manufacturered with world class ESABtechnology ISG 43 incorporates latest design changes and proven diflusion-resistant materials. to control the exacting requirements of services for specialty gases and provides he user with enhanced safety, durabilty and precision “The ultra-high purity gases are expensive and use of difusion| prone companents in this mast ertcal control equipments (i. Fegulators) may lead not only to their wastage But may also distort the analytical results. Hence, the need for use of only Specially engineered ISG 43 regulators. “The SS packless flow contal valve available as an option at varying pressure ranges. ISG 43 regulators offer another exclusive feature - provision for using three instruments simultaneously with a single regulator (by adding outets to ports for purging and relief valve.) ecru ensures constant flow of gases ription int Connacn a Eat Se wih Single Stage Regulators (635m C0} stamens sel be + Purge Faciny: “ens purge sssorby avaiable Gutonaty cn be Sawant ie pr or + Extremely LowinbosrdLeskage Rate + Optional Accessories seusmim Cinlrinaon tyson ap esis Con Vave wah re way Check Double Stage Regustore ‘inchs degree faa party high-precision Fw Control see tne moss wih ne gasas aaa DLN IN SS upp wirtom contain. ear eienteregtaes concadtiom ~ Seeaiyiany opal tons S643 cere Repost Tnistoouste grade. * Speco Gas Regulators with Basel dace a read cima t ParSE Bea fo Ctetonsasie [Stet wheter Taner Beni rector er oshordeiat tteboc nso Spector Saige Senin = Pent Fw crt! cnet om tice, SipSCHeSHGn ‘Nvogon Aus One Nine ec, Cuygen, Suprur Dowd, Rar Gases BEE] PET RE Ia Neon. Kotor & Xenon Arne hese eT Ha Paes CCiton varande Carbon Supe, PRSRAEREIS ASCE Tan wma | ee | Mihyere andr many ater pnces oo, [Seta rar aie? tes” | Soo | Se epg genes eeCutting Blowpipes ‘Nozzle Mixing Type Hand Cutting Blowpipe NM 250, Conform To : IS 7653-1975 & BSEN ISO 5172-1997 ‘New generation Nozzle Mixing Technology for new standards in Safety and Efficiency, Light weight (1.44 kg) NM Cutters are easy to handle and can withstand rough usage for longer timo. Not only piorcing is made easier by NM Cuttore, but they ean aleo be used for gouging with NM 400 Torch & suitable Nozzles. NM Type Nozzle + Much safer, vitually no backfire due to mixing of gases in the 3 seat nozzie only. Making chances of backfirefashback very remote, Angle Head : Forged from brass rods - much stronger andlonger life Tubes for 0, & Fuel Gas Seamless Stainless Steel Loverfor Cutting Oxygen Stainless stee! Lever, positioned for convenient handling by operator. Provided with a Latch Fadlity to avoid operatorfatigue. Filter S.S. Filter at niet (oxygen side) Handle + Metallic instead of plastic - longer life, much better appearance and grip. Knobs 1 Metalic-bettergrip, longer if, Weight of cutter, Much lighter - lower fatigue to operator, weight only 1.44 Kg, (without nozzle). Cutting Blowpipes Conform To : IS 7653-1975 & BSEN ISO 5172-1997 ‘Asturdy well balanced Injector Type hand cutting Biowpipe. To cut upto 300 mm. thick mild steel. Injection type cutters can be used with dissolved Acetylene Cylinders. Can also be Used for LPC with auitable nozzle. Standard version io 450 mmi 90°. Also avalable in different lengths and head angles (180"). The other models can be made available against speciicorders, Body and head are of forged brass. Eliminate casting porpsity and ensure total safely and gas economy, Gas flow geometry designed to prevent backs flow. Laminar gas flow for quality cutting and gas saving, ‘© Swaged nozzles ensure parallel beam of heating flame; refacing of nozzles possible which enhance nozzle life without compromising on “cut” quality Look for seal of safety © IsICerfication mark oe = Blowpipe-tro. '* Blowpipe- tn. ‘Cutting Nozzie-ANM (964")1no. _# Cutting Nozzle "A" (364) 1 no. ‘*Nut&\Nippletorhose connection «Nut & Nipple fornose connection (1Omm)-1 each for) Oxygen & (1omm)-1 each ) Oxygen & Fuelgas Fuel gas Guarantee Card '* Guarantee Card Data Cardtor cutting «= Data CardtorcutingWelding & Heating Blowpipe Conform To : IS 7653-1975 & BSEN ISO 5172-1997 ‘An ideal blowpipe for welding various metals in general workshop use and general heating purpose. Itis supplied with tips suitable for welding mild steel in the range of 1.25 mm. to 8.6mm thickness. The blowpipe is supplied complete with hose conneailons, spanier, operating dats card and 6nos. swaged tips-sizes :2, 3,6, 13,20 and 30. Weld mild steel upto 8.5mm thickness] Stainless steal spindles, taper ended [Red for Acetylene, Blue for Oxygen Conform To : IS 7653-1975 & BSEN ISO 5172-1997 ESAB Saffire Light Weight Welding Blowpipe has been developed for use in light sheet metal in garages and workshops. It is ideally suitable for repetitive work in production lines, where its handiness minimizes operator fatigue. Careful design of tips, mixer and ‘shank gives trouble-free operation, high performance, economy and safety. The blowpipe is supplied with complete hose connection, operating data card and 4 nos, of swages tips, insizes:2,3,6and 13, ‘Oxygen 148 SP RAE Aceyiene 14°85 P LH 723.5 em (without tp) ‘Simm bore hose (Give-Oxygen & Ree-Acotyleno)| Design/ Construction eTip ‘Swaged copper for better performance, long fe and wok! are ebay. © Control: Durable leak proof design with S.S. tappar ended spindle valve for long maintenance free operation. © Mixer: Specially designed to give reedom from backfires, Welding & Heating Blowpipe Conform To : IS 7653-1975 & BSEN ISO 5172-1997 ESAB Mode! "O” biowpipe is.a finely balanced injector type blowpipe ideally suited for fine ‘welding and brazing applications, including the fusion welding and brazing applications. It is used for fusion welding of thin sheet up to 1.5 mm. (e.g. Zine or Aluminium). Itis also suitable for delicate lead welding. Careful desian of ins neck and injector alves trouble free ‘eperation, high performance, economy and safety. Model "O welding blowpipe is ideal for production lines where ts handinces minimizes operator fatigue. Model "O” blowpipe is, available in diferentlengite fordifierenttypes or operations. Oggen a BS FARE Acetylene 1/4°B.S.P.LH Design/Construction a none M ‘© Injector: The injector capability makes the Dlowplpe equally sultable for use with, acetylene or hydrogen gas andhence can be usedin electronics. Conform To : IS 7653-1975 & BSEN ISO 5172-1997 ‘An Injector type Oxy-Acetylene, ESAB H.D. Heating Blowpipe, is used for localized heating. It's particularly useful for large construction sites, pipe bending and other applications for general purpose heating. ‘The standard blowpipe is about 750mm long and supplied with nozzle size 30. A large nozzle size 33 can be supplied as optional extra ‘The blownipe is designed fo be used with Oxygen and dissolved Acetylene, preferably drawn form auttable manifold eyincers. over thinen ” 7580 [over 1B incn a 400-110 Inlet Connections 38" BSP RH for Oxygen & 3 BSP LH AcetyleneFlashback Arrestors SESABPROTEX = FLAMEARRESTOR -Flame arrestor shall quench flashbacks + NON-RETURN VALVE - Flame arrestor with non-return valve shall quench flashbacks & shall not allow the reverse flow of gases, + TEMPERATURE SENSITIVE CUT-OFT VALVE - Flame arrestor with temperature sensitive cut-off valve shall quench flashbacks & shall stop the gas flow before the upstream gasis ignited + PRESSURE SENSITIVE CUT-OFF VALVE - Flame arrestor with pressure sensitive cut-off valve shall quench flashbacks & the pressure sensitive cut-off function shall active at each flashback, The pressure-sensitve cut-off valve shall remain closed until itis manually eset. non curore PRESSURE WAVE FLAME ARRESTING ELEMENT NON-RETURN VALVE “THERMAL CUT OFF BAFFLE PLATE, DEVICE, DIRECTION (OF FLASHBACK In view of the fact that flashback can occurin any of the cylinders ESAB PROTEX comes in ‘two versions # PROTEX-RO (For Oxygen) © PROTEX-RA(ForAcetylene) Flashback Arrestors ESAB FR-18 are torch mounted Flashback Arrestors, which comes in a pair of both Oxygen & Acetylene, designed to arrest the flame and avoid the reverse flow of gases. ‘As an extra security FR-63 Flashback Arrestor should be mounted on the pipes at all ‘Acetylene gas central installations. Itis designed to arrest the flame and cutoff further flow Of gas. In case the flame is not arrested (quenched), the temperature will rise inside the Arrestor melting the soft soldering. A spring loaded valve will then close the outlet and further supply of Acetylene will stop. ‘© Working pressure: 1.5 bar ‘* Mounting : FR-63 is always mounted directly behind the central regulator and in the service line at the point of entry to each locality. Both atthe iniet and outlet @ BSP 1.5° pipe coupling is provided to make fiting and removalis easierSmall Cutting Machine ESAB-straightlineandcirclecuttingmachines, ‘SpeciaiFesturos; Easy tonandle ‘The Machines are light weight., and they have a wrap round handle for easy portability Wd protection. © Body Made of pressed stee! with wrap/round handle and fibre glass heat deflector. © Versatile Using extendable tracks, these machines can produce straight cuts on any length, square or bevel edge. With the same precision these machines can cut circles and also shape with gradual curves, when hand-guided. © Circle Cutting Can be done with the use of circle cutting attachments, supplied as optional extra. This, can be easily atlached to the machines by two screws. © Cutter PUG and Cheetah : njactor type, specially designed to prevent backfire PUGNM : Nozzle mixing ype, latest technology, much safer. # Cutteradjustment Cane Swivelled to cutlevels up to 45" with Rack and Pinion. © FuelGas ‘Acetylene or LPG can be used by selecting the appropriate nozzles. Two nozzles for Use with Acetylene for cutting MS from 6 mmo 75mm thickness supplied along with the machine. Cutter types and sizes are available as optional extras, © Motor Machine are fitted with 220 volts Fractional Horse Power geared reversible motors. Power's fed through a Forward-Reverse toggle Switch Track 41.8 meter long Aluminium Track (for PUG & PUG NM) or Stee! Track (for Cheetah) can be supplied as optional extra, The PUGIPUG NM Machines may be set {o follow the ledge of any straight piece of metal, 8x 20mm, Small Cutting Machine usr Cus. ‘Clos slanded etce cut (Contr ‘Gs Hose Connections Optional : T5-1140mn ameter "190-800 mmimin IMC-3 NM rosistanco ia" BSPAH&LH ') Circle cutting attachments i) Aluminium tracks. 75-1140mmciamator ‘which can be st 190-800 mmimin rosistaneo Wa" BSPRHALH 150-1140 mm ameter ied as an 120-500 mm/min "SDinjetor ‘Sold Stato TM"BSP RHE LH li) Extra nozzles for torchesCutting Nozzles NOZZLE ‘¢ Hard drawn Tellurium copper usedin one piece nozzles withstands heat &wear -outlasts any copper nozzles Onepiecenozziehas swagedinterior Gas passages are mirror smooth with internal angles rounded -Non-turoulent more efficient gas flow. “Clean smooth cuts with minimal kerfloss ‘Preheat ports are closely spaced around cutting orifice -For greater concentration of preheat flames. + Long parallel preheat passages Permit redressing of nezzle without affecting performance ‘ANM (Acetylene) Nozzle for NM 250 / NM 400 12 6 264 12 16 | 2550.75 Blea 100 82 760 (em E00, 250.00 AGNM (Gouging) Nozzle for NM 400 Gnmmaae " 79 i 25 2 PNM (LPG) Nozzle for NM 250 / NM 400 132 6 3164 2 a7i6_| 255075 ccd 700 32 150 18 250 Cutting Nozzles AcType (Acetylene) Nozzle for Cutogen 5 18 1182") € aia isa) 12 [A16 (1/16")| _60,75,100 20 (6164")| 150 [nea (3732) 200 [Aes (ries) 850 7532 (178) | 300 P-Type (LPG) Nozzle for Cutogen 5 rarieey Piston), ie 67] 2ST Pat se pasta] Ta Pantry) Bn Uv cma Operating Data for Mild Steel cutting with ESAB Cutting Blowpipe (injector & Nozzle Mix type) comply with ISI & ISO StandardsWelding Tips TPS '* Tips are manufactured from copper tubes which have swagediinterior -Gas passages are mirrorsmooth with internal angles rounded, non-turbulent -More efficient gas flow. ‘* Wide range of Tips of diferent sizes (Optimum consumption of gas with use of correct size oftips. ( Saffire 2 HP (swaged) 4 2 3 6 7 slalalalelsly Welding Tips Light weight - LWHP (swaged) Model ‘O° Tips Boar Operating Data for Mild Stee! welding with ESAB Welding Blowpipe (High pressure & Low pressure type) comply with ISI & ISO StandardsAccessories Gas Saver for Welding Blowpipes Where welding operations are intermittent and the operator needs to frequently adjust the work place, considerable Gas and as well as Time in re-setting the torch) is wasted. Considerable saving in both gas and re-set up time can be achieved by fitting a Gas Saver upstream of the blowpipe. The torch can be hung on an arm which activates two valves. hich cuts-off the gas supplies. When the operator is ready to re-commence the welding, he removes the torch from an arm which releases the gas supply. He is then able to revight the flame froma pilot flame on the unit without operating the blowpipe contol valves, Gas Saveris.a very effective accessory that wil quickly pay in Gas and labour savings. + Bunsen type pilot lame evenly atall pressures without soot. ** Pilotflame can be adjusted or turned off by separate valve. ‘The Acetylene valve is always closed firstto eliminate soot in the air or the blowpipe. © Reliablevaives. + Nolesks glands Accessories Technical Details Features + Core : Black Synthetic Elastomer + Highly Flexible ‘+ Reinforcement : High Tensile Polyester Yam» Excellent Electrical Resistant + Cover : Hiper Flame Retardant Thermo-compound » Light in Weight + Temperature Range : 40°C to +55°C ‘+ High Abrasion Resistant + Standard : Manufactured according to IS:447 Standard 50 mtr. length supplied in a box Application = Specially dasigned for Qxy-anatylane walding and cutting equipment Cin) [mh | (ry Teor) | fos) | toa | Os) [tan | (rm) | in), Dustios | 3 | 8 [we] so [oss] n | 2 | w | wo | | m | om DuaHoe | 8 | 8 | si6| a0 [oss |teo| 2m | 1 | ao | a | 2 | 100 DuaHose | # | 1 | 98 | 100 | a7t| wo] 20 | | so | s | a | tmManagement system as per DIN EN ISO 9001 : 2000 In secre wT CRT outa, hay atid at ESAB INDIA LTD. - EQUIPMENT FACTORY ?-41, Taratala Road, Kolkata ~ 700 088, India ote ay pene ht toes eg Design, Manufacture and Supply of GAS, ARC Welding / Cutting Equipment ent Ragen Na 1004043 ‘Stepan 27a? Shoda 2 cen eet mee th TOV CRT ang wt een DET NORSKE VERI VERITAS — _ MANAGEMENT ‘SYSTEM TEM CERTIFICATE ~ Cenfcate No. 2006-SKM-AE-1095 /2008-SKM-AHSO-143 Thich ‘SAB GROU WORLDWIDE oe i tes se Apes how eon founds canrm th Management Sem Stirs 180 14001:2004, OHSAS 18001:2007 Ths Certs a for Development, design, production, sales and services of welding and cutting products 2008-01-11 (OHSAS) I-03 OHSAS) 011 (4001)World leader in welding and cutting technology and systems ESAB operates al the forefront of welding and cutting technology. Over fone hundred years of continuous Improvement in products and processes: enables us to meet the challenges of technological advance in every sector in which ESAB operates. Quality and environment standards Quality and the environment are two key areas of focus. ESAB is one of few international companies to have achieved the new ISO 14001 standard ESAB INDIA LIMITED Recistered and Head Ofc: 13, nds Ett, Main Road, Arai, Chen C0058 Tel: O4-42781100 Fax: O4-42281107 Eguipmont Factories Tas Kala as gata. Chara Disionl Soles Eraleqipnen’ saes@esabndia.m se ree in Environmental Management ‘Systems across all our global ‘manufacturing facilites. At ESAB, quality is an ongoing process that is at the heart ofall our production processes and facilities worldwide, Multinational manufacturing, local representation and an international network of independent distributors brings the benefits of ESAB quality and unrivalled expertise in materials ‘and processes within reach ofall our customers, wherever they are located ESAB Sales and Support Offices worldwide Global solutions for local customers ~ everywhere. Sementigedcee cae gen oe ‘expe or fedwrtan Miectour? eh Mrmseerssos Mnraqimeena Fe ena hapa ae ra ese Fa lonba inept ‘aoe ol cpecmrGoitacnrugagae fale ‘penned n Spal epee ein web: wwveeabinda.com ESAB reserves he ight fo ater specifications without prior notice.