A B C D E F G H I J K L M N O P Q

L1 1L1 1L1
1 7 8
( 02 - B )
L2 1L2 1L2
5 6
( 02 - B )
1L3 1L3 1L3
3 4
( 02 - B )
N 1N 1N
1 2
( 02 - B )
2 QS1 315A

1 3

A-16
3 QF1

2 4

1-7

1-8

1-7

1-8
5 1 1 1 1

X1 X1 X1 X1 X1 X1 FU3 FU4 F4
2A
HLP1 HLP2 10A 2 2 2 2

1 - 11
R R
X2 X2 X2 X2 X2 X2

1 - 10

1 - 13
1-9
6 95

ST1
96

1 - 12
21 21 21 21 21 21

SQP1 SQP2
22 22 22 22 22 22 XS1 N L PE
7 N L

M
8
1~
0.15WATT

10

SOCKET 220V ELECTRIC BOAORD

MAIN SWITCH ELECTRIC BOARD VOLTAG PERSONAL COMPUTER SUCTION FAN
11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 01

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1 1L1
1 ( 01 - Q ) ( 03 - B )
1L2 1L2
( 01 - Q ) ( 03 - B )
1L3 1L3
( 01 - Q ) ( 03 - B )
1N 1N
( 01 - Q ) ( 03 - B )
2 1 1 1 1 1 1 1
FU5 FU9 FU11
10A 4A 10A

2 2 2
VOLTAGE SUPPLY
2 2 2 2
3 24VDC SERVO
2-6

2-7

2-6

2-7
380 380 OP PANEL

55-0-55 12-0-12 U1 0 230 400

6AV3 607 1JC3 0AX1

30A Pupitre1 @

2-3
~ +24V
0V
4 TC2 TC3 QF3.2 1
500VA 100VA 2A
2-4 -- +
PE

1 1 1 1 1 1 1 1 2
FU6 FU7 FU8 FU6
5
10A 2A 4A 10A
PC/PG MPI/DP
IF 1A IF 1B

2 2 3L110 2 2 2 2 2 2

6
0L110

X1 A1 X1 X1
A1 1 1 12 21
QF3 QF3.1
6A 10A
7 HL1 KA1 S1 HL2 HL3
KA2

X2 A2 X2 X2
A2 2 2 14 22

NO NC
P( 21 - H )
2-06
8 NO NC NO NC
( 21 - E ) ( 21 - G )

3
SA11 S4
9 KA12
( 11 - P ) S3
4
4L110

5L110
3L110

6L110

7L110
0L110

1L24
1L110

2L24

M1
2L110

P1

P2

P3
10

( 11 - A ) ( 12 - B ) ( 11 - N )( 11 - A ) ( 16 - B ) ( 16 - B ) ( 16 - B ) ( 16 - B ) ( 21 - B ) ( 14 - A )
VOLTAGE SUPPLY
11 VOLTAGE SUPPLY VOLTAGE VOLTAGE SUPPLY VOLTAGE SUPPLY 24VDC SERVO
110VAC AUXILARIES INSTRUMENT PLC 24VAC SERVO I/O
CONTROL

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 02

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1 1L1
1 ( 02 - Q ) ( 04 - B )
1L2 1L2
( 02 - Q ) ( 04 - B )
1L3 1L3
( 02 - Q ) ( 04 - B )
1N 1N
( 02 - Q ) ( 04 - B )
2

5
QM21 QM22 QM23
3 2.4-4 A 10-16 A 4-6 A
NO NC NO NC
P( 12 - C ) P( 12 - E )
2

6
4

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3

KM21 KM22 KM23

6 ( 12 - C ) ( 12 - E )
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

U21 V21 W21 U22 V22 W22 U23 V23 W23

7 X3 X3 X3 X3 X3 X3 X3 X3 X3
W1

W1

W1
U1

U1

U1
V1

V1

V1
8

M21
M M22
M M23
M
KW1.1 3~ KW5.5 3~ KW1.5 3~
9

021 022 023

10
STEAM INLET PREDEGREASING TANK PREDEGREASING TANK
SUCTION FAN CIRCULATING PUMP CIRCULATOR

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 03

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1 1L1
1 ( 03 - Q ) ( 05 - B )
1L2 1L2
( 03 - Q ) ( 05 - B )
1L3 1L3
( 03 - Q ) ( 05 - B )
1N 1N
( 03 - Q ) ( 05 - B )
2 QM32 QM33 QM41 QM43
14-20 A 4-6 A 10-16 A 14-20 A
1

5
3
NO NC NO NC NO NC NO NC
P( 12 - G ) P( 12 - I ) P( 12 - K ) P( 12 - M )
2

6
4

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3

KM32 KM33 KM41 KM43

6 ( 12 - G ) ( 12 - I ) ( 12 - L ) ( 12 - N )
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

U22 V22 W22 U22 V22 W22 U22 V22 W22 U22 V22 W22
7 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3
W1

W1

W1

W1
U1

U1

U1

U1
V1

V1

V1

V1
8

M32
M M33
M M40
M M41
M
KW7.5
3~ KW1.5
3~ KW5.5
3~ KW7.5
3~
9

032 033 041 043

10
DEGREASING TANK DEGREASING TANK WASHING TANK1 WASHING TANK2
CIRCULATING PUMP CIRCULATION CIRCULATING PUMP CIRCULATING PUMP

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 04

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1 1L1
1 ( 04 - Q ) ( 06 - B )
1L2 1L2
( 04 - Q ) ( 06 - B )
1L3 1L3
( 04 - Q ) ( 06 - B )
1N 1N
( 04 - Q ) ( 06 - B )
2 QM52 QM53 FU63 FU67
25-40 A 1
6-10 A 16A 1 3 10A 1 3 5

5
3 2 4 2 4 6

NO NC NO NC
P( 13 - B ) P( 13 - I )
2

6
4
U63 N63
X3 X3
XS63
5

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 PE N L 1/L1 3/L2 5/L3

KM52L KM52 KM52Y KM53 KM67

6 ( 13 - B ) ( 13 - E ) ( 13 - G ) ( 13 - I )
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

U52 V52 W52 U53 V53 W53 U67 V67 W67

7 X3 X3 X3 X3 X3 X3 X3 X3 X3

Z52 Y52 X52

W1

W1

W1
U1

U1

U1
V1

V1

V1
X3 X3 X3
8

M52
M M53
M M63
M M67
M
KW15
3~ KW3
3~ KW0.37
3~ KW1.5
3~
9

053 063 067

10
PHOSPHATING TANK PHOSPHATING TANK WASHING HEAT PRESSFILTER FEEDING
CIRCULATION CIRCULATING WATER HEATING EXCHANGER
052
11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 05

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1 1L1
1 ( 05 - Q ) ( 07 - B )
1L2 1L2
( 05 - Q ) ( 07 - B )
1L3 1L3
( 05 - Q ) ( 07 - B )
1N 1N
( 05 - Q ) ( 07 - B )
2 QM68 QM71 QM74 QM75 QM80
14-20 A 14-20 A 10-16 A 1.6-2.4 A 1.-1.6 A
1

5
3
NO NC NO NC NO NC
P( 13 - L ) P( 13 - N ) P( 13 - O )
2

6
4

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3

KM68 KM71 KM74 KM75 KM80

6 ( 13 - L ) ( 13 - N ) ( 13 - P )
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

U68 V68 W68 U71 V71 W71 U74 V74 W74 U75 V75 W75 U80 V80 W80
7 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3
W1

W1

W1

W1

W1
U1

U1

U1

U1

U1
V1

V1

V1

V1

V1
8

M68
M M71
M M74
M M75
M M80
M
KW7.5
3~ KW7.5
3~ KW5.5
3~ KW0.55
3~ KW0.37
3~
9

068 071 074 075 080

10
WASHING TANK3 PASSIVATION TANK DEMINERALIZED WATER TANK FEEDIG PUMP SPRAY PIPE
CIRCULATING PUMP CIRCULATING PUMP CIRCULATING PUMP TO DEMI WATER MODULE FEEDIG PUMP

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 06

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1 1L1
1 ( 06 - Q ) ( 08 - B )
1L2 1L2
( 06 - Q ) ( 08 - B )
1L3 1L3
( 06 - Q ) ( 08 - B )
1N 1N
( 06 - Q ) ( 08 - B )
2 FU81 FU82 F83 QM84
10A 6A 16A 2.5-4A
1 3 1 3 1 1

5
3
2 4 2 4 2 2

6
4

1/L1 3/L2 5/L3

KM84
6
2/T1 4/T2 6/T3

U81 N81 U82 N82 U83 N83 U84 V84 W84

7 X3 X3 X3 X3 X3 X3 X3 X3 X3

W1
U1

V1
XS82 XS83
8

M84
M
PE N L PE N L
KW1.1
3~
9
AL81

081 082 083 084

10
ELECTRIC BOARD CARBON FILTER SODA LOADIG PUMP TUNNEL OUTLET
VOLTAGE 220V FEEDING VOLTAGE 220 FEEDING VOLTAGE 220 FEEDING STEAM SUCTION FAN

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 07

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1 1L1
1 ( 07 - Q ) ( 09 - B )
1L2 1L2
( 07 - Q ) ( 09 - B )
1L3 1L3
( 07 - Q ) ( 09 - B )
1N 1N
( 07 - Q ) ( 09 - B )
2 QM90 QM91
14-20A 14-20A

5
3
NO NC NO NC
P( 18 - B ) P( 18 - I )
2

6
4

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3

KM90L KM90 KM90Y KM91L KM91 KM91Y

6 ( 18 - B ) ( 18 - E ) ( 18 - G ) ( 18 - I ) ( 18 - L ) ( 18 - M )
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

U90 V90 W90 U91 V91 W91

7 X3 X3 X3 X3 X3 X3

Z90 Y90 X90 Z91 Y91 X91

W1

W1
U1

U1
V1

V1
X3 X3 X3 X3 X3 X3
8

M90
M M91
M
KW7.5
3~ KW7.5
3~
9

10
OVEN OVEN
CIRCULATION FAN1 CIRCULATION FAN2
090 091
11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 08

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1 1L1
1 ( 08 - Q ) ( 10 - B )
1L2 1L2
( 08 - Q ) ( 10 - B )
1L3 1L3
( 08 - Q ) ( 10 - B )
1N 1N
( 08 - Q ) ( 10 - B )
2 QM92 QM100
1.6-2.4A FU93 1 3 5 7
6-10A
4A

5
3
2 4 6 8
NO NC
P( 18 - P )
2

6
4

1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 7/L4 1/L1 3/L2 5/L3

KM92 KM93 KM100

6 ( 18 - P )
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 8/T4 2/T1 4/T2 6/T3

U93 V93 W93 U93

U92 V92 W92 X3 X3 X3 X3 U100 V100 W100
7 X3 X3 X3 X3 X3 X3

1 2 3 4
W1

W1
U1

U1
V1

V1
8
5
BR93
M92
M 3~ M100
M
KW0.55
3~ KW 3
3~
9

092 100
10
93
REWALL AIR FAN BURNER DRYIG OVEN PERSSURIZATION GROUP
DRYIG OVEN FAN BOX1

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 09

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L1
1 ( 09 - Q ) ( 19 - I )
1L2
( 09 - Q ) ( 19 - I )
1L3
( 09 - Q ) ( 19 - J )
1N
( 09 - Q ) ( 19 - J )
2
1 3
FU113 FU120
6A 4A

3
8_14 2 4

1/L1 3/L2

4 KA112 KM113
KM113 ( 20 - F )
( 20 - F )
2/T1 4/T2

8_11
8_12
5

S7

R1A
L1

L2

+24V
R1C

LI1

LI2

LI3

LI4
R1B
R2A
ALTIVAR28

COM ( 0 V)
6
U113
R2B

AIC
+10

AI1

AI2

AO
PO

PA

PB
W
V
U

U120 N120
7 X3 X3

1/L1 3/L2 5/L3

R114 3
8 RT115
2.5-4A
NO NC 1 2
2/T1 4/T2 6/T3 ( 20 - F )

1 2
9
U115 V115 W115 F10 +A -A LU120
X3 X3 X3
W1
U1

V1

0 110V
3 4 120
10
M115
M TOWING CHAIN
3~ LUBRICATOR
KW 0.75

11
112
TOWING GROUP 1

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 10

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

0L110 0L110 2L110

1 ( 02 - C ) ( 14 - B ) ( 02 - E ) ( 12 - B )

EM13 1 KA13 SA4 3 S8 S9 S10 S11 S12 SA12 3

( 11 - D )
2
4
2 4
NO NC NO NC
( 21 - I ) ( 22 - G )

9_2
3 X1

X2

9_2
4

9_10

9_11
9_5

9_6

9_8

9_8

9_9
9_4
5 3
X1 X1 X1 X1
9_6 9_7 9_8 9_9
SB10 KA13
( 22 - F ) ( 11 - D )
X1 X1 X1 X1 1
4
6
HL5 HL6 HL7 HL15 HA14
9_3

X2 X2 X2 X2 2

7 X1 A1 X1 X1 A1 X1

HL1 KA13 HL13 HL4 KA12 HL12

3L110
X2 A2 X2 X2 A2 X2
8 X3

3L110 3L110
( 02 - E ) NO NC NO NC ( 12
( 11 - E ) ( 11 - F ) ( 02 - D )

ACOUSTIC ALARM
( 22 - I )
SELECTOR AUT_MAN
MAUAL WARIG LIGHT

CONDITION OUTPUTS
9

WARIG LIGHTS
CONECTION MAINTENCE TUNEL

CYCLE PAUSE
CYCLE START

SAFE SELECTOR
PREHEATIG

PLANT
CYCLE END

ALARMS
10

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 11

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L110 1L110
1 ( 02 - D ) ( 13 - B )
2L110 2L110
( 11 - P ) ( 13 - B )

2
S2 S13 S2 S13 S2 S13

3
10_1

10_4

12_1

12_1
12_3

12_3
4
M22 M23 QM32 QM33 QM41 QM43
( 03 - H ) 1/L1 ( 03 - L ) 1/L1 ( 04 - C ) 1/L1 ( 04 - G ) 1/L1 ( 04 - K ) 1/L1 ( 04 - N ) 1/L1

5
2/T1 2/T1 2/T1 2/T1 2/T1 2/T1

6
10_2

10_5

12_2

12_4

12_2

12_4
7 A1 A1 A1 A1 A1 A1

KM22 KM23 KM32 KM33 KM41 KM43

A2 A2 A2 A2 A2 A2
8

3L110 3L110
( 11 - Q ) NO NC NO NC NO NC NO NC NO NC NO NC ( 13 - B )
P( 03 - G ) P( 03 - K ) P( 04 - C ) P( 04 - G ) P( 04 - J ) P( 04 - N )
PREDEGREASIG TANK PREDEGREASIG TANK DEGREASIG TANK WATER DEGREASIG TANK WATER WASHING TANK 1 WASHING TANK 2
9 CIRCULATION PUMP CIRCULATION HEATING CIRCULATION HEATING CIRCULATION CIRCULATION PUMP CIRCULATION PUMP

10

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 12

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

1L110 1L110
1 ( 12 - Q )
2L110 2L110
( 12 - Q ) ( 18 - B )

S14
2
S13 S13 S2 S13

QM52
( 05 - C ) 1/L1
3

12_1
12_3

12_3

12_3
2/T1

4
QM53 QM68 QM71 QM74
KT52 67 KT52 65 ( 05 - J ) 1/L1 ( 06 - B ) 1/L1 ( 06 - F ) 1/L1 ( 06 - I ) 1/L1
( 13 - D ) ( 13 - D )

5
68 66 2/T1 2/T1 2/T1 2/T1

6
KM52Y KM52

12_4

12_4

12_2

12_4
( 13 - G ) ( 13 - E )

7 A1 A1 A1 A1 A1 A1 A1

KM52L KT52 KM52 KM52Y KM53 KM68 KM71 KM74

A2 A2 A2 A2 A2 A2 A2
8

3L110 3L110
( 12 - Q( 12
) -Q) NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC ( 14 - B )
P( 05 - C ) TT( 13 - E ) TR( 13 - G ) P( 05 - E ) ( 13 - G ) P( 05 - G ) ( 13 - E ) P( 05 - I ) P( 06 - B ) P( 06 - E ) P( 06 - I )

PHOSPHATING PUMP PHOSPHATING TANK WASHING TANK 3 PASSIVATION TANK DEMI TANK
9 WATER HEATING PUMP CIRCULATION PUMP CIRCULATION PUMP CIRCULATION PUMP
CIRCULATION PUMP

10

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 13

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

0L110
1 ( 11 - L ) ( 15 - B )
P1 P1
( 02 - N ) ( 15 - B

2 P1 P1
E5.1 E3.6

1 5 1 5
SL27 SL37
4 P1 4 P1 5 4 3 6 5 4 3 6
3
7 7
3 E2.4 3 E4.3

8 8
SL42 SL44
6 6

1 5 1 5
5 SL27.1 SL37.1
4 P1 4
1 7 8 1 7 8
8 8
3 E2.5 3 E4.4

7 6 7 6
6
X1 X1 X1 X1
X1 X1 X1 X1 X1 X1 X1 X1
15-9 15-10 15-12
15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 042 044
027 037
7

3L110 3L110
( 13 - Q ) ( 15 - B
PREDEGREAZIG TANK WASHING TANK2
LEVEL CONTROL DEGREAZIG TANK WASHING TANK1
9 LEVEL CONTROL LEVEL CONTROL LEVEL CONTROL

10

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 14

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

0L110 0L110 0L110

1 ( 14 - Q ) ( 19 - B )
P1 P1 P1
( 14 - Q ) ( 16 - B )

2
E5.1

1 5
SL57
4 P1 5 4 3 6
3
7
3 E4.3

8
SL69
6

4
16_5

16_6

1 5
5 SL57.1
4 P1 1 7 8
8
3 E4.4

16_10
3L110
16_7

16_9
7 6
16_8

6
X1 X1
X1 X1 X1 X1
16-9 16-10
16-5 16-6 16-7 16-8 069
057
7

3L110 3L110
( 14 - Q ) ( 18 - B )

PHOSPHATIG TANK WASHING TANK3

9 LEVEL CONTROL LEVEL CONTROL

10

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 15

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

4L110 4L110
1 ( 02 - F ) ( 17 - B )
P1 P1
( 15 - Q ) ( 17 - B )
5L110 5L110
( 02 - G ) ( 17 - B )

4L110

4L110

P1
E2.3 E3.0
2

12 GEFRAN1000LA 21 20 11 10 12 GEFRAN1000LA 21 20 11 10

AL1 AL2 AL1 AL2

110V
A25
A25 110V
A35
A25

5L110

5L110
3
13 -17 +19 1 3 4 13 -17 +19 1 3 4

X1 X1 X1 X1 X1 X1
17-4 17-5 17-6 17-10 17-11 17-12
4

17_4
1 1

17_5
FU24 FU34
2A R26 2A R36
PT100 PT100
5 SONDA SONDA
2L24 2L24
2 2
17_2

17_3

17_8

17_9
X1 X1 X1 X1 X1 X1 X1 X1
2NL24 17-1 17-2 17-3 2NL24 17-7 17-8 17-9
6
17_1

17_7
L1 L2 M Y+ L1 L2 M Y+

24V 4-20mA 24V 4-20mA

PE 024 PE
034
7 MVB56
MS24 MVB56
MS34
S15 S15

SERVO_CONTROL SERVO_CONTROL
8
1L24 1L24
1L24 1L24
( 02 - I ) ( 17 - B )
2L24 2L24
( 02 - J ) ( 17 - B )
9
PREDEGREASING TANK DEGREASING TANK
THERMOREGULATOR THERMOREGULATOR

10

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 16

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

4L110 4L110
1 ( 16 - Q ) ( 19 - B )
P1 P1
( 16 - Q ) ( 19 - B )
5L110 5L110
( 16 - Q ) ( 19 - B )

4L110

P1
E4.2
2

12 GEFRAN1000LA 21 20 11 10

AL1 AL2
110V
A55
A25

5L110
3
13 -17 +19 1 3 4

X1 X1 X1
18-4 18-5 18-6
4
1

FU54
2A R55
PT100
5 SONDA
2L24
2

18-2

18-3
X1 X1 X1 X1
2NL24 18-1 18-2 18-3
6
18-1

L1 L2 M Y+

24V 4-20mA
PE
054
7 MVB56
MS54
S15

SERVO_CONTROL
8
1L24
1L24
( 16 - Q )
2L24
( 16 - Q )
9
FPHOSPHATING TANK
THERMOREGULATOR

10

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 17

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

2L110 2L110
1 ( 13 - Q ) ( 19 - B )

S14 S14 S14

2

19_15
19_1

19_8
QM90 QM91 QM100
( 08 - D ) 1/L1 ( 08 - K ) 1/L1 ( 09 - N ) 1/L1
3

2/T1 2/T1 2/T1

19_2 19_9
4
KT90 67
KT90 65
19-2
KT91 67
KT91 65
19-9
X1 X1
( 18 - C ) ( 18 - C ) ( 18 - J ) ( 18 - J )

5
68 66 SQ90.1 68 66 SQ91.1

3
19_2

19_10

19_12
19_3

19_5

19_16
4

4
6
KM90Y KM90 19-7 KM91Y KM91 19-14
( 18 - G ) ( 18 - E ) X1 ( 18 - M ) ( 18 - L ) X1

19_11

19_13

19_14
19_4

19_6

19_7

19_9
7 A1 A1 A1 A1 A1 A1 A1 A1 A1

KM90L KT90 KM90 KM90Y KA90.1 KM91L KT91 KM91 KM91Y KA91.1 KM100

A2 A2 A2 A2 A2 A2 A2 A2 A2
8

3L110 3L110
( 15 - Q ) NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC ( 19 - B )
P( 08 - C ) TT( 18 - E ) TR( 18 - G ) P( 08 - F ) ( 18 - G ) P( 08 - H ) ( 18 - E ) P( 08 - K ) TT( 18 - L ) TR( 18 - M ) P( 08 - M ) ( 18 - M ) P( 08 - O ) ( 18 - L ) P( 09 - N )

OVEN CIRCULATION FAN 1 OVEN FAN OVEN CIRCULATION FAN 2 OVEN FAN PRESSURIZATION FAN
9 CONTROL
CONTROL

10

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SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 18

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

0L110
1 ( 15 - Q )
P1
( 17 - Q ) ( 20 - B )
4L110
( 17 - Q )
0L110
X1
2
1N
21
A1
KA95
ST95 ( 19 - G )
3 KA93.1
4L110

22

E8.2

E8.1
P1

P1
A2
Abr.2 20-5
( 10 - Q )
Valeur X1
12 GEFRAN1000LA 21 20 11 10
A1
4

20_7
AL1 AL2
( 10 - Q ) S17
110V A94
KA93.2
13 18 17 1 3 4
( 10 - Q ) KA94.1 A2
( 19 - D )
5
2L110

( 10 - Q )
20_2 20_3 20_4
X1 X1 X1

20_10

20_11

20_12
20_6

20_8

20_9
1N
6

1L1

1L2

1L3

1N
20_1

20-5
20-6 20-8 20-9 20-10 20-11 20-12
X1 X1 X1 X1 X1 X1

1L3

7 R96
A1 PT100 A1 22 21 20 2 10 15 9 1 3 4 11 13 5 8
SONDA

KA94.1 KA95 BR93 WEISHAUPT G1-G7

A2 A2
8
SAFTY BURNER HIGH-LOW FLAM BURNER BLOCK
VALVES BLOCK
3L110 3L110
( 18 - Q ) ( 20 - B )
5L110 5L110
( 17 - Q )
2L110 2L110
9 ( 18 - Q ) NO NC NO NC ( 20 - B )
( 19 - M ) ( 19 - L )
OVEN THERMOREGULATOR OVEN SAFE THERMOSTAT OVEN BURNER

10

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SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 19

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

2L110
1 ( 19 - Q )
P1 P1
( 19 - Q ) ( 21 - B )

2L110 2L110
X1 X1
2 3 22-3

P1

P1
X1
1 21
KA117 S16 SA111
EM117 SQ115.1 ( 20 - C )
4
3

22_1

22_5
2 22

21_5
22-1 P1 22-5 P1
X1 X2 X1 X2
21-1
X1
21-3
X1
4 21-1
KA115.1 KA112 KA132 KA136
X1 ( 20 - D )

21_8

21_9
22-2 E10.2 E10.3 22-6 E10.4 E10.5
X1 X2 X2 X1 X2 X2

21_6
1
5

E10.2

E10.3

E10.2

E10.3
95

22_2

22_6
EM117.1 21-8
RT115 X1
22-4
2 ( 10 - E ) X1

FAILURE HEATING SYSTEM

REMOTE HEATIG SYSTEM
96
6
21_3

1
21-2
X1
HA118

START CONVEYOR

CONVEYOR START

REMOTE START
21_7
21_2

BOTH FAILURE
2

BOTH READY
7 A1 A1 A1 X1

KA117 KA115.1 KM113 3L110

HL111
X1

A2 A2 A2 X2
8

3L110
( 19 - Q ) NO NC NO NC NO NC
( 20 - F ) ( 20 - F ) P( 10 - D ) PAINT BOTH1 POWER HEATING
( 10 - J )
INTERFACEES PLANT INTERFACEES
9
LOADING & UNLOADING CONVEYOR IVERTER CONVEYOR START MAUAL SELECTOR
EMERGENCY ZONE VOLTAGE TENSION ACOUSTIC ALARM CONVEYOR

10

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 20

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

E0 [A] INPUT
E0 E1 E2 E3 E4 E5 E6 E7
3
S5-CPU103
SIEMENS
INPUT CHANELL 4 3 6 5 8 7 10 9
6ES7 421 8MA12 P1 M1
4 1 2

E0.1
E0.0

E0.2

E0.5

E0.6

E0.7
E0.3

E0.4
5

6 1/L1 1 3 3 3
3

QF3.1
KA1 KA2 ( 02 - P ) SA4 SB5 SB6 SB7 SB8
( 02 - C ) ( 02 - K ) ( 11 - G )
2/T1 2 4 4 4 4
7
110VAC VOLTAGE CONTROL

24VDC VOLTAGE CONTROL

24VAC VOLTAGE CONTROL

PLANT PAUSE CYCLE

PLANT RESET CYCLE

PLANT CYCLE START

PLANT END CYCLE

8

AUTO_MAN
9

P1 P1 P1
( 20 - Q ) ( 22 - B )

M1 M1
10 ( 02 - N ) ( 22 - B )

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 21

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22
 A B C D E F G H I J K L M N O P Q

E1[A] INPUT
E0 E1 E2 E3 E4 E5 E6 E7
3

S5-CPU103
SIEMENS
INPUT CHANELL 4 3 6 5 8 7 10 9
6ES7 421 8MA12 P1 M1
4 1 2

E1.4
5 E1.0

E1.5
E1.1

E1.2

E1.3

E1.6
E1.4

E1.7
X2

6
3 3 1 13
E1.5 E1.6 E1.7

SB9 SB10 SA12 KA13 BP16

( 11 - O ) ( 11 - D )
7
4 4 2 14

PLANT EMERGENCY
P1
8
ALARMS CUT-OFF

X2
ALARMS ON

AUTO_MAN

Air detector
9

P1
( 21 - Q ) NO NC
( 11 - D )

10 M1
( 21 - Q )

11

SHERIF ELSHERBINY REDRAWING THE BIG OVEN LINE 22

sherif_elc72@hotmail.com POWDER PAINTING PLANT MODIFICATION Date 24/8/2018
Sherif Elsherbiny Mohamed 22