Periodical Maintenance

The maintenance schedule detailed here will help you maintain your Classic Motorcycles
meticulously and to get a long trouble free service. The schedule provided herein is based
upon average riding conditions and indicates the Kms at which regular inspections,
adjustments, replacements and lubrications are to be carried out. The frequency of the
maintenance must be shortened depending upon the severity of the driving condition or if
the motorcycle is used in a very dusty environment, severe cold, extreme heat, bad roads,
standing water etc., Contact the nearest Royal Enfield Dealer for expert advice and to carry
out the required maintenance.
S. FREE SERVICE
No. DESCRIPTION Whichever is earlier PAID SERVICE
Kms (x 1000) 0.5 3 6 9 12 15 18 21 24 27 30
Months 1.5 3 6 9
1 Engine Oil R I R I R I R I R I R
Check level at every 500 Kms or earlier as required
2 Engine oil filter element R R R R R R
3 Engine suction filter and Secondary drain magnetic plug C C C C C C
4 Spark plug - 2nos. C&A C&A C&A C&A C&A R C&A C&A C&A C&A R
5 HT leads for crack I I I I I I I I I I I
6 Air filter element C C C C R C C C R C C
7 Carburettor Clean, Inspect and Tune as required
8 Fuel Tap C C C C R C C C R C C
9 Fuel tank C C C C C
10 Fuel hose I I I I R I I I R I I
11 Accelerator and carburetor cable play Adjustment A A A A A A A A A A A
12 Rubber hose, Air filter to Carburettor I I I I R I I I R I I
13 Rubber hose, Inlet manifold I I I I R I I I R I I
14 Inlet / Exhaust valve seating I I
15 Cylinder head D
16 Exhaust system D
17 Clutch free play Adjust every 1000 Kms or earlier as required
18 Rear brake pedal pivot L L L L L L L L L L L
19 Battery terminals (apply petroleum jelly) C C C C C C C C C C C
20 Battery Electrolyte level I I I I I I I I I I
21 Earth wire eyelet (behind battery carrier) I I
Adjust for every 1000 Kms
22 Rear Wheel Drive Chain
Clean, Lubricate & adjust every 3000 Kms or earlier as required
23 Front Fork oil I R I R I
24 Hand levers & kick starter pivot Lubricate every 1000 Kms or earlier as required
25 Rear brake play Adjust every 1000 Kms or earlier as required
26 Rear brake cam L L L L L
27 Steering ball races / Play Adjustment A L A L A
28 Spokes tightness I I I I I I
29 Wheel rim run out front & rear I I I I I
30 Tyre wear I I I I I I I I I I

A : Adjust C : Clean D : De-carbonise I : Inspect L : Lubricate R : Replace

Note : For Maintenance after 30,000 Kms, Please repeat the same frequency specified
above, in consultation with a Royal Enfield Authorised Service Centre.

03-12