Colour television Chassis GR2.1 AA Contents Page 1. Block diagram and technical data 12 2. — Connection facilities 24 3. Warnings and notes 34 4, Mechanical instructions 44 5. Detaled block diagram SA 6. — Electrical diagrams and PCB layouts Operation (Diagram A) 64 ‘Tuner, IF and sound (Diagram B) 65 Video processing (Diagram ©) 68 Power supply, synchronization, raster and line (lsgram D) 6.16 ’icture tube module (Diagram F) 6.23 Mono IF/sound module (Diagram G) 6.30 ‘Stereo IF/sound module (Diagram H) 6.35 NICAM IF/sound module (Diagram |) 6a ‘Teletext module (Diagram J) 6.27 PIP module (Diagram K) ear 7. Electrical settings cA 8. List of fault messages and repair tips 81 9. Directions for use and menus O14 10, Electrical parts lists 10.4 Pubtened by Consumer Electronics Pind in The Nehetands °Copyht reserved Suject to maton (@ 4822 727 18334 (a e cs 35 552 GB= TURE SOUND [Rasfemes] Fisowno wooue Fr : | coNthon uc. Ge Josemens | ‘mova rmocesone |e] ] 00 oa sa | fone fme SHS : = lj 5 7 eet ea PEs | |! ae is —- FE | soni [EZ Technical data Mains vottage 220 - 240 V (10%) Maine frequoncy 50 He (# 10%) ‘rial inputimpedance _—: 7502- coax Minimum aerial votage —: 40x Maximum aerial volage —: 32mV Puttin range colour synchronization + #80082 Puttin range horizontal synchronization +£000H2 Local operation functions: Indications P:R; ae; +; install = On Sereen Display (08D) Programmes: 0-59 = LED: ~ stanaby (red) VCR operation on programmes: 0-59 = operation (green) = RCS reception (lashing yellow) C8 35 553 GB internal fault in uP (lashing)Connection facilities 1. Specification of the terminal sockets EXT1 . 1 = Audio G* F (05 Vaysi < 12) ~ Audio OR (05 y, 2 = Audio © R (0.2-2 Vayu 0.5 Vous > 10 KO) = Audio © F (0.2-2 Ve: 0.5 Veet > 10 k2) 3 = Audio GL (0.5 Vayet = 1 KOS = Audio D L (0.5 Vayesi < 1 KO} 4 = Audio = Audio 5 - Buea os 8 ~ Audio -O L (02-2 Vy 0.5 Vaan > 10 KO) TF Audio -© (02-2 Vqyai 0.5 Vogyt 10 KO) 7 = Bue © (07 Vz; 78 == 8. — RCS G> (600-860 mv.) + CVBS status 1 -©) CVBS status 3 -© (0-2 V: int; 9.5-12 V: (0-2 V- int; 9.5-12 V: bt) Green 4 ai 1 Gren -© (07 Vy: 75 we 13- Reda “ee 15- Red © (07 V,,; 75 Q) grirrsae 16— RGB status 710.04 Vint; 1-9: oxt; 75.0) ves Or 2 17- CvBs GL Gves © 1 18- Ges © 1 Eves S(t v,: 75 0) 48- eves Gr (tv, 750) Gves (1 Vi 75.0) 20- vas © (1 VE 78.9) Earth soresn 21- Earth screen exra 4 @ 5 tony, 75.) reel hair] 2% © CINCH Audio -O L+ R (02-2 Vey 0.8 Vagg > 10 KO) a ‘Audio out 2% © CINCH Audio OL + R (05 Vous <1 KO) Front, @Rrasom 8a cs 35 654 GB2. Connecting equipment Depending on the type of TV set, a variety of equipment can be connected. The exact number of pieces of ‘equipment depends on the number of connectors on the back of the TV set (EXT!, 2 or 3). The wiring diagram in Fig, 2.1 shows which kinds of equipment can be Connected. The wiring diagram shows the TV set with the maximum number of connectors possible for the GR2.1 chassis. CS 95 554/A GB ‘An RGB source (0.9. laserdisc player) can only be ‘connected to EXT. In order to switch the TV set to RGB ‘operation, this RGB source must generate both a CVBS status signal at pin 8 and an RGB status signal at pin 16 of the euroconnector. Its not possible to switch the equipment to EXT1 in RGB operation using the remote control. Fig. 24Warnings 1 11. 12, Safety regulations require that the unit should be returned in its original condition and that ‘components identical to the original components ‘are used. The safety components are indicated by the symbol A. In order to prevent damage to ICs and transistors, all high-voltage flashovers must be avoided. In ‘order to prevent damage to the picture tube, it should be discharged using the method shown in Fig.3.1. Use a high-voltage probe and a multimeter (position DC-V), Discharge until the meter reading |s OV (ahter approx. 30s). Esp A. Aes AAIGe and many otter semiconductors are fonstve to elocrostatic dlecharges (ESD). Careless handing during repar can Grestically Shorten their Make sure that during repair you are connected by a pulse band vith resistance fo the same potent! ae the earth ofthe unt Keop ‘Components and tols alo at this same potenti ‘When repairing @ unit, always connect it to the mains voltage via an isolating transformer. Be careful when taking measurements in the high-voltage section and on the picture tube. Never replace modules or other components while ‘the unit is switched on. It is recommended that safety goggles are worn when replacing the picture tube. When making settings, use plastic rather than ‘metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable. ‘After repair the wiring should be fastened once more in the cable clamps for this purpose, In order to prevent measuring errors, the heat ‘inks should not be used as reference points for measurements. ‘The heat sink for the sound output amplifier (next to the channel selector) is connected to the -16 or “12 volts. ‘Together with the defection unit and any multipole unit the flat square picture tubes used form an integrated unit. The deflection and the multipole Units are set optimally at the factory. Adjustment of ‘this unit during repalr is therefore not recommended, ‘The high-voltage cable In 21" units is glued in the line output transformer. This can therefore not be replaced. Notes = 1. The direct voltages and oscillograms should be measured with to the tuner earth (4), oF hot earth (4. $) a8 this is called 2. The direct voltages and oscillograms given in the diagrams should be measured in the service defauit ‘mode (see section 9}. A colour bar signal, ‘modulated on a picture carrior wave of 475.25 MHz, should be used as the video signal. A ‘1 kHz signal should be used for the sound (for a systems). Where necessary, the oscillograms and direct voltages are megsured with (7)7-) and without aerial signal (7°). Voltages in the power supply section are méa8ureq both for normal operation (©) and in standby (2). These values are indicated by means of the appropriate symbols. 4. The picture tube PCB has printed spark gaps. Each ‘spark gap is connected betwaen an electrode of the picture tube and the Aquadag coating. 5. The semiconductors indicated inthe circu ciagram and in the parts lists are completely interchangeable per postion withthe Semiconductors the unt irrespective ofthe type indication on these semiconductors. 6. The connectors used for the modules (board to board) are gold-plated and should only be replaced by the same type. 7. In the case of fault finding and/or repair to the teletext module, the accessibility of the crouit and the components can be increased by using ‘extension cards. ‘The order numbers of these extension cards are: * 6 times: 4822 395 30259 * B times: 4822 214 31402 8. Both multisystem and single system units are discussed in this cocumentation. ‘The term multisystem Unit is used to refer to a unit that is suitable for the reception of PAL BGI and SECAM BGLL’ systems ‘The torm single systam units used to refer to al ‘other units (such &s PAL BG, PAL/SECAM BG and PAL {units 9. Blacktne units can be recognized by the thick, protected highwoltage cable. Non-blackie units have a thin, unprotected high-volage cable ono CS 35 555 GB2 1. Removing the back plate tis only possible to remove the back plate after ‘removing the screws on the top, side, possibly on the underneath and possibly under the EXT 3 ‘connection (600 Fig. 4.1). In the case of subwooter Units, the subwoofer speaker on the carrier panel should also be unplugged. 2. Service position 1 Service position for modul measure test points Unlock the chassis after the cables of the 10 MQ; Ci < 2.5 pF. Settings on the carrier board 4.1. +148V/+95V supply voltage Connect a voltmeter over C2631. Using 23635, set the supply voltage to +148V (0.8V for 25° and 28° units or to 98V + O.SV for 21" units. Focusing ‘This is sot using the focusing potentiometer (on the top of the line output transformer). Vg? setting Connect a pattern generator and supply a bianking frame signal (black picture). Switch the unit tothe service default mode (see section 8). Connect an osciloscope tothe emitters of transistors 7304 and 764 on the picture tube ‘module, Set the oscilloscope to frame frequency. Measure the DC voltage level of the measuring pulses (eee Fig. 7.2). Using the Vo2 potentiometer fn the line output ransformer, set the measuring pulse with the Iowest DC voltage level to: BIFA83V BV for 25° and 28" Blacklino units {protected high-votage cable) + #190V = 8V for 26° non-blackline units + H118V = BV for 25° non-blackiine units + $120V & BV for 21” unis Horizontal synchronization Connect pin §-1C7470 to pin 9-1C7470, Supply an aerial signal and tune the set. ‘Adjust potentiometer $457 until the picture is straight. Remove the interconnection. Horizontal centring ‘Sat using potentiometer 3461. Picture width ‘Set using potentiometer 3525. Vertical centring Set using potentiometer 3516 Picture height Set using potentiometer 3504. East/West correction Set using potentiometer 3521. This setting is only for 25° and 28° units. Electrical settings 4.10 Chroma bandpass filte a. Setting for PAL/SECAM ¢ Connect a signal generat pin 20 of the euroconnec frequency to 4.286 MHz/ t0 EXT1. Connect pin 27, (412¥). Connect an oscil Set 5201 to maximum am} Remove the interconnect ‘Setting for PAL sets (TD, Connect a signal generat] pin 20 of the euroconnec| frequency to 4.43 MHz. Connect an oscilloscope ‘Set 5301 to maximum an 4.11 Chroma auxiliary oscil Gonnect a pattern genere colour bar pattern. Conne| (TDAASI0) of pin 17-1674 ‘Set 2313 s0 that the colo practically stopped. Rem 1.12 SECAM demodulators (TDA4650) Gonnect a pattern genere black pattern. Connect ai pin 1-IC7308. Set 5304 t4 ‘Connect the oscilloscope! +0 minimum amplitude. 4.13 White balance Connect a pattern gener picture. Switch on the se land select "WHITE BALA| Sot the values of "GREE! required white balance is 4.14 Peak white limit ‘Switch on the service mel select "WHITE BALANCE| ‘Set WHITE LIMIT” to the 23 for blackline units 53 for non-blackiine 53 for 21° units, 1.45 Cutoff points ofthe Gonnect’ patter genet peture, Swigh on fe se Gor Gre” Sich on °C Set FeO", “GREEN? ane reopectve guns give no 1.18 Options Switch on the service me| or “OPTION 2 Switch the options "ON" whether the following op "PIP" on a PIP set "2ND SCART" on a se “TELETEXT on a tele “AUTO STORE" for th in the installation men "SVHS" for the ¥/C cc "MULTI SYSTEM’ for HYPERBAND’ for at to the frequency banc 'UHF ONLY" for a tun to the UNF band 'NICAM TWIN" for ste reosive NIGAM soundal settings 5% onthe aking the ov: later ing only 1.10 Chroma bandpass filter 24 Setting for PAL/SECAM sets (TDA46S0) a Connect a signal generator (e.g. PM 5326) to pin 20 of the euroconnector (EXT1) and set its frequency to 4.286 MHz/0.2 Vpp. Switch the unit to EXT1. Connect pin 27-IC7306 to pin 13-IC7308 (412V), Connect an oscilloscope to pin 15-IC7306. Set 5301 to maximum amplitude. Remove the interconnection. ‘Setting for PAL sets (TDA4510) Connect a signal generator (e.g. PM 5326) to pin 20 of the euroconnector (EXT1) and set its frequency to 4.43 MHz. Connect the unit to EXT: Connect an oscilloscope to pin 8-1C7305, Set 5301 to maximum amplitude. 1.41 Chroma auxiliary oscillator Connect a pattern generator and supply a PAL ccolour bar pattern. Connect pin 11-IC7305 (TDA4510) or pin 17-IC7306 (TDA465O) to earth. ‘Sot 2313 s0 that the colour on the screen has practically stopped. Remove the interconnection, 4.12 SECAM demodulators for PAL/SECAM sets (TDA4650) Connect a pattern generator and supply a SECAM black pattern. Connect an oscilloscope to pin 1-1C7306. Set $804 to minimum amplitude. Connect the oscilloscope to pin 3-1C7306. Set 3312 to minimum amplitude. 4.13 White balance Connect a pattern generator and select a white ploture. Switch on the service menu (see section 9) ‘and select "WHITE BALANCE”. ‘Set the values of "GREEN" and "BLUE" so that the required white balance is achieved. 1.14 Peak white limit ‘Sivitch on the service menu (see section 9) and ‘select "WHITE BALANCE” 22 Set "WHITE LIMIT™ to the value: =" 23 for blackline units = 3 for non-blackiine units = 53 for 21° uni 23 1.15 Cut-off points of the picture tube Connect @ pattern generator and select a black picture. Switch on the service menu and select “CUT OFF”. Switch on "DISABLE" ‘ON}). Set "RED", “GREEN” and "BLUE" until the respective guns give no more light on the screen. 28 1.16 Options ‘Switch on the service menu and select “OPTION 1" (or "OPTION 2, ‘Switeh the options "ON" and “OFF” according to ‘whether the following options are present: = "PIP" on a PIP set = "2ND SCART" on a set with two euroconnectors = ‘TELETEXT’ on a tolotext sot = "AUTO STORE" for the automatic tuning facility In the installation menu "SVHS" for the ¥/C connector in mono sets “MULTI SYSTEM" for multisystem sets” "HYPERBAND™ for a tuner which can be tuned to the frequency band of 300 MHz to 450 MHz ~ "UHF ONLY" for a tuner which can onty be tuned to the UHF band = "NICAM TWIN" for stereo sets which can also receive NICAM sound, Settings on the IF/sound module AFC and the picture demodulator Setting for multisystem units Gonnect a signal generator (e.g. PM 5326) via a capacitor of 8p6 to pin 17 of the tuner and set its frequency to $3.4 MHz for mono sets or to 33,85 MHz for stereo sets, Modulate (AM) the signal with, for example, 1kHz, ‘Tune mono sets to VHF band at a tuning voltage of approximately SV at pin 11 of the tuner. The search” (selection B of the manual installation ‘menu) can be stopped by selecting menu selection "programme". Set stereo sets to a tuning frequency of 45 MHz. Select system France. ‘AFC: using 5036 set the voltage at pin 16-1C7000 10 6V (OC) Picture demodulator: sot 6035 to a maximum undistorted) signal at pin 22-1C7000, ‘Then set the frequency of the signal generator to 38.9 MHz. Select system Europe on the set. ‘AFC: using 5038 set the voltage at pin 15-IC7000 t0 6V (06). Picture demodulator: set 5037 to a maximum (undistorted) signal at pin 22-C7000. Adjacent channel suppression (mono sets): Than set the frequency of the signal generator to 33.4 MHz, Place pin $-1C7000 at a fixed voltage of “+1V using a laboratory supply. Tune the set to the UHF band end select system France. ‘Set 5005 to a minimum signal at pin 22-1C7000. ‘Setting for single-system units ‘Connect a signal generator (0.9. PM 5326) via a ‘capacitor of 5p6 t0 pin 17 of the tuner and set ts Trequency to 38.9 MHz. Modulate (AM) the signal with, for example, kHz. ‘AFC: using 5036 set the voltage at pin 16-IC7000 0 6V (06). Picture demodulator: set 5095 to a maximum (undistorted) signal at pin 22-IC7000. RF-AGC If the picture from a strong local transmitter is distorted, adjust 3016 untl the picture Is not distorted, MF-AGC (Multisystom units) Connect a pattern generator and supply a SECAM-L colour bar signal. Connect an oscilloscope to pin 22-1C7000. Set the amplitude of the video signal with 3048 to 1.7 Vpp for stereo tunits or to 1.8 Vpp for mono units. AM-IF sound filter (Mutisystem units) ‘Connect a signal generator (e.g. PM 5326) vie a ‘capacitor of 5p6 to pin 17 of the tuner and set its frequency to 30.9 MHz. Modulate (AM) the signal with 1KHz, for example. Tune the unit to UHF band and select system France. Connect an oscilloscope to pin 9-IC7100 and set 5100 to minimum amplitude. Place pin 3-1C7100 on a fixed voltage of +2V using a laboratory supply. Set the frequency of the generator to 32.4 MHz and set 5101 and 5102 to maximum amplitude.1e IF/sound module ture demodulator system units ionerator (e.g. PM 8326) via a > pin 17 of the tuner and set its MHz for mono sets or to re0 sets. Modulate (AM) the ample, 1kH2. )VHF1 band at a tuning voltage ‘Vat pin 11 of the tuner. The Bof the manual installation sped by selecting menu selection a tuning frequency of 45 MHz tt the voltage at pin 15-IC7000 tor: set $035 to a maximum I at pin 22-1C7000. ‘ency of the signal generator to system Europe on the set. et the voltage at pin 15-IC7000 tor: set 6037 to a maximum ‘Wat pin 22-1C7000. ‘suppression (mono sets): tency of the signal generator to vin 9-1C7000 at a fixed voltage of ory supply. Tune the set to the fect system France, ‘mum signal at pin 22-1C7000, system units yenerator (¢.g. PM 5326) via a > pin 17 of the tuner and set its Miz. Modulate (AM) the signal kHz ‘tthe voltage at pin 18-4C7000 1or: set 5035 to a maximum ‘Vat pin 22.1C7000. 4 strong local transmitter is 316 until the picture is not stem units) ‘generator and supply a 2ar signal. Connect an + 22-1C7000. Set the amplitude of ith 8048 to 1.7 Vpp for stereo Yor mono units. ‘er (Muttisystem units) generator (2.9. PM 8326) via @ 9 pin 17 of the tuner and set its ‘MHz. Modulate (AM) the signal imple. Tune the unit to UHF band France. Connect an oscilloscope 1d set 5100 to minimum Don a fixed voltage of +2V using ¥, Of the genérator to 32.4 MHz 5102 to maximum amplitude. 25 26 27 2.9 2.10 Pomssss cra 72 | IF sound demodulator (stereo and NICAM units) Connect a signal generator (6.9. PM 5326) via a capacitor of 896 1 pin 17 of the tuner and setts frequency to 38.9 MH2. Modulate (AM) the signal with Thi, for example. Connect an oscilloscope to pin 17-1C7100 (TDASB56) or pin 16-1C7101 (7DA3856) and set §104 to minimum amplitude. 5.5 MHz or 6.0 MHz FM sound demodulator Connect a pattern generator and supply a PAL signal with FM mono sound. Set 5105 (mono and stereo units) or 5102 (NICAM units) to maximum ‘sound reproduction, 5.742 MHz FM sound demodulator (stereo and NICAM units) Connect a pattern generator and supply a PAL BG signal with two-language sound, Select language I (on the unit with the remote control Set 5103 {stereo units) or 5101 (NICAM units) to maximum sound reproduction Stereo matrix (stereo and NICAM units) Connect a pattern generator and supply a PAL BG signal with stereo sound. Select only the right-hand channel sound. Set the balance of the unit completely to the left. Set 8204 (stereo units) or 3200 (NICAM units) to rminimum sound reproduction. NICAM demodulator (NICAM units) Connect a pattern generator and supply a PAL signal with NICAM sound. Connect the X-input of the oscilloscope to pin 19.1C7120. Connect th Y-input of the oscilloscope to pin 20-1C7120. Set the oscilloscope to the X-Y position. Set the’ sensitivity of the oscilloscope to V/div AC. Set the X and Y position so that the cross pattern is in the Contre of the oscilloscope picture. Set 2124 on a straight cross pattern (see fig. 72). Sample” clock oscillator (NICAM units) Connect a pattern generator and supply a PAL signal with NICAM sound. Connect an oscilloscope to pin 9-IC7150. Set the sensitivity of the oscilloscope to 1V/clv and the time base to 2us/aiv ‘Set 2155 so that a symmetrical block wave Is visible. 44 43 48 SSS Setting on the teletext Connect pin 22-1C7830 to cart frequency counter to pin 17-IC {8000 MHz <+ 30kHz Remove the interconnection. Settings on the PIP mo Setting conditions Before making each setting, er picture with the prescribed sigi sereen and that the unit has re} temperature (after = 10 min). Horizontal synchroniz: Do not supply an aerial or gen: Connect pin 28107125 to pin 1 ‘TDAAS54 Is present (PAL seler 5-IC7785 to earth. Measure the frequency at pin 3289 set it to 15.625 Hz + 25 Flemove the interconnection, Chroma bandpass filter Setting for PIP modules wit Connect a signal generator (2. 10 of P17 and set ts frequenc) Vpp. Connect pin 27-1C7125 to 13-1 ‘oscilloscope to pin 15-IC7125. Set 5116 to maximum amplituc Remove the interconnection. Setting for PIP modules with 7 Connect a signal generator (2. 10 of P17 and setits frequency 4.43 MHz/0.2Vpp. Gonnect an oscilloscope to pin| Set 5118 to maximum amplituc PAL chroma auxiliary oscil Connect a pattern generator ar colour bar pattern. Connect pir (TDAAS54) or pin 11-1C7126 (T] ‘Set 2202 so that the colour of practically stl. Remove the interconnection. NTSC chroma auxiliary osc} modules with TDA4554 Connect a pattern generator ai M colour bar pattern. Connect ‘arth. Set 2202 so that the col is practically stil Remove the interconnection.nits) its val xe to or and. Ba gell 86 rand of vet atthe the 72) ‘cope ‘s/div sible, Pz Bcuassis crz1 3. 4d Setting on the teletext decoder Connect pin 224107890 to earth. Connect a 45 frequency counter to pin 17-IC7830 and set 6803 10 6000 MHz + 30kHz. Remove the Interconnection. Settings on the PIP module Setting conditions Bofore making each setting, ensure that a PIP picture with the prescribed signal is visible on the soreen and that the unit has reached its operating temperature (after ~ 10 min). Horizontal synchronization Do not supply an aerial or generator signal 48 Connect pin 28-IC7125 to pin 18-IC7125 if ‘TDA4SS4 is present (PAL selection). Connect pin 5.107755 to earth. Measure the frequency at pin 17-IC7755 and using 3238 sot it to 15.625 Hz = 25 Hz. Remove the interconnection. Chroma bandpass filter Setting for PIP modules with TDA4554 ar ‘Connect a signal generator (e.g. PM $326) to pin 10 of P17 and set its frequency to 4.286 MHz/0.2 Vpp. Connect pin 27-IC7125 to 13-107128. Connect an ‘oscilloscope to pin 15-IC7125. Set 5118 to maximum amplitude. Remove the interconnection. Setting for PIP modules with TDAS510 Gonnect a signal generator (e.g. PM 5826) to pin 10 of P17 and set its frequency to 4.43 MHz/0.2Vpp. Connect an oscilloscope to pin 9-1C7126. Sot 5118 to maximum amplitude. PAL chroma auxiliary oscillator Connect a pattern generator and supply a PAL ‘colour bar pattern, Connect pin 17-IC7125 (TDA4S54) oF pin 11-1C7126 (TDASS10) to earth ‘Set 2202 so that the colour of the PIP picture is practicaly stl Remove the interconnection, NTSC chroma auxiliary oscillator for PIP modules with TDA4554 Connect a pattern generator and supply an NTSC M colour bar pattern. Connect pin 17-1C7125 to earth. Set 2202 so that the colour of the PIP picture is practically stil Remove the interconnection. Delay line Connect a pattern generator and supply a PAL ‘colour bar signal. Connect the X-input of the oscilloscope to pin 1-IC7125 (TDA5S4) or pin 41-IC7126 (TDAA510). Connect the Y-input of the oscilloscope to pin 3-1C7125 (TDA4554) or pin 2:107126 (TDA4510). Set the oscilloscope to the XY position ‘Set 5185 and 5157 so that the vectors ie in one line (points which are furthest from the origin) ‘Set the pattern generator to the "DEM" mode. ‘Set R167 so that the vectors lle on top of one ‘another in the origin. ‘SECAM identification for PIP modules with TDAG554 Connect a pattern generator and supply a SECAM colour bar signal Connect pin 27-IC7125 to pin 13-107125, Connect an oscilloscope to pin 21-IC7125. Set 5190 to minimum DC evel Remove the interconnection. ‘SECAM demodulators for PIP modules with TDAG554 Connect a pattern generator and supply a SECAM signal without contents (black). Connect pin 2T-IC7128 to pin 13-1C7125. Connect an. ‘oscilloscope to pin 1-1C7125. Using 5175, set the DC level during the scan equal to the DC level during the flyback. In the same way set $170, but now measure at pin 3.107128 Remove the interconnection. Moaors6e Te9/826a 1 PANEL Oo‘TXT MODULE PIP MODULERepair tips 1. Servicing of SMDs urlscs Mounted Devices) General cautions on handling and storage Oxidation on the terminals of SMDs results in poor soldering. Do not handle SMDs with bare hands. b. Avoid using storage places that are sensitive to ‘oxidation suen a8 places with sulphur or chlorine (928, direct sunight, high temperatures ora high {ogres of humiay. ‘The capacitance or rasistance value of the SMDS may be afacted by tis. c. Rough nandiing of crcl boards containing SMDs may cause damage to the components as well 2s, the creuit boards. Cult boards contalring SMDs should never be bent or flexed. Different orcut board materials expand and contract at ciferent rates when heated or cooled and the components tndjor solder connections may be damaged due to the sires. Never rub or sorape chip components as this may cause the value ofthe component to change, Simiary, do not side the Grout board across any surface, Removal of SMDs a. Heat the solder (for 2-3 seconds) at each terminal ‘of the chip, By means of ltz wire and a slight horizontal force, small components can be removed with the soldering iron. They can also be removed with a solder sucker (see Fig. 8.1A) of: b. While holding the SMD with a pair of tweezers, take it off gently using the soldering iron’s heat applied to each terminal (se0 Fig. 8.18). ©. Remove the excess solder on the solder lands by ‘means of ltz wire ora solder sucker (see Fig. 8.1C). Caution on removal: ‘When handling the soldering iron, use suitable pressure and be careful b. When removing the chip, do not use undue force withthe pale of tweezers. ‘@. The soldering iron to be used (approx. 30 W) should preferably be equipped with a thermal control (soldering temperature: 225 to 250°C). , The chip, once removed, must never be reused. 8.35575 GB ‘Attachment of SMDs Locate the SMD on the solder lands by means of tweezers and solder the component on one side. Eneure that the component is positioned correctly (on the Solder lands (see Fig. 8.2A) Next complete the soldering of the terminals of the ‘component (see Fig. 828). Caution when attaching SMDs: When soldering the SMD terminals, do not touch them directly with the soldering iron. The soldering should be done as quickly as possible; care must be taken to avoid damage to the terminals of the ‘SMDs themselves. Keep the SMD's body in contact with the printed board when soldering. ‘The soldering iron to be used (approx. 30 W ) ‘should preferably be equipped with a thermal Control (soldering temperatura: 225 to 250°C). Soldering should not be done outside the solder land, Soldering flux (of rosin) may be used, but should rot be acidic. After soldering, let the SMD cool down gradually at room temperature, The quantity of soider must be proportional to the size of the solder land. Ifthe quantity is too gr the SMD might crack of the solder lands might be torn loose from the printed board (see Fig. 8.3) oe ees seem AER | ob emo ree = ee2. ‘Replacing the EEPROM IC7710 If the EEPROM has to be replaced during a repait, the microprocessor will load the EEPROM with a ‘number of default values for the white balance, peak white limit and cut-off point settings. However, all those values should be checked and adjusted, if necessary. All options should also be set, the programs installed and personal preference set. 3. Table of fault messages Fault indication Description Possible fault (OSD: ER PIP FC fault PIP module +45 .0n PIP module + 1e7408 (OSD: ER TXT FC fault TXT module * 45 on teletext module + i¢7800 OSD: ER NIGAM Fc fault C7160 * 45 on MF/sound module (NICAM units) + IG7160, C2160, C2161, C2221, C2202 *1C7213 OSD: ER 8415 PC fautt 167200 ‘414 on MF/sound module (stereo and NICAM units) *1¢7200, 167220 OSD: ER 8425 Fee fault 1c7213 *1e7219/167220 (NICAM units) Pc fault 107220 (Gtereo units) OSD: ER EEPROM | FC fault C7710 tice7710 OSD: ER TUNER =| C fault tuner “Tuner {stereo and NICAM units) 7 T8708 08D: ER CHROMA | PC fault 107300 + supply 167308 (+9) 7107309 Flashing LED Internat fault in uP *10708 OSD: ER BUS FC bus blocked 102714, 02715Directions for use 1. 14 12 13 Service default mode ‘The GR2.1 is equipped with a service defauit mode. The service default mode is a fixed defined ‘mode In which the unit can be placed. Mode definition ‘The definition ofthe fixed mode in the service default mode Is as follows: ~ all sound and picture controts are in the central position (with the exception of the volume which Is set to low) = stereo units are tuned to 475.25 MHz = mono units are tuned to programme 0 = system: PAL BG, PAL/SECAM BG or PAL. I for single system units + SEGAML for maltsystem units. ‘Switching on and off ‘The service default mode is switched on by briefly ‘short-crculting the pins M33 and M34 (SERVICE) behind the INSTALL key on the carrier panel when ‘switching the unit on with the main switch. In ‘order to indicate that the unit isin the service default mode, an "S" appears on the screen. Tre seve dolut mod can ony be swiched tt vrching to unit to standby. the unt Shitahed of and then on again wing the mans ‘switch of mains plug, the service defautt mode remains switched on. 24 Operation and extra facilities In addition to the fact that the unit can be operated normally, In the service default mode two extra functions are available: = Autostore ‘When operating the install key on the local Control panel, the unit is tuned to the next transmitier frequency. This frequency is also stored under the selected programme number. ‘Therefore the installation menu cannot be ‘accessed in the service default mode! Service menu ‘The service menu is activated by first pressing the —2 key and then at the same time the P+ key on the local control panel. The service menu ‘now appears on the screen. ‘The service menu offers the facility to set various options and make a number of picture tube settings. The various components in the service menu are selected using the coloured keys on the remote control. The various ‘components themselves are adjusted using the + and - keys on the remote control ‘The values and options set are immediately stored in the EEPROM. Note 1: Ifthe service menu does not appear on the screen {and the autostore function does not react, then the "LOCK function is probably activated. Ifthe autostore function only does not react, the hotel mode Is activated. Note 2: ita multsystem unit inthe service default mode is to be used with the PAL/SECAM BG system, the "MULTI SYSTEM? option can be temporary switched of. ES Hote! mode In the hotel mode the volume control is limited to a ‘maximum to be set beforehand and the installation ‘menu cannot be called up. ‘Switching the hotel mode on and oft Select programme number 38. First press <1 + and keep this depressed while pressing P —,Survey of menus MAIN MENU STEREO MAIN. 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