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An Introduction to
Reliability and
Maintainability Engineering
Charles B. Ebeling
(aoe BRITISH LSRARY
DOCUMENT SUPPLY CENTRE
= 2 APR 2008
nea tae
(Fidnccraw-vin
Boston, Mstsachussts Bur Rie nts
‘bug, one” Madon econ New York New York
Sen Francie callomia” 8 Lous, sourMcGraw-Hill
A ere ine
AN INTRODUCTION 10 RELIABILITY AND MAINTAINABILITY
ENaINEERING me
epi 7 9 Mc api, eA ee: 9 Ua
Sten Ee pein a tt Ce
‘Sole ton spc ee
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Lent) 2 May ein
ABOUT THE AUTHOR
Cares Hing an site poe fxg anaes sd
tern inte Slo Easing Verso Dayton meh asi
lei ens. He ceed PD. eyes inl els
‘Ohio Ste Unversity in 1973 when are uy te Unicd Ss Ac Fe.
‘as Eltng me» enact! eet er se ne
[At fort Hs Al Fons expences munca eke, eat,
‘abi simolaon ding, and manponer planing, Artes ew
Theron prance fr DM Canin. ats cy ested
{e devlyent as age computerized mabe nominee
tin spe prs euiement ere Air ec: north tee me Ae
Fee he ws fly meer fethe A Fc Ite ect, wee
{au cores it pst st, and operon reach When ati a fe
‘Suber aaj ay mente for Gere Wong Desi een
‘Gt Univers the Cale Willan an Mary Ft tpt es Pa
{esr Ebeling hs ah cures nthe erates of Ennis Musee st
the Unser of Dann pty andatics oper seh thy
"titre smo option ser hey nd pchonenpeerne
His resrch eres comely cemr snd 3 maltyear NASA gre develop
Feb and maiminabiy eels computer maason mdi, an ele
esi odes toe sed Gui he concep dep of pce anaprtin
tem Pfc Bing etre caine ss of OhCONTENTS,
Co Stare
Introduction
he Sy of Relay 2 Nei
Reston 112 no
‘Coops Tess Detitons
ets
Scpeatthe eat
Basie Reliability Models
‘The Failure Disteibuion
“Tee Rly Panton
Mn Tine to Fale
Bata Care
Cena Relabiy
Arent 24 Detain of Eqn 28)
‘pene 28. Deron Eau 12)
‘Appenc 2C ‘Cron Rely ad
‘Aen 2D. Ite Caleslatons or
The ina Batak Cae
Append 28 Tie of egas
2 ie uel 32 One tw3 Constant Failure Rate Mode
31 The spunea Realty Fron
SE er ew | 112 Rie
34 Tete renner Espns
25 Rtn Pes
3G Redan) ad the CFR Node
44 TimeDependent Fal
re Models
‘The Weal Diebation
ST Dog fe Mata, on Mae 412
deminer a Pe
ein nh al Fare
‘Thema Don
The Lomond Dstt
Ape Dros of he MITE or
"he Well Dae
pena a aston of he Moe oe
"he Wehul Duron
Agent 4C Minny Exe Vale
‘Append 4D. Hazard Rate forthe wo
‘Congosent Weal Rens Ste
5 Relibity of Systems
ss
Serial Cofewon
Comins Sees Pll Systems
‘SST ghee vo lnk Ry
152 Ramp tency 1339
Cole Coie
Sytem Siocnre Factinn, Miia Cu,
‘sd Minns Path (Opoa)
1 Coheet Syme S82 Min Pak
nd Ou Ser | 5 Si Baan
‘ironed ater
ae
seen
56 Tse c
Sepa :
“ Rees i
Appendix 6C Solution to Standby System 2
Excries iat
122 Consont Sess and Rane Strength 1
Dp a
oni ay =
ieee a
Serre eee em0
83. Dosgn Mats
Donne 1 2.5 Secrest
imp an Ter 7 5 Redan’
4 Fale Asie
{241 Syren 142 Hanif of
Foe Mas 59 Domi of Cte
1408 Aes of ier 4 Cs
tovfSewny 126 rma Pai,
tfasure | 847 Cogunten
55° Sys Sey a Fa Toe Anas
See €8 Que Ant
Mointsinabiity
81 Assi of Dawatine
92, Tekin ation
ga Emin ie 8?
94° Spon Reporte
83 Rely onl Revenne Moienonce
9% Site Depend Sys vi epi
Append A. TheMIT TE eth Preventse
Agen 98 Silahonathe Active Reda
"tem nh Rep
‘Arr Sh Say Sym
Design for Malntinbity
10.1 Maneance Regenesis
{at serra 12
tng Detgestti “
1022 Fo Stn sn hag
"
2
403. man Fates Epos
104. Maseranc me Spe Povsoning
14s Fine Pye Quin Model ih
Se 11042 Coopers
105. mata Pedion nd Detonation
Ange 08” Bi Deh Queving Mosel
vailabliy
HLT Conc na Defnins
‘tata T 109 pod aT
sia es Smet sia tate
doom
Cones Cat Fanci 11083 read fe
‘pea Soe Sige Ut ih
‘The Analysis of Failure Data
Data Colleton and Empirical Methods
122 piel Metis
122 UnrpeCap Ds 1 1222 Grp
Compe D1 1223 Unpped Cre,
Dam 1 1226 inp Cd Ds
123 Sie Lie Eman
Be
es13. Reliabiliy Testing
4
1s
1 Pri Tsing,
132. Relay Lie Teng
183 Tettine Cane
117 tf ter
134 amv ising
DSS mrt Megae eg #1182
16 Atoraa e estig
Tai Nena Vn Ts 11262 de
137 Expermena Dee
1B Compan Fare Hodes
‘penn 1A" Detamo Esped Te,
Aopen 130, aged Tet Tine cy
Tine ~~
xecbet
Reliability Growth Testing
151 Rei Gre Pots
142 ele Gra Cave
163. uane Gro Mose
10 AMSA Nae
eA Po iio Poe oe
145 Other omth Met
"denttying Faitar and Repair Distributions
151 Kenting Canine Dsnbtios
352 iy Pte and Ler Sars Ce:
11823 Normal Pa 1124 Log os
11823 Spy Cn ne Pe
153 Parmer Exim
enn / 132? Wal) 183
‘Noma nd opel MLE? 1843 Met
‘mn wh Magy oe
6
18
154 Condens nels a
st) €or Conn Pai
te ape Mat | 1542 Cane a
foe Drone
155 Parmesan fr Covarinte Models ws
Deni 18" Weal Miu ond
sma a"
‘Apenlc 38 Weta MLE 9h Mainly
Cersre Das a
Appel SC MLE NomalanLagsona
‘srs ws Cee Da a
vere ”
Goodaessof Ft Tests a
161 Ch Sq Goades oF Te »
162-Baets Test fete Exponent Disibton se
13. Mn’ tes or Weal ute ie
1. Kehmpr Siteoy Tes for Noa ad
Leptomal stant “
165 Teens owes aw cess Mode pt
6. Op Fig Dstabetons on
Brees pa
Application
Reliability Estimation and Applicaton as
171 Cae Reding a
172. Giee2 Bema Teng as
113 Gio 3 Preventive Mcmenace Anas a
TA. Gi Rea Nation a
175. Case Relay Growth Tei a
176 Case Repu sytem Anais ot
103. Gare Maly Coed Bat oe
Implementation es
MLD Obpetves Punting an Process py
182 Thetis of Reka nd Maia
sn sem Desh oo
22 tee ot Mee 822 Moa
eer
183 Oranzatna Consens ”
184 Dam Sores an Dts Clean Mth &
Ti Pelle! 1802 Pc Rlyent Oprin Fle F124. Exel Da
165 Produce lain, Waa, and Raat
186 Sata Relaiy
References
Appendix
Index
PREFACE,
ANOUP THE HOOK
‘is isan incor teak on lity mia egnecting i
wie tthe underoath ny of
iistextmay be covered none semester cose rte eet Deca
intwo sea quer Thee edd ine arte Te ft ut coves
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evel tees extensive conti petty and ass ne a |
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ACKNOWLEDGMENTS
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COURSE SOFTWARE
INSTRUCTIONS ON THE USE OF THE SOFTWARE
TO ACCOMPANY THE TENT
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Bt Ba Lpmmt tyetnes? Gamee
Introduction
‘Things. Dugg he ast oye hi utr a experienc awe omer
ching ko wahig ache aes batey gy caster ve ca
Pg ura were ek Noppy deve go TV ema cna gut
Fervony 9c apie quan sbi nine aaa ae
heft Thectackedwt-oeraing way ares ft liu comer
ving sic sgh 0 witha ssc and on Tc ey,
‘iccnpne ster andthe washing mathine nator espe west RO
ml ieTeteser ove pl wes pie coming hesroun of en
posing tough Cayo ate hot water keane i eke The come
‘Separate wie ko fresemive mameanc, tick coed om
“lunge he mote Te ect he dk dv es oan
‘kw cman) mechan ent rene co fe we
‘Sse yard leo component fare. On the of ad he see
Spier fare wa casdy an open taser Po cnstton eed
‘hefowero eating dace othe omer Some of se ares eed moc
incmsenence in adion thet economic ip. Sever fe aes sed
‘ore abu peo! ft tsgh nurs sh fom hem
‘Many free, Howevr, me much more sight bt ei cnc
an aft eats Foe cramp 16 te oie ef Lelie Css
Scrat wa grande lowing cat ling fw ofthe fe stew meer
‘he crah war stdin ay dein cla ont cased te
fanag to bur In 999 she let ep 4 DCI bok aay fam te ers
hg ake Lllg 271 people Por aineance rss na Sin
Ted he enh, Engine removal peed indice uaepable sess on
the plone The Ferd Pinas in 1971 real by Fon 197 for
‘meateatnst te al tank rei el eked es euting om ered
‘isn Naar epee exh sae pte pbs scaly
nebo Fed depecing pron of he Pn Fens el bled
‘ai nrc in 97, fal an sal eh of eer eadcoming prt Fo the min aly he re. Race of tensive mer of
fates restore was ed cal aon es Om Neve 8 940,
Tem Nar Bd, ie mts, a Past Sod vb
anc yh wins Met age nde y seve month eats
leo the ale The Manes Rive ide (Gere, Camo alae a
TBR, ing he el nd ring tae. Which edge te
aus othe haere hs tn platen ein dest on como at
ings ml pn fe on fn angen yo
oor tans and on inet epere The Hrd Comes) Ce
{Covet Cte ot agen 1978 fo tae do the gh
‘ie stow and ce ccumaned ote oA mae hing a fe
‘ye asthe icone) of meray he wn sn
ete. a Amine qe ity sna econ The Tee
Mies Grin 197. whch pul kd os ae ea
tbe eaf bab neha oda er When flop ting sect
‘esd frre mana sia he ow of king mr te ate
‘Wain iss ween by mnrance tape Anema i ie aed
toch casing tom rte ton sling en, Oper wee
ier renga nent woking pel aking te og os
mth hte tar wee operating Te 198 expos fhe pe sl
{hanger was a sah fhe are a he ber Orne tt were ed
the cl he es Te ces efi
"Bich comedy mang he nies”
rm sve empl ne cance th ing pods ad 9
se irs i om minnie ct pan.
See hci mantic pect aman ro a le
{xceve emioneta shee Under cuts Se Su das te
asc canbe ate fer ang am propery or it ty
{ely Engines spose fr prt den hoe de a
"sah aml mania sdesgn crt The eth fh exam
ce he weal mnie ad the engine ote cmp mde ed aay
"eces at Frm te aslo ety an ey cginsoang.
“hs then, saoa on hearer charcer ote fs
‘ott compet et Rely a aby ene sen
Sy hacer, mess andanethe fate anes aro
note peratonal wy nrg signe inating cing
Ie enlarge they es
ing vn opeating ine Cll assed ith aye mana iy
fer ten mpm canbe pie oe opetaing ste
they have all ste ones, Ay mens the combined
Eppraisal
fet of the ie nthe epi pees nah npontantchrstersic of
ut
‘Tile STUDY OF RELIABILITY AND MAINTAINABILITY
Aseointing dines, rabid isi re eaey new The
{ou hs ten med y soe facto, wich ole ett
ety an sopisiestion fens, pic amarees of alist ot pest
{alone we nd reultone cong psc ay, goverment cna
ttl reiremen omen edad aaa ronan species,
tn rt otra ean fr he gh co fale repr, ed
way pegs
"AGalp pol xn in 1985 othe Ansan Sak fr Qty Cont
ried oer nal termine wt ibs te ot mgt
en slecting od. The 1 aes se Tale 1 were rane ty
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{Spetowe ae shown the the Obes oh ety 8 masa
{Me ination psamer prs,
ee and may rem cny an porn pr of i nse
espn pct sa necesry ncn in e-le song,e ntan
Pars ruemen eermnaton replacement deco h staihe
ity Improvement
‘Aros we 3 su of tty or prtoance inating eed
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"smi engineing to mprone th clay a sey ty
‘trap be deped nd xy lo alae Duca oe
Nes thy. ts mprvement ca be acive in seve ways Beal Sa
atu a cpnens dnd tapi otto ay bee
fs wll te he bat of ae Dera ein tpn eo
tenis ve pois ase man fai doe
Icy gl Forexampi nelson conf maybe denne eboae
12s aspected temper bt mal vane my sty an
{heats such mechan ee sho ansat
ens inept eet can ve sgt fe on rt Rel
ey heen, acl mee te nr conprt
‘eon ila rene fara lay tr a
ber fconpncs ina tem inseae ecy fh compcr at
‘zu ceed nadernet spn lily oe ee
ino ingen tence
is Sten ty arty fe aol sn pa
‘eve ey bets nme mn sp au ees
For can tng nal de Sle on gree mini pth
fran aoe mar fla clay Daa a
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"ty inthe maturing pcs open nd acces ae
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sto evita tions an peg le Once te nom a
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Feat tonpon pce *
2 Random versus Deterministic Failure Pherae
‘Te aia pach ost in ngorng isto ein igh ey magn
hay et the rae Tas demise meio wha ey
"at of pep ies repens il ses soa esol
seh Sy int ten
eae anderen, eligi ne asec yan cane ad
sata wees On oe sep vew then asceapg
cab ito ust system an comp ais, pbs
fuentes fe were eo coped te ena poston chit)
‘ate pce many ral ae of congener
etait practi, boever ih ed tae py Seo scom
‘Sct nan nape Hud the py shen on poas o
le roceer hat os far ares il appar oc net
tie: Even re cased y een ie ee omen cape.
‘inner endo stchahorkans eats or cei so,
Wit spear eno However fe al sate dca ofthc
‘hin resign event wl then chan evem wl neo th
npn thn we non lo be so pee te aes deers
Tse. ie hn hat pcs 3
‘Throne may ea ors acne dd a
‘uty dsm Soh penne sien served in pss ec whe
age ners compan re ole, Weare see pit ae
‘Aco Isonable terme ew iy ars analyze he
phys eft pce ad hohe ml ne he
tine oie. Th pecs rte vg he re mes id
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own oe ett sees ent fos petting soon: mei
propria at omen We wl in oe ys fale spc
tT dette pe macho chp a foe sad on he
Prva nd sl iw fib
CONCEPTS, TERMS, AND DEFINITIONS
ety sd bee probably ato cnet oe ys il erie
{tug fncton foro he pera of tin sl nic sed erg
fans. hs the preity a2 sare serie. To stein iy
{nn opera see, the don matte male specie Fs om wane
san seal eso os are mt cbs al se fe
Seed eae the neo eng proomed y he sytcn, Ssw
tine mat be ee. Fc ean, sete tn ra ay ado
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‘onl For ration see fares ay bedtime aces
[rode Tide system tol be served ner tral yrtorcge The
‘rule sch actos as sin nase weigh la reve)
Fenmea (empresa pectin ons
(eg. ae sage ain, nortanMainaiabitiy deed bh i thle component 9
tem il be restored or esi 0 0 pie enon iin foie of
‘then maberance permed i acs pred pede Mai
{myth sity pr zn tn, Ul hes sab
is cot, time dtd ca tn atngh olor example
e dry rt in). ray sack es wang
Fe tance persue! an pvc inl mina vine Oe,
weer mini ter oe rt ea esi ic ony
Uhetnivon rept te aed unit nd ny miaaves sue ey
Presid maine psc nce mato he mame in which
iis we pete ba asthe sas sf arene soe pete
Shares as and maou he owns matennce pa sil vel
[esamel a th smb ope ne he manos
“Aoi deed prob componet ote spe
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scsi pig ne Ma oe ers
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frosty hat hcp ary nfs ste chen tity
ve previ fal an ben ested nk loa Sn, The
re avait ca Revere ess asso ey Avy ay
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aerial
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sided a abet any: uy canbe sed gies he aut
ch he rot sate we enome equemets Pet uly
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ne produto Sse ann adheeno sarang cee aa let
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es pled sett poess an oom fecesnay Wachee gh ort
ait
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‘alia ahighuaiy pc il have igh elabliy As we ave an
weer reliably mn def eer tor sl mt te eyo
rod isle Nevenhles ety may ecw oe uly fe pd
{rs eration! proce vernon sch etn ule ee
APPLICATIONS,
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ons ae theallowing example
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