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2013 - Air-Stable, Surface-Oxide Free Cu Nanoparticles For Highly
2013 - Air-Stable, Surface-Oxide Free Cu Nanoparticles For Highly
Materials Chemistry C
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Air-stable, surface-oxide free Cu nanoparticles are, for the first time, synthesized by surrounding completely
the Cu surface with oleic acid incorporated as a capping molecule. XPS analysis, in conjunction with TEM
analysis, revealed that the oleic acid is chemisorbed to the Cu surface via a chemical interaction wherein a
monodentate bond is included, without leaving behind free (non-interacting) oleic acid, thereby providing
complete surface protection against oxidation. By eliminating the surface oxide layer that critically
degrades the electrical properties, the surface-oxide free Cu nanoparticle ink facilitates the realization of
a solution-processed Cu electrode layer with resistivity as low as 4 mU cm, comparable to the resistivity
Received 21st December 2012
Accepted 13th February 2013
of noble metal-based, solution-processed counterparts. In addition, high resolution Cu electrode
patterns with 5 mm line-width are directly printed using an electrohydrodynamic inkjet technique, and
DOI: 10.1039/c3tc00904a
graphene transistors with the printed Cu electrodes demonstrate potential applications in printed
www.rsc.org/MaterialsC electronics.
2704 | J. Mater. Chem. C, 2013, 1, 2704–2710 This journal is ª The Royal Society of Chemistry 2013
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nanoparticle inks have not been examined so far.13–24 The without additional surface-passivation procedures. For the
current state-of-the-art in electrical resistivity of solution-pro- preparation of the Cu conductive ink, the obtained Cu nano-
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cessed Cu conductive layers is 11 mU cm, due to the presence particles were dispersed in toluene. The solid loading was 30 wt
of an insulating surface oxide layer.18 The inherently surface- %. Then, the prepared inks were subjected to ball milling for
oxide free Au and Ag layers exhibit resistivity below 4 mU cm. 1 h. By casting the prepared Cu conductive ink, the conductive
Lowering the resistivity to a level comparable to that of noble Cu electrode layer was prepared on a glass substrate. The cast
metals is of signicant practical importance in the various Cu nanoparticulate lms were dried at 80 C in a vacuum oven
solution-processable printed electronics, since the resistance of and annealed at various temperatures from 150 to 300 C for
the conductive layer is one of the critical factors determining 120 min under either an Ar or a hydrogen (10%) atmosphere.
the overall performance of large-area active devices. The resis-
tivity of a solution-processed Cu layer can be improved to 4 mU 2.2 Electrohydrodynamic inkjet printing
cm through the elimination of the surface oxide layer, by For making a nozzle for electrohydrodynamic inkjet printing, Cr
chemically assisted annealing using formic acid vapour.16,27,28 (thickness: 10 nm)/Cu (70 nm)/Au (20 nm) layers were succes-
However, formic acid vapour is extremely reactive at elevated sively evaporated onto the outer surface of glass pipettes with
temperatures, which leads to critical damage to other func- tip internal diameters of 5 and 10 mm (World Precision Instru-
tional layers in practical electronic devices. ments). By dipping the tip of the metal-coated pipette into
In this study, we synthesize, for the rst time, surface-oxide 1H,1H,2H,2H-peruorodecane-1-thiol solution (0.01 wt% in
free Cu nanoparticles, which can be formulated readily to a dimethylformamide) for 30 min, a hydrophobic self-assembled
solution-processable, air-stable, highly conductive ink, via a layer was formed on the gold surface of the pipette tip.
solvothermal synthesis method in which oleic acid is incorpo- Suspensions of oxide-free Cu nanoparticles in dipropylene
rated as a capping molecule. Through an in-depth X-ray glycol propyl ether with a concentration of 4 wt% were used as
photoelectron spectroscopy (XPS) analysis, the mechanism the ink for electrohydrodynamic inkjet printing. The capillary
underlying the complete surface capping by oleic acid is nozzle was connected to a chamber, and a syringe pump
analyzed, and conductive Cu layers with resistivity below 4 mU delivered the ink from the chamber to the nozzle tip, to form a
cm, comparable to that of noble metals, are generated without pendant ink meniscus. The metal-coated nozzle served as an
the use of a chemically toxic atmosphere during the annealing electrode to apply an electric eld. The substrate was positioned
process. To demonstrate the suitability of this oxide-free Cu ink on an electrically conducting plate, and a conducting support
for fabricating key device elements in printed electronics, we for the substrate was grounded while the nozzle was biased for
print Cu electrode patterns with a minimum line width of 5 mm printing.44,48 The distance between the nozzle and the substrate
using an electrohydrodynamic inkjet technique, and we build was 100 mm.
working transistors employing a graphene channel and the
printed Cu source/drain electrode. Advantages in terms of low 2.3 Fabrication of graphene-TFTs employing printed Cu
resistivity, high-resolution printing capability, and process electrodes
simplicity in fabricating high-performance TFTs suggest the
future promise of printed electronics. Aer loading a Cu foil (Alfa Aesar, item no. 13382) onto the
center of a quartz CVD chamber under vacuum (100 mTorr), the
furnace was heated up to 1000 C under the ow of Ar (200
2 Experimental sccm) and H2 (500 sccm). CVD growth was carried out under the
2.1 Preparation of surface-oxide free Cu nanoparticle ink ow of CH4 (12 sccm) and H2 (500 sccm) for 5 minutes, and then
All chemicals were used as received without further purica- the chamber was cooled to room temperature under the ow of
tion. Cu acetate (Cu(CO2CH3)2, 98%), octylamine (C8H17NH2, Ar (500 sccm) over ca. 30 min. A 200 nm thick poly(methyl
99%), oleic acid (C18H34O2, 90%), phenylhydrazine methacrylate) (MicroChem Corp. 950 PMMA) supporting layer
(C6H5NHNH2, 97%), and toluene (C6H5CH3, anhydrous, 99.8%) was spun on the synthesized graphene sample. The foil was
were purchased from Aldrich. Cu nanoparticles were synthe- dissolved in a diluted etching solution of FeCl3 : HCl : H2O
sized via chemical reduction of Cu ions in octylamine under an (1 : 1 : 20 vol%), allowing the PMMA-coated graphene layer to
inert atmosphere. To prevent interparticular agglomeration and oat on the solution surface. Subsequently, the sample was
surface oxidation, oleic acid was incorporated as a surface transferred onto a n+-Si wafer with a 300 nm thick SiO2 surface,
capping molecule and phenylhydrazine was used as a reducing and the PMMA supporting layer was removed using acetone.
agent. 10.4 g of Cu acetate and 25.1 g of oleic acid were added Aer isolating graphene channel areas with O2 plasma, the Cu
into a three-neck round-bottomed ask containing 73.6 mL of nanoparticle ink was printed for forming source and drain
octylamine. The ask was tted with a reux condenser and a electrodes, followed by annealing at 300 C under a hydrogen
mechanical stirrer. The solution was purged with nitrogen for (10%) atmosphere.
60 min and then heated to 150 C. Then, phenylhydrazine was
added dropwise and the reaction was continued for 120 min. 2.4 Measurements
Aer the completion of synthesis reaction, the synthesized Cu The size and shape of synthesized Cu nanoparticles, and the
nanoparticles were separated by centrifugation and washed microstructures of Cu electrode layers annealed at different
with toluene. The synthesized Cu nanoparticles were kept in air temperatures were observed by transmission electron
This journal is ª The Royal Society of Chemistry 2013 J. Mater. Chem. C, 2013, 1, 2704–2710 | 2705
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microscopy (TEM, JEM-4010, JEOL) and scanning electron nanoparticles are placed in voids between neighboring large
microscopy (SEM, JSM-6700, JEOL). The crystal structure of Cu particles, which leads to a well-packed particulate structure as
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nanoparticles was analyzed using an X-ray diffractometer (XRD, well as a low-temperature densication reaction.30 The size of
D/MAX-2200V, Rigaku) and chemical structural analyses of Cu tetrahedral interstices, which form between ideally packed
nanoparticles and printed Cu patterns were performed by X-ray 108.3 nm-sized particles, is 44.8 nm, corresponding closely to
photoelectron spectroscopy (XPS, K-Alpha, Thermo Fisher the average particle size of small Cu nanoparticles. According to
Scientic). The thermal behavior of Cu nanoparticles was the XRD analysis, the synthesized Cu nanoparticles consisted of
monitored using thermal gravimetric analysis (SDT2960, TA a pure Cu phase without oxide phases (CuO, Cu2O) or secondary
Instruments) at a heating rate of 5 C min 1. The resistivity of phases (Fig. 1b). However, since the surface oxide layer is
the Cu conductive layers was analyzed with a four point probe amorphous and the volume of the surface oxide layer is quite
station equipped with a semiconductor characterization system small, XRD analysis is not suitable for analysing precisely the
(Keithley 4200, Keithley). The proles of the printed Cu patterns presence of the surface oxide layer. TEM analysis, which can be
were scanned using an atomic force microscope (Dimension employed to visualize the nanoscale surface structure, offers
3100, Veeco), and the Raman spectrum of graphene was more accurate information on the surface oxide layer. In the
obtained at 532 nm wavelength using a Raman microscope TEM image, the nanoparticle assembly, in which the small
(alpha 300S, Witec). Transfer characteristics of TFTs were nanoparticles are placed between large nanoparticles, was
measured with the probe station with the semiconductor observed (Fig. 1c). It was also revealed that the crystalline Cu
analyzer. The viscosity, surface tension and contact angle of core is surrounded by the amorphous shell layer with a thick-
prepared Cu inks were measured using a rheometer (Physica ness of 1 nm (Fig. 1d), which might be composed of capping
MCR 101, Anton Paar), surface tension analyzer (New DST, molecules and the surface oxide layer. To date, it has been
SEO), and dynamic contact angle system (SEO 300, SEO), reported that Cu nanoparticles synthesized via a wet chemical
respectively. synthetic method are inevitably composed of a thin shell layer
with a thickness of 2–4 nm,13,17,18,24 which has been recognized
3 Results and discussion as a critical drawback in improving the conductivity. Judging
from the thickness of the amorphous shell layer, it is tentatively
The surface-oxide free Cu nanoparticles were synthesized via presumed that the Cu nanoparticles synthesized in this study
chemical reduction of Cu ions in octylamine under an inert possess a far thinner surface oxide layer.
atmosphere. The resulting Cu nanoparticles were stable in air In order to obtain in-depth information on the presence of a
without further surface passivation. As shown in Fig. 1a, the surface oxide layer and the capping mechanism of oleic acid, an
average particle size of Cu nanoparticles, with a bimodal XPS analysis was carried out. In the XPS spectrum of Cu 2p3/2,
particle size distribution, is 42.3 and 108.3 nm. The structural the symmetric peak at 932.6 eV is assigned to Cu and other
requirement for a well-interconnected particulate network is a peaks due to either Cu2O or CuO are absent, indicative of the
high packing density for increasing the interparticular junction
area where mass transport takes place.29 For metal nano-
particles with a bimodal particle size distribution, the small
Fig. 1 (a) SEM image, (b) XRD result, (c) low-magnification TEM image, and (d) Fig. 2 XPS (a) Cu 2p3/2, (b) C 1s, and (c) O 1s spectra of surface-oxide free Cu
high-magnification TEM image of surface-oxide free Cu nanoparticles. The arrows nanoparticles. (d) Schematic diagram showing the structures of extended
in the TEM image indicate the surface shell layer. conformations of oleic acid in monodentate and bidentate bonds.
2706 | J. Mater. Chem. C, 2013, 1, 2704–2710 This journal is ª The Royal Society of Chemistry 2013
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Acknowledgements
This study was supported by the Industrial Core Technology
Development Program funded by the Ministry of Knowledge
Economy (no. 10031709, Development of Direct Nanopatterning
Technology for Electronic Devices). This research has been also
performed as KRICT's own project and supported by the Korea
Research Institute of Chemical Technology (KRICT). J.-U. P.
thanks the National Research Foundation of Korea
(20110014111).
Fig. 5 (a) Schematic illustration of the transistor layout, where the source/drain
electrodes are printed by e-jet, (b) Raman spectrum from the graphene channel, Notes and references
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2710 | J. Mater. Chem. C, 2013, 1, 2704–2710 This journal is ª The Royal Society of Chemistry 2013