04/07/2011

PESOS
ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS OUT 6X6 REBOSE
CL I CL I CL II
3.5 5600 801.29
4 4750 283.60
6 3350 660.56 8.20 16.21
12 1700 813.97 25.85 62.38 1.1 0.46
20 850 440.25 87.77 197.63 12.83 9.6
50 300 459.86 264.47 66.06 482.23 170.17 164.72
70 212 112.05 98.21 94.87 95.39 111.06 111.98
100 150 86.35 81.23 104.70 50.59 103.42 105.17
140 106 38.33 50.52 88.73 18.68 72 87.98
200 75 93.87 75.51 100.37 30.26 96.55 82.98
-200 509.87 308.24 545.27 46.63 432.87 437.11

4300.00 1000.00 1000.00 1000 1000 1000

% EN PESO
ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS OUT 6X6 REBOSE
CL I CL I CL II
3.5 5600 18.63
4 4750 6.60
6 3350 15.36 0.82 1.62 0.00 0.00
12 1700 18.93 2.59 6.24 0.11 0.05
20 850 10.24 8.78 19.76 1.28 0.96
50 300 10.69 26.45 6.61 48.22 17.02 16.47
70 212 2.61 9.82 9.49 9.54 11.11 11.20
100 150 2.01 8.12 10.47 5.06 10.34 10.52
140 106 0.89 5.05 8.87 1.87 7.20 8.80
200 75 2.18 7.55 10.04 3.03 9.66 8.30
-200 11.86 30.82 54.53 4.66 43.29 43.71

% PESO CORREGIDO

ASTM µm IN 7X9 OUT 7X9 REBOSE GRUESOS OUT 6X6 REBOSE

CL I CL I CL I
3.5 5600
4 4750 #VALUE! #VALUE!
6 3350 0.80 -0.01 1.61 #VALUE! #VALUE!
12 1700 2.73 0.08 6.31 #VALUE! #VALUE!
20 850 9.00 0.12 19.87 #VALUE! #VALUE!
50 300 26.37 6.56 48.19 #VALUE! #VALUE!
70 212 9.70 9.42 9.48 #VALUE! #VALUE!
100 150 8.04 10.43 5.02 #VALUE! #VALUE!
140 106 5.26 8.98 1.97 #VALUE! #VALUE!
200 75 7.22 9.86 2.87 #VALUE! #VALUE!
-200 30.89 54.56 4.69 #VALUE! #VALUE!
#REF! #VALUE!

% PESO ACUMULADO
ASTM µm OUT 6X6 REBOSE
% CL I %
3.5 0.00 0.00
4 #VALUE! #VALUE!
6 0.80 #VALUE! #VALUE!
12 3.53 #VALUE! #VALUE!
20 12.53 #VALUE! #VALUE!
50 38.89 #VALUE! #VALUE!
70 48.59 #VALUE! #VALUE!
100 56.63 #VALUE! #VALUE!
140 61.89 #VALUE! #VALUE!
200 69.11 #VALUE! #VALUE!
-200 100.00 #VALUE! #VALUE!
#VALUE! #VALUE!

% PESO ACUMULADO PASANTE

ASTM µm OUT 6X6 REBOSE

% CL I %
3.5 5660 #VALUE! #VALUE!
4 4750 #VALUE! #VALUE!
6 3360 #VALUE! #VALUE!
12 1700 #VALUE! #VALUE!
20 850 #VALUE! #VALUE!
50 300 #VALUE! #VALUE!
70 212 #VALUE! #VALUE!
100 150 #VALUE! #VALUE!
140 106 #VALUE! #VALUE!
200 75 #VALUE! #VALUE!
325 45 #VALUE! #VALUE!
-325 #VALUE! #VALUE!

ALFA= 0.472053 ß = -0.009529

MILL RED
6X6 #REF!
5X5 #VALUE!
4X4 #VALUE!
3X6 #VALUE!

% CARGA CIRCULANTE CL I = 47.205

% CARGA CIRCULANTE D10 = -0.953
% CARGA CIRCULANTE CL II = #REF!
GRUESOS DESCARGA GRUESO REBOSE DESCARGA INGRESO O/F U/F
CL II 5X5 CL III CL III 4X4 D 10 D 10 D 10

134.62
233.38 1.26 1.16 1.08 2.22 0 3.24
338.33 110.13 102.8 82.13 104.98 1.95 152.25
86.3 195.11 189.97 172.24 162.92 25.3 224.4
55.95 213.93 216 212.92 184.98 83.2 223.26
25.26 150 157.16 168.05 131.13 106.95 145.78
40.84 136.77 135.48 136.58 128.37 122.15 128.64
85.32 192.8 197.43 227 285.4 660.45 122.43

1000 1000 0 1000 1000 1000 1000 1000

GRUESOS DESCARGA GRUESO REBOSE DESCARGA INGRESO O/F U/F

CL I I 5X5 CL III CL III 4X4 D 10 D 10 D 10

0.00
13.46
23.34 0.13 0.12 0.11 0.22 0.00 0.32
33.83 11.01 10.28 8.21 10.50 0.20 15.23
8.63 19.51 19.00 17.22 16.29 2.53 22.44
5.60 21.39 21.60 21.29 18.50 8.32 22.33
2.53 15.00 15.72 16.81 13.11 10.70 14.58
4.08 13.68 13.55 13.66 12.84 12.22 12.86
8.53 19.28 19.74 22.70 28.54 66.05 12.24

GRUESOS DESCARGA GRUESO REBOSE DESCARGA INGRESO O/F U/F

CL I 5X5 CL II CL II 4X4 D 10 D 10 D 10

#VALUE!
#VALUE!
#VALUE!
#VALUE! 0.13 0.00 0.12 0.11 0.12 0.00 0.32
#VALUE! 11.01 0.00 10.28 8.21 5.66 0.17 15.18
#VALUE! 19.51 0.00 19.00 17.22 9.83 2.50 22.38
#VALUE! 21.39 0.00 21.60 21.29 13.72 8.29 22.28
#VALUE! 15.00 0.00 15.72 16.81 11.98 10.69 14.57
#VALUE! 13.68 0.00 13.55 13.66 12.55 12.21 12.86
#VALUE! 19.28 0.00 19.74 22.70 46.15 66.14 12.41
#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
GRUESOS DESCARGA GRUESO REBOSE DESCARGA INGRESO O/F U/F
CL I % 5X5 % CL II % CL II % 4X4 % D 10 % D 10 % D 10 %
0.00
#VALUE!
#VALUE!
#VALUE!
#VALUE! 0.13 0.00 0.12 0.11 0.12 0.00 0.32
#VALUE! 11.14 0.00 10.40 8.32 5.78 0.17 15.50
#VALUE! 30.65 0.00 29.39 25.55 15.61 2.67 37.88
#VALUE! 52.04 0.00 50.99 46.84 29.33 10.96 60.16
#VALUE! 67.04 0.00 66.71 63.64 41.31 21.65 74.73
#VALUE! 80.72 0.00 80.26 77.30 53.85 33.86 87.59
#VALUE! 100.00 0.00 100.00 100.00 100.00 100.00 100.00
#VALUE! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

GRUESOS DESCARGA GRUESO REBOSE DESCARGA INGRESO O/F U/F

CL I % 5X5 % CL II % CL II % 4X4 % D 10 % D 10 % D 10 %
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###
#VALUE! #REF! #REF! #REF! #REF! #VALUE! #VALUE! ###

Ø = #REF! θ =
IN
5X5 CC CLASIFICADOR I CC CLASIFICADOR II
ERROR 1

1.32922 2.63 -0.05480225

16.12523 38.91 0.359665984 0.854528 178.275904
173.459851 390.58 0.552181444 7.123765 486.423025
825.722897 1731.97 -0.1955745 9.16472 282.777856
0.017368 0.00 -0.30945325 0.227792 6.130576
12.699617 29.28 -0.20727824 0.830725 22.534009
26.766105 49.07 0.514269442 7.469052 21.846276
17.429346 49.15 -0.82356288 -7.559847 31.036041
1181.926392 2486.42 0.164554242 14.73612 1207.910025

2255.476026 4778.01541 32.846855 2236.933712

CC CL I 0.47 CC CL II 0.006931566

IN
5X5
#REF! 1.26 #REF!
#REF! 110.13 #REF!
#REF! 195.11 #REF!
#REF! 213.93 #REF!
#VALUE! #REF! 150 #REF!
#VALUE! #REF! 136.77 #REF!
#VALUE! #REF! 192.8 #REF!
#VALUE! #REF! 0 #REF!
#VALUE!
#VALUE!
#VALUE!
#REF!
IN
5X5

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

IN D80
5X5 IN 6X6 OUT 6X6 OUT 5X5 OUT 4X4 OUT 3X6
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE! #REF! #VALUE! #REF! #REF! #REF!
#VALUE!
ERROR 2

#REF! #REF!
#REF! #REF!
#REF! #REF!
#REF! #REF!
#REF! #REF!
#REF! #REF!
#REF! #REF!
U/F IN 5X5
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
 TAMAÑO DE CORTE DEL HICROCICLON - EFICI

mallas corregidas
ABERTURA
MALLA F O U um x ED E

12 1700
20 850 0.12 0.00 0.32 1202.08 0.00 -2.65 -2.31
50 300 5.66 0.17 15.23 504.98 779.12 -2.59 -2.25
70 212 9.83 2.50 22.44 252.19 356.86 -2.20 -1.86
100 150 13.72 8.29 22.33 178.33 212.07 -1.57 -1.23
140 106 11.98 10.69 14.58 126.10 149.95 -1.17 -0.84
200 75 12.55 12.21 12.86 89.16 106.03 -0.99 -0.65
325 45 46.15 66.14 12.24 58.09 71.97 -0.26 0.07
-325 -45 #REF! #REF! #REF! -45
#REF! #REF! #REF!

DENSIDAD %SOLIDO
0.00
O 1.264 31.329
1.80 1.90 2.00 2.10
U 2.112 78.977
F 1.6 56.250 -0.50
P.E. 3 P= 0.00
-1.00

-1.50
E
-2.00

-2.50

-3.00

-3.50
M

% PESO CORREGIDO ABERTURA ALIMENTO

MALLA ALIM. REBOSE UNDER um fF(x) GF(x) FF(x)

12 1700
20 850 0.12 0.00 0.32 1202.08 0.12 0.12 99.88
50 300 5.66 0.17 15.18 504.98 5.66 5.78 94.22
70 212 9.83 2.50 22.38 252.19 9.83 15.61 84.39
100 150 13.72 8.29 22.28 178.33 13.72 29.33 70.67
140 106 11.98 10.69 14.57 126.10 11.98 41.31 58.69
200 75 12.55 12.21 12.86 89.16 12.55 53.85 46.15
325 45 46.15 66.14 12.41 58.09 46.15 100.00 0.00
 -325 -45 #REF! #REF! #REF! -45 #REF! #REF! #REF!
#REF! #REF! #REF!

MALLA um fR(x) *(R/F) fD(x) *(D/F) fF(x) CALC. EFICIENCIAS

a b a+b ER(X) ED(X)
12
20 1202.08 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
50 504.98 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
70 252.19 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
100 178.33 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
140 126.10 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
200 89.16 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
325 58.09 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
-325 -45

12.00

10.00

8.00
E

6.00

4.00

2.00

0.00
25 50 75 10
0
12
5
15
0
17
5
20
0
22
5
25
0
27
5
30
0
32
5
35
0
37
5
40
0
42
5
45
0
47
5
50
0
52
5
55
0
57
5
60
0

110
100
90
80
70 OVER
60 FEED
UNDER
50
D50
40
30
20
10
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800
40
30
20
10
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800
L HICROCICLON - EFICIENCIA.

Y X

INT Err:502
Err:502 PEND Err:502
Err:502 D50 Err:502 micras
Err:502 2.55
Err:502 2.33
Err:502 2.18
Err:502 2.03
-3.13 1.86

2.00 2.10 2.20 2.30 2.40 2.50 2.60

MICRONES

REBOSE DESCARGA D/F R/F

fR(x) GR(x) FR(x) fD(x) GD(x) FD(x) Formula (1) 1-D/F

0.00 0.00 100.00 0.32 0.32 99.68 50

0.17 0.17 99.83 15.18 15.50 84.50 0.365775457 50
2.50 2.67 97.33 22.38 37.88 62.12 0.367535966 50
8.29 10.96 89.04 22.28 60.16 39.84 0.37341813 50
10.69 21.65 78.35 14.57 74.73 25.27 0.370360701 50
12.21 33.86 66.14 12.86 87.59 12.41 0.372099433 50
66.14 100.00 0.00 12.41 100.00 0.00 #DIV/0!
 #REF! #REF! #REF! #REF! #REF! #REF!
#DIV/0! #DIV/0!

0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 50 75 0 5 50 75
50 52 55 57 60 62 65 67 70 72 75 77 80 82 85 87 90 92 95 97 10
0
10
2
10 10 11
0
11
2
11 11 12
0

MID MICRAS

FR (d50) = 51 mm
d50 = 50 mm FF (d50) = 25 mm
FO (d50) = 10 mm

n1 = #DIV/0! D/F = FR(X) - F

n2 = #DIV/0! FR(X) - FD(X)

R/F=
OVER EFICIENCIA = n1 * n2 * 100
FEED Effic = #DIV/0!
UNDER
D50

800
800
 0
20
40
60
80
100
 50 75 0 0 2 5 50 75 00 2 5 5 0
10 10 11 11 11 11 12 12 12

D/F = FR(X) - FF(X) (1)

FR(X) - FD(X)

1 - D/F (2)
 Descripción BM 6’x6’ BM 5’x5’ BM 4’x4’
Tipo de molino Bolas Bolas Bolas
Tamaño 6’x6’ 5’x5’ 4’x4’
Marca Comesa Comesa Comesa
Sentido de rotación Antihorario Antihorario Horario
Tipo de descarga Over Flow Over Flow Over Flow
RPM del Molino 24.5 25.5 28.5
% VC 78.3 74.3 74.4
Potencia del motor
(HP) 125 60 46
Voltaje 462 462 462
RPM del Motor
Amperaje nominal 150 74 59

Amperaje de operación 121.7 70.4 37.5

Tamaño de bolas
alimentado 3” / 2.5” / 2” 2” / 1.5” 1”
Recarga de bolas por 2.5” = 50 Kg. 2” = 25 Kg.
día 2” = 50 Kg. 1.5” = 25 Kg. 1” = 30 Kg.
Fecha de Instalación de
forros del cilindro 30-Oct-06 2-May-06 16-Set-2005
Ø polea motor (mm)
Ø polea molino (mm)
Numero de hileras 16 15 15
Modelo 1157 1180 1101
Man hole 2 1 1
Revestimiento cilindro Acero Acero Acero
Revestimiento tapas Caucho Caucho Caucho
Ø trunion feed (cm) 34.5 32 21
Perfil revestimiento
cilindro
Distancia del nivel de
bolas al tope del
molino (mm) 864 900 870
Distancia del nivel de
bolas al trunion (mm) 140 -25 -160
BM 3’x6’
Bolas
3’x6’
Comesa
Horario
Over Flow
33
74.7

25
462
1170
33.8

24.2

1”

1” = 20 Kg.

7-Oct-05

8
1121
1
Acero
Caucho
14.5

591

-50