TW200M1 TW200M1C: Owner'S Manual

q Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
TW200M1
TW200M1C
LIT-11626-34-22 B75-28199-16
B75-9-16_Hyoshi.indd 1 2020/04/22 17:01:54

EAU10045
Operating, servicing and

maintaining a passenger vehicle or off-road vehicle can
expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are
known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the
engine except as necessary, service your vehicle in a
well-ventilated area and wear gloves or wash your
hands frequently when servicing your vehicle. For more
information go to
www.P65Warnings.ca.gov/passenger-vehicle
Read this manual carefully before operating the vehicle. This manual should stay with the vehicle if it is sold.
B75-9-16_Hyoshi.indd 2 2020/04/22 17:01:54

B75-9-16.book 1 ページ２０２０年４月２７日　月曜日　午後３時３３分
Introduction
EAU10084
Congratulations on your purchase of the Yamaha TW200M1/TW200M1C. This model is the result of Yamaha’s vast experi-
ence in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsman-
ship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of
the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10012
WARNING
Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con-
trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
Important manual information

EAU10134
Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
WARNING death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE
vehicle or other property.
TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.
Important manual information
EAU10194
TW200M1/TW200M1C
OWNER’S MANUAL
©2021 by Yamaha Motor Corporation, U.S.A.
1st edition, May 2020
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-34-22
Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Checking the throttle grip free
checks .............................................. 5-1 play........................................... 7-18
Safety information ........................... 2-1 Valve clearance ........................... 7-18
Operation and important riding Tires............................................. 7-18
Description ....................................... 3-1 points................................................ 6-1 Spoke wheels .............................. 7-20
Left view ......................................... 3-1 Starting and warming up a cold Adjusting the clutch lever free
Right view ....................................... 3-2 engine ......................................... 6-1 play........................................... 7-21
Controls and instruments................ 3-3 Starting a warm engine .................. 6-2 Adjusting the brake lever free
Shifting ........................................... 6-2 play........................................... 7-22
Instrument and control functions... 4-1 Engine break-in .............................. 6-4 Adjusting the brake pedal height
Main switch/steering lock................ 4-1 Parking ........................................... 6-4 and free play............................. 7-22
Indicator lights ................................ 4-2 Checking the shift pedal .............. 7-24
Speedometer unit ........................... 4-2 Periodic maintenance and Brake light switches ..................... 7-24
Handlebar switches ........................ 4-3 adjustment ....................................... 7-1 Checking the front brake pads
Clutch lever..................................... 4-4 Owner’s tool kit............................... 7-2 and rear brake shoes .............. 7-25
Shift pedal....................................... 4-4 Periodic maintenance chart for Checking the brake fluid level...... 7-25
Brake lever ..................................... 4-4 the emission control system ....... 7-3 Changing the brake fluid ............. 7-26
Brake pedal .................................... 4-5 General maintenance and Drive chain slack.......................... 7-27
Fuel tank cap .................................. 4-5 lubrication chart .......................... 7-5 Cleaning and lubricating the
Fuel................................................. 4-6 Removing and installing the drive chain ................................ 7-28
Fuel cock ........................................ 4-7 cowling and panels ..................... 7-9 Checking and lubricating the
Starter (choke) knob ....................... 4-8 Checking the spark plug............... 7-10 cables ....................................... 7-28
Seat ................................................ 4-8 Canister (for California) ................ 7-12 Checking and lubricating the
Helmet holder ................................. 4-9 Engine oil and oil filter element .... 7-12 throttle grip and cable............... 7-29
Adjusting the shock absorber Cleaning the air filter element Checking and lubricating the
assembly ..................................... 4-9 and check hose......................... 7-15 brake and clutch levers ............ 7-29
Carrier........................................... 4-10 Cleaning the spark arrester.......... 7-16 Checking and lubricating the
Luggage strap holders.................. 4-10 Carburetor .................................... 7-17 brake pedal............................... 7-30
Sidestand...................................... 4-11 Checking the engine idling Checking and lubricating the
Ignition circuit cut-off system ........ 4-11 speed ........................................ 7-17 sidestand .................................. 7-30
Table of contents
Lubricating the swingarm YAMAHA MOTOR
pivots......................................... 7-30 CORPORATION, U.S.A.
Checking the front fork ................. 7-31 2020 AND LATER MODEL
Checking the steering................... 7-31 STREET & DUAL-PURPOSE
Checking the wheel bearings ....... 7-32 MOTORCYCLE LIMITED
Battery .......................................... 7-32 WARRANTY ............................. 10-7
Replacing the fuse........................ 7-34 YAMAHA EXTENDED SERVICE
Replacing the headlight bulb ........ 7-35 (Y.E.S.) ..................................... 10-9
Replacing the brake/tail light
bulb ........................................... 7-36 Index ............................................... 11-1
Replacing a turn signal light
bulb ........................................... 7-37
Supporting the motorcycle............ 7-38
Front wheel................................... 7-38
Rear wheel ................................... 7-40
Troubleshooting............................ 7-41
Troubleshooting chart................... 7-42
Motorcycle care and storage .......... 8-1

Matte color caution ......................... 8-1
Care................................................ 8-1
Storage........................................... 8-3
Specifications .................................. 9-1
Consumer information .................. 10-1

Identification numbers .................. 10-1
Reporting safety defects............... 10-3
Motorcycle noise regulation.......... 10-4
Maintenance record...................... 10-5
Location of important labels

EAU10385
1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
2 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
3
1 2 3, 4, 5
4
10
11
12
7 6
1-1

1
1 5
2
LOAD LIMIT
3 kg {7 lbs}
3TB-24877-A0
3
6 4
2 California only
WARNING
This unit contains high pressure nitrogen gas.
5
CARB.
FROM Mishandling can cause explosion.
FUEL TANK
Read owner's manual for instructions.
Do not incinerate, puncture or open.
6
4AA-22259-80
CANISTER
TO ATMOSPHERE 7
4YN-21686-00
7
3
8
WARNING
Cold tire normal pressure should be set
Improper loading can cause loss of control.
Read owner’s manual for proper loading.
as follows. 9
Up to 90 kg (198 Ibs) load
3JJ—28446—A1
FRONT : 125 kPa, ( 1.25 kgf / cm 2 ), 18 psi
4 REAR : 125 kPa, ( 1.25 kgf / cm 2 ), 18 psi 10
90 kg (198 Ibs) ~ maximum load
WARNING FRONT : 150 kPa, ( 1.50 kgf / cm 2 ), 22 psi
REAR : 175 kPa, ( 1.75 kgf / cm 2 ), 25 psi 11
NEVER sit here.
10D-21668-00
3MX-24875-A0
12
1-2

1
2
1
3
10
11
12
1-3

1
1 2
Read owner’s manual before servicing battery. 3

Electrolyte will damage metal parts or paint.
If electrolyte spills, wash area with fresh
water immediately. 4
Be sure to connect breather hose after
installing battery.
10D-2815N-00 5
10
11
12
1-4
Safety information
EAU1031C
Take a training course. Beginners • Use extra caution when you are
1 should receive training from a cer- approaching and passing
tified instructor. Contact an autho- through intersections, since in-
2 Be a Responsible Owner rized motorcycle dealer to find out tersections are the most likely
As the vehicle’s owner, you are respon- about the training courses nearest places for motorcycle accidents
sible for the safe and proper operation you. to occur.
3
of your motorcycle. • Ride where other motorists can
Motorcycles are single-track vehicles. Safe Riding see you. Avoid riding in another
4 Their safe use and operation are de- Perform the pre-operation checks each motorist’s blind spot.
pendent upon the use of proper riding time you use the vehicle to make sure it • Never maintain a motorcycle
5 techniques as well as the expertise of is in safe operating condition. Failure to without proper knowledge. Con-
the operator. Every operator should inspect or maintain the vehicle properly tact an authorized motorcycle
know the following requirements before increases the possibility of an accident dealer to inform you on basic
6 riding this motorcycle. or equipment damage. See page 5-1 motorcycle maintenance. Cer-
He or she should: for a list of pre-operation checks. tain maintenance can only be
7  Obtain thorough instructions from  This motorcycle is designed to car- carried out by certified staff.
a competent source on all aspects ry the operator and a passenger.  Many accidents involve inexperi-
8 of motorcycle operation.  The failure of motorists to detect enced operators. In fact, many op-
 Observe the warnings and mainte- and recognize motorcycles in traf- erators who have been involved in
nance requirements in this Own- fic is the predominating cause of accidents do not even have a cur-
9 er’s Manual. automobile/motorcycle accidents. rent motorcycle license.
 Obtain qualified training in safe Many accidents have been caused • Make sure that you are qualified
10 and proper riding techniques. by an automobile driver who did and that you only lend your mo-
 Obtain professional technical ser- not see the motorcycle. Making torcycle to other qualified opera-
11 vice as indicated in this Owner’s yourself conspicuous appears to tors.
Manual and/or when made neces- be very effective in reducing the • Know your skills and limits.
sary by mechanical conditions. chance of this type of accident. Staying within your limits may
12  Never operate a motorcycle with- Therefore: help you to avoid an accident.
out proper training or instruction. • Wear a brightly colored jacket. • We recommend that you prac-
2-1
Safety information
tice riding your motorcycle with both hands and keep both that covers your legs, ankles, and
where there is no traffic until you feet on the passenger footrests. feet. The engine or exhaust sys- 1
have become thoroughly famil- Never carry a passenger unless tem become very hot during or af-
iar with the motorcycle and all of he or she can firmly place both ter operation and can cause burns. 2
its controls. feet on the passenger footrests.  A passenger should also observe
 Many accidents have been caused  Never ride under the influence of the above precautions. 3
by error of the motorcycle opera- alcohol or other drugs.
tor. A typical error made by the op- Avoid Carbon Monoxide Poisoning
erator is veering wide on a turn Protective Apparel All engine exhaust contains carbon 4
due to excessive speed or under- The majority of fatalities from motorcy- monoxide, a deadly gas. Breathing car-
cornering (insufficient lean angle cle accidents are the result of head in- bon monoxide can cause headaches, 5
for the speed). juries. The use of a safety helmet is the dizziness, drowsiness, nausea, confu-
• Always obey the speed limit and single most critical factor in the preven- sion, and eventually death.
6
never travel faster than warrant- tion or reduction of head injuries. Carbon Monoxide is a colorless, odor-
ed by road and traffic conditions.  Always wear an approved helmet. less, tasteless gas which may be pres-
• Always signal before turning or  Wear a face shield or goggles. ent even if you do not see or smell any 7
changing lanes. Make sure that Wind in your unprotected eyes engine exhaust. Deadly levels of car-
other motorists can see you. could contribute to an impairment bon monoxide can collect rapidly and 8
 The posture of the operator and of vision that could delay seeing a you can quickly be overcome and un-
passenger is important for proper hazard. able to save yourself. Also, deadly lev-
9
control.  The use of a jacket, heavy boots, els of carbon monoxide can linger for
• The operator should keep both trousers, gloves, etc., is effective in hours or days in enclosed or poorly
hands on the handlebar and preventing or reducing abrasions ventilated areas. If you experience any 10
both feet on the operator foot- or lacerations. symptoms of carbon monoxide poison-
rests during operation to main-  Never wear loose-fitting clothes, ing, leave the area immediately, get 11
tain control of the motorcycle. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
• The passenger should always control levers, footrests, or wheels MENT.
hold onto the operator, the seat and cause injury or an accident.  Do not run engine indoors. Even if
12
strap or grab bar, if equipped,  Always wear protective clothing you try to ventilate engine exhaust
2-2
Safety information
with fans or open windows and Operation of an overloaded vehicle • Never attach any large or heavy
1 doors, carbon monoxide can rap- could cause an accident. items to the handlebar, front
idly reach dangerous levels. fork, or front fender. These
2  Do not run engine in poorly venti- Maximum load: items, including such cargo as
179 kg (395 lb) (TW200M1C)
lated or partially enclosed areas 180 kg (397 lb) (TW200M1) sleeping bags, duffel bags, or
3 such as barns, garages, or car- tents, can create unstable han-
ports. When loading within this weight limit, dling or a slow steering re-
 Do not run engine outdoors where keep the following in mind: sponse.
4 engine exhaust can be drawn into  This vehicle is not designed to
 Cargo and accessory weight
a building through openings such should be kept as low and close to pull a trailer or to be attached to
5 as windows and doors. the motorcycle as possible. Se- a sidecar.
curely pack your heaviest items as
Loading close to the center of the vehicle as Genuine Yamaha Accessories
6
Adding accessories or cargo to your possible and make sure to distrib- Choosing accessories for your vehicle
motorcycle can adversely affect stabili- ute the weight as evenly as possi- is an important decision. Genuine
7 ty and handling if the weight distribution ble on both sides of the motorcycle Yamaha accessories, which are avail-
of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have
8 the possibility of an accident, use ex- ty. been designed, tested, and approved
treme caution when adding cargo or  Shifting weights can create a sud- by Yamaha for use on your vehicle.
accessories to your motorcycle. Use den imbalance. Make sure that ac- Many companies with no connection to
9
extra care when riding a motorcycle cessories and cargo are securely Yamaha manufacture parts and acces-
that has added cargo or accessories. attached to the motorcycle before sories or offer other modifications for
10 Here, along with the information about riding. Check accessory mounts Yamaha vehicles. Yamaha is not in a
accessories below, are some general and cargo restraints frequently. position to test the products that these
11 guidelines to follow if loading cargo to • Properly adjust the suspension aftermarket companies produce.
your motorcycle: for your load (suspension-ad- Therefore, Yamaha can neither en-
The total weight of the operator, pas- justable models only), and dorse nor recommend the use of ac-
12 senger, accessories and cargo must cessories not sold by Yamaha or
check the condition and pres-
not exceed the maximum load limit. sure of your tires. modifications not specifically recom-
2-3
Safety information
mended by Yamaha, even if sold and limit suspension travel, steering not recommended.
installed by a Yamaha dealer. travel or control operation, or ob-  Use caution when adding electri- 1
scure lights or reflectors. cal accessories. If electrical acces-
Aftermarket Parts, Accessories, • Accessories fitted to the handle- sories exceed the capacity of the 2
and Modifications bar or the front fork area can motorcycle’s electrical system, an
While you may find aftermarket prod- create instability due to improper electric failure could result, which 3
ucts similar in design and quality to weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accessories are added to the handlebar or 4
or modifications are not suitable be- front fork area, they must be as Aftermarket Tires and Rims
cause of potential safety hazards to you lightweight as possible and The tires and rims that came with your 5
or others. Installing aftermarket prod- should be kept to a minimum. motorcycle were designed to match the
ucts or having other modifications per- • Bulky or large accessories may performance capabilities and to provide
6
formed to your vehicle that change any seriously affect the stability of the best combination of handling, brak-
of the vehicle’s design or operation the motorcycle due to aerody- ing, and comfort. Other tires, rims, siz-
characteristics can put you and others namic effects. Wind may at- es, and combinations may not be 7
at greater risk of serious injury or death. tempt to lift the motorcycle, or appropriate. Refer to page 7-18 for tire
You are responsible for injuries related the motorcycle may become un- specifications and more information on 8
to changes in the vehicle. stable in cross winds. These ac- replacing your tires.
Keep the following guidelines in mind, cessories may also cause
9
as well as those provided under “Load- instability when passing or being Transporting the Motorcycle
ing” when mounting accessories. passed by large vehicles. Be sure to observe following instruc-
 Never install accessories or carry • Certain accessories can dis- tions before transporting the motorcy- 10
cargo that would impair the perfor- place the operator from his or cle in another vehicle.
mance of your motorcycle. Care- her normal riding position. This  Remove all loose items from the 11
fully inspect the accessory before improper position limits the free- motorcycle.
using it to make sure that it does dom of movement of the opera-  Check that the fuel cock (if
not in any way reduce ground tor and may limit control ability, equipped) is in the “OFF” position 12
clearance or cornering clearance, therefore, such accessories are and that there are no fuel leaks.
2-4
Safety information
 Point the front wheel straight
1 ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
2 vent movement.
 Shift the transmission in gear (for
3 models with a manual transmis-
sion).
 Secure the motorcycle with
4 tie-downs or suitable straps that
are attached to solid parts of the
5 motorcycle, such as the frame or
upper front fork triple clamp (and
not, for example, to rubber-mount-
6
ed handlebars or turn signals, or
parts that could break). Choose
7 the location for the straps carefully
so the straps will not rub against
8 painted surfaces during transport.
 The suspension should be com-
pressed somewhat by the
9
tie-downs, if possible, so that the
motorcycle will not bounce exces-
10 sively during transport.
11
12
2-5
Description
EAU10411
Left view 1
1 2 3 4 2
87 6 5 9
1. Fuel tank cap (page 4-5)

2. Fuel cock (page 4-7) 10
3. Helmet holder (page 4-9)
4. Luggage strap holder (page 4-10) 11
5. Drive chain slack adjusting plate (page 7-27)
6. Air filter element (page 7-15)
12
7. Starter (choke) knob (page 4-8)
8. Shift pedal (page 4-4)
3-1
Description
EAU10421
1 Right view
2 1 2
9 8 7 6 5 4 3
1. Carrier (page 4-10)
10 2. Battery (page 7-32)
3. Engine oil level check window (page 7-12)
11 4. Brake pedal (page 4-5)
5. Fuse (page 7-34)
6. Owner’s tool kit (page 7-2)
12
7. Luggage strap holder (page 4-10)
8. Spark arrester (page 7-16)
3-2
Description
EAU10431
Controls and instruments 1
2
1 2 3 4 5 6 7 8
3
1. Clutch lever (page 4-4)

2. Left handlebar switches (page 4-3) 10
3. Speedometer unit (page 4-2)
4. Main switch/steering lock (page 4-1) 11
5. Indicator lights (page 4-2)
6. Right handlebar switches (page 4-3)
12
7. Brake lever (page 4-4)
8. Throttle grip (page 7-18)
3-3
Instrument and control functions

EAU10462 EWA10062
1. Turn the handlebars all the way to
1 Main switch/steering lock WARNING the left or right.
Never turn the key to “OFF” or 2. Push the key in from the “OFF” po-
2 ON “LOCK” while the vehicle is moving. sition, release it, and then turn it to
OFF Otherwise the electrical systems will “LOCK”.
3 be switched off, which may result in 3. Remove the key.
loss of control or an accident.
TIP
4 If the steering will not lock, try turning
EAU10714
the handlebars back to the right or left
LOCK LOCK slightly.
5 The steering is locked, and all electrical
The main switch/steering lock controls systems are off. The key can be re-
6 moved. To unlock the steering
the ignition and lighting systems, and is
Insert the key and turn it to “OFF”.
used to lock the steering. The various
positions are described below. To lock the steering
7
EAU10511
8 ON 1 2 3
All electrical systems are supplied with
9 power, and the headlight, meter light-
ing, taillight and position lights come
on, and the engine can be started. The
10 key cannot be removed.
EAU10662
11
OFF 1. Push.
All electrical systems are off. The key 2. Release.
12 can be removed. 3. Turn.
4-1

EAU10982
on. EAU11631
Indicator lights Speedometer unit 1
1 2 3 2
1
2 3
4 3
4
5
1. Turn signal indicator light “ ” 1. Speedometer
2. High beam indicator light “ ” 2. Odometer 6
3. Neutral indicator light “ ” 3. Tripmeter
4. Reset knob 7
EAU11022
Turn signal indicator light “ ” The speedometer unit is equipped with

This indicator light flashes when a turn a speedometer, an odometer and a 8
signal light is flashing. tripmeter. The speedometer shows rid-
ing speed. The odometer shows the to-
9
EAU11061 tal distance traveled. The tripmeter
Neutral indicator light “ ” shows the distance traveled since it
This indicator light comes on when the was last set to zero with the reset knob. 10
transmission is in the neutral position. The tripmeter can be used to estimate
the distance that can be traveled with a 11
EAU11081
full tank of fuel. This information will en-
High beam indicator light “ ”
able you to plan future fuel stops.
This indicator light comes on when the 12
high beam of the headlight is switched
4-2

EAU1234M EAU12401
with the starter. See page 6-1 for start-
1 Handlebar switches Dimmer switch “ / ” ing instructions prior to starting the en-
Set this switch to “ ” for the high gine.
Left beam and to “ ” for the low beam.
2
EAU12461
3 1 2 Turn signal switch “ / ”

To signal a right-hand turn, push this
4 switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center
5 position. To cancel the turn signal
3 lights, push the switch in after it has re-
6 turned to the center position.
1. Dimmer switch “ / ”
2. Turn signal switch “ / ” EAU12501
7 3. Horn switch “ ” Horn switch “ ”
Right Press this switch to sound the horn.
8
EAU12662
Engine stop switch “ / ”

9 1 Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
10 stop the engine in case of an emergen-
2 cy, such as when the vehicle overturns
or when the throttle cable is stuck.
11
EAU12713
12 Start switch “ ”
1. Engine stop switch “ / ”
Push this switch to crank the engine
2. Start switch “ ”
4-3

EAU12822 EAU12872 EAU12892
Clutch lever Shift pedal Brake lever 1
1 1
2
1 5
1. Clutch lever 1. Shift pedal 1. Brake lever
6
The clutch lever is located on the left The shift pedal is located on the left The brake lever is located on the right
side of the handlebar. To disengage side of the motorcycle and is used in side of the handlebar. To apply the front
the clutch, pull the lever toward the combination with the clutch lever when brake, pull the lever toward the throttle 7
handlebar grip. To engage the clutch, shifting the gears of the 5-speed con- grip.
release the lever. The lever should be stant-mesh transmission equipped on 8
pulled rapidly and released slowly for this motorcycle.
smooth clutch operation. 9
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See 10
page 4-11.)
11
12
4-4

EAU12944 EAU32282
1 TIP
Brake pedal Fuel tank cap
The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
2 the key cannot be removed if the cap is
not properly installed and locked.
3 EWA10122
1
WARNING
4 Make sure that the fuel tank cap is
1 2 properly closed and locked before
5 riding. Leaking fuel is a fire hazard.
1. Brake pedal 1. Unlock.

6 2. Fuel tank cap
The brake pedal is located on the right
side of the motorcycle. To apply the
7 To remove the fuel tank cap
rear brake, press down on the brake
1. Insert the key into the lock and turn
pedal.
it 1/3 turn counterclockwise.
8
2. Turn the fuel tank cap 1/3 turn
counterclockwise and pull it off.
9
To install the fuel tank cap
10 1. Insert the fuel tank cap into the
tank opening with the key inserted
in the lock, and then turn the cap
11 1/3 turn clockwise.
2. Turn the key 1/3 turn clockwise,
12 and then remove it.
4-5

EAU13213
your eyes, see your doctor immedi-
Fuel ately. If gasoline spills on your skin, 1
Make sure there is sufficient gasoline in 1 wash with soap and water. If gaso-
the tank. line spills on your clothing, change 2
EWA10882 2
your clothes.
WARNING
3
Gasoline and gasoline vapors are EAU13315
extremely flammable. To avoid fires
and explosions and to reduce the 4
risk of injury when refueling, follow Recommended fuel:
these instructions. 1. Fuel tank filler tube Regular unleaded gasoline (Gasohol
[E10] acceptable)
5
2. Maximum fuel level
1. Before refueling, turn off the en- Fuel tank capacity:
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi- 7.0 L (1.8 US gal, 1.5 Imp.gal) 6
ting on the vehicle. Never refuel ately. NOTICE: Immediately wipe Fuel reserve amount:
1.7 L (0.45 US gal, 0.37 Imp.gal)
while smoking, or while in the vi- off spilled fuel with a clean, dry,
7
cinity of sparks, open flames, or soft cloth, since fuel may deteri- ECA11401
other sources of ignition such as orate painted surfaces or plastic NOTICE

the pilot lights of water heaters and parts.[ECA10072] 8
Use only unleaded gasoline. The use
clothes dryers. 4. Be sure to securely close the fuel of leaded gasoline will cause severe
2. Do not overfill the fuel tank. Stop tank cap. damage to internal engine parts, 9
EWA15152
filling when the fuel reaches the such as the valves and piston rings,
bottom of the filler tube. Because WARNING
as well as to the exhaust system. 10
fuel expands when it heats up, Gasoline is poisonous and can
heat from the engine or the sun cause injury or death. Handle gaso- Your Yamaha engine has been de-
can cause fuel to spill out of the line with care. Never siphon gaso- signed to use regular unleaded gaso- 11
fuel tank. line by mouth. If you should swallow line with a pump octane number
some gasoline or inhale a lot of gas- [(R+M)/2] of 86 or higher, or a research
12
oline vapor, or get some gasoline in octane number of 91 or higher. If
knocking (or pinging) occurs, use a
4-6

gasoline of a different brand or premi- EAU13562
ON
1 um unleaded fuel. Use of unleaded fuel Fuel cock
will extend spark plug life and reduce The fuel cock supplies fuel from the
RES
2 maintenance costs. tank to the carburetor while filtering it al-
so. OFF
Gasohol The fuel cock has three positions:
3 FUEL
There are two types of gasohol: gaso- ON
hol containing ethanol and that contain- OFF
4 ing methanol. Gasohol containing ON 1
ethanol can be used if the ethanol con-
5 tent does not exceed 10% (E10). Gas- RES
ohol containing methanol is not 1. Arrow mark positioned over “ON”
recommended by Yamaha because it OFF
6 With the lever in this position, fuel flows
can cause damage to the fuel system FUEL to the carburetor. Normal riding is done
ON
or vehicle performance problems. with the lever in this position.
7 1
RES
8
1. Arrow mark positioned over “OFF” RES
9 With the lever in this position, fuel will

not flow. Always return the lever to this RES
position when the engine is not running.
10 OFF
FUEL 1
ON
11
12
1. Arrow mark positioned over “RES”
4-7

This indicates reserve. If you run out of EAU13601 EAU13972
fuel while riding, move the lever to this Starter (choke) knob “ ” Seat 1
position. Fill the tank at the first oppor-
tunity. Be sure to set the lever back to To remove the seat 2
“ON” after refueling! Remove the bolts, and then pull the
1 seat off.
3
(b) 4
(a)
5
1. Starter (choke) knob “ ”
6
Starting a cold engine requires a richer 1
air-fuel mixture, which is supplied by
the starter (choke). 7
1. Bolt
Move the knob in direction (a) to turn on
To install the seat
Move the knob in direction (b) to turn off
1. Insert the projection on the front of
the seat into the seat holder as
shown.
10
11
12
4-8

EAU14283 EAU75230
1 2 Helmet holder Adjusting the shock absorber

1 assembly
2 This shock absorber assembly can be
adjusted for firmer ride. Have a
3 Yamaha dealer adjust it.
EWA10222
1 WARNING
4 This shock absorber assembly con-
tains highly pressurized nitrogen
5 1. Seat holder gas. Read and understand the fol-
2. Projection lowing information before handling
1. Helmet holder
6 2. Place the seat in the original posi- the shock absorber assembly.
tion, and then tighten the bolts. To open the helmet holder, insert the  Do not tamper with or attempt to
key into the lock, and then turn the key open the cylinder assembly.
7 TIP as shown.  Do not subject the shock ab-
Make sure that the seat is properly se- To lock the helmet holder, place it in the sorber assembly to an open
8 cured before riding. original position, and then remove the flame or other high heat source.
key. WARNING! Never ride with a This may cause the unit to ex-
helmet attached to the helmet hold- plode due to excessive gas
9
er, since the helmet may hit objects, pressure.
causing loss of control and possibly  Do not deform or damage the
10 an accident.[EWA10162] cylinder in any way. Cylinder
damage will result in poor
11 damping performance.
 Do not dispose of a damaged or
worn-out shock absorber as-
12
sembly yourself. Take the shock
absorber assembly to a Yamaha
4-9

dealer for any service. EAU15113 EAU15171
Carrier Luggage strap holders 1

EWA10172
WARNING 1 2
 Do not exceed the load limit of 3
kg (7 lb) for the carrier.
3
 Do not exceed the maximum
load of 179 kg (395 lb)
(TW200M1C) 4
180 kg (397 lb) (TW200M1) for 1
the vehicle. 5
1 1. Luggage strap holder

6
There are four luggage strap holders
below the carrier.
7
9
1. Carrier
10
11
12
4-10

EAU15306
Yamaha dealer repair it if it does not EAU15316
1 Sidestand function properly. Ignition circuit cut-off system

The sidestand is located on the left side The ignition circuit cut-off system (com-
2 of the frame. Raise the sidestand or prising the sidestand switch, clutch
lower it with your foot while holding the switch and neutral switch) has the fol-
vehicle upright. lowing functions.
3
 It prevents starting when the trans-
TIP
mission is in gear and the sides-
4 The built-in sidestand switch is part of
tand is up, but the clutch lever is
the ignition circuit cut-off system, which
not pulled.
cuts the ignition in certain situations.
5  It prevents starting when the trans-
(See the following section for an expla-
mission is in gear and the clutch le-
nation of the ignition circuit cut-off sys-
ver is pulled, but the sidestand is
6 tem.)
still down.
EWA10242  It cuts the running engine when the
7 WARNING transmission is in gear and the sid-
The vehicle must not be ridden with estand is moved down.
8 the sidestand down, or if the sides- Periodically check the operation of the
tand cannot be properly moved up ignition circuit cut-off system according
(or does not stay up), otherwise the to the following procedure.
9
sidestand could contact the ground TIP
and distract the operator, resulting
This check is most reliable if performed
10 in a possible loss of control.
with a warmed-up engine.
Yamaha’s ignition circuit cut-off
11 system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
12 fore starting off. Therefore, check
this system regularly and have a
4-11

With the engine turned off: WARNING 1
1. Move the sidestand down.
If a malfunction is noted, have a Yamaha dealer
2. Make sure that the engine stop switch is set to “ ”.
check the system before riding. 2
3. Turn the main switch on.
4. Shift the transmission into the neutral position.
5. Push the start switch. 3
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until checked by 4
a Yamaha dealer.
With the engine still running: 5
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear. 6
9. Move the sidestand down.
Does the engine stall?
7
The sidestand switch may not be working correctly.
YES NO The motorcycle should not be ridden until checked by
a Yamaha dealer. 8
After the engine has stalled:
10. Move the sidestand up.
9
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start? 10
The clutch switch may not be working correctly.
YES NO The motorcycle should not be ridden until checked by
a Yamaha dealer. 11
The system is OK. The motorcycle can be ridden.
12
4-12
For your safety – pre-operation checks

EAU15599
1
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
2 and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
3
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
4 this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE
• Check fuel level in fuel tank.
6 Fuel • Refuel if necessary. 4-6
• Check fuel line for leakage.
• Check oil level in engine.
7 Engine oil • If necessary, add recommended oil to specified level. 7-12
• Check vehicle for oil leakage.
• Check operation.
8 • If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check lever free play.
• Adjust if necessary.
9 Front brake • Check brake pads for wear. 7-22, 7-25
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
10 • Check hydraulic system for leakage.
Rear brake • Check pedal free play. 7-22, 7-25
11 • Adjust if necessary.
12 • Lubricate cable if necessary.
Clutch 7-21
• Check lever free play.
5-1
For your safety – pre-operation checks

ITEM CHECKS PAGE
1
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-18, 7-29
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing. 2
Control cables 7-28
• Lubricate if necessary.
3
• Check chain slack.
Drive chain 7-27, 7-28
• Check chain condition. 4
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth. 5
Wheels and tires 7-18, 7-20
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth. 6
Shift pedal 7-24
Brake pedal 7-30
• Lubricate pedal pivoting point if necessary. 7
Brake and clutch levers 7-29
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth. 8
Sidestand 7-30
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners — 9
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
10
Sidestand switch 4-11
• If system is not working correctly, have Yamaha dealer check vehicle.
• Check fluid level.
Battery
• Fill with distilled water if necessary.
7-32 11
12
5-2
Operation and important riding points

EAU15952 EAU1599A
onds, and then try again. Each
1 Starting and warming up a starting attempt should be as short
Read the Owner’s Manual carefully to cold engine as possible to preserve the bat-
2 become familiar with all controls. If In order for the ignition circuit cut-off tery. Do not crank the engine more
there is a control or function you do not system to enable starting, one of the than 10 seconds on any one at-
understand, ask your Yamaha dealer. following conditions must be met: tempt.
3 EWA10272
 The transmission is in the neutral 6. After starting the engine, move the
WARNING position. starter (choke) back halfway.
4 Failure to familiarize yourself with  The transmission is in gear with 7. When the engine is warm, turn the
the controls can lead to loss of con- the clutch lever pulled and the sid- starter (choke) off.
5 trol, which could cause an accident estand up.
or injury. TIP
See page 4-11 for more informa-
The engine is warm when it responds
tion.
6 quickly to the throttle with the starter
1. Turn the fuel cock lever to “ON”.
(choke) turned off. To avoid the possi-
2. Turn the key to “ON” and make
7 bility of excessive exhaust emissions,
sure that the engine stop switch is
never leave the starter (choke) on lon-
set to “ ”.
ger than necessary. The time neces-
8 3. Shift the transmission into the neu-
sary for starter (choke) use depends
tral position. The neutral indicator
upon the ambient temperature. Tem-
light should come on. If not, ask a
9 peratures above 10 C (50 F) require
Yamaha dealer to check the elec-
about 7 seconds of starter (choke) use
trical circuit.
10 and temperatures below 10 C (50 F)
4. Turn the starter (choke) on and
require about 35 seconds with the start-
completely close the throttle. (See
er (choke) turned on, then about 2.5
11 page 4-8.)
minutes with the starter (choke) in the
5. Start the engine by pushing the
halfway position.
start switch.
12 If the engine fails to start, release
the start switch, wait a few sec-
6-1

ECA11043 EAU16641 EAU16673
NOTICE Starting a warm engine Shifting 1

For maximum engine life, never ac- Follow the same procedure as for start-
celerate hard when the engine is ing a cold engine with the exception 2
cold! that the starter (choke) is not required
when the engine is warm.
5 3
4
3
2 4
N
2 1
1 5
1. Shift pedal
2. Neutral position 6
Shifting gears lets you control the

amount of engine power available for 7
starting off, accelerating, climbing hills,
etc. 8
The gear positions are shown in the il-
lustration. 9
TIP
To shift the transmission into the neu- 10
tral position, press the shift pedal down
repeatedly until it reaches the end of its
11
travel, and then slightly raise it.
12
6-2

ECA10261
4. At the recommended shift points tral position when the motorcycle
1 NOTICE shown in the following table, close is almost completely stopped. The
 Even with the transmission in the throttle, and at the same time, neutral indicator light should come
2 the neutral position, do not quickly pull the clutch lever in. on.
coast for long periods of time 5. Shift the transmission into second
3 with the engine off, and do not gear. (Make sure not to shift the EAU64120
tow the motorcycle for long dis- transmission into the neutral posi- Recommended shift points
tances. The transmission is tion.) The recommended shift points during
4 properly lubricated only when 6. Open the throttle part way and acceleration and deceleration are
the engine is running. Inade- gradually release the clutch lever. shown in the table below.
5 quate lubrication may damage 7. Follow the same procedure when Shift up points:
the transmission. shifting to the next higher gear. 1st  2nd: 15 km/h (9 mph)
 Always use the clutch while 2nd  3rd: 20 km/h (12 mph)
6 TIP
changing gears to avoid damag- 3rd  4th: 30 km/h (19 mph)
ing the engine, transmission,
When shifting gears in normal operat- 4th  5th: 40 km/h (25 mph)
7 ing conditions, use the recommended Shift down points:
and drive train, which are not 5th  4th: 20 km/h (12 mph)
shift points.
designed to withstand the 4th  3rd: 20 km/h (12 mph)
8 shock of forced shifting. 3rd  2nd: 20 km/h (12 mph)
EAU16701 2nd  1st: 20 km/h (12 mph)
To decelerate
9 EAU16682
1. Apply both the front and the rear
To start out and accelerate
brakes to slow the motorcycle.
1. Pull the clutch lever to disengage
10 2. Shift the transmission into first
the clutch.
gear when the motorcycle reaches
2. Shift the transmission into first
20 km/h (12 mph). If the engine is
11 gear. The neutral indicator light
about to stall or runs very roughly,
should go out.
pull the clutch lever in and use the
3. Open the throttle gradually, and at
12 brakes to stop the motorcycle.
the same time, release the clutch
3. Shift the transmission into the neu-
lever slowly.
6-3

EAU16842
the vehicle.[ECA12713] EAU17172
Engine break-in Parking 1

There is never a more important period 1000–1600 km (600–1000 mi) When parking, stop the engine, remove
in the life of your engine than the period Avoid prolonged operation above 1/2 the key from the main switch, and then 2
between 0 and 1600 km (1000 mi). For throttle. turn the fuel cock lever to “OFF”.
this reason, you should read the follow- EWA10312
WARNING 3
ing material carefully. 1600 km (1000 mi) and beyond
Since the engine is brand new, do not The vehicle can now be operated nor-  Since the engine and exhaust
put an excessive load on it for the first mally. system can become very hot, 4
1600 km (1000 mi). The various parts in park in a place where pedestri-
the engine wear and polish themselves ans or children are not likely to 5
to the correct operating clearances. touch them and be burned.
During this period, prolonged full-throt-  Do not park on a slope or on soft
tle operation or any condition that might 6
ground, otherwise the vehicle
result in engine overheating must be may overturn, increasing the
avoided. risk of a fuel leak and fire. 7
 Do not park near grass or other
EAU32313
flammable materials which 8
might catch fire.
0–1000 km (0–600 mi) 9
Avoid prolonged operation above 1/3
throttle. NOTICE: After 1000 km (600 10
mi) of operation, the engine oil must
be changed, the oil filter element
and the oil strainer cleaned. If any 11
engine trouble should occur during
the engine break-in period, immedi- 12
ately have a Yamaha dealer check
6-4
Periodic maintenance and adjustment

EAU17246 EWA15123 EAU17303
1 WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
2 brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi-  A running engine has moving performance. In the following periodic
3
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
4 ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
5 The intervals given in the periodic  Running the engine while ser- equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
6 normal riding conditions. However, de- any repair establishment or individual
poisoning – possibly leading to
pending on the weather, terrain, geo- death. See page 2-2 for more in- that is certified (if applicable). Yamaha
7 graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to
the maintenance intervals may need to ide. perform these particular services.
8 be shortened. EWA15461
EWA10322
WARNING WARNING
9 Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
10 tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
11
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
12 service.
7-1

EAU17342
Owner’s tool kit 1
1
2
5
1. Owner’s tool kit
6
The owner’s tool kit is located behind
panel B. (See page 7-9.)
The service information included in this 7
manual and the tools provided in the
owner’s tool kit are intended to assist 8
you in the performance of preventive
maintenance and minor repairs. How- 9
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly. 10
TIP
11
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you. 12
7-2

EAU48471
1
TIP
2  From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12
months.
3  Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.
4 EAU17582
Periodic maintenance chart for the emission control system

INITIAL ODOMETER READINGS
5
600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
No. ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km)
6 or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
• Check fuel hoses for cracks or
7 1 * Fuel line damage.     
• Check condition.
8 • Adjust gap and clean.
• Replace at 7000 mi (11000 km)
2 Spark plug  Replace.  Replace. 
or 12 months and thereafter every
9 6000 mi (10000 km) or 12
months.
3 Spark arrester • Clean.     
10 4 * Valve clearance
• Check and adjust valve clearance
     
when engine is cold.
• Check breather hose for cracks or
Crankcase breather
11 5 * damage.   
system
• Check and adjust engine idle
12 6 * Idle speed      
speed.
7-3

1
600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
or or or or or or
2
• Check for leakage.
7 * Exhaust system • Tighten if necessary.      3
• Replace gasket(s) if necessary.
Evaporative
• Check control system for
emission control 4
8 * damage.  
system (for
California only)
5
10
11
12
7-4

EAU32167
1 General maintenance and lubrication chart

2 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
or or or or or or
3 1 month 6 months 12 months 18 months 24 months 30 months
• Clean with solvent.
1 Air filter element     
4 • Check specific gravity and
2 * Battery breather hose for proper     
operation.
5 • Check operation.
3 * Clutch      
• Adjust or replace cable.
• Check operation, fluid level, and
6 for fluid leakage.
4 * Front brake      
• Adjust brake lever free play and
replace brake pads if necessary.
7 • Check operation.
5 * Rear brake • Adjust brake pedal free play and      
replace brake shoes if necessary.
8 • Check for cracks or damage.
• Check for correct routing and     
6 * Brake hose clamping.
9 • Replace. Every 4 years
7 * Brake fluid • Change. Every 2 years
10 • Check runout, spoke tightness
8 * Wheels and for damage.      
• Tighten spokes if necessary.
11 • Check tread depth and for
damage.
9 * Tires • Replace if necessary.     
12 • Check air pressure.
7-5

1
600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
or or or or or or
2
• Check bearings for smooth
10 * Wheel bearings operation.      3
• Check bush assemblies for
Swingarm pivot looseness. 4
11 *      
bushes • Apply molybdenum disulfide
grease until new grease shows.
• Check chain slack, alignment and 5
condition.
Every 300 mi (500 km) and after washing the motorcycle and riding in the rain or
12 Drive chain • Adjust and thoroughly lubricate
wet areas
chain with Yamaha chain and 6
cable lube.
• Check bearing assemblies for
looseness. 7
• Moderately repack with
13 * Steering bearings    Repack.  
lithium-soap-based grease every
10000 mi (16000 km) or 18
months.
8
• Check all chassis fitting and
14 * Chassis fasteners fasteners.      9
Brake lever pivot
15 • Apply silicone grease lightly.     
shaft 10
Brake pedal pivot • Apply lithium-soap-based grease
16     
shaft lightly.
17
Clutch lever pivot • Apply lithium-soap-based grease
    
11
shaft lightly.
18 Sidestand pivot • Apply lithium-soap-based grease      12
lightly.
7-6

1
600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
or or or or or or
2 1 month 6 months 12 months 18 months 24 months 30 months
• Check operation and replace if
19 * Sidestand switch      
3 necessary.
• Check operation and for oil
20 * Front fork leakage.     
4 • Replace if necessary.
• Check operation and for oil
Shock absorber
21 * leakage.     
assembly
5 • Replace if necessary.
• Change (warm engine before
22 Engine oil      
draining).
6 Engine oil filter
23 • Clean.   
element
24 Engine oil strainer • Clean.   
7 Front and rear brake
25 * • Check operation.      
switches
• Apply Yamaha cable lubricant or
8 26 *
Control and meter
other suitable cable lubricant      
cables
thoroughly.
9 • Check throttle grip free play, and
27 * Throttle grip     
adjust if necessary.
• Lubricate cable and grip housing.
10
Lights, signals and • Check operation.
28 *      
switches • Adjust headlight beam.
11
12
7-7

EAU17621
1
TIP
 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 2
 Hydraulic brake system
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level 3
regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
• Replace the brake hoses every four years or if cracked or damaged. 4
10
11
12
7-8

EAU18724
To install the cowling
1 Removing and installing the 1 Place the cowling in the original posi-
cowling and panels tion, and then install the screw.
2 The cowling and panels shown need to
be removed to perform some of the EAU32452
3 maintenance jobs described in this

chapter. Refer to this section each time
the cowling or a panel needs to be re- Panel A
4 moved and installed.
To remove the panel
5
2 1. Panel B Remove the screws, and then pull the
panel out at the area shown.
1 EAU18811
6 Cowling A
1
7 To remove the cowling
Remove the screw, and then pull the 2
cowling off as shown.
8
1. Cowling A
9 2. Panel A
1. Panel A
10
2. Screw
1
11 To install the panel
Place the panel in the original position,
12 and then install the screws.
1. Screw
7-9

EAU19607
Checking the spark plug 1

The spark plug is an important engine
component, which is easy to check. 2
Since heat and deposits will cause any
spark plug to slowly erode, the spark
3
plug should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition, 4
the condition of the spark plug can re-
Panel B veal the condition of the engine. 5
To remove the panel To remove the spark plug

1. Remove the spark plug cap. 6
Pull the panel off as shown.
1 7
1 10
1. Spark plug cap

1. Panel B 11
2. Remove the spark plug as shown,
To install the panel with the spark plug wrench includ-
12
Place the panel in the original position. ed in the owner’s tool kit.
7-10

necessary. 2. Install the spark plug with the
1 spark plug wrench, and then tight-
Specified spark plug: en it to the specified torque.
NGK/DR8EA
2 DENSO/X24ESR-U Tightening torque:
Spark plug:
3 3. Measure the spark plug gap with a 18 N·m (1.8 kgf·m, 13 lb·ft)
wire thickness gauge and, if nec-
1 essary, adjust the gap to specifica- TIP
4
tion. If a torque wrench is not available when
1. Spark plug wrench installing a spark plug, a good estimate
5
of the correct torque is 1/4–1/2 turn
To check the spark plug past finger tight. However, the spark
6 1. Check that the porcelain insulator plug should be tightened to the speci-
around the center electrode of the fied torque as soon as possible.
7 spark plug is a medium-to-light tan 1 3. Install the spark plug cap.
(the ideal color when the vehicle is
8 ridden normally).
TIP
1. Spark plug gap
9 If the spark plug shows a distinctly dif-
ferent color, the engine could be oper- Spark plug gap:
ating improperly. Do not attempt to 0.6–0.7 mm (0.024–0.028 in)
10
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
To install the spark plug
11 the vehicle.
1. Clean the surface of the spark plug
2. Check the spark plug for electrode gasket and its mating surface, and
12 erosion and excessive carbon or then wipe off any grime from the
other deposits, and replace it if spark plug threads.
7-11

EAU19683 EAU19799
Canister (for California) Engine oil and oil filter 1

1
element
1 The engine oil level should be checked 2 2
before each ride. In addition, the oil 3
must be changed and the oil filter ele- 3
ment cleaned at the intervals specified
in the periodic maintenance and lubri-
4 2 4
cation chart.
3
To check the engine oil level 1. Engine oil level check window 5
1. Place the vehicle on a level sur- 2. Maximum level mark
1. Rollover valve
face and hold it in an upright posi- 3. Minimum level mark
2. Canister 6
3. Canister breather tion. A slight tilt to the side can 4. If the engine oil is below the mini-
4. Carburetor result in a false reading. mum level mark, remove the oil fill-
2. Start the engine, warm it up for 7
er cap, and then add sufficient oil
This model is equipped with a canister several minutes, and then turn it of the recommended type to raise
to prevent the discharging of fuel vapor off. 8
it to the correct level.
into the atmosphere. Before operating 3. Wait a few minutes until the oil set-
this vehicle, make sure to check the fol- tles, and then check the oil level
lowing: 9
through the check window located
 Check each hose connection. at the bottom-right side of the
 Check each hose and canister for crankcase. 10
cracks or damage. Replace if dam-
aged. TIP
The engine oil should be between the 11
 Make sure that the canister breath-
er is not blocked, and if necessary, minimum and maximum level marks.
clean it. 12
7-12

bolt, the O-ring, compression
1 spring, and oil strainer will fall 1 3
1 out. Take care not to lose these
2 parts.[ECA11002]
1
3
2
4 2
1
5 1. Engine oil filler cap 1. Oil strainer

2. O-ring 2. Compression spring
3. O-ring
6 5. Check the O-ring for damage, and
replace it if necessary. TIP
1. Engine oil filler cap
6. Install and tighten the engine oil fill- Skip steps 4–9 if the oil filter element is
7
er cap. not being cleaned.
8 To change the engine oil (with or 4. Remove the oil filter element drain
without oil filter element cleaning) bolt to drain the oil from the oil filter
9 1. Start the engine, warm it up for element.
several minutes, and then turn it
off.
10
2. Place an oil pan under the engine
to collect the used oil. 1
11 3. Remove the engine oil filler cap
and drain bolt to drain the oil from 1. Engine oil drain bolt
12 the crankcase. NOTICE: When

removing the engine oil drain
7-13

7. Check the O-rings for damage and Tightening torque:
1 replace them if necessary. 1
Engine oil drain bolt:
8. Clean the oil filter element with sol- 43 N·m (4.3 kgf·m, 32 lb·ft)
vent, and then install it. 2
12. Refill with the specified amount of
TIP the recommended engine oil.
Check the oil filter element for damage 3
and replace it if necessary. Recommended engine oil:
3 See page 9-1.
2 9. Install the oil filter element cover by Oil quantity: 4
installing the bolts and the drain Oil change:
1. Oil filter element cover 1.00 L (1.06 US qt, 0.88 Imp.qt) 5
bolt, then tightening them to the
2. Oil filter element drain bolt With oil filter removal:
specified torques. 1.10 L (1.16 US qt, 0.97 Imp.qt)
3. Oil filter element cover bolt
Tightening torques: 6
5. Remove the oil filter element cover Oil filter element cover bolt: TIP
by removing the bolts. 10 N·m (1.0 kgf·m, 7.4 lb·ft) Be sure to wipe off spilled oil on any 7
6. Remove the oil filter element and Oil filter element drain bolt: parts after the engine and exhaust sys-
O-rings. 10 N·m (1.0 kgf·m, 7.4 lb·ft)
tem have cooled down.
8
ECA11621
TIP
Make sure that the O-rings are properly
NOTICE
9
seated.  In order to prevent clutch slip-
page (since the engine oil also
10. Clean the oil strainer with solvent, lubricates the clutch), do not 10
2 and then check it for damage and mix any chemical additives. Do
1 replace it if necessary. not use oils with a diesel speci- 11
2 11. Install the oil strainer, compression fication of “CD” or oils of a high-
spring, a new O-ring and engine oil er quality than specified. In
drain bolt, and then tighten the 12
1. Oil filter element addition, do not use oils labeled
2. O-ring drain bolt to the specified torque. “ENERGY CONSERVING II” or
7-14

higher. EAU20823
3. Pull the air filter element out.
1  Make sure that no foreign mate- Cleaning the air filter element 4. Remove the sponge material from
rial enters the crankcase. and check hose the air filter element frame, clean it
2 The air filter element should be cleaned with solvent, and then squeeze the
13. Check the O-ring for damage, and
at the intervals specified in the periodic remaining solvent out.
replace it if necessary.
3 maintenance and lubrication chart.
Clean the air filter element more fre-
quently if you are riding in unusually
4 wet or dusty areas. In addition, the air
1
filter check hose must be frequently
5 checked and cleaned if necessary.
2
To clean the air filter element 1
6 2
1. Remove panel A. (See page 7-9.)
2. Remove the air filter case cover by
7 removing the screws. 1. Sponge material
1. Engine oil filler cap
2. Air filter element frame
2. O-ring
8 1
14. Install and tighten the engine oil fill-
er cap.
9 15. Start the engine, and then let it idle
for several minutes while checking
10 it for oil leakage. If oil is leaking, im-
mediately turn the engine off and 2 2
check for the cause.
11
16. Turn the engine off, and then
check the oil level and correct it if 1. Air filter case cover
12 necessary. 2. Screw 5. Apply oil of the recommended type
to the entire surface of the sponge
7-15

material, and then squeeze the ex- dirt or water. EAU21237
cess oil out. Cleaning the spark arrester 1

The spark arrester should be cleaned
TIP at the intervals specified in the periodic 2
The sponge material should be wet but maintenance and lubrication chart.
not dripping. EWA10981
WARNING 3
Recommended oil:
1  Always let the exhaust system
Yamaha foam air filter oil or other cool prior to touching exhaust 4
quality foam air filter oil
components.
6. Pull the sponge material over the  Do not start the engine when 5
air filter element frame.
1. Air filter check hose cleaning the exhaust system.
7. Insert the element into the air filter 2. If dirt or water is visible, remove 1. Remove the tailpipe by removing 6
case. NOTICE: Make sure that the hose, clean it, and then install the screw and the gasket, and then
the air filter element is properly it. pulling it out of the muffler.
7
seated in the air filter case. The
engine should never be operat- 1
ed without the air filter element 8
installed, otherwise the pis-
ton(s) and/or cylinder(s) may 9
become excessively worn.[ECA10482]
8. Install the air filter case cover by in-
stalling the screws. 10
2
9. Install the panel.
11
To clean the air filter check hose 1. Tailpipe
1. Check the hose at the bottom of 2. Screw
12
the air filter case for accumulated 2. Tap the tailpipe lightly, and then
7-16

use a wire brush to remove any EAU21252 EAU44735
1 carbon deposits from the spark ar- Carburetor Checking the engine idling
rester portion of the tailpipe and in- The carburetor is an important part of speed
2 side of the tailpipe housing. the engine and its emission control sys- Check the engine idling speed and, if
tem, which requires very sophisticated necessary, have it corrected by a
adjustment. Therefore, carburetor ad- Yamaha dealer.
3
justments should be left to Yamaha
1 dealer, who has the necessary profes- Engine idling speed:
4 sional knowledge and experience. 1300–1500 r/min
2
5
4 3
6
1. Tailpipe
7 2. Gasket
3. Screw
4. Spark arrester
8
3. Check the gasket for damage, and
9 replace it if necessary.
4. Insert the tailpipe into the muffler.
10 TIP
Make sure to align the screw holes
when inserting the tailpipe.
11
5. Install the gasket and the screw,
12 and then tighten the screw.
7-17

EAU21386 EAU21402 EAU64180
Checking the throttle grip free Valve clearance Tires 1

play The valve clearance changes with use, Tires are the only contact between the
Measure the throttle grip free play as resulting in improper air-fuel mixture vehicle and the road. Safety in all con- 2
shown. and/or engine noise. To prevent this ditions of riding depends on a relatively
from occurring, the valve clearance small area of road contact. Therefore, it
3
must be adjusted by a Yamaha dealer is essential to maintain the tires in good
at the intervals specified in the periodic condition at all times and replace them
maintenance and lubrication chart. at the appropriate time with the speci- 4
fied tires.
1 5
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each 6
ride.
1. Throttle grip free play EWA10504
7
WARNING
Throttle grip free play:
Operation of this vehicle with im- 8
3.0–5.0 mm (0.12–0.20 in)
proper tire pressure may cause se-
Periodically check the throttle grip free vere injury or death from loss of
control. 9
play and, if necessary, have a Yamaha
dealer adjust it.  The tire air pressure must be
checked and adjusted on cold 10
tires (i.e., when the temperature
of the tires equals the ambient 11
temperature).
 The tire air pressure must be ad-
justed in accordance with the 12
riding speed and with the total
7-18

weight of rider, passenger, car- Tire inspection begins to show crosswise lines,
1 go, and accessories approved have a Yamaha dealer replace
for this model. the tire immediately.
2 1  The replacement of all wheel
Tire air pressure (measured on cold and brake-related parts, includ-
3 tires): 2 ing the tires, should be left to a
Up to 90 kg (198 lb) load: 3 Yamaha dealer, who has the
Front: necessary professional knowl-
4 125 kPa (1.25 kgf/cm2, 18 psi)
Rear: edge and experience.
125 kPa (1.25 kgf/cm2, 18 psi)  It is not recommended to patch
5 90 kg (198 lb) to maximum load: a punctured tube. If unavoid-
Front: 1. Tire tread depth able, however, patch the tube
150 kPa (1.50 kgf/cm2, 22 psi) 2. Tire wear indicator very carefully and replace it as
6 Rear: 3. Tire sidewall
175 kPa (1.75 kgf/cm2, 25 psi) soon as possible with a
Maximum load*: The tires must be checked before each high-quality product.
7 179 kg (395 lb) (TW200M1C)  Ride at moderate speeds after
ride. If the tire shows crosswise lines
180 kg (397 lb) (TW200M1) changing a tire since the tire
* Total weight of rider, passenger, car- (minimum tread depth), if the tire has a
8 nail or glass fragments in it, or if the surface must first be “broken
go and accessories
sidewall is cracked, have a Yamaha in” for it to develop its optimal
EWA10512
dealer replace the tire immediately. characteristics.
9
WARNING
Never overload your vehicle. Opera- Minimum tire tread depth (front and
rear): Tire information
10
tion of an overloaded vehicle could 1.0 mm (0.04 in) This model is equipped with tube tires.
cause an accident. Tires age, even if they have not been
11 EWA10563
used or have only been used occasion-
WARNING ally. Cracking of the tread and sidewall
12  It is dangerous to ride with a rubber, sometimes accompanied by
worn-out tire. When a tire tread carcass deformation, is an evidence of
7-19

ageing. Old and aged tires shall be EAU21944
ened tire life.
checked by tire specialists to ascertain Spoke wheels 1
EWA10611
their suitability for further use.
EWA10462 WARNING 2
WARNING The wheels on this model are not de-
The front and rear tires should be of signed for use with tubeless tires.
3
the same make and design, other- Do not attempt to use tubeless tires
wise the handling characteristics of on this model.
the vehicle may be different, which 4
To maximize the performance, durabil-
could lead to an accident. ity, and safe operation of your motorcy-
cle, note the following points regarding 5
After extensive tests, only the tires list-
ed below have been approved for this the specified wheels.
model by Yamaha.  The wheel rims should be checked 6
for cracks, bends, warpage or oth-
Front tire: er damage, and the spokes for
Size: 7
looseness or damage before each
130/80-18M/C 66P
Manufacturer/model: ride. If any damage is found, have
BRIDGESTONE/TW31 a Yamaha dealer replace the 8
Rear tire: wheel. Do not attempt even the
Size: smallest repair to the wheel. A de- 9
180/80-14M/C 78P formed or cracked wheel must be
Manufacturer/model:
BRIDGESTONE/TW34 replaced.
10
 The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An 11
unbalanced wheel can result in
poor performance, adverse han- 12
dling characteristics, and a short-
7-20

EAU22047
play, turn the clutch lever free play play, turn the clutch lever free play
1 Adjusting the clutch lever free adjusting bolt in direction (a). To adjusting nut in direction (a). To
play decrease the clutch lever free play, decrease the clutch lever free play,
2 Measure the clutch lever free play as turn the adjusting bolt in direction turn the adjusting nut in direction
shown. (b). (b).
3 7. Tighten the locknut at the crank-
2 (a) TIP
case.
If the specified clutch lever free play
1 8. Tighten the locknut at the clutch le-
4 could be obtained as described above,
ver and then slide the rubber cover
skip steps 4–7.
to its original position.
5
(b) 4. Fully turn the adjusting bolt at the
4 3 clutch lever in direction (a) to loos-
6 en the clutch cable.
3 5. Loosen the locknut at the crank-
case.
7 1. Clutch lever free play
2. Locknut (clutch lever)
3. Rubber cover
8 (a)
4. Clutch lever free play adjusting bolt
9 Clutch lever free play: (b)

10.0–15.0 mm (0.39–0.59 in)
10 Periodically check the clutch lever free 1 2

play and, if necessary, adjust it as fol-
11 lows.
1. Slide the rubber cover back at the 1. Clutch lever free play adjusting nut
clutch lever. 2. Locknut (crankcase)
12
2. Loosen the locknut. 6. To increase the clutch lever free
3. To increase the clutch lever free
7-21

EAU48444
play, turn the brake lever free play EAU22199
Adjusting the brake lever free adjusting screw in direction (a). To Adjusting the brake pedal 1
play decrease the brake lever free play, height and free play
Measure the brake lever free play as turn the adjusting screw in direc- EWA10671
2
shown. tion (b). WARNING
4. Tighten the locknut, and then slide It is advisable to have a Yamaha 3
the rubber cover back to its original dealer make these adjustments.
3
1 2 position.
EWA10631 4
(b) Brake pedal height
WARNING
4 The top of the brake pedal should be
 After adjusting the brake lever 5
(a) positioned at the specified distance be-
free play, check the free play
low the top of the footrest as shown.
and make sure that the brake is 6
working properly. Brake pedal height:
 A soft or spongy feeling in the 15.0 mm (0.59 in)
1. Locknut brake lever can indicate the 7
2. Brake lever free play adjusting screw presence of air in the hydraulic
3. Brake lever free play system. If there is air in the hy- 8
4. Rubber cover
draulic system, have a Yamaha
Brake lever free play:
dealer bleed the system before
9
5.0–8.0 mm (0.20–0.31 in) operating the motorcycle. Air in
1
the hydraulic system will dimin-
Periodically check the brake lever free ish the braking performance, 10
play and, if necessary, adjust it as fol- which may result in loss of con-
lows. trol and an accident. 11
1. Slide the rubber cover back at the
1. Brake pedal height
brake lever.
12
2. Loosen the locknut. Periodically check the brake pedal
3. To increase the brake lever free height and, if necessary, adjust it as fol-
7-22

lows. Brake pedal free play
1 1. Loosen the brake pedal height Measure the brake pedal free play as (a) 1
locknut. shown.
2 2. To raise the brake pedal, turn the
brake pedal height adjusting bolt in Brake pedal free play: (b)
20.0–30.0 mm (0.79–1.18 in)
3 direction (a). To lower the brake
pedal, turn the adjusting bolt in di- Periodically check the brake pedal free
rection (b). play and, if necessary, adjust it as fol-
4
lows.
5 1. Brake pedal free play adjusting nut

3 EWA10681
6 WARNING
(a)  After adjusting the drive chain
slack or removing and installing
7 (b) 1 the rear wheel, always check the
1 2 brake pedal free play.
8  If proper adjustment cannot be
1. Brake pedal height locknut
2. Brake pedal height adjusting bolt
obtained as described, have a
1. Brake pedal free play Yamaha dealer make this ad-
9 3. Brake pedal height
To increase the brake pedal free play, justment.
3. Tighten the locknut. turn the brake pedal free play adjusting  After adjusting the brake pedal
10 EWA11232
nut at the brake rod in direction (a). To free play, check the operation of
WARNING the brake light.
decrease the brake pedal free play,
11 After adjusting the brake pedal turn the adjusting nut in direction (b).
height, the brake pedal free play
12 must be adjusted.
7-23

EAU44821 EAU22275
TIP 1
Checking the shift pedal Brake light switches
The front brake light switch should be
The operation of the shift pedal should The brake light is activated by switches
serviced by a Yamaha dealer.
be checked before each ride. If opera- connected to the brake lever and brake 2
tion is not smooth, have a Yamaha pedal. Check that the brake light comes
dealer check the vehicle. on just before braking takes effect. If
3
necessary, adjust the rear brake light
switch as follows.
4
5
1
2 6
(a) (b)
7
8
1. Rear brake light switch
2. Rear brake light switch adjusting nut
9
Turn the rear brake light switch adjust-
ing nut while holding the rear brake light
switch in place. To make the brake light 10
come on earlier, turn the adjusting nut
in direction (a). To make the brake light 11
come on later, turn the adjusting nut in
direction (b).
12
7-24

EAU22382
peared, have a Yamaha dealer replace EAU32346
1 Checking the front brake pads the brake pads as a set. Checking the brake fluid level
and rear brake shoes Before riding, check that the brake fluid
2 The front brake pads and the rear brake EAU22541 is above the minimum level mark.
shoes must be checked for wear at the Rear brake shoes Check the brake fluid level with the top
intervals specified in the periodic main- of the reservoir level. Replenish the
3
tenance and lubrication chart. brake fluid if necessary.
4 EAU22421
1 2
Front brake pads
5
1
6
1. Wear indicator
7
2. Wear limit line
1
1. Minimum level mark
8 The rear brake is provided with a wear
indicator, which allows you to check the Specified brake fluid:
brake shoe wear without having to dis- DOT 4
9 1. Brake pad wear indicator groove
assemble the brake. To check the
Each front brake pad is provided with a brake shoe wear, check the position of EWA15991
10 wear indicator groove, which allows the wear indicator while applying the WARNING
you to check the brake pad wear with- brake. If a brake shoe has worn to the Improper maintenance can result in
11 out having to disassemble the brake. point that the wear indicator reaches loss of braking ability. Observe
To check the brake pad wear, check the wear limit line, have a Yamaha these precautions:
the wear indicator groove. If a brake dealer replace the brake shoes as a  Insufficient brake fluid may al-
12 pad has worn to the point that the wear set. low air to enter the brake sys-
indicator groove has almost disap- tem, reducing braking
7-25

performance. check the brake pads for wear and the EAU22724
 Clean the filler cap before re- brake system for leakage. If the brake Changing the brake fluid 1
moving. Use only DOT 4 brake fluid level goes down suddenly, have a Have a Yamaha dealer change the
fluid from a sealed container. Yamaha dealer check the cause before brake fluid at the intervals specified in 2
 Use only the specified brake flu- further riding. the periodic maintenance and lubrica-
id; otherwise, the rubber seals tion chart. In addition, have the oil seals
3
may deteriorate, causing leak- of the brake master cylinder and caliper
age. as well as the brake hose replaced at
 Refill with the same type of the intervals listed below or whenever 4
brake fluid. Adding a brake fluid they are damaged or leaking.
other than DOT 4 may result in a  Oil seals: Replace every two 5
harmful chemical reaction. years.
 Be careful that water does not  Brake hose: Replace every four
years. 6
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of 7
the fluid and may result in vapor
lock. 8
ECA17641
NOTICE 9
Brake fluid may damage painted sur-
faces or plastic parts. Always clean 10
up spilled fluid immediately.
As the brake pads wear, it is normal for 11
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys- 12
tem leakage; therefore, be sure to
7-26

EAU22762
1. Loosen the brake pedal free play
1 Drive chain slack adjusting nut.
The drive chain slack should be
2 checked before each ride and adjusted 1
if necessary.
3 EAU74251
To check the drive chain slack (a)

4 1. Place the motorcycle on the sides- 1
2
tand.
(b)
5 TIP 1. Drive chain slack 3
When checking and adjusting the drive
Drive chain slack: 1. Brake pedal free play adjusting nut
6 chain slack, there should be no weight 35.0–60.0 mm (1.38–2.36 in)
on the motorcycle. 2. Axle nut
3. Drive chain slack adjusting plate
4. If the drive chain slack is incorrect,
7 2. Shift the transmission into the neu-
adjust it as follows. NOTICE: Im- 2. Loosen the axle nut.
tral position.
proper drive chain slack will 3. To tighten the drive chain, turn the
3. Measure the drive chain slack as
8 overload the engine as well as drive chain slack adjusting plate on
shown.
other vital parts of the motorcy- each side of the swingarm in direc-
9 cle and can lead to chain slip- tion (a). To loosen the drive chain,
page or breakage. To prevent turn the adjusting plate on each
this from occurring, keep the side of the swingarm in direction
10 drive chain slack within the (b), and then push the rear wheel
specified limits.[ECA10572] forward.
11
EAU22836 TIP
To adjust the drive chain slack Make sure that both adjusting plates
12 Consult a Yamaha dealer before ad- are in the same position for proper
justing the drive chain slack.
7-27

wheel alignment. EAU23018 EAU23098
Cleaning and lubricating the Checking and lubricating the 1

4. Tighten the axle nut to the speci-
drive chain cables
fied torque.
The drive chain must be cleaned and The operation of all control cables and 2
Tightening torque: lubricated at the intervals specified in the condition of the cables should be
Axle nut: the periodic maintenance and lubrica- checked before each ride, and the ca- 3
90 N·m (9.0 kgf·m, 66 lb·ft) tion chart, otherwise it will quickly wear bles and cable ends should be lubricat-
out, especially when riding in dusty or ed if necessary. If a cable is damaged
5. Adjust the brake pedal free play. wet areas. Service the drive chain as or does not move smoothly, have a 4
(See page 7-22.) follows. Yamaha dealer check or replace it.
EWA10661
ECA10584
WARNING! Damage to the outer 5
WARNING NOTICE housing of cables may result in in-
After adjusting the brake pedal free The drive chain must be lubricated ternal rusting and cause interfer-
play, check the operation of the 6
after washing the motorcycle, riding ence with cable movement. Replace
brake light. in the rain or riding in wet areas. damaged cables as soon as possi-
ble to prevent unsafe condi- 7
1. Remove all dirt and mud from the
tions.[EWA10712]
drive chain with a brush or cloth.
8
TIP Recommended lubricant:
Yamaha cable lubricant or other suit-
For a thorough cleaning, have a able cable lubricant 9
Yamaha dealer remove the drive chain
and soak it in solvent.
10
2. Spray Yamaha chain lubricant or
other suitable chain lubricant on
the entire chain, making sure that 11
all side plates and rollers have
been sufficiently oiled. 12
7-28

EAU23115 EAU23144
Clutch lever
1 Checking and lubricating the Checking and lubricating the
throttle grip and cable brake and clutch levers
2 The operation of the throttle grip should The operation of the brake and clutch
be checked before each ride. In addi- levers should be checked before each
3 tion, the cable should be lubricated by a ride, and the lever pivots should be lu-
Yamaha dealer at the intervals speci- bricated if necessary.
fied in the periodic maintenance chart.
4 Brake lever
The throttle cable is equipped with a
rubber cover. Make sure that the cover
5 is securely installed. Even though the
cover is installed correctly, it does not Recommended lubricants:
Brake lever:
completely protect the cable from water Silicone grease
6
entry. Therefore, use care not to pour Clutch lever:
water directly onto the cover or cable Lithium-soap-based grease
7 when washing the vehicle. If the cable
or cover becomes dirty, wipe clean with
8 a moist cloth.
10
11
12
7-29

EAU23185 EAU23203 EAUM2703
Checking and lubricating the Checking and lubricating the Lubricating the swingarm 1
brake pedal sidestand pivots
The operation of the brake pedal 2
should be checked before each ride,
and the pedal pivot should be lubricat- 3
ed if necessary.
1
4
The operation of the sidestand should 1. Grease nipple

6
be checked before each ride, and the
sidestand pivot and metal-to-metal The swingarm pivots must be lubricat-
7
contact surfaces should be lubricated if ed by a Yamaha dealer at the intervals
necessary. specified in the periodic maintenance
Recommended lubricant: EWA10732 and lubrication chart. 8
Lithium-soap-based grease
WARNING
Recommended lubricant:
If the sidestand does not move up Molybdenum disulfide grease 9
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise, 10
the sidestand could contact the
ground and distract the operator, re-
11
sulting in a possible loss of control.
Recommended lubricant: 12
Lithium-soap-based grease
7-30

EAU51951 EAU23285
1 Checking the front fork Checking the steering

The condition and operation of the front Worn or loose steering bearings may
2 fork must be checked as follows at the cause danger. Therefore, the operation
intervals specified in the periodic main- of the steering must be checked as fol-
tenance and lubrication chart. lows at the intervals specified in the pe-
3
riodic maintenance and lubrication
To check the condition chart.
4 Check the front fork for damage and ex- 1. Raise the front wheel off the
cessive oil leakage. ground. (See page 7-38.)
ECA10591
5 WARNING! To avoid injury, se-
To check the operation NOTICE curely support the vehicle so
1. Place the vehicle on a level sur- If any damage is found or the front there is no danger of it falling
6 face and hold it in an upright posi- fork does not operate smoothly, over.[EWA10752]
tion. WARNING! To avoid injury, have a Yamaha dealer check or re- 2. Hold the lower ends of the front
7 securely support the vehicle so pair it. fork legs and try to move them for-
there is no danger of it falling ward and backward. If any free
8 over.[EWA10752] play can be felt, have a Yamaha
2. While applying the front brake, dealer check or repair the steering.
push down hard on the handlebars
9 several times to check if the front
fork compresses and rebounds
10 smoothly.
11
12
7-31

EAU23292 EAU23366
medical attention.
Checking the wheel bearings Battery  Batteries produce explosive hy- 1
The battery is located under the seat. drogen gas. Therefore, keep
(See page 4-8.) sparks, flames, cigarettes, etc., 2
A poorly maintained battery will corrode away from the battery and pro-
and discharge quickly. The electrolyte vide sufficient ventilation when 3
level, battery lead connections and charging it in an enclosed
breather hose routing should be space.
checked before each ride and at the in-  KEEP THIS AND ALL BATTER- 4
tervals specified in the periodic mainte- IES OUT OF THE REACH OF
nance and lubrication chart. CHILDREN. 5
EWA10761
The front and rear wheel bearings must WARNING

be checked at the intervals specified in To check the electrolyte level 6
 Electrolyte is poisonous and
the periodic maintenance and lubrica- 1. Remove the seat. (See page 4-8.)
dangerous since it contains sul-
tion chart. If there is play in the wheel 2. Disconnect the negative battery 7
furic acid, which causes severe
hub or if the wheel does not turn lead from the battery.
burns. Avoid any contact with
smoothly, have a Yamaha dealer check 3. Disconnect the positive battery
skin, eyes or clothing and al- 8
the wheel bearings. lead and the battery breather hose
ways shield your eyes when
from the battery.
working near batteries. In case
4. Unhook the battery band, and then 9
of contact, administer the fol-
pull the battery out of the battery
lowing FIRST AID.
compartment.
• EXTERNAL: Flush with plenty 10
of water.
• INTERNAL: Drink large quan- 11
tities of water or milk and im-
mediately call a physician.
• EYES: Flush with water for 15 12
minutes and seek prompt
7-32

1 3 4
1 1
2 2
3 1 2
4 5
5 1. Battery 1. Maximum level mark 1. Battery breather hose

2. Battery band 2. Minimum level mark
3. Battery breather hose
6 6. If the electrolyte is at or below the
4. Positive battery lead (red)
5. Negative battery lead (black)
minimum level mark, add distilled 1
water to raise the electrolyte to the
7
5. Place the battery on a level sur- maximum level mark. NOTICE: 2
face, and then check the electro- Use only distilled water, as tap
8 lyte level in the battery. water contains minerals that are
harmful to the battery.[ECA10612]
TIP
9 7. Place the battery in the battery
The electrolyte should be between the
compartment, and then hook the
minimum and maximum level marks. 1. Battery
battery band onto the holder.
10 2. Battery breather hose
8. Connect the breather hose to the
battery and make sure that it is 9. Connect and tighten the positive
11 properly routed. battery lead to the battery’s posi-
tive (+) terminal.
12 10. Connect and tighten the negative
battery lead to the battery’s nega-
7-33

tive (-) terminal. that the breather hose is properly EAU23505
11. Install the seat. routed, in good condition, and not Replacing the fuse 1
obstructed. NOTICE: If the The fuse holder is located behind panel
To store the battery breather hose is positioned in B. (See page 7-9.) 2
1. If the vehicle will not be used for such a way that the frame is ex- If the fuse is blown, replace it as fol-
more than one month, remove the posed to electrolyte or gas ex- lows.
3
battery, fully charge it, and then pelled from the battery, the 1. Turn the key to “OFF” and turn off
place it in a cool, dry place. frame could suffer structural all electrical circuits.
NOTICE: When removing the and external damages.[ECA10602] 2. Remove the blown fuse, and then 4
battery, be sure the key is install a new fuse of the specified
turned to “OFF”, then discon- amperage. WARNING! Do not 5
nect the negative lead before use a fuse of a higher amperage
disconnecting the positive rating than recommended to
avoid causing extensive dam- 6
lead.[ECA16303]
2. If the battery will be stored for more age to the electrical system and
than two months, check the specif- possibly a fire.[EWA15132] 7
ic gravity of the electrolyte at least
once a month and fully charge the 8
battery whenever necessary. 2
3. Fully charge the battery before in-
9
stallation. NOTICE: When install-
ing the battery, be sure the key
is turned to “OFF”, then con- 10
nect the positive lead before
connecting the negative 1
11
lead.[ECA16841]
1. Fuse
4. After installation, make sure that
the battery leads are properly con- 2. Spare fuse 12
nected to the battery terminals and
7-34

EAU23817
1 Specified fuse:
20.0 A
Replacing the headlight bulb
This model is equipped with a halogen
2 3. Turn the key to “ON” and turn on bulb headlight. If the headlight bulb
the electrical circuits to check if the burns out, replace it as follows.
devices operate. ECA10651
3 NOTICE
4. If the fuse immediately blows
again, have a Yamaha dealer Take care not to damage the follow-
4 check the electrical system. ing parts:
 Headlight bulb
5 Do not touch the glass part of 1. Do not touch the glass part of the bulb.
the headlight bulb to keep it free
1. Remove cowling A. (See
from oil, otherwise the transpar-
6 page 7-9.)
ency of the glass, the luminosity
2. Remove the headlight unit by re-
of the bulb, and the bulb life will
moving the bolts.
7 be adversely affected. Thor-
oughly clean off any dirt and fin-
8 gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
9  Headlight lens
Do not affix any type of tinted
10 film or stickers to the headlight 1
lens.
11 Do not use a headlight bulb of a
wattage higher than specified. 1. Bolt
12 3. Disconnect the headlight coupler,

and then remove the headlight
7-35

bulb cover. then secure it with the bulb holder. EAU70550
6. Install the bulb cover, and then Replacing the brake/tail light 1
2 connect the coupler. bulb
7. Place the headlight unit in the orig- 1. Remove the brake/tail light lens by 2
1 inal position, and then install the removing the screws.
bolts. 3
1
4
5
1. Headlight bulb cover
2. Headlight coupler
6
4. Remove the headlight bulb holder
by turning it counterclockwise, and
1. Screw 7
then remove the burnt-out bulb. 8. Install the cowling.
9. Have a Yamaha dealer adjust the 2. Remove the burnt-out bulb by
1 pushing it in and turning it counter- 8
headlight beam if necessary.
clockwise.
9
10
11
1. Headlight bulb holder

12
5. Place a new bulb into position, and
7-36

EAU24205
1 Replacing a turn signal light

bulb 1
2 1 1. Remove the turn signal light lens
by removing the screw.
3
1 2
4
5 1. Brake/tail light bulb 1. Turn signal light bulb
3. Insert a new bulb into the socket, 3. Insert a new bulb into the socket,
6 push it in, and then turn it clock- push it in, and then turn it clock-
wise until it stops. wise until it stops.
4. Install the lens by installing the 4. Install the lens by installing the
7 1. Screw
screws. NOTICE: Do not over- screw. NOTICE: Do not over-
2. Turn signal light lens
tighten the screws, otherwise tighten the screw, otherwise the
8 the lens may break.[ECA10682] 2. Remove the burnt-out bulb by lens may break.[ECA11192]
pushing it in and turning it counter-
9 clockwise.
10
11
12
7-37

EAU24351
frame in front of the rear wheel or under EAU24361
Supporting the motorcycle each side of the swingarm. Front wheel 1

Since this model is not equipped with a
centerstand, follow these precautions EAU56201
2
when removing the front and rear
wheel or performing other maintenance
To remove the front wheel 3
requiring the motorcycle to stand up- EWA10822
right. Check that the motorcycle is in a
WARNING 4
stable and level position before starting
any maintenance. A strong wooden To avoid injury, securely support the
box can be placed under the engine for vehicle so there is no danger of it
5
added stability. falling over.
1. Disconnect the speedometer ca-
To service the front wheel 6
ble from the front wheel.
1. Stabilize the rear of the motorcycle 2. Loosen the axle nut.
by using a motorcycle stand or, if 7
an additional motorcycle stand is 1
not available, by placing a jack un- 8
der the frame in front of the rear 2
wheel.
2. Raise the front wheel off the 9
ground by using a motorcycle
stand. 10
To service the rear wheel 11

Raise the rear wheel off the ground by 1. Speedometer cable
using a motorcycle stand or, if a motor- 2. Axle nut
cycle stand is not available, by placing 12
3. Lift the front wheel off the ground
a jack either under each side of the
7-38

according to the procedure in the
1 previous section “Supporting the 1
2
motorcycle”.
2 4. Remove the axle nut and the
washer.
3 5. Pull the wheel axle out.
6. Remove the spacer, speedometer
gear unit and the wheel. NOTICE:
4 Do not apply the brake after the 1
wheel and brake disc have been
5 removed, otherwise the brake 1. Speedometer gear unit 1. Speedometer gear unit retainer
pads will be forced shut.[ECA11073] 2. Speedometer cable
3. Lift the wheel up between the fork
6 legs. 4. Insert the wheel axle, and then in-
To install the front wheel stall the washer and the axle nut.
1. Install the spacer into the right side TIP
5. Lower the front wheel so that it is
7 of the wheel hub. Make sure that there is enough space
on the ground.
2. Install the speedometer gear unit between the brake pads before insert-
6. Tighten the axle nut to the speci-
8 into the left side of the wheel hub ing the brake disc and that the slot in
fied torque.
so that the projections mesh with the speedometer gear unit fits over the
the slots. retainer on the fork leg. Tightening torque:
9 Axle nut:
90 N·m (9.0 kgf·m, 66 lb·ft)
10
7. Connect the speedometer cable.
11
12
7-39

EAU25081
TIP 1
Rear wheel 2 3 4 The drive chain does not need to be
EAU56591
disassembled in order to remove and
install the wheel. 2
8. Remove the spacers and the

To remove the rear wheel 3
EWA10822
wheel.
(a) 5
WARNING 4
1 To install the rear wheel
To avoid injury, securely support the 1. Insert the spacers onto the rear
vehicle so there is no danger of it 1. Axle nut wheel. 5
falling over. 2. Brake pedal free play adjusting nut 2. Install the drive chain onto the rear
1. Loosen the axle nut. 3. Brake rod sprocket.
4. Brake camshaft lever 6
2. Remove the brake pedal free play 3. Lift the rear wheel off the ground,
adjusting nut, and then disconnect 5. Drive chain slack adjusting plate and then install the wheel axle (to-
the brake rod from the brake cam- gether with the left side drive chain 7
4. Lift the rear wheel off the ground
shaft lever. according to the procedure on slack adjusting plate) from the left
3. Turn the drive chain slack adjust- page 7-38. side. 8
ing plate on each side of the 5. Remove the axle nut, the washer 4. Install the right side drive chain
swingarm fully in direction (a). and the drive chain slack adjusting slack adjusting plate and the
washer. 9
plate.
6. Pull the wheel axle with the left TIP
side drive chain slack adjusting 10
Make sure that the drive chain slack ad-
plate out. justing plates are installed with the
7. Push the wheel forward, and then punched sides facing to the outside 11
remove the drive chain from the and that the slot in the brake shoe plate
rear sprocket. fits over the retainer on the swingarm. 12
7-40

EAU25853
heaters or furnaces. Gasoline or
1 Troubleshooting gasoline vapors can ignite or ex-
Although Yamaha motorcycles receive plode, causing severe injury or
2 a thorough inspection before shipment property damage.
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
3
compression, or ignition systems, for
1 example, can cause poor starting and
4 loss of power.
The following troubleshooting chart
5 1. Retainer represents a quick and easy procedure
for checking these vital systems your-
5. Install the axle nut.
self. However, should your motorcycle
6 6. Install the brake rod onto the brake
require any repair, take it to a Yamaha
camshaft lever, and then install the
dealer, whose skilled technicians have
brake pedal free play adjusting nut
7 the necessary tools, experience, and
onto the brake rod.
know-how to service the motorcycle
7. Adjust the drive chain slack. (See
8 properly.
page 7-27.)
Use only genuine Yamaha replace-
8. Adjust the brake pedal free play.
ment parts. Imitation parts may look like
9 (See page 7-22.)
EWA10661 Yamaha parts, but they are often inferi-
WARNING or, have a shorter service life and can
10 lead to expensive repair bills.
After adjusting the brake pedal free EWA15142
play, check the operation of the WARNING
11 brake light.
When checking the fuel system, do
not smoke, and make sure there are
12 no open flames or sparks in the ar-
ea, including pilot lights from water
7-41

EAU25965
Troubleshooting chart 1
2
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in 3
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
4
2. Battery The engine turns over
The battery is good.
quickly.
The engine does not start. 5
Operate the electric starter.
Check the ignition.
Check the electrolyte and battery
The engine turns over
lead connections, and charge the
slowly.
battery if necessary. 6
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
7
Remove the spark plug
and check the electrodes.
Dry Have a Yamaha dealer check the vehicle.
The engine does not start. 8
Check the compression.
9
4. Compression The engine does not start.
There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter. 10
There is no compression. Have a Yamaha dealer check the vehicle.
11
12
7-42
Motorcycle care and storage

EAU37834 EAU26005
ucts onto seals, gaskets, sprock-
1 Matte color caution Care ets, the drive chain and wheel
ECA15193
While the open design of a motorcycle axles. Always rinse the dirt and de-
2 NOTICE reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
3
sure to consult a Yamaha dealer for even if high-quality components are ECA10773
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
4 fore cleaning the vehicle. Using a noticed on a car, however, it detracts  Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
5 cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
6 torcycle looking good, extend its life
be applied to any matte colored fin- fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
7 the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
8 1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has  Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
9 2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
10 and connectors, including the the mufflers. Use only a soft,
spark plug cap, are tightly in- clean cloth or sponge with wa-
11 stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
12 with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1

off any detergent residue using Test the product on a small hid- remain well into spring.
plenty of water, as it is harmful den part of the windshield to 1
1. Clean the motorcycle with cold wa-
to plastic parts. make sure that it does not leave
ter and a mild detergent, after the
 Do not use any harsh chemical any marks. If the windshield is 2
engine has cooled down.
products on plastic parts. Be scratched, use a quality plastic
NOTICE: Do not use warm water
sure to avoid using cloths or polishing compound after 3
since it increases the corrosive
sponges which have been in washing.
action of the salt.[ECA10792]
contact with strong or abrasive
2. Apply a corrosion protection spray 4
cleaning products, solvent or
After normal use on all metal, including chrome- and
thinner, fuel (gasoline), rust re-
Remove dirt with warm water, a mild nickel-plated, surfaces to prevent
movers or inhibitors, brake flu- 5
detergent, and a soft, clean sponge, corrosion.
id, antifreeze or electrolyte.
and then rinse thoroughly with clean
 Do not use high-pressure wash-
water. Use a toothbrush or bottlebrush After cleaning 6
ers or steam-jet cleaners since
for hard-to-reach areas. Stubborn dirt 1. Dry the motorcycle with a chamois
they cause water seepage and
and insects will come off more easily if or an absorbing cloth. 7
deterioration in the following ar-
the area is covered with a wet cloth for 2. Immediately dry the drive chain
eas: seals (of wheel and swing-
a few minutes before cleaning. and lubricate it to prevent it from
arm bearings, fork and brakes), 8
rusting.
electric components (couplers,
After riding in the rain, near the sea or 3. Use a chrome polish to shine
connectors, instruments,
on salt-sprayed roads chrome, aluminum and stain- 9
switches and lights), breather
Since sea salt or salt sprayed on roads less-steel parts, including the ex-
hoses and vents.
during winter are extremely corrosive in haust system. (Even the thermally
 For motorcycles equipped with 10
combination with water, carry out the induced discoloring of stain-
a windshield: Do not use strong
following steps after each ride in the less-steel exhaust systems can be
cleaners or hard sponges as 11
rain, near the sea or on salt-sprayed removed through polishing.)
they will cause dulling or
roads. 4. To prevent corrosion, it is recom-
scratching. Some cleaning com-
mended to apply a corrosion pro- 12
pounds for plastic may leave TIP
tection spray on all metal,
scratches on the windshield. Salt sprayed on roads in the winter may
8-2

including chrome- and nickel-plat- any excess. EAU26153
1 ed, surfaces.  Never apply oil or wax to any Storage

5. Use spray oil as a universal clean- rubber and plastic parts, but
2 er to remove any remaining dirt. treat them with a suitable care Short-term
6. Touch up minor paint damage product. Always store your motorcycle in a cool,
caused by stones, etc.  Avoid using abrasive polishing dry place and, if necessary, protect it
3
7. Wax all painted surfaces. compounds as they will wear against dust with a porous cover. Be
8. Let the motorcycle dry completely away the paint. sure the engine and the exhaust sys-
4 before storing or covering it. tem are cool before covering the motor-
EWA11132
TIP cycle.
5 WARNING  Consult a Yamaha dealer for ad-
ECA10811
vice on what products to use. NOTICE

Contaminants on the brakes or tires
can cause loss of control.  Washing, rainy weather or humid  Storing the motorcycle in a
6
 Make sure that there is no oil or climates can cause the headlight poorly ventilated room or cover-
wax on the brakes or tires. lens to fog. Turning the headlight ing it with a tarp, while it is still
7  If necessary, clean the brake on for a short period of time will wet, will allow water and humid-
discs and brake linings with a help remove the moisture from the ity to seep in and cause rust.
8 regular brake disc cleaner or ac- lens.  To prevent corrosion, avoid
etone, and wash the tires with damp cellars, stables (because
warm water and a mild deter- of the presence of ammonia)
9 and areas where strong chemi-
gent. Before riding at higher
speeds, test the motorcycle’s cals are stored.
10 braking performance and cor-
nering behavior. Long-term
11 ECA10801 Before storing your motorcycle for sev-
NOTICE eral months:
12  Apply spray oil and wax spar- 1. Follow all the instructions in the
ingly and make sure to wipe off “Care” section of this chapter.
8-3

2. For motorcycles equipped with a WARNING! To prevent dam- cessively cold or warm place [less
fuel cock that has an “OFF” posi- age or injury from sparking, than 0 C (30 F) or more than 30 1
tion: Turn the fuel cock lever to make sure to ground the C (90 F)]. For more information
“OFF”. spark plug electrodes while on storing the battery, see page 2
3. Drain the carburetor float chamber turning the engine 7-32.
by loosening the drain bolt; this will over.[EWA10952] 3
TIP
prevent fuel deposits from building e. Remove the spark plug cap
Make any necessary repairs before
up. Pour the drained fuel into the from the spark plug, and then
storing the motorcycle. 4
fuel tank. install the spark plug and the
4. Fill up the fuel tank and add fuel spark plug cap.
stabilizer (if available) to prevent 6. Lubricate all control cables and the 5
the fuel tank from rusting and the pivoting points of all levers and
fuel from deteriorating. pedals as well as of the sidestand/
6
5. Perform the following steps to pro- centerstand.
tect the cylinder, piston rings, etc. 7. Check and, if necessary, correct
from corrosion. the tire air pressure, and then lift 7
a. Remove the spark plug cap the motorcycle so that both of its
and spark plug. wheels are off the ground. Alterna- 8
b. Pour a teaspoonful of engine oil tively, turn the wheels a little every
into the spark plug bore. month in order to prevent the tires
9
c. Install the spark plug cap onto from becoming degraded in one
the spark plug, and then place spot.
the spark plug on the cylinder 8. Cover the muffler outlet with a 10
head so that the electrodes are plastic bag to prevent moisture
grounded. (This will limit spark- from entering it. 11
ing during the next step.) 9. Remove the battery and fully
d. Turn the engine over several charge it. Store it in a cool, dry
times with the starter. (This will place and charge it once a month. 12
coat the cylinder wall with oil.) Do not store the battery in an ex-
8-4
Specifications
Dimensions: EAU70007 Starting system: Fuel:
1 Overall length: Electric starter Recommended fuel:
2090 mm (82.3 in) Lubrication system: Regular unleaded gasoline (Gasohol [E10]
Overall width: Wet sump acceptable)
2 820 mm (32.3 in) Engine oil: Fuel tank capacity:
Overall height: Recommended brand: 7.0 L (1.8 US gal, 1.5 Imp.gal)
1120 mm (44.1 in) YAMALUBE Fuel reserve amount:
3
Seat height: SAE viscosity grades: 1.7 L (0.45 US gal, 0.37 Imp.gal)
790 mm (31.1 in) 10W-40, 10W-50, 15W-40, 20W-40 or Carburetor:
4 Wheelbase: 20W-50 Type  quantity:
1325 mm (52.2 in) MV28  1
Ground clearance: 0 10 30 50 70 90 110 130 ˚F Spark plug(s):
5 265 mm (10.43 in) Manufacturer/model:
Minimum turning radius: SAE 10W-40 NGK/DR8EA
1.9 m (6.23 ft) Manufacturer/model:
6 SAE 10W-50
Weight: DENSO/X24ESR-U
Curb weight: SAE 15W-40 Spark plug gap:
126 kg (278 lb) (TW200M1) 0.6–0.7 mm (0.024–0.028 in)
7 127 kg (280 lb) (TW200M1C)
SAE 20W-40
Clutch:
Engine: SAE 20W-50 Clutch type:
Combustion cycle: Wet, multiple-disc
8 –20 –10 0 10 20 30 40 50 ˚C
4-stroke Drivetrain:
Cooling system: Recommended engine oil grade: Primary reduction ratio:
9 Air cooled API service SG type or higher, JASO stan- 3.318 (73/22)
Valve train: dard MA Final drive:
SOHC Engine oil quantity: Chain
10 Number of cylinders: Oil change: Secondary reduction ratio:
Single cylinder 1.00 L (1.06 US qt, 0.88 Imp.qt) 3.571 (50/14)
Displacement: With oil filter removal: Transmission type:
11 196 cm3 1.10 L (1.16 US qt, 0.97 Imp.qt) Constant mesh 5-speed
Bore  stroke: Air filter: Gear ratio:
67.0  55.7 mm (2.64  2.19 in) Air filter element: 1st:
12 Compression ratio: Wet element 2.833 (34/12)
9.5 : 1
9-1
Specifications
2nd: Loading: Rear brake:
1.789 (34/19) Maximum load: Type: 1
3rd: 179 kg (395 lb) (TW200M1C) Mechanical leading trailing drum brake
1.318 (29/22) 180 kg (397 lb) (TW200M1) Front suspension:
4th: * (Total weight of rider, passenger, cargo Type:
2
1.040 (26/25) and accessories) Telescopic fork
5th: Tire air pressure (measured on cold Spring:
0.821 (23/28)
3
tires): Coil spring
Chassis: Up to 90 kg (198 lb) load: Shock absorber:
Frame type: Front: Hydraulic damper 4
Diamond 125 kPa (1.25 kgf/cm2, 18 psi) Wheel travel:
Caster angle: Rear: 160 mm (6.3 in)
26.0  125 kPa (1.25 kgf/cm2, 18 psi) Rear suspension: 5
Trail: 90 kg (198 lb) load - maximum load: Type:
96 mm (3.8 in) Front: Swingarm
Front tire: 150 kPa (1.50 kgf/cm2, 22 psi) Spring: 6
Type: Rear: Coil spring
With tube 175 kPa (1.75 kgf/cm2, 25 psi) Shock absorber:
Size: Front wheel: Gas-hydraulic damper
7
130/80-18M/C 66P Wheel type: Wheel travel:
Manufacturer/model: Spoke wheel 150 mm (5.9 in)
BRIDGESTONE/TW31
8
Rim size: Electrical system:
Rear tire: 18 x 2.50 System voltage:
Type: Rear wheel: 12 V 9
With tube Wheel type: Ignition system:
Size: Spoke wheel CDI
180/80-14M/C 78P Rim size: Charging system: 10
Manufacturer/model: 14M/C x MT4.50 CDI magneto
BRIDGESTONE/TW34 Front brake: Battery:
Type: Model: 11
Hydraulic single disc brake YB7C-A
Specified brake fluid: Voltage, capacity:
12 V, 7.0 Ah (10 HR)
12
DOT 4
9-2
Specifications
Headlight:
1 Bulb type:
Halogen bulb
Bulb wattage:
2 Headlight:
H4, 60.0 W/55.0 W
3 Brake/tail light:
27.0 W/8.0 W
Front turn signal/position light:
4 27.0 W/8.0 W
Rear turn signal light:
27.0 W
5 Meter lighting:
3.4 W
Neutral indicator light:
6 3.4 W
High beam indicator light:
3.4 W
7 Turn signal indicator light:
3.4 W
8 Fuse(s):
Main fuse:
20.0 A
9
10
11
12
9-3
Consumer information
EAU26357
KEY IDENTIFICATION NUMBER: area.
Identification numbers 1
Record the vehicle identification num- EAU26442
ber, engine serial number, model label Engine serial number 2
information, and the key identification
number in the spaces provided below.
1 3
These identification numbers are need- EAU26401
ed when registering the vehicle with the Vehicle identification number

authorities in your area and when or- 4
dering spare parts from a Yamaha
dealer. 1 5
VEHICLE IDENTIFICATION NUM-

BER: 6
1. Engine serial number
7
The engine serial number is stamped
into the crankcase.
1. Vehicle identification number
8
ENGINE SERIAL NUMBER:
The vehicle identification number is
9
stamped into the steering head pipe.
Record this number in the space pro-
vided. 10
MODEL LABEL INFORMATION: TIP

The vehicle identification number is 11
used to identify your motorcycle and
may be used to register your motorcy- 12
cle with the licensing authority in your
10-1
EAU26461 EAU26391 EAU48062
1 Model label Key identification number Vehicle Emission Control Informa-

tion label
2
1
3 1
5 1
1. Model label 1. Key identification number
6 1. Vehicle Emission Control Information label
The model label is affixed to the loca- The key identification number is
tion shown. Record the information on stamped into the key. Record this num- The Vehicle Emission Control Informa-
7 this label in the space provided. This in- ber in the space provided and use it for tion label is affixed at the location in the
formation will be needed when ordering reference when ordering a new key. illustration. This label shows specifica-
8 spare parts from a Yamaha dealer. tions related to exhaust emissions as
required by federal law, state law and
Environment Canada.
9
10
11
12
10-2
EAU26553
Reporting safety defects 1

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, 2
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
3
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http://
www.safercar.gov; or write to: Administrator, NHTSA, 1200 New Jersey Avenue, SE, West Building, Washington, DC 20590. 4
You can also obtain other information about motor vehicle safety from http://www.safercar.gov.
5
10
11
12
10-3
EAU26561
1 Motorcycle noise regulation

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
2 Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of
3
the vehicle after such device or element of design has been removed or rendered inoperative by any person.
“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.
4 These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system
• Muffler
5 • Exhaust pipe
• Silencer
Intake system
6 • Air cleaner case
• Air cleaner element
• Intake duct
7
10
11
12
10-4
EAU26612
Maintenance record 1
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder 2
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
interval service
Mileage
name and address
Remarks 3
600 mi
(1000 km) or 4
1 month
4000 mi
(6000 km) or 5
6 months
7000 mi
(11000 km) or 6
12 months
10000 mi
(16000 km) or 7
18 months
13000 mi
(21000 km) or 8
24 months
16000 mi
(26000 km) or 9
30 months
19000 mi
(31000 km) or 10
36 months
22000 mi
(36000 km) or 11
42 months
25000 mi
(41000 km) or 12
48 months
10-5
Maintenance Date of Servicing dealer
1 Mileage Remarks
interval service name and address
28000 mi
(46000 km) or
2 54 months
31000 mi
(51000 km) or
3 60 months
10
11
12
10-6
EAU61803
YAMAHA MOTOR CORPORATION, U.S.A. 2020 AND LATER MODEL STREET & DUAL-PURPOSE 1
MOTORCYCLE LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that THE CUSTOMER’S RESPONSIBILITY under this ENGINE
2
each new Yamaha motorcycle purchased from an warranty shall be to: DISPLACEMENT PERIOD
authorized Yamaha motorcycle dealer in the continental 1. Operate and maintain the motorcycle as specified in 50cc to 169cc 12,000 km (7,465 miles)
United States will be free from defects in material and the appropriate Owner’s Manual, and or five years, whichever occurs first
workmanship for the period of time stated herein, subject 2. Give notice to an authorized Yamaha motorcycle
3
to certain stated limitations. dealer of any and all apparent defects within ten (10) 170cc to 279cc 18,000 km (11,185 miles)
days after discovery, and make the machine available or five years, whichever occurs first
THE PERIOD OF WARRANTY for Yamaha motorcycles at that time for inspection and repairs at such dealer’s
originally equipped with headlight, stoplight, and turn place of business. 280cc or over 30,000 km (18,641 miles) 4
signals shall be one (1) year from the date of purchase, or five years, whichever occurs first
with no mileage limitation, except for the battery, which is WARRANTY TRANSFER: To transfer the warranty from
warranted for thirty (30) days from the date of purchase. the original purchaser to any subsequent purchaser, it is YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO
imperative that the machine be inspected and registered OTHER WARRANTY OF ANY KIND, EXPRESSED OR 5
MODELS EXCLUDED FROM WARRANTY include for warranty by an authorized Yamaha motorcycle dealer. IMPLIED. ALL IMPLIED WARRANTIES OF
those used for non-Yamaha-authorized renting, leasing, In order for this warranty to remain in effect, this MERCHANTABILITY AND FITNESS FOR A
or other commercial purposes. inspection and registration must take place within ten PARTICULAR PURPOSE WHICH EXCEED THE
(10) days after transfer. A reasonable dealer-imposed fee OBLIGATIONS AND TIME LIMITS STATED IN THIS 6
DURING THE PERIOD OF WARRANTY any authorized may be charged for the inspection. WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA
Yamaha motorcycle dealer will, free of charge, repair or MOTOR CORPORATION, U.S.A. AND EXCLUDED
replace, at Yamaha’s option, any part adjudged defective EMISSIONS CONTROL SYSTEM WARRANTY FROM THIS WARRANTY.
by Yamaha due to faulty workmanship or material from Yamaha Motor Corporation, U.S.A. also warrants to the 7
the factory. Parts used in warranty repairs will be ultimate purchaser and each subsequent purchaser of SOME STATES DO NOT ALLOW LIMITATIONS ON
warranted for the balance of the product’s warranty each Yamaha motorcycle covered by this warranty with a HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
period. All parts replaced under warranty become the displacement of 50cc or greater, that the vehicle is ABOVE LIMITATIONS MAY NOT APPLY TO YOU. ALSO
property of Yamaha Motor Corporation, U.S.A. designed, built, and equipped so as to conform at the EXCLUDED FROM THIS WARRANTY ARE ANY 8
time of sale with all U.S. emissions standards applicable INCIDENTAL OR CONSEQUENTIAL DAMAGES
GENERAL EXCLUSIONS from this warranty shall at the time of manufacture and that it is free from defects INCLUDING LOSS OF USE. SOME STATES DO NOT
include any failures caused by: in materials and workmanship which would cause it not ALLOW THE EXCLUSION OR LIMITATION OF
a. Competition or racing use. to meet these standards within the periods listed INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO 9
b. Installation of parts or accessories that are not immediately below. Failures other than those resulting THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
qualitatively equivalent to genuine Yamaha parts. from defects in material or workmanship which arise
c. Abnormal strain, neglect, or abuse. solely as a result of owner abuse and/or lack of proper THIS WARRANTY GIVES YOU SPECIFIC LEGAL
d. Lack of proper maintenance and off-season storage maintenance are not covered by this warranty. RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS 10
as described in the Owner’s Manual. WHICH VARY FROM STATE TO STATE.
e. Accident or collision damage.
f. Modification to original parts. YAMAHA MOTOR CORPORATION, U.S.A.
g. Damage due to improper transportation P.O. Box 6555 11
Cypress, California 90630
SPECIFIC EXCLUSIONS from this warranty shall Customer Relations: 1-800-962-7926
include parts replaced due to normal wear or routine
maintenance. 12
10-7
WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE
1
Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha
A. The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase. If a question or
2 spark plugs, and brake shoes. problem arises regarding the warranty, first contact the owner of the dealership. Since
all warranty matters are handled at the dealer level, this person is in the best position to
Q. What are some examples of “abnormal” strain, neglect, or abuse? help you. IF you are still not satisfied and require additional assistance, please write to:
A. These terms are general and overlap each other in areas. Specific examples
3 include: Running the machine out of oil, sustained high rpm, full-throttle, operating YAMAHA MOTOR CORPORATION, U.S.A.
the machine with a broken or damaged part which causes another part to fail, CUSTOMER RELATIONS DEPARTMENT
damage or failure due to improper or careless transportation and/or tie-down. If P.O. Box 6555
you have any specific questions on operation or maintenance, please contact your Cypress, California 90630
4 dealer for advice.
When contacting Yamaha Motor Corporation, U.S.A., don’t forget to include any
Q. Does the warranty cover incidental costs such as towing or transportation due to important information such as names, addresses, model, VIN (vehicle identification
a failure? number), dates, and receipts.
5 A. No. The warranty is limited to repair of the machine itself.
CHANGE OF ADDRESS
Q. May I perform any or all of the recommended maintenance shown in the Owner’s
Manual instead of having the dealer do them? The federal government requires each manufacturer of a motor vehicle to maintain a
6 A. Yes, if you are a qualified mechanic and follow the procedures specified in the complete, up-to-date list of all first purchasers against the possibility of a safety-
Owner’s and Service Manual. We do recommend, however, that items requiring related defect and recall. This list is compiled from the purchase registrations sent to
special tools or equipment be done by a Yamaha motorcycle dealer. Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
7 Q. Will the warranty be void or cancelled if I do not operate or maintain my new If you should move after you have purchased your new motorcycle, please advise us
motorcycle exactly as specified in the Owner’s Manual? of your new address by sending a postcard listing your motorcycle model name, VIN
A. No. The warranty on a new motorcycle cannot be “voided” or “cancelled.” However, number, dealer number (or dealer’s name) as it is shown on your warranty card, your
if a particular failure is caused by operation or maintenance other than as name and new mailing address. Mail to:
8 described in the Owner’s Manual, that failure may not be covered under
warranty. YAMAHA MOTOR CORPORATION, U.S.A.
1270 Chastain Road
Q. What responsibility does my dealer have under this warranty? Kennesaw, GA 30144
9 A. Each Yamaha motorcycle dealer is expected to: Attention: Warranty Department
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
satisfaction at the time of sale, and upon your request at any later date. record in accordance with federal law.
10 3. Each Yamaha motorcycle dealer is held responsible for his setup, service and
warranty repair work.
Q. Is the warranty transferable to second owners?

11 A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha motorcycle
dealer for the policy to remain effective.
12
10-8
EAU26753
YAMAHA EXTENDED SERVICE (Y.E.S.) 1

Keep your Yamaha protected even after your limited In addition, Travel and Recreation Interruption Protection
warranty expires with genuine Yamaha Extended Service (TRIP) is included at no extra cost. TRIP gives you up to 2
(Y.E.S.). $250 reimbursement per occurrence for any reasonable
expenses you incur because your Yamaha needs
Y.E.S. is designed and administered by Yamaha Motor
Corporation to provide maximum owner satisfaction. It
covered service: replacement vehicle rental, emergency 3
towing, phone calls, even food and lodging when you are
provides uninterrupted factory-backed coverage for extra
away from home. This superb coverage goes into effect
peace of mind.
when you purchase Y.E.S., so it applies to any warranty 4
Y.E.S. is flexible. You choose the plan that’s right for repairs as well as covered repairs during your entire
you: 12 months, 24 months, 36 months or, on certain Y.E.S. plan period.
models, even 48 months beyond your warranty period. 5
Y.E.S. coverage is honored at any authorized Yamaha
Y.E.S. is designed and administered by the same dealer nationwide.
Yamaha people who handle your warranty – and it 6
Y.E.S. coverage is transferable to a new owner if you
shows in the comprehensive coverage benefits. There
sell or trade-in. That can make your Yamaha much more
are no mileage limitations. Coverage isn’t limited to
valuable!
“moving parts” or the “drivetrain” like many other plans. 7
And Y.E.S. covers manufacturing defects just like the This excellent Y.E.S. plan coverage is only available to
warranty. See the sample contract at your Yamaha Yamaha owners like you, and only while your Yamaha is still
dealer to see how comforting uninterrupted factory- within the Yamaha Limited Warranty period. So visit your 8
backed protection can be. authorized Yamaha dealer to get all the facts. They can show
you how easy it is to protect your investment with Yamaha
You don’t have to pay anything for covered repairs.
Extended Service. 9
There’s no deductible to pay, and repairs aren’t
“pro-rated.” You don’t have any “out-of-pocket” expenses
for covered repairs.
10
11
12
10-9
1 We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
2 Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
3 your VIN number and we’ll be happy to help you get the
Y.E.S. coverage you need.
YAMAHA EXTENDED SERVICE
4 Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
5 1-(866)-YES-EXTD (1-866-937-3983)
10
11
12
10-10
Index
A E Matte color, caution ................................ 8-1
Air filter element and check hose, Engine break-in .......................................6-4 Model label ........................................... 10-2 1
cleaning .............................................. 7-15 Engine idling speed, checking...............7-17 N
B Engine oil and oil filter element .............7-12 Neutral indicator light .............................. 4-2
Battery .................................................. 7-32 Engine serial number ............................10-1 Noise regulation.................................... 10-4 2
Brake and clutch levers, checking Engine, starting a warm ..........................6-2 P
and lubricating .................................... 7-29 Engine stop switch ..................................4-3 Parking.................................................... 6-4 3
Brake fluid, changing ............................ 7-26 F Part locations .......................................... 3-1
Brake fluid level, checking .................... 7-25 Front fork, checking...............................7-31 S
Brake lever ............................................. 4-4 Fuel .........................................................4-6 Safety defects, reporting ....................... 10-3 4
Brake lever free play, adjusting ............ 7-22 Fuel cock .................................................4-7 Safety information................................... 2-1
Brake light switches .............................. 7-24 Fuel tank cap...........................................4-5 Seat ........................................................ 4-8
Brake pads and shoes, checking.......... 7-25 Fuse, replacing......................................7-34 Shifting.................................................... 6-2 5
Brake pedal ............................................ 4-5 H Shift pedal ............................................... 4-4
Brake pedal, checking and Handlebar switches .................................4-3 Shift pedal, checking............................. 7-24
lubricating ........................................... 7-30 Headlight bulb, replacing.......................7-35 Shock absorber assembly, adjusting ...... 4-9 6
Brake pedal height and free play, Helmet holder ..........................................4-9 Sidestand .............................................. 4-11
adjusting ............................................. 7-22 High beam indicator light.........................4-2 Sidestand, checking and lubricating ..... 7-30
Brake/tail light bulb, replacing............... 7-36 Horn switch .............................................4-3 Spark plug, checking ............................ 7-10
7
C I Specifications.......................................... 9-1
Cables, checking and lubricating .......... 7-28 Identification numbers ...........................10-1 Speedometer unit ................................... 4-2
8
Canister (for California) ........................ 7-12 Ignition circuit cut-off system .................4-11 Starter (choke) knob ............................... 4-8
Carburetor ............................................ 7-17 Indicator lights .........................................4-2 Starting and warming up a cold
Care........................................................ 8-1 K engine................................................... 6-1 9
Carrier................................................... 4-10 Key identification number ......................10-2 Start switch ............................................. 4-3
Cleaning the spark arrester .................. 7-16 L Steering, checking ................................ 7-31
Clutch lever............................................. 4-4 Labels, location .......................................1-1 Storage ................................................... 8-3 10
Clutch lever free play, adjusting ........... 7-21 Luggage strap holders ..........................4-10 Supporting the motorcycle .................... 7-38
Cowling and panels, removing and M Swingarm pivots, lubricating ................. 7-30
installing ............................................... 7-9
Main switch/steering lock ........................4-1 T 11
D Maintenance and lubrication, periodic.....7-5 Throttle grip and cable, checking
Dimmer switch ........................................ 4-3 Maintenance, emission control and lubricating .................................... 7-29
Drive chain, cleaning and lubricating.... 7-28 Throttle grip free play, checking............ 7-18 12
system...................................................7-3
Drive chain slack .................................. 7-27 Maintenance record ..............................10-5 Tires ...................................................... 7-18
11-1
Index
Tool kit .................................................... 7-2
1 Troubleshooting .................................... 7-41
Troubleshooting chart ........................... 7-42
Turn signal indicator light ........................ 4-2
2 Turn signal light bulb, replacing ............ 7-37
Turn signal switch ................................... 4-3
V
3
Valve clearance .................................... 7-18
Vehicle Emission Control Information
4 label .................................................... 10-2
Vehicle identification number ................ 10-1
W
5 Warranty, extended............................... 10-9
Warranty, limited ................................... 10-7
Wheel bearings, checking..................... 7-32
6 Wheel (front) ......................................... 7-38
Wheel (rear) .......................................... 7-40
Wheels .................................................. 7-20
7
10
11
12
11-2
EAU55803
For your best ownership experience, think Genuine Yamaha!
Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally
equipped on your vehicle, providing you with the performance and durability you have come to expect. Why settle for
aftermarket parts that may not provide full confidence and satisfaction?
Genuine Yamaha Accessories – Yamaha only offers accessories that meet our high standards for quality and
performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right – right
out of the box.
Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated
and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside
out.
Genuine Yamaha Service Manuals – Get the same factory manual for your vehicle that the technicians at your
authorized Yamaha dealer use. Service manuals are available through your Yamaha dealer or you can order them
directly through yamahapubs.com (for US consumers only).
Genuine Yamaha products are available only from your Yamaha dealer.
Find out more at:

For US consumers, please visit yamaha-motor.com
For Canadian consumers, please visit yamaha-motor.ca
B75-9-16_Hyoshi.indd 3 2020/04/22 17:01:54

PRINTED IN JAPAN
2020.05-0.7×1 !
(E)
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TW200M1 TW200M1C: Owner'S Manual

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TW200M1 TW200M1C: Owner'S Manual

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q Read this manual carefully before operating this vehicle.

B75-9-16_Hyoshi.indd 1 2020/04/22 17:01:54

Operating, servicing and

B75-9-16_Hyoshi.indd 2 2020/04/22 17:01:54

Important manual information

Particularly important information is distinguished in this manual by the following notations:

TIP A TIP provides key information to make procedures easier or clearer.

Important manual information

Motorcycle care and storage .......... 8-1

Specifications .................................. 9-1

Consumer information .................. 10-1

Location of important labels

Location of important labels

Location of important labels

Location of important labels

Read owner’s manual before servicing battery. 3

1. Fuel tank cap (page 4-5)

Controls and instruments 1

1. Clutch lever (page 4-4)

Instrument and control functions

Instrument and control functions

Indicator lights Speedometer unit 1

Turn signal indicator light “ ” The speedometer unit is equipped with

Instrument and control functions

3 1 2 Turn signal switch “ / ”

Engine stop switch “ / ”

Instrument and control functions

Clutch lever Shift pedal Brake lever 1

Instrument and control functions

1. Brake pedal 1. Unlock.

Instrument and control functions

other sources of ignition such as orate painted surfaces or plastic NOTICE

Instrument and control functions

9 With the lever in this position, fuel will

Instrument and control functions

Instrument and control functions

1 2 Helmet holder Adjusting the shock absorber

Instrument and control functions

Carrier Luggage strap holders 1

1 1. Luggage strap holder

Instrument and control functions

1 Sidestand function properly. Ignition circuit cut-off system

Instrument and control functions

For your safety – pre-operation checks

For your safety – pre-operation checks

Operation and important riding points

Operation and important riding points

NOTICE Starting a warm engine Shifting 1

Shifting gears lets you control the

Operation and important riding points

Operation and important riding points

Engine break-in Parking 1

Periodic maintenance and adjustment

Periodic maintenance and adjustment

Owner’s tool kit 1

Periodic maintenance and adjustment

Periodic maintenance chart for the emission control system

Periodic maintenance and adjustment

Periodic maintenance and adjustment

1 General maintenance and lubrication chart

Periodic maintenance and adjustment

Periodic maintenance and adjustment

Periodic maintenance and adjustment