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Taha 1989
Taha 1989
Summary. Acidizing of sandstones with HF/HCI mixtures is most frequently applied to remove near-wellbore damage, often in
reservoirs with considerable vertical heterogeneity. A previously presented model for such processes in which an organic resin
diverting agent was used has been extended to account for any type of particulate diverting agent and to allow for injection of
multiple sequences of acid and diverting agent at either constant rates or constant bottomhole pressures (BHP's). When used to
design treatments for a typical U.S. gulf coast reservoir, the model has shown that the optimal treatment strategy depends on both
diverting-agent efficiency and the desired depth of live acid penetration and that relatively high injection rates appear advantageous
for the conditions imposed by the model.
A general model of diverting-agent behavior was developed from filtration theory. A single parameter, the specific cake
resistance, is needed to model the diverting-agent behavior in the acidizing simulator. Calculation procedures to determine this
parameter from laboratory tests of diverting agents were developed. These tests are either constant-rate, constant-pressure, or
variable-rate and variable-pressure experiments; in each case, the specific cake resistance can be extracted from the experimental
data. These procedures allow the efficiencies of various diverting agents to be compared on an equal basis.
The sandstone acidizing model was used to design a treatment for a typical gulf coast sandstone reservoir. On the basis of an
overall skin factor for the well, various assumptions were made about the distribution of formation damage around this
multilayered completion. Treatment results were found to be fairly sensitive to the details of the damage distribution, suggesting
that the skin factor alone may not be an adequate design parameter.
Introduction
Removal of near-wellbore damage may be achieved through matrix aided by any particulate diverting agent. Furthermore, with the
acidizing where mixtures of HF and HCI are injected into the for- added ability to handle multiple sequences of fluids injected at either
mation below fracture pressures to react with formation minerals constant rates or constant BHP's, this generalized model will be
and materials deposited during the production process. Such able to simulate normally encountered field conditions. The utility
treatments are usually conducted in reservoirs exhibiting contrasting of the acidizing model in designing a treatment for a typical sand-
vertical injectivity, consequently causing uneven placement of stone reservoir is demonstrated.
treating fluid. Diverting agents are commonly used in this situation
to reduce the natural flow of fluid into sections of higher injectivity , Characterization of Diverting Agents
thus ensuring a more even distribution. 1 Particulate solids specif- From Laboratory Data
ically were found to be excellent diverting agents. 2-6 These cake- In general, materials with particle size of less than 5 /lm are thought
forming diverters demonstrated high resistance to flow, resulted to constitute the class of materials that form compressible filter
in better diversion, and possessed good cleanup characteristics. cakes. 8 The materials used as diverting agents have been reported
A single-well model developed previously 7 simulates the acidi- to have particle sizes ranging from 5 to 44 /lm. 2,6 From this ob-
zation process in heterogeneous reservoirs. By dividing the for- servation, diverting-agent materials may be expected to behave as
mation into multiple, noncommunicating layers of various incompressible cakes and the underlying approach is derived as such.
properties, we accounted for vertical reservoir heterogeneity. These Ruth et al. 9 depicted the flow through a filter cake as equivalent
layers, in turn, were subdivided radially into concentric cylinders to that of a bundle of parallel, circular capillaries of equal diameter
of various physical and chemical properties to allow for incorpo- with length equal to the cake thickness. In doing so, they have
ration offormation damage by changing near-wellbore properties. assumed that the end effects and wall roughness are negligible and
This model also included the effect of diverting agent on acid dis- that the cake particles are of the same size and shape, packed ran-
tribution through use of the model equation for the behavior of or- domly without any preferred orientation. Such a model1ends itself
ganic resin diverters presented by Hill and Galloway. 3 From this to the theoretically proven Poiseuille's equation, the derivation of
work, we concluded that the pressure drop across the diverting- which is also restricted to Newtonian fluid of constant viscosity and
agent cake must be comparable to the pressure drop in the formation density. 10 In addition, if fluid velocity is low, inertial forces will
before effective diversion can happen. be insignificant, and the driving force is opposed only by viscous
In the diverting-agent model used previously, the pressure drop shear present between the fluid layers.
through a cake was dependent only on the amount of cake deposited. By equating surface areas of capillaries to surface areas of bed
This explains another earlier conclusion that low injection rates particles and replacing capillary radii by equivalent hydraulic radii
promote efficient diversion because at such rates the pressure drop of the irregular pore spaces, we can give the resulting pressure drop
in the formation is low but the pressure drop in the diverting agent across a .cake as
remains unaffected (regardless of rate). Using filtration theory,
Doerler and Prouvost 2 later offered a more general model of
diverting-agent behavior. The equation showed the dependence of
the cake pressure drop on the product of flux and amount of cake
deposited. The current study uses the same theory to characterize
different types of diverting agents and introduces interpretation tech- Grouping the intrinsic cake properties on one side of the equation
niques for the various laboratory tests normally performed in the and the measurable quantities on the other side yields the definition
industry. for the specific cake resistance, a:
From interpretation of test data, a parameter called the specific
cake resistance, which directly reflects the efficiency of a given
diverting agent, can be computed. This parameter is related to cake a= llPcgcA = Fs (l-cP c ) (Asp)2 .................. (2)
and particle properties so that it can render a means of scaling up /luCda V Pp cP~ Vp
test data to field situations. We have included this feature in the
existing model to enable the prediction or evaluation of treatments The specific cake resistance is intrinsically related to the ability
'Now at Esso Production Malaysia Inc. of a cake to impede flow. It forms an equal basis on which various
Copyright 1989 Society of Petroleum Engineers cake-forming materials can be compared. The numerical value of
SPE Production Engineering, February 1989 49
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o e 10 GAL/1000 GAL
N ., TYPE 1
6 5 GALhooo GAL
" TYPE 2 + 1 GALhooo GAL
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0 0 . 00 1.60 3.20 4.80 6.40 8.00 2.50 5.00 7.50 10.00 12.50
TIME. MINUTES VOLUME. LITRE
Fig. 1-Dlvertlng-agent pressure drop-constant-rate ex- Fig. 3-Dlvertlng-agent behavior In constant-pressure ex-
periment. periment.
or-----~r_----_,r_----_,r------,------_,
o
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oo " e HILL AND GALLOWAY. 2 RUNS o
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(mda/A)(q/A), (LBM-ML)/MIN/IN. 4 *10. 1 VOLUME. LITRE
this parameter can be determined from laboratory tests for three noring the early stages, a straight line through the data yields an
different cases: constant rate, constant pressure, and variable rate excellent fit with linear regression factor, r2, of 1.000 and 0.997.
and pressure. To date, only three separate studies 2-4 have provided With a core diameter of 1 in. [2.54 cm], an injection rate of
data amenable to such quantification. 3 mLlmin, and a fluid viscosity of 1 cp [0.001 Pa·s], the com-
Hill and Galloway 3 reported constant-rate data for core ex- puted Ci values are 1.1 x 10 14 and 9. 1 x 10 14 ft/lbm [7.4 x 10 13 and
periments using oil-soluble resins. In this case, flow rate is simply 6.1 x 10 14 m/kg].
the ratio of injection volume to injection time, and for an incom- Doerler and Prouvost 2 also performed several constant-rate ex-
pressible cake, Eq. 2 can be integrated to yield periments. Eq. 3 can be rearranged to normalize data for different
rates and concentrations:
ilPc=k1t, ......................................... (3)
0
•
.... . ..
.,.: +--+-- ... LAVER 3. WITHOUT DIV. AGENT
• e LAVER 1. WITH DIV. AGENT
~---.l.LAVER 2 • WITH DIV. AGENT
+--1---+1 LAVER 3. WITH DIV. AGENT
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.-.--k---
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3. WITHOUT DIV. AGENT
1. WITH DIV. AGENT
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2. WITH DIV. AGENT
3. WITH DIV. AGENT
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.... ~-- ....-...... - ... - ... - - 6 - -..... - - 6
50.00 100.00 150.00 200.00 250.00
INJECTION VOLUME. GAL/FT 50.00 100.00 150.00 ,200.00 250.00
INJECTION VOLUME. GAL/FT
Fig. 6-Stimulation ratio by layer, with and without diverting
agent. Fig. 7-Skin factor by layer, with and without diverting agent.
of specific cake resistance of 5 x 10 13 to 20 x 10 13 ft/lbm [3.4 x pressure drop. The dashed line is the trend for acidization without
10 13 to 13.4 x 10 13 m/kg] appears to be typical for organic resin diverting agent; the solid line is the trend with continuous injection
diverting agents. of diverting agent. These results are for the case of constant total
Except for the constant-pressure-drop experiments of King and injection rate. As shown, if the treatment goal is simply to increase
Hollingsworth, the incompressible-filter-cake model described or- overall productivity, then the use of diverting agent is not recom-
ganic resin diverting-agent behavior well. Of course, the maximum mended unless a very large treatment volume is anticipated.
pressure drop across the diverting agent in any of these experiments On the other hand, if the process is aimed at stimulating all layers,
was 400 psia [2760 kPa] in Doerier and Prouvost's experiments. diverting agent would aid in ensuring uniform acid distribution and
When field treatments are modeled, the pressure drop across the consequently a more even stimulation. This is evident from Fig.
diverter may exceed this level, in which case incompressible filter- 6; the stimulation ratios of individual layers are almost equal when
cake behavior is being extrapolated. At some pressure drop, the diverting agent is used. In the absence of diverting agent, however,
cake may compress; if this occurs, diversion will be more effective acid will tend to enter the highest injectivity layer (Zone 2), thereby
than predicted by this mod~l. increasing its permeability and triggering more flow into the layer.
This explains the better overall stimulation ratio for the case without
Acldlzlng Case Studies diverting agent because preferential acidization of the most
The utility of the model in designing an acid treatment is illustrated permeable layer translates into higher average permeability for a
here for a typical gulf coast well that penetrates three formation parallel configuration. Diverters can also be beneficial in removing
zones. As often is the case, the information available is minimal damage from all layers. This is illustrated in Fig. 7, where the skin
(Table 1). Of particular interest was the fact that the model requires factors of individual layers for treatment with diverting agent were
as input a description of the damaged zone around the well, while zero after 230 gallft [2.86 m 3 /m] of acid injection; without the
the only datum given about damage was the overall skin factor. diverter, damage was removed from only one layer.
With the physical state around the wellbore poorly defined, the en-
gineer will have to use the simulator to study the sensitivity of the Effect of Depth of Damage. Because the only information available
treatment design to such factors as damage depth, damaged-zone is the overall skin factor, certain assumptions have to be made re-
permeability, injection rate, and type of diverting agent. garding the distribution and the extent of damage. As a first ap-
In designing an acidizing treatment with this model, one must proximation, the individual skin factor for each layer can be taken
consider the constraints on the design that are independent of the as equivalent to the overall value, which is 15. The depth of damage
acid/rock interactions. In general, the maximum practical injection can then be varied, with the permeability of this damaged region
rate and treating pressure will depend on the nature of the well com- adjusted correspondingly to keep skin factor constant. I I
pletion and the mechanical properties of the formation. For example, The assumed depth of damage is a vital design parameter because
an excessive treating pressure could lead to fracturing of the for- of its importance when the required treatment volume for a given
mation or damage to surface equipment or tubular goods; exces- flow rate is matched. Unfortunately, the depth of damage is difficult
sively high injection rates could damage the integrity of a gravel to estimate or to measure. A consideration of the damage mech-
pack in such completions. When this model is used, these constraints anism may provide some insight into this parameter. For example,
on maximum treating pressure and rate should be predetermined if the damage mechanism is the interaction of the drilling-fluid
from knowledge of the reservoir and the well completion and the filtrate with the formation, an estimate of depth of damage can be
model exercised within these bounds. obtained from the fluid-loss characteristics of the drilling fluid. If
particle migration in the reservoir is the cause of damage, labo-
Comparison of Treatment With and Without Diverting Agent. ratory tests to determine the velocities required for significant
It is logical that the model be used first to check the usefulness of damage may provide an estimate of depth of damage.
adding diverters in stimulating a well. Fig. 5 plots the overall stimu-
lation ratio, defined as the ratio of final to initial productivity of Effect of Injection Rate. The impact of injection rates on stimu-
the well, with productivity being the production rate per unit lation results was investigated, assuming 6 in. [15.2 cm] of damage
52 SPE Production Engineering, February 1989
o
1I'l
...;
• • • aT - 0.01 Ill/UIN/FT
... ... ... aT - 0.03 Ill/UIN/FT • • • aT - 0.01 IIl/WIN/F'T
+---<...--+1 aT - 0.05 Ill/uIN/n ... ... ... aT - 0.03 IIl/UIN/F'T
)1 " I( aT - 0.10 Ill/UIN/FT +-__<...--+1 aT - 0.05 Ill/UIN/f'T
)1 II IC aT - O. 10 Ill/UIN/F'T
o o
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*------r-----,------~----_r----~ '"
°0~.-0-0-----5'O.-0-0----1'0-0-.0-0----,r50-.-00----',20-0-.-00--~250.00
-0.00 50.00 100.00 150.00 ,200.00 250.00
INJECTION VOLUME, GAL 1FT INJECTION VOLUME. GAL 1FT
Fig. 8-Effect of Injection rate on stimulation ratio. Fig. 10-Dlvertlng efficiency-high a, high k.
a
o • • • aT - 0.10 88l/llIN/n
... ... ... aT - o. OS 88l/llIN/n
+----1"'--+1 aT - 0.03 88l/llIN/n
II k aT - 0.01 81l/llIN/n
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'"
00+.-0-0-----50'.-0-0----,'0-0-.0-0----,'50-.-0-0---,,20-0-.-00--~250.00
DISTANCE FROM WELLBORE, INCHES
INJECTION VOLUME, GAL 1FT
Fig. 9-Varlatlon of acid penetration distance with Injection
rate. Fig. 11-Dlvertlng efficiency-Iowa, high k.
in all layers with model runs made in the presence of a diverting Therefore, higher injection volumes may not drastically improve
agent. Higher injection rates were found to yield higher overall stimulation. Note that the optimal value is also dependent on other
stimulation ratios, as demonstrated in Fig. 8. There is a significant parameters, such as mineral and acid concentration, temperature,
reduction in stimulation ratio at the lowest rate of 0.01 bbllmin-ft and mineral type. For example, at a treatment temperature of 150°F
[0.087 X 10- 3 m 3 /s·ml This sensitivity to injection rates is caused [66°C], the reaction-rate constant used for the fast mineral is 10.7
by the lack of acid penetration through the damaged zone when and for the slow mineral is 0.0046, where the units are (cm 3
injected at lower rates. The locations of the acid fronts in Zone rocklcm 3 bulk)(gmol HF/cm 3 acid)-sec, while at a normallabo-
2, after 200 gal/ft [2.48 m 3 /m] has been injected, are shown in ratory temperature of 75°F [24°C], the respective reaction-rate con-
Fig. 9. Rates equal to, or higher than, 0.03 bbl/min-ft [0.26 x 10- 3 stants are 1.5 and 0.0023. With a lower reaction rate, the optimal
m 3 /s·m] were able to penetrate the 6 in. [15.2 cm] of damage, injection rate will be lower than 0.1 bbl/min-ft [0.87 x 10- 3
while at 0.01 bbllrnin-ft [0.087 x 10- 3 m 3 /s·m], the front still re- m 3 Is· m] because the acid front will penetrate even more deeply
mained within the damaged region. than the damaged region, thus dissolving the higher-permeability
Fig. 9 also suggests that 0.1 bbllmin-ft [0.87 x 10- 3 m 3 /s·m] virgin formation.
is the optimal rate at 200 gal/ft [2.48 m 3 /m] because at this rate Again, remember that the maximum feasible injection rate during
the acid front is almost perfectly matched to the damaged region. an acidizing treatment is controlled by the mechanical properties
•0 _
III
..•
-_ _I QT - 0.01
_~_--..
.to .. QT - 0.03
+--1----+1 QT - 0.0t!
88L/IIIN/rr
BBL/IIIN/rr
88L/IIIN/rr
II ••
)f----101___" QT - O. 10 BBL/IIIN/rr
1.4
0 Diverting Agent Discontinued
o::~
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>- z
<
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N a 50 100 150 200 250
00'.-O-O-----5~O-.-O-O----1~O-O-.O-0----lT5-0-.0-0---/-2TO-O.-O-O--~250.00
INJECTION VOLUME. GAL FT INJECTION VOLUME, GAUFT
Fig. 12-Diverting efficiency-low O!, low k. Fig. 13-Total injection rate for a pressure limit of 1,000 pSi.
of the formation and the well completion. Thus, the optimal in- compared. The ceiling pressure was chosen to be 1,000 psi [6895
jection rate from the standpoint of the penetration distance of live kPa] above the initial wellbore pressure.
acid will not always be obtainable in practice. Fig. 13 shows the total injection rate for a case where diverting
agent was continued after (Pw)max was reached and for a case
Effect of Cake Resistance. So far, we have shown model results where diverting agent was discontinued when (Pw)max was at-
for treatments using a diverting agent with relatively high specific tained. When diverting agent is continued, the total injection rate
cake resistance, comparable in value to those computed for organic declines after the pressure limit is reached because diverting agent
resin diverting agents. Coupled with the high permeabilities of the continues to cause additional pressure drop at the sandface. The
gulf coast reservoir, the diverting agent is expected to be very effi- total injection rate increases after the pressure limit is reached when
cient in aiding fluid placement. Regardless of injection rate, the diverting agent is discontinued, because mineral dissolution con-
diversion is extremely effective (see Fig. 10). The fractional flow tinuously increases formation permeability. The stimulation results
rate into Zone 1 almost immediately reached the value corresponding were similar for both cases, and discontinuing the diverting agent
to the thickness distributipn. Here, we examine the effect on allows the treatment to be completed in a shorter time. Thus, there
diversion efficiency and subsequently on stimulation results when appears to be no advantage in continuing diverting agent after effi-
using a diverting agent having an ex value an order of magnitude cient diversion has been achieved.
less than the previous one. We also discuss runs for a lower-
permeability reservoir, where the undamaged permeabilities are Conclusions
k J =13 md, k2=47 md, and k3=10 md.
Figs. 11 and 12 show the fractional rate into Zone I for the high- 1. A previously developed numerical model of the sandstone
permeability (original case) and low-permeability cases, respec- acidizing process has been generalized, enabling it to simulate the
tively. Again, damage in all layers is 6 in. [15.2 cm]. As shown behavior of any particulate diverting agent and to handle multiple
in Fig. 11, diversion is still effective, even though the diverting sequences of fluids injected at constant rates and/or constant BHP's.
agent has a smaller ex value. Because formation permeabilities are 2. Filtration theory was used to model diverting-agent behavior.
high, the imposed pressure drop is' still too low to have any signif- Interpretation methods for commonly run tests were presented that
icant impact on diverting-agent efficiency. In Fig. 12, however, can be used to characterize various types of diverting agent.
when the pressure drop in the formation becomes comparable to 3. Stimulation results are sensitive to the assumed depth of
or larger than the pressure drop across the cake, the amount of acid damage. When the damage is deeper than the penetration distance
injected into the lower-permeability layer is actually reduced during of live acid, the highest practical injection rate is preferable (the
the initial stages before increasing to the proper placement value highest rate that will not damage the well completion or fracture
of 0.417. Furthermore, diversion is more effective at higher in- the formation); for shallow damage (assumed depth <6 in. [< 15.2
jection. rates because of the dependence of fIlter-cake pressure drop em]), lower injection rates may be optimal.
on rate. 4. There is no advantage in continued injection of diverting agent
after efficient diversion has been achieved.
Consideration of Pressure Limits. In many acidizing treatments,
injection rate is adjusted during the treatment so that a pressure Nomenclature
limitation is not exceeded. To simulate such treatments, the model A = cross-sectional area of fIlter medium, L2
was modified to allow for a variable injection rate with a constant Asp = specific surface area of a particle, L2/L3
wellbore pressure. Investigation was carried out on treatments ini- Cda = concentration of diverting agent, L3/L3
tially conducted at constant injection rate until a ceiling BHP value,
(Pw)rnax, was reached, beyond which injection rate was allowed
Fs = shape and size factor
to change while BHP was kept at this value. Stimulation after gc = gravitational constant
(Pw)max was reached was examined for cases in which diverting- kcore = core permeability, L2
agent injection was both continued and discontinued. In each case, L = core length, L
treatment results for the high- and low-permeability reservoirs were mtkJ = mass of diverting agent, M