You are on page 1of 16

Installation Instructions

Short Throw Shifter


1996-2000 Audi A4
2000 Audi S4
2000 Audi A6
1996-2000 Volkswagen Passat
Part Number 45141
©2001 by B&M Racing and Performance Products LLC

This B&M Short Throw Shifter has been designed to work on most 1996-2000 Audi A4, 2000 Audi S4, 2000 Audi A6,
and 1996-2000 Volkswagen Passat models. It has been engineered to greatly reduce shift throw and improve shifter feel.
Check the parts and tools lists at the beginning of these instructions for the supplied parts and the tools required to install
your B&M Short Throw Shifter. Installation of the B&M Short Throw Shifter can be accomplished by anyone with
minimal mechanical experience.

INTRODUCTION
This B&M Short Throw Shifter can be installed in less than an hour by carefully following the instructions. Read all
instructions first to familiarize yourself with the parts, tools, and procedures. This kit contains all the parts necessary to
install the shifter.

PARTS
Stick Pivot B Adapter
A C

Front Reverse Pin Back Reverse Pin E


D Push Down Pin F

Printed in the U.S.A. 9500745-00


PARTS (cont.)
Nylon Bushing x 2 Knob Knob Insert
G H I

O-Ring (Large) J Nylon Rivet K Split Washer L

Retaining Ring M C-Clips x 2 Polymer Inserts x 2 P


N

Shoulder Bolt Q Jam Nut R Spring S

E-Clip T Grease U Thread Lock


V

TOOLS
Socket(10mm &13mm) AA Socket Drive BB
Extension CC

Hex Wrench (3mm, DD Torx Drive (T-20) EE Internal Retaining-Ring FF


5mm, & 6mm) Pliers (Medium)

Vise or Hammer(Small) GG External Retaining-Ring HH Safety Glasses JJ


Pliers (Small)

or

Ø3/8"(Ø10mm) Rod KK Screwdriver(small-flat) LL Wrench (8mm & 10mm) MM

Saw (small) or Cutter NN


STEP 1. Unscrew knob a . a

STEP 2. Carefully unsnap leather boot b .

STEP 3. Remove rubber cover c . (for some vehicles)

STEP 4. Carefully unsnap and remove console plate d .


Some vehicles require center console removal.

d
STEP 5. Remove insulation foam e . (for some vehicles)

STEP 6. Remove shifter cover nuts f . BB


TOOLS: Socket(10 & 13mm) AA , Drive BB , and Extension CC

CC

AA

STEP 7. Remove shifter cover g .


g

STEP 8. Remove four (4) nuts h .


CC BB
TOOL: Socket(10mm) AA , Drive BB & Extension CC

AA

h
STEP 9. Remove change rod bolt i and plate j .
TOOL: Hex Wrench (6mm) DD

DD

STEP 10. Remove support rod bolt k .


TOOL: Hex Wrench (6mm) DD DD

STEP 11. Push shift mechanism down and forward.

STEP 12. Remove four(4) rail screws m .


EE
TOOL: Hex Wrench (5mm) DD or TORX Wrench (T-20) EE shown

m
STEP 13. Remove shift mechanism.

STEP 14. Pull out the two(2) rails n .

STEP 15. Push out rubber bushings p .

STEP 16. Identify shift pattern then proceed to indicated step. 1 3 5 1 3 5

2 4 R without "push down"


to engage reverse 2 4 R
with "push down"
to engage reverse

GOTO STEP 17. GOTO STEP 22.

R 1 3 5 R 1 3 5

with "push down" with "push down"


to engage reverse to engage reverse

2 4 2 4 6
GOTO STEP 27. GOTO STEP 27.
STEP 17. Remove large internal retaining ring q .
TOOL: Internal Retaining-Ring Pliers FF
FF

STEP 18. Remove shifter r from base s .

STEP 19. Detach adapter t and remove shifter r from pivot u .


TOOLS: Wrench (10mm) MM , Socket (10mm) AA , Drive BB
t

r
u

STEP 20. Assemble and lubricate B&M Short Throw Shifter as


M
indicated.
TOOL: External Retaining-Ring Pliers HH
lubricate B

A
flat side

L
K
STEP 21. Reassemble B&M Short Throw Shifter into pivot u FF
and base s . Then secure with ring q .
TOOL: Internal Retaining-Ring Pliers FF
q
GOTO STEP 32

STEP 22. Remove external retaining ring q , spring cover v


and spring w .
TOOL: External Retaining-Ring Pliers HH
HH

STEP 23. Wearing Safety Glasses JJ carefully remove shifter r y


CAUTION!!
from base s .
CAUTION: A spring x loaded pin y will eject.

STEP 24. Assemble and lubricate B&M Short Throw Shifter as


indicate. A
TOOL: Vise or Hammer (Small) GG
lubricate slot

E press until flush


flat side
STEP 25. Wearing Safety Glasses JJ , re-insert the spring x and 1. KK
2.
the Push Down Pin F . Then slide the B&M Short s
A
Throw Shifter into base s . The Stick A will "click" F
into place when pin has properly seated in slot.
TOOL: 3/8" (10mm) Rod KK , Screwdriver (Flat) LL x

LL
3. slot A F

s x F

STEP 26. Reassemble Spring S and spring cover v . Secure


with retaining ring q or M (use indicated groove only).
do NOT
TOOL: External Retaining-Ring Pliers HH use this groove
NOTE: Original spring w may be used for softer push-down HH
GOTO STEP 32
q or M

STEP 27. Remove external retaining ring q , spring cover v


and spring w .
TOOL: External Retaining-Ring Pliers HH
HH

STEP 28. Wearing Safety Glasses JJ carefully remove shifter r


from base s .
CAUTION: A spring x loaded pin y will eject. CAUTION!!

r s
y

x
STEP 29. Assemble and lubricate B&M Short Throw Shifter as
indicate. A
TOOL: Vise or Hammer (Small) GG

lubricate slot
K
flat side

D press until flush

STEP 30. Wearing Safety Glasses JJ , re-insert the spring x and 1. KK


2.
the Push Down Pin F . Then slide the B&M Short s
A
Throw Shifter into base s . The Stick A will "click" F
into place when pin has properly seated in slot.
TOOL: 3/8" (10mm) Rod KK , Screwdriver (Flat) LL x

LL
3. slot A F

s x F

STEP 31. Reassemble Spring S and spring cover v . Secure


with retaining ring q or M (use indicated groove only).
do NOT
TOOL: External Retaining-Ring Pliers HH use this groove
NOTE: Original spring w may be used for softer push-down HH

q or M

STEP 32. Slide on Nylon Bushings(2) G as indicated.

G
STEP 33. Position Nylon Bushings(2) G equally in desired
location (note: position bushing slots inward).

away from driver

centered
slots
close to driver

STEP 34. Push rails(2) n and Nylon Bushings(2) G into base


s and secure with C-Clips(2) N .

n G N

STEP 35. Decide level of throw reduction and install Polymer


Inserts (2) P .
A4/S4 A6
Passat

11% 30%

25% 41%

35% 49%

STEP 36. Connect Adapter C to Stick A with Shoulder Bolt Q


and secure with Thread Lock V and Jam Nut R .
TOOL: Hex Wrench (3mm) DD , Wrench (8mm) MM
A V
C

R
use correspoding holes only :
STEP 37. Replace shift mechanism.

STEP 38. Replace four(4) rail screws m .


EE
TOOL: Hex Wrench (5mm) DD or Torx Wrench (T-20) EE shown

STEP 39. Apply Thread Lock V and replace support rod bolt k .
TOOL: Hex Wrench (6mm) DD DD

STEP 40. Apply Thread Lock V and replace change rod bolt i
and plate j .
TOOL: Hex Wrench (6mm) DD

DD

j
STEP 41. Replace four (4) nuts h .
CC BB
TOOL: Socket(10mm) AA , Drive BB & Extension CC

AA

STEP 42. Temporarily install shift knob a to test shifter move-


ment. Test movement of shifter into all gears. Correct
any problems before proceeding.

STEP 43. Replace shifter cover g .


g

STEP 44. Replace shifter cover nuts f . BB


TOOL: Socket (10 & 13mm) AA , Drive BB , and Extension CC

CC

AA

f
STEP 45. Replace insulation foam e . (if so equipped)

STEP 46. Carefully snap into place console plate d .


(if so equipped)
Reinstall center console if it was removed.

STEP 47. Replace rubber cover c . (if so equipped)

STEP 48. Turn leather boot b inside-out and trim approx. 1 in.
(25mm) from boot spacer. Some vehicles will use E-
Clip T to properly space boot b .
TOOL: Saw (small) or Cutter NN b

NN

for some vehicles


without boot spacer:
T
STEP 49. Carefully snap in leather boot b .

STEP 50. Screw on knob H . Note: Original knob can be used.

STEP 51. Install O-Ring (Large) J onto Knob Insert I .


I

STEP 52. Push Knob Insert I into Knob H .


I

H
STEP 53. Again test movement of shifter into all gears. DO NOT
operate vehicle until all gears can be smoothly and fully
engaged. Assure that entry into reverse gear can ONLY
be accomplished by pushing down (if so equipped).

STEP 54. Enjoy!

You might also like