HEALTH CHECKUP

OF CP SYSTEM
HEALTHINESS CHECKUP OF CP SYSTEM
REPORT

DATE OF SITE VISIT:-05/12/17 &06/12/17

LOCATION:-……TATA STEEL,JAJPUR
REPORT No:-………………01

CHECKUP CONDUCTED & REPORT PREPARED BY

M/s RAYCHEM RPG PRIVATE LIMITED

NEW DELHI -110058

For RRPL For Customer

Name: SANJAYA KUMAR RATH Name:
Sign: Sign:
Date: 06/12/17 Date:
 HEALTH CHECKUP OF CP SYSTEM
REPORT
`

Location: Date: Client:

MOUND AND BULLET DETAILS

NO OF MOUND NOS OF BULLETS ON LENGTH OF BULLET CAPACITY OF
EACH MOUND BULLET
01 19.4 100
MOUND NO…01 02 19.4 100
03 19.4 100

MOUND NO…………..

MOUND NO…………..

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Name: SANJAYA KUMAR RATH Name:
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Date: 06/12/17 Date:

HEALTH CHECKUP OF CP SYSTEM Page 2 of 9

 HEALTH CHECKUP OF CP SYSTEM
REPORT
`

Location: Date: Client:

OBSERVATIONS AT TRANSFORMER RECTIFIER UNIT

MANUFACTURER RAYCHEM RPG

TR UNIT SERIAL NO. 11557-13I29

RATING: VOLTAGE : 15V AMPERE : 10A

DATE OF MFG. 2013

AUTO: OK CVCC OK
MODE
(AUTO/MANUAL/CVCC)

FINAL READINGS AFTER ALL

INITIAL READINGS
INSPECTION

PANEL METERS AT TERMINALS PANEL METERS AT TERMINALS

A.C. INPUT
A.C.
231 231 231 231
VOLATGE
A. C.
0.12 0.12 0.12 0.12
CURRENT
D.C.
2.77 2.77 2.77 2.77
VOLATGE
D.C.
0.2 0.2 0.2 0.2
CURRENT
VOLTAGE
TAP COURSE : FINE : COURSE : FINE :
SETTING
INTERNAL
D.C. OUTPUT REF. NA NA
SETTING
RE 1 0.91 0.91 0.91 0.91

RE 2 1.07 1.07 1.07 1.07

RE 3 1.02 1.02 1.02 1.02

RE 4 1.12 1.12 1.12 1.12

RE 5 1.10 1.10 1.10 1.10

RE6 1.13 1.13 1.13 1.13

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HEALTH CHECKUP OF CP SYSTEM Page 3 of 9

 HEALTH CHECKUP OF CP SYSTEM
REPORT
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POTENTIAL READINGS AT JUNCTION BOXES

POTENTIAL BETWEEN REFERENCE ELECTRODE & BULLET(w.r.t Portable Cu/CuSo4)

REFERENCE
BULLET NO. …01,02&03… BULLET NO. … BULLET NO. …
ELECTRODE NO

INST. OFF
ON PSP INST. OFF PSP ON PSP ON PSP INST. OFF PSP
PSP
RE1 1.02 NA

RE2 1.04
NA
RE3 1.03
NA
RE4 1.07
NA
RE5 1.12
NA
RE6 1.13
NA
RE7

RE8

RE9

RE10

RE11

RE12

RE13

RE14

RE15

RE16

ZINC
ZINC

ZINC

For RRPL For Customer

Name: SANJAYA KUMAR RATH Name:
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Date: 06/12/17 Date:

HEALTH CHECKUP OF CP SYSTEM Page 4 of 9

 HEALTH CHECKUP OF CP SYSTEM
REPORT
`

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TESTING OF MONOLITHIC JOINTS

P.S.P READINGS WITH PORTABLE CU/CUSO4 CELL

BULLET NO. ..........................

ON PSP INST. OFF PSP REMARKS

Protected Side
1) IN LET SIDE
Unprotected Side

Protected Side
2) IN LET SIDE
Unprotected Side

Protected Side
3) OUT LET SIDE
Unprotected Side

BULLET NO………………….

ON PSP INST. OFF PSP REMARKS

Protected Side
1) IN LET SIDE
Unprotected Side
Protected Side
2) IN LET SIDE
Unprotected Side

Protected Side
3)OUT LET SIDE
Unprotected Side

BULLET NO…………………..

ON PSP INST. OFF PSP REMARKS

Protected Side
1) IN LET SIDE
Unprotected Side

Protected Side
2) IN LET SIDE
Unprotected Side

Protected Side
3) OUT LET SIDE
Unprotected Side

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HEALTH CHECKUP OF CP SYSTEM Page 5 of 9

 HEALTH CHECKUP OF CP SYSTEM
REPORT
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TESTING OF POLARISATION CELL

NOS & TESTING PARAMETERS

S.NO. RATING REMARKS

CONTINUITY YES  NO

PLATES CLEAN DIRTY

KOH COLOUR BLACK TRANSPARENT

1 KIRK CELL KOH LEVEL HIGH LOW

MAKE

SURGE CONTINUETY
2 DIVERTER YES NO

THRESHOLD PSP
VOLTAGE
SSD NO MAKE RATING CONTINUITY CATHODE SIDE EARTH SIDE
(-2/+2V or -3 /+1V)
ON OFF ON OFF

REMARKS:
KOH looks black,need to replace .
SSD recommended to install.

For RRPL For Customer

Name: SANJAYA KUMAR RATH Name:
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Date: 06/12/17 Date:

HEALTH CHECKUP OF CP SYSTEM Page 6 of 9

 HEALTH CHECKUP OF CP SYSTEM
REPORT
`

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CHECKING OF PSP AT
12O’ CLOCK POSITION BY PORTABLE HALF CELL(CU/CUSO4)

POTENTIAL AT 12O’ CLOCK POSITION

AS FOUND READINGS AFTER AMC

ON PSP INST. OFF ON PSP INST. OFF

BULLET NO. …01………..

1.023 NA 1.023 NA

BULLET NO. 02…………..

1.124 NA 1.124 NA

BULEET NO. 03………….. 1.243 NA 1.243 NA

CURRENT READINGS AT ANODE JUNCTION BOXES

BULLET NO. SHUNT RATING TERMINAL NO. CURRENT

mV AT SHUNT
A1
A2
A3
A4
BULLET NO. A5
.......................... A6
A7
A8
A9
A10
TOTAL

For RRPL For Customer

Name: SANJAYA KUMAR RATH Name:
Sign: Sign:
Date: 06/12/17 Date:

HEALTH CHECKUP OF CP SYSTEM Page 7 of 9

 HEALTH CHECKUP OF CP SYSTEM
REPORT
`

Location: Date: Client:

1.ANALYSIS & RESULTS :-

a) Cathodic Protection Criteria:- Its maintaining the NACE standard.
b) Functioning of T.R.U:- working Good.

2.SUMMARY:-
1.KOH solution looks black .
2.current interrupter not install.

3.RECOMMENDATION:-

1.KOH solution need to replace or New Advanced SSD to be install for better effect.

2.Current Interrupter need to install for measuring Inst off PSP.

4.SPARES REQUIRED:-

For RRPL For Customer

Name: SANJAYA KUMAR RATH Name:
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Date: 06/12/17 Date:

HEALTH CHECKUP OF CP SYSTEM Page 8 of 9

 HEALTH CHECKUP OF CP SYSTEM
REPORT
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Location: Date: Client:

STATUS:-
S.NO CAPACITY OF SV DATE OF VISIT STATUS OF CP SYSTEM

1 100 05/12/17 100% cathodically Protected

2 100 05/12/17
100% cathodically Protected

3 100 06/12/17
100% cathodically Protected

For RRPL For Customer

Name: SANJAYA KUMAR RATH Name:
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Date: 06/12/17 Date:

HEALTH CHECKUP OF CP SYSTEM Page 9 of 9