Equipment: GCM10/5-08-42-54 NS CR 28/08/2012

Customer: Agro Super, Chile Order: 1320319

Refrigeration requirements and technical information for LVS Refrigeration™

Refrigeration requirements:
Type: Condition:
Requirements at LVS Refrigeration suction Refrigeration capacity during part load operation 106 kW
connection Suction pressure 0.717 bar(a)
Refrigeration capacity (no margin included) 726 kW
Vapour mass flow 0.57 kg/s
Vapour volume flow 3190 m³/h
Saturation temperature of suction vapour -40 °C
Requirements at LVS Refrigeration liquid feed Liquid pressure at liquid feed solenoids 3 bar(a)
connection prior to liquid solenoids Liquid feed temperature (min 10°C sub cooling before liquid -42 °C
valves)
Liquid mass flow 0.57 kg/s
Liquid volume flow 3.11 m³/h
Hot gas defrost consisting of 15 minutes evaporator Heat required for evaporator defrost 580 MJ
defrost followed by 60 minutes fans + hot gas to Mean heating capacity requirement (15 minutes) 650 kW
warm up freezer / chiller Initial hot gas capacity requirement 2000 kW
Condensed refrigerant for defrosting coil 485 kg
Hot gas requriments based on an assumed case with Amount of snow to be melted in freezer / chiller 2360 kg
heavy working conditions Heat required to defrost and warm up freezer / chiller box (-40°C 2230 MJ
/ +15°C at 60 min)
Mean heating capacity requirement (60 min) 785 kW
Condensed refrigerant for defrosting box 1605 kg

Refrigeration charge and internal volume:

Type: Condition:
Refrigerant charge in evaporator, pipes and LVS Refrigerant NH3
Refrigeration separator during operation Refrigerant charge in freezer during part load operation 715 kg
Refrigerant charge in freezer during design load operation 455 kg
Internal volumes in freezer / chiller refrigeration parts Internal volume of evaporator including headers 2.14 m³
Internal volume of refrigeration pipes from evaporator to LVS 0.09 m³
Internal volume of LVS Refrigeration separator 1.26 m³

Drawings:
Name: Drawing number:
1. Flow diagram, liquid, suction and hot gas valves 13203191-0
controlled from freezer / chiller.
™ = Trade mark of JBT FoodTech. Subject to change without notice.
 Equipment: GCM10/5-08-42-54 NS CR 28/08/2012
Customer: Agro Super, Chile Order: 1320319

Type of LVS Refrigeration valve control:

Name:
0: Basic LVS Refrigeration
1: Controlled suction valve
1a: Controlled suction valve + Temp. control
2: Hot gas defrost
2a: Hot gas defrost + Temp. control
3: Hot gas saving
X 3a: Hot gas saving + Temp. control
Terms and timer settings at freezer / chiller PLC for refrigeration valve controls
Name: Description: Setting: Range: Rights:
LVS liquid feed valve position 1 33% 0-100% Service menu/password
LVS liquid feed valve position 2 50% 0-100% Service menu/password
LVS liquid feed valve position 3 Time controled start up feed position. 54% 0-100% Service menu/password
Delay liquid feed to position 2 120 sec 0-120 sec Service menu/password
1: Controlled suction valve
Equalizing coefficient Coefficient for calculating the opening degree of suction valve 0.25 0.0 to 1.0 E-prom
X07 as a function of the differential pressure across it.

Equalizing differential pressure Equalizing ends when the differential pressure |X11-X10| is 0.25 bar 0.0 to 21 bar E-prom
achieved or lowered.
Disable liquid feed on pressure During start up with CO2 refrigeration the pressure may rise 15 bar -1.0 to 20.0 E-prom
drastically when the refrigerant is feed into a warn freezer due to bar(g)
the properties of CO2. This function will limit the risk for
excessive pressure.
Delay shut refrigeration suction valve (107) at stop Delay to let the refrigeration plant compressor gradually slow 120 sec 0-900 sec Service menu / password
refrigeration down towards a complete stop.
Delay liquid feed in cold hold Time “Refrigeration request” has to be active in cold hold 300 sec 0-900 sec E-prom
operation before liquid feed valves are allowed to open.
Pump down time 0 sec 0-3600 sec Service menu / password
Automatic Pressure Reduction, APR Automatic pressure control in evaporator and LVS to reduce risk Yes Yes/No Service menu / password
that pressure approache relief valve set pressure. If pressure
exceed “Pump down high pressure limit” the sequence is
initiated. When pressure lower “Pump down low pressure limit”
the sequence ends.
Pump down pressure high limit 15.0 9.0 to 20 bar(g) Service menu / password
Pump down pressure low limit 7.0 -1.0 to 9.0 bar(g) Service menu / password
High pressure limit Gives a warning if the pressure in LVS and evaporator is too 16.0 9.0 to 20.0 bar(g) Service menu / password
high. Should be set to about 2 bar below the relief valve
settings.
Close Suction valve X07 if LVS high level Yes Yes/No E-prom
 Equipment: GCM10/5-08-42-54 NS CR 28/08/2012
Customer: Agro Super, Chile Order: 1320319

2: Hot gas defrost

Pump down included in Hot Gas defrost sequence No Yes/No E-prom
Defrost reply alarm delay. Bring to attention that the hot defrost gas is not proceding as 30 sec Standard setting E-prom
required.
Evaporator defrost temp sensor set point 7 °C 0 to 15 °C E-prom
Evaporator defrost max time 2700 sec 0-3600 sec Service menu / password

Freezer rail temp sensor set point 7 °C 7 to 30 °C E-prom

Freezer defrost Button to select or deselect freezer defrost in defrost menu. No Yes/No HMI Defrost menu
Hot gas valve opening speed Slow opening of hot gas motorized valve to prevent liquid 300 sec 120 to 600 sec E-prom
hammer from condensed liquid in hot gas line by controlled
increase of current from 4-20 mA. (16s/0,1mA=160 sec opening
time).
1a: Temperature control
Air temp control available in HMI If freezer is available with air temp control this setting will make No Yes/No E-prom
it available if “Yes”.
Tairsetpoint setting
If “Air is “No”
temp theavailable
control air temp in
setHMI”
pointisis“Yes”
forced
thetosetting
-99 °C.can be N/A -99 to 99 °C HMI / E-prom
acesssed in the HMI (in the appropriate menu).
Kair Coefficient for proportional air temp control N/A 0.0 to 1.0 E-prom
Tmaxcounter Max time for integrating control counter N/A 0-900 sec E-prom
Ktime Coefficient for proportional air temp control N/A 0 – 0.1 °C/sec E-prom
 Equipment: GCM10/5-08-42-54 NS CR 28/08/2012
Customer: Agro Super, Chile Order: 1320319

Specification of equipment on flow chart:

Item: Description: Control type: Control Supplier: Brand and Specification:
signal:
100 LVS Refrigeration separator - JBT FoodTech Ø 914 mm

101 Level switch 1, First operation level Level switch, Digital (24/0) output, Supply: 24V DC X01 JBT FoodTech JBT Level switch

102 Level switch 2, Second operation level Level switch, Digital (24/0) output, Supply: 24V DC X02 JBT FoodTech JBT Level switch

103 Level switch 3, High level alarm Level switch, Digital (24/0) output, Supply: 24V DC X03 JBT FoodTech JBT Level switch

104 Liquid feed solenoid valve Solenoid valve, Digital (1/0), Supply: 220V AC X04 Refr. supplier Danfoss ICS 25-25 +
EVM(NC)
105 Liquid feed modulating valve (set points Modulating valve, 4-20 mA input, Supply: 24V DC to ICAD X05 Refr. supplier Danfoss ICM 25-A + ICAD
may need adjustment during start up) 600
106 - X06 N/A
107 Main suction valve (Also for variable Modulating valve, 4-20 mA input, Supply: 380V AC X07 Refr. supplier RTK MV-5414-K DN250
temperature operation) with seat DN 250, Kv=926,
Actuator AUMA SAR 14.1
108 Hot gas feed modulating valve Modulating valve, 4-20 mA input, Supply: 24V DC to ICAD X08 Refr. supplier Danfoss ICM 100 + ICAD
1200
109 Hot gas feed solenoid valve Solenoid valve, Digital (1/0), Supply: 220V AC X09 Refr. supplier Danfoss ICS 100 +
EVM(NC)
110 Pressure transmitter, refrigeration side of 4-20 mA output, Supply: 24V DC X10 Refr. supplier Danfoss AKS 33, No:
suction valve, -1.0 to 20.0 bar(g) 060G2102
111 Pressure transmitter, freezer / chiller side of 4-20 mA output, Supply: 24V DC X11 Refr. supplier Danfoss AKS 33, No:
suction valve, -1.0 to 20.0 bar(g) 060G2102
112 Safety Valve, max 20 bar opening pressure Mechanical Refr. supplier Sized by refr. supplier to
meet local rules
113 Defrost temperature probe PT 100 X13 JBT FoodTech PT 100
114 Level switch 4, Defrost level Level switch, Digital (24/0) output, Supply: 24V DC X14 N/A JBT Level switch

115 Hot gas saving solenoid valve (Normally Solenoid pilot valve fitted on main valve X28. Supply: 220V AC 115 Refr. supplier Danfoss EVM(NO)
Open) Note: NO => Open when not energized.
116 Filter Manual Refr. supplier Danfoss FIA 40 150µ
117 Check valve in defrost return line. Required Manual N/A
for defrost return to intermediate pressure.
118 Forced defrost drain solenoid (Normally Solenoid pilot valve fitted on main valve X28. Supply: 220V AC X18 Refr. supplier Danfoss EVM(NC)
Closed) Note: NC => Closed when not energized.
119 - - N/A
120 Stop valve in hot gas line Manual Refr. supplier Danfoss SVA 100
 Equipment: GCM10/5-08-42-54 NS CR 28/08/2012
Customer: Agro Super, Chile Order: 1320319

121 - - N/A
122 - - N/A
123 Stop valve in dry suction line Manual Refr. supplier Danfoss SVA 250
124 Stop valve in dry suction line Manual Refr. supplier Danfoss SVA 250
125 Stop valve in hot gas line Manual N/A Danfoss SVA 100
126 Stop valve in liquid feed Manual Refr. supplier Danfoss SVA 40
127 Stop valve in liquid feed Manual Refr. supplier Danfoss SVA 80
128 Defrost return valve Mechanical, Set to 6 bar(g) [7 bar(a)] => 14 °C defrost Refr. supplier Danfoss ICS 25-25 +
temperature CVP(HP)
129 Oil drain stop valve Manual Refr. supplier Danfoss SVA 15
130 Filter in hot gas line Manual Refr. supplier Danfoss FIA 100 150µ
131 Stop valve in defrost return line Manual Refr. supplier Danfoss SVA 40
132 Stop/check valve in defrost return line Manual Refr. supplier Danfoss SCA 125 if return
to -40°C
Danfoss SCA 80 if return
to -20°C
133 Relief valve (installed if valve 128 is not Set minimum 1 bar or more below actual safety valve opening Not installed
installed). pressure but not lower than 6 bar(g).
134 Filter in defrost return line Manual Refr. supplier Danfoss FIA 40 150µ
135 Oil drain valve Manual Refr. supplier Danfoss QDV15
136 Gauge Mechanical, Saturation scale for Ammonia, Recommended N/A
range -1 to 20 Bar.
137 Secondary suction valve (For chill - N/A
operation)
138 Stop valve in secondary suction line Manual N/A
 Equipment: GCM10/5-08-42-54 NS CR 28/08/2012
Customer: Agro Super, Chile Order: 1320319

Pipes:
AA Liquid feed from LVS Refrigeration to JBT FoodTech DN125 (Stainless steel
evaporator (Common) 139,7x3,0)
AB Liquid feed from LVS Refrigeration to JBT FoodTech DN50 (Stainless steel
evaporator 60,3x2,0)
AC Wet return from evaporator to LVS JBT FoodTech DN300 (Stainless steel
Refrigeration 323,9x4,57)
AD Dry suction from LVS Refrigeration JBT FoodTech DN250 (Stainless steel
separator 273,0x4,19)
AE Liquid feed to LVS Refrigeration JBT FoodTech DN80 (Stainless steel
88,9x2,0)
AF Defrost return line and oil drain JBT FoodTech DN40 (Stainless steel
48,3x2,0)
BA Liquid feed Refr. supplier DN40
BB
BC Liquid feed after stop valve Refr. supplier DN40
BD
BE Liquid feed between solenoid and regulating Refr. supplier DN25
valve
BF Liquid feed after expansion Refr. supplier DN80
CA Dry suction before suction valve Refr. supplier DN250
CB Dry suction after suction valve Refr. supplier DN250
CC Suction relief line N/A
CD Secondary dry suction line N/A
CE
DA Hot gas line for defrost Refr. supplier DN100
DB Hot gas line after feed valve Refr. supplier DN100
DC
EA Defrost return line and oil drain Refr. supplier DN40
EB Defrost return line Refr. supplier DN40
EC Defrost return line after expansion Refr. supplier DN125 if return to -40°C
DN80 if return to -15°C
ED Oil drain Refr. supplier DN15
EE Oil drain Refr. supplier DN15
FA Relief line before safety valve Refr. supplier Sized by refr. supplier to
meet local rules
FB Relief line after safety valve Refr. supplier Sized by refr. supplier to
meet local rules