TEX CORP (BD) LTD.

House # 23, Road # 9/B, NikunjaTel: +880-2-9353104, 9353339, Hot Line: 01730 325892, E-1, Khilkhet, Dhaka-
1229 -mail: texcorp@bangla.net.bd,

July 24, 2023

Liberty Knitwear Ltd

Kaliakoir, Gazipur,
Bangladesh.

Kind Attn : Mr. .M.S Zaman – Managing Director

SUBJECT : OFFER FOR - DMS 22 DIL-TENTER FABRIC DRYING AND HEAT SETTING
MACHINE (12 CHAMBERS, WW.: 2400 MM, 2 FOULARDS, NATURAL GAS HEATED

Dear Sir,

We thank you for your inquiry for the above and are pleased to submit herewith the quotation from our
Principal, DILMENLER MAKINA SAN.TIC., TURKEY.

We shall be glad if you kindly go through the offer and let us have your opinion.

If you need any clarification kindly feel free to contact us.

We hope to be favoured with your valued orders.

Sincerely yours,

Labeeb Mahdee Hossain

Director (Sales & Marketing)
Cell: 01720 286841, 01714 046291
labeeb.texcorp@bangla.net.bd
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TEX CORP (BD) LTD
DMS 22 DIL-TENTER FABRIC DRYING and HEAT SETTING MACHINE
(12 CHAMBERS, WW.: 2400 MM, 2 FOULARDS, NATURAL GAS HEATED)
Technical Specifications;
Machine Name
Machine Model / Version
Thermal Zone (Heat Treatment
Zone)
Thermal Zone Length
(Heat Treatment Zone Length)
Chamber Placement
Heating System
Entry Length
Exit Length
Chain Type
Fabric Input Mode
Fabric Output Mode
Roller Width
Working Width (min - max)
Machine Mechanical Speed (min
- max)
Electricity Consumption
Exhaust Fan System
Exhaust Fan Capacity
Exhaust Duct System
Air Circulation System
Air Circulation Capacity
Nozzle System
Insulation
Fabric Cooling System
: DMS 22 Dil - Tenter Fabric Drying & Heat Setting
Machine
: Alize Version
: Each Of Them 3 m. Long, 12 Drying And Heat-Setting
Chambers
: 36,0 m
(12 Chambers X 3,0 meters = 36,0 m)
: Cross Chamber Design
: Natural Gas Heated
: 6.000 mm
: 4.000 mm
: Horizontal Chain With Pin Only
: From Trolley
: To Trolley
: 2.800 mm
: 800 mm - 2.600 mm
: 5 - 80 m/min
: ~ 70 - 100 kWh
: Centrifugal Air Blowers - Independent Inverter
Controlled – 2 pcs
: 12.500 m3/h – 5,5 kW / IE3 / 50Hz
: Hidden Exhaust Ducts
: MULTI-AIR Circulation Air Blowers,
Prismatic Nozzles + Manual Filter (8 – 18 mesh)
: 25.000 m3/h - 2 X (7,5 kW / IE3 / 50 Hz) - Each
Chamber
: 14 X 15 mm Square Form, Perforated Prismatic
Nozzle, 24 Pieces Of Nozzle Box in Each Chamber
: 150 - 200 mm SL2 Rock Wool
110 kg/m3 – 0,073 W/mk (250 °C)
: Circulation Fan 12.500 m3/h – 5,5 kW / IE3 /
50Hz Air Flow (Convection) Method Cooling
12 pcs Prismatic Nozzle Boxes
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A.C. Motor Drivers : Closed Loop System – ABB /

Synchronization Method
Synchronization Equipments
Control Voltage
Grid Circuit Type / Earth
Electric Power Supply
Air Requirement
GERMANY Inverter – ABB /
GERMANY
: Profinet Connection, Optimum Synchronization
Substructure With High Speed Error-Free Data
Exchange
Closed-Loop Inverter Technology Covering All
: Lines Resolver Feedback Motors
Motors With Cooling Fan Coupled To The Bod
: 24 VDC
: TT or TN Type Network Compatible Panel Design
: 3 X 380V / 50Hz + N + PE (+/- %5 Tolerance)
: 6 Bar (Dry Air)

No Machine Parts
1. Centering Device with Segmented Guide Roller (Made by DMS)
1.1. Full Band Centering Sensor
2. Foulard Units (Made by DMS)
2.1. Foulard 1 / Squeezing Padder with 50 N/mm Squeezing Effect – Hardrop
2.2. Foulard 2 / Finishing Padder with 35 N/mm Squeezing Effect – Squeasy
3. Machine Entry System and Operator Platform
3.1. Manually Controlled Weft Straightening Device
3.2. Top and Bottom Fabric Feeding Cylinders
3.3. Control and Communication Panel
3.4. Fabric Pinning System (Made by DMS)
3.5. Mechanical Selvedge Decurler Unit (E+L LS 3003 Plate Spreaders)
3.6. Infrared Fabric Edge Tracking Sensor (E+L FR 5503 Infrared CCD Camera)
3.7. Chain Width Adjustment System (E+L KRS 6009 AC Servo System)
3.8. Steaming Unit (Made by DMS)
4. Horizontal Chain System - With Pin Only
4.1. Chain and Rail System
4.2. Width Adjustment Mechanism
5. Drying & Heat Setting Chambers (Made by DMS)
5.1. 12 Nos Heating Chambers – 2400 mm.
5.2. Nozzle Structure
5.3. Natural Gas Heating System
5.4. Temperature Isolation
5.5. Air Circulation By-Pass System
5.6. Exhaust Air Release System
5.7. Fire Extinguishing System

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6. Machine Exit System

6.1. Fabric Air Cooling System (Convection Cooling)
6.2. Fabric Output Pulling Cylinder
6.3. Plaiting Device at The Exit
6.4. Antistatic Bar (PULS KDA-75)
6.5. Control and Communication Panel at The Exit
7. Electric Panel and PLC Control System (with ABB Controllers)
8. Exhaust Humidity Measurement & Control System (PLEVA FS91 + FS Box)
9. Fabric Temperature Measurement & Monitoring (PLEVA TDS95 + TDSST Sensor)
10. Edge Drying Unit with Blower (Made by DMS)
11. Edge Gumming Device (Made by DMS)
12. Edge Trimming Unit (Made by DMS)
TOTAL PRICE

MACHINE NAME UNIT PRICE QTY TOTAL PRICE

EURO
DMS 22 DIL-TENTER FABRIC DRYING and HEAT 550,000.00 1 550,000.00
SETTING
MACHINE (12 CHAMBERS, WW.: 2400 MM, 2
FOULARDS,
NATURAL GAS HEATED)
TOTAL PRICE C&F CHATTOGRAM EURO 550,000.00

1) Centering Device with Segmented Guide Roller (Made by DMS);

• System is attached at the entrance of the machine to ensure that the fabric is forwarded to the
center of the roller and the machine in a tension-free way.
• Fabric mechanical brake for the adjustment of fabric form without distortion with angular
movement, manual adjustment, made of stainless steel.
• Double, motorized, angular position adjustable fabric spreading rollers to spread the inner and
outer surfaces of the fabric. 24 mm pitch 3X7 mm spiral form “V Section” stainless-steel
cylinder pair.
The position of the fabric is centered by axial movement with the slats during the passage of the
fabric on the segmented guide roller. The displacement takes place in the range of max +/- 80
mm.
• System consists of twelve slats which is pneumatically actuated, axially driven and position
feedback is obtained with linear potentiometer.
• The pulling cylinder consists of ethylene-propylene rubber (EPDM) coated slats has a product
stretching capacity of 1.800 N.
• The system has a correction speed of 1 - 24 mm/s and runs with a tolerance of +/- 10 mm.
• The speed of the roller can reach 130 m/min. Roller is driven by a gear box with resolver
system and is synchronized with the rest of the machine.

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• Centering sensor is used to detect the fabric position which no adjustment needed per fabric
width.
• Free roller to carry over the fabric to the machine, made of stainless steel with Ø100 mm
diameter.

1.1) Full Band Centering Sensor;

• Both sides of the fabric are automatically detected and corrected. No extra setting is
required.
Depending on the fabric position, the centering drive unit is controlled.
• Infrared LED scanning technology that is not affected by ambient lights and
automatically adjusts the light intensity.
+/- 10 mm centering tolerance.
• 5 µs scan speed, +/- 5 mm tolerance position finding. Body structure with IP54
protection class

2) Foulard Units (Made by DMS); General;

• The main body, connection frames and covers are made of stainless steel
• Operator panel with 180° angular movement, controlling the basic functions of the foulard unit.
Category (IV) Emergency stop safety system.
• Fabric shower function at the entrance of the squeezing rollers. The wastage on the fabric are
removed before entering the squeezeing rollers. Function is controlled by pneumatic valve.

Fabric Spreading and Steering Rollers;

• Stainless-steel roller with motorized fabric spreader positioned in front of the liquor tank and
the squeezing rollers. 24 mm pitch 3X5 mm spiral form “V Section”.
• Stainless steel, free steering rollers carrying the fabric and allowing by-pass when the foulard
is not intended to be used.

Liquid Tank;
• Chemical tank has 160 l of liquid capacity. Liquid tank moves up and down by pneumatic
piston. There is a stainless- steel roller in the tank, which allows the fabric to be soaked in the
tank.
• The liquid filling function of the tank is made by pneumatic on/off valve.

• The amount of liquid in the tank is measured by the hydrostatic level sensor. The controller
checks the level at the range of 0% - 100% and controls the pneumatic filling valve accordingly.
• Liquid tank has indirect heating system and heating control is done by pneumatic on/off valve.
• At the end of the party and during washing, the liquid left in the tank is easily drained by the
manual valve located at the bottom of the tank.

Dancer Rollers;
• Non-driven dancer rollers are used between the drive unit of the squeezing rollers and the
next drive unit to ensure the constant tension of the fabric and the synchronization of the units.
• The dancer rollers move angularly and position the directly coupled ratio potentiometer,
providing stability in synchronization and fabric tension.

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• The tensile force of the dancer roller system is pneumatically provided. Depending on the
fabric type, the tension force can be easily adjusted with sensitive pneumatic regulators.

2.1) 1st Squeezing Padder - Hardrop;

• Padder consists of two squeezing rollers of Ø300 mm in diameter covered with
polyurethane rubber. One of the rollers has a special curved structure to prevent edge -
centre - edge differences at a constant air pressure. These rollers have 95 SHORE A
hardness and apply squeezing pressure of 50 N/mm to the fabric. Squeezing pressure
can be easily adjusted to desired values with pneumatic regulator.
• The lower driven roller is fixed to the side frame with bearing house. The non-drive top
roller which moves up and down, is mounted on the pneumatic bellows that can provide
stable pressure in any vibratory environment. In the case of an emergency or routine
stop, the rotation of the rollers stops and the upper roller moves away from the lower
roller.

2.2) 2nd Squeezing Padder - Squeasy;

• Padder consists of two squeezing rollers of Ø300 mm in diameter covered with
polyurethane rubber. One of the rollers has a special curved structure to prevent edge -
centre - edge differences at a constant air pressure. These rollers have 80-85 SHORE
A hardness and apply squeezing pressure of 35 N/mm to the fabric. Squeezing pressure
can be easily adjusted to desired values with pneumatic regulator.
• The lower driven roller is fixed to the side frame with bearing house. The non-drive top
roller which moves up and down, is mounted on the pneumatic bellows that can provide
stable pressure in any vibratory environment. In the case of an emergency or routine
stop, the rotation of the rollers stops and the upper roller moves away from the lower
roller.

3) Machine Entry System and Operator Platform;

This section is the working area of the machine operator. It is designed for the ergonomics in
which the operator can safely and easily operate the machine. There is a touchscreen operator
panel that allows the operator to manage the machine, audio and visual communication
equipment that enables dialogue with the auxiliary operator, and audible / visual warning
systems.

3.1) Manually Controlled Weft Straightening Device;

• Two stainless-steel rollers with right and left connection points can move independently
of each other.
• 500 mm strokes, electric induction, linear bed system.
• Designed to increase the gripping ability of the spreading rollers.

3.1) Top and Bottom Fabric Feeding Cylinders;

• Ø220 mm diameter, lower and upper feeding cylinder with independent motorized drive
system.
• In relation with the stenter chain speed, from -%10 to +%60 fabric feed rate. (Can be
increased for special applications.)

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• Two independent motorized, stainless-steel fabric spreading rollers. 24 mm pitch 3X7

mm spiral form “V Section”.
• Protection cover made of stainless-steel plate.

3.2) Control and Communication Panel;

• User-friendly aluminum panel box with 180 ° angular movement.
• ABB touch screen + keypad operator panel. Machine mimic diagram designed on 15”
wide touch screen.
• Machine function parameters that can be viewed on mimic diagram and can be changed
at authority level.
• Working speeds, fabric feeding, energy consumption information, party information,
width control system, padder information, temperature information, humidity and
exhaust information, alarms and warnings etc. all parameters are provided on-line.
• Intercom communication system with 18,5" closed circuit camera & display and
microphone, enabling the operator to communicate with the auxiliary operator at the
back of the machine.

3.3) Fabric Pinning System (Made by DMS);

• Motor-driven, right-hand and left-hand speed advances are independently adjustable,
pinning and feeding wheels.
• Pressing system with pneumatically operated, angular movement.
• Full control of synchronization for chain and feeding rollers speeds with closed loop.
• Free turning brushes for pinning, two pieces on each chain arms.
• Control of fabric loss from pinning with photocell sensors.
• Two stainless-steel pipes, fabric center conveyor. (Prevents the fabric from deflection)
• Belt conveyor system that carries the fabric forward between the upper feeding roller
and the stainlesssteel conveyor.

3.4) Mechanical Selvedge Decurler Unit (E+L LS 3003 Plate Spreaders)

• The oblique profiled teflon straightening plates are designed to straighten the folded or
curled edges of the woven and knitted fabrics.
• Long lasting special plastic against erosion.
• Static structure without energy requirement.
• Smooth performance up to 300 g/m² fabric weight at 150 m/min speed.
• Adjustable plate space per fabric type.
• Upper plate slope adjusted to fabric edge curl.
• LS 3003 teflon plate channel is 13,89 mm.

3.5) Infrared Fabric Edge Tracking Sensor (E+L FR 5503 Infrared CCD Camera);
• Designed to optically or mechanically follow and control the edges of knitted, woven,
non-woven etc. fabrics.
• Infrared radiation band unaffected by external lights. Trouble-free operation on all kinds
of fabrics with low or high light reflectance.
• CCD Chip fast image evaluation and data transmission with CAN bus communication
protocol.
• Depending on the fabric type, adjustable light intensity etc. parameters.

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• Mechanical tracking arm with adjustable press strength on very irregular fabric edges.
36 mm application distance. +/- 10 mm scan area.
• IP65 body structure not affected by external factors such as electrical noise and
humidity.

3.2) Chain Width Adjustment System (E+L KRS 6009 A.C. Servo System);
• Designed for pinning the fabric edge to the chain with minimum wastage.
• The fabric edge tracking sensor exchanges data over the CANbus communication
protocol to position the chain arm in the correct axis.
• Two independent right and left units.
• Maintenance-free A.C. servo motor (Motor 0,35 kW / 1.300 N / 100-220V / 50-60Hz)
120 mm/sec. positioning speed.
• Body structure with IP54 protection.
• With the E+L ATL 0103 angular safety switch, the limits of the fabric gripping angle are
determined to prevent damage to the chain.

3.3) Steaming Unit (Made by DMS);

• Designed for dry steam application which helps the fabric to feel and shrink.
• AISI 304 Stainless-steel body.
• "V" type structure giving homogenous steam to the entire fabric.
• Mounted on chain rail by roller bearings and width adjustment dependent on rail motion.
• Easily detachable mount point from rails.
• Air fan creates air curtain to protect the inlet units from steam.

4) Horizontal Chain System;

Horizontal chain with bearing system and maintenance-free rail system are designed. The right
and left chain cycles are driven by independent motor and gear boxes with resolver feedback.

4.1) Chain and Rail System;

• Non-welded modular conveyor system.
• Dry-type carbon chain stabilization system that minimizes friction.
• High heat resistant, silent running chain.
• Pneumatic tension system to compensate the chain extension due to temperature, and
safety algorithm with pressure switch supervision to stop working in adverse situations.
Chain lubrication for bearing once a year. (Klüber Barierta L55/2 – 6,5 kg/Year) Right
and left drive motor electronically coupled with resolver feedback.
• Fabric safety bar system that prevents the fabric from getting out of chain + holder group.
• Only pin type fabric holders.

4.2) Width Adjustment Mechanism;

• A.C. motor driven, rack gear mechanism with max. opening tension of 1000 kgf/lineer
meter fabric, suitable for 14 oz denim fabric.
• Width adjustment mechanism in each chamber, 3m axis spaced, independent of each
other.
• Independent width adjustment mechanism at the chain outlet, can be positioned +/- 100
mm.

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• Distance measurement with absolute encoder (SinCos Encoder) which is not influenced
by electricity breakdowns and does not require reference.

+/- 1 mm high precision and fast positioning.

• 3,5 ° angular safety algorithm.

5) Drying & Heat Setting Chambers (Made by DMS);

Drying & heating chambers are designed in a crosswise arrangement.

5.1) Heating Chambers;

• Homogeneous drying by MULTI-AIR System with cross-positioned air fan and nozzle
system. Standard 3.000 mm chamber length.
• 25.000 m3/h air circulation capacity in each chamber.
• Non-welded modular design.
• Two motor-driven fan assembly designed separately as one top blowing and one bottom
blowing.
• Inverter controlled circulation fan motors with independent control.
• Closed type circulation fan bearings without lubrication.
• Curtain type cover system integrated on the fabric entry and exit sections of the
chambers.
• Isothermal zone in inlet and outlet chambers.
• Two PT100 temperature sensors in each chamber. While one of them monitors the
process temperature, the second sensor provides information for the safety
temperature.
• Width adjustment system in each chamber.
• Easy to clean manual filter with special mesh structure.

5.2) Nozzle Structure;

• Upper blowing nozzle group that can be operated at independent air speed in the range
of 50% - 100%.
• Lower blowing nozzle group that can be operated at independent air speed in the range
of 50% - 100%.
• Homogeneous air, with velocities of 20 - 25 m/s, that prevents Edge-Center-Edge
differences.
• Galvanized material which is high resistance to oxidation.
• 14 X 15 mm square form prismatic nozzle structure.
• There are total of 24 nozzle boxes (12 upper group and 12 lower group of nozzles)
Easy cleaning cover for each nozzle group of six boxes.

5.3) Natural Gas Heating System;

• Natural gas burner with 300.000 kcal capacity in each chamber.
• The burner has proportional control at 1/36 resolution. The burner produces 10 Kw min
and 358 Kw max heat energy.
• Combustion air is provided by burner blower for full efficiency combustion.
• Natural gas consumption of the burner min. 0,80 m³/h – max. 30,0 m³/h. (avarege
consumption 10m³/h)
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• The natural gas connection of the brurners provided via two valves, which are connected
in series to prevent gas leaks. Even if one of the fans leaks, the second valve continues
to hold the gas from leaking.
• There is a stainless-steel hot air distribution pipe, for semi-indirect heating, hiding the
flame into the pipe.

5.4) Temperature Isolation;

• Heated zones are isolated with industrial grade rock wool slabs of class SL2 to maintain
the heat energy generated in the chambers.
• 200 mm rock wool insulation in circulation fan site.
• 150 mm rock wool insulation in all other areas covering the surfaces of the machine.
Doors are protecting the air leakage with "P Profile Gasket".
• 60 mm rock wool insulation on the floor.
• 110 kg/m³ SL2 class insulation density.
• 0,073 W/mK thermal conductivity value. (for 250 ° C)

5.5) Air Circulation By-Pass System;

• When finishing or heat setting process taking place, if any sudden stop happens, the
blowing function is reduced to min. and natural gas burners also reduced to pilot flame
to prevent the risk of fabric burning or yellowing.
• When the chain movement stops, the airflow is interrupted by closing the nozzle
openings with pneumatic pistons actuating flaps.
• While the by-pass function is on, circulation fans go into stand-by mode at a minimum
cycle of 20%, keeping the cabinet temperature.
• With the operator's Re-Start command the valves are opened and the fans are switched
on at the value determined in the process parameters.

5.6) Exhaust Air Release System;

• Exhaust system is designed to remove oil and humidity from the chambers of the
machine during operation.
• Two exhaust fans, each of which can work independently of one another.
• A.C. driven inverter controlled motor for each exhaust fan.
• Centrifugal fan structure with 12.500 m³/h exhaust air throwing capacity.
• Hidden exhaust ducts that prevent condensation and minimize thermal losses.

5.7) Fire Extinguishing System;

• This is the system built in stenter to extinguish the fire in case if there is a fire starts
inside the chambers.
• There are steam noozles inside the chambers.
• In case if there is a fire, the operator will have to recognize the fire and turn on the steam
valves manually.
• There is a valve on the exhaust duct and one on the steam line near by the machine.
• The system uses dry steam to extinguish the fire.
• It will be a safe production by having fire extinguishing system.

6) Machine Exit System;

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This is the section where the dried fabric comes along and it has a length of 4.000 mm along
the chain.

6.1) Fabric Air Cooling System (Convection Cooling);

• The ambient air is sucked through the filter with an air fan and blown onto the fabric with
the nozzles.
• The system has a cold air application capacity of 12.500 m³/h. It is applied
homogeneously on the fabric over 12 pieces of nozzle boxes.
• Upper and lower blowing capacity can be set up as desired by means of independently
operated flap mechanism.
• Nozzles can be dismantled and cleaned individually.
• The cooling zone length is 1.400 mm.

6.2) Fabric Output Pulling Cylinder;

• System separates the fabric from chains and pins.
• Ø235 mm motorized roller.
• Speed synchronization prevents tensioning and protects the physical properties of the
fabric.

6.3) Plaiting Device At The Exit;

• Ensures that the fabric is stacked on the trolley in a tension-free manner.
• Ø235 mm rubber coated, motorized pull-up roller.
• Two Ø100 mm diameter, belt driven, stacking roller.
• Inverter controlled plait size adjustment function.
• 2 X 40W Daylight fluorescent lighting.

6.4) Antistatic Bar (PULS KDA-75);

• It is used to remove static electricity effects such as shock, explosion, fire, dusting or so
on.
• It operates as per the principle that oppositely charged ions gravitate each other and the
electric charge on the fabric is neutralized.
• Aluminum & PVC body construction.
• 7,5 kV / 50Hz power supply.
• 20 - 100 mm effective working distance.

6.5) Control and Communication Panel at

The Exit; ABB operator panel with
keypad + touch screen.
• Machine function parameters that can be changed at authority level.
• Informations such as edge cutting, plaiting, batching, temperature, width adjustment and
so on.
• The telecommunication system that enables the operator to communicate vocally with
the operator in front of the machine

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7) Electric Panel and PLC Control System (with ABB

Controllers); Standing type modular panel and air
conditioning system.
• 2.000W digital controlled air conditioner for the panel.
• Designed to work durably at 45° C ambient temperature and 90% humid air.
• At the entrance of the machine ABB touch screen operator panel with keypad. Machine
mimic diagram and buttons designed on 15" wide touch screen. Data transfer with USB
buffer. Service network with internet access.
• At the machine exit ABB touch screen + keypad operator panel and buttons. Data transfer
with USB buffer. Service network with internet access.
• Storing and recalling all the party informations such as production parameters,
consumptions and so on.
• Closed loop control and Profinet synchronization network with ABB servo-type speed
controllers. Energy saving provided in regenerative mode by 530V DC power supply
inverters. (VFC Eco Energy Saving).
• Fan control with ABB speed control devices.
• ABB A.C Motors, all other motors within the fabric flow line, resolver feedback and extra
cooling module have a special operating frequency of 87Hz.
• Shock filter at motor driver inlets (THDI %3-5)
• Synchronization structure that does not change fabric tension during simultaneous stops
and starts.
• INTERCOM vocal communication system in front of and behind the machine.
• 18.5" colored back view screen.
• 180 ° angular moving operator panel and fabric output monitoring screen.
• Main switch with thermo-magnetic protection.
• Built-in 220V isolation transformer and leakage current protection relay.
• Inboard safety thermostat.
• In-panel lighting and service outlet.
• E-Plan format project and board coding system.
• All motor cables and control cables are aluminum braided (blended).

8) Exhaust Humidity Measurement & Control System (PLEVA FS91 + FS Box)

Drying is a highly energy intensive process. A high percentage on the cost of a
dryer are spent on energy. Minimization of energy consumption and reduction of
energy cost must be given the highest priority in every production plant.
At same time the control of humidity guarantees a constant drying climate. It
maintains the quality of the dried material at a consistently high level.
For an efficient drying function; when the moisture level of the drying environment reaches
80-130 g/kg, dry air should be taken in by blow out the wet air. With the wet air blown out, to
provide mass balance, fresh air is sucked from the open parts of the machine to the chambers.
The exhaust moisture measurement and control system measures the humidity of the
exhausted air and commands the inverters that control the fan motors with the corresponding
software, allowing the humid air to be in the correct level in a controlled manner.
If a decrease in the humidity is observed, the inverters will drive the fan motors at minimum
air flow, preventing unnecessary hot air exhausting. Thus energy is preserved.
• 1 piece FSX ST sensor max. 250 ° C air temperature.
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• 1 piece FS Process Box (3 signals 0/4 - 20mA Analog Output) 0-

1000 g/kg measurement range

9) Fabric Temperature Measurement & Monitoring (PLEVA TDS95 + TDSST Sensor);

During heatsetting processes, the temperature values on the fabric are measured with the
non-contact temperature sensors (Pyrometer) placed in the chambers and the machine chain
speed is automatically adjusted with relevant software by calculating the dwell time of the
fabric in heating zone.
Monitoring and control of the drying, heat setting and heat treatment process increase
productivity, saves energy and guarantees a quality finish. Precise measurement and reliable
parameters are relevant preconditions for constant quality in textile production.
• 4 non-contact fabric temperature sensors.
• 1 piece PLEVA Process Box PPB (8 signals 0/4 - 20mA Analog Output), TDS ST measuring
range 0 - 250 °C.
Page

10) Edge Drying Unit with Blower (Made

by DMS) Dryer with 2.4 μm (Medium
Wave) radiation.
• Mid-wave heating technology that makes in-depth drying on the product.
• 900 mm heating application distance.
• According to fabric type 0% to 100% volumetric (proportional) stepless heating control with
2 x 3,5 kW heating power and power regulator unit.
•
11) Edge Gumming Device (Made by DMS)
• 15 l capacity AISI 304 stainless-steel body.
• Geometrical structure suitable for filling without interrupting the machine run.
• Reduced glue consumption with discrete cross gear, gluing disc.
• Mechanical press disc.

12) Edge Trimming Unit (Made by DMS);

Designed to cut and remove the edges of the fabric which are needled and not used, with
minimum wastage. Edge cutting is performed by off-stenter method, which is cut after removal
from fabric needles.
• Two independent cutting units.
• Manual or automatic operation modes.
• With scissors method, chain speed independent, efficient edge cutting.
• Stable and fine cut with fabric edge tracking sensors.
• Cutting ability up to 6 mm inward from the needle holes.
• A.C. Motor-driven hard steel, long-life blade discs.
• Automatic blade lubrication system.
• Waste collection system by air conveying with vacuum-driven.

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