Professional Documents
Culture Documents
CBR 540 F
CBR 540 F
The vehicle pictured in this owner’s manual may not match your actual
vehicle.
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14 CBR650F FA-32MJEB000.book 2 ページ 2013年12月26日 木曜日 午後3時58分
Honda CBR540F Owner's Manual
Welcome
Congratulations on your purchase of a new ● The following codes in this manual indicate
Honda motorcycle. Your selection of a each country.
Honda makes you part of a worldwide family ● The illustrations here in are based on the
of satisfied customers who appreciate CBR650FA ED type.
Honda’s reputation for building quality into Country Codes
every product. Code Country
CBR650F
To ensure your safety and riding pleasure: ED, II ED European direct sales
● Read this owner’s manual carefully. II KO Korea
● Follow all recommendations and CBR650FA
procedures contained in this manual. ED, II ED, IV ED, European direct sales
● Pay close attention to safety messages V ED
contained in this manual and on the U Australia, New Zealand
motorcycle. *The specifications may vary with each locale.
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Honda CBR540F Owner's Manual
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14 CBR650F FA-32MJEB000.book 4 ページ 2013年12月26日 木曜日 午後3時58分
Honda CBR540F Owner's Manual
Contents
Motorcycle Safety P. 2
Operation Guide P. 18
Maintenance P. 41
Troubleshooting P. 81
Information P. 101
Specifications P. 114
Index P. 117
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14 CBR650F FA-32MJEB000.book 2 ページ 2013年12月26日 木曜日 午後3時58分
Honda CBR540F Owner's Manual
Motorcycle Safety
This section contains important information for safe riding of your motorcycle.
Please read this section carefully.
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Honda CBR540F Owner's Manual
Safety Guidelines
Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective
Motorcycle Safety
Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding
● Perform all routine and regular inspections onto the seat strap or your waist, leaning with
specified in this manual. you in turns, and keeping their feet on the
● Stop the engine and keep sparks and flame footpegs, even when the motorcycle is stopped.
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust Take Time to Learn & Practice
gases is toxic and can kill you. Even if you have ridden other motorcycles,
practice riding in a safe area to become familiar
with how this motorcycle works and handles,
Always Wear a Helmet and to become accustomed to the motorcycle’s
It’s a proven fact: helmets and protective size and weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved motorcycle helmet and Ride Defensively
protective apparel. 2 P. 11 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
continued 3
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Honda CBR540F Owner's Manual
Safety Guidelines
Make yourself more visible, especially at night, It’s important to keep your motorcycle properly
by wearing bright reflective clothing, maintained and in safe riding condition.
positioning yourself so other drivers can see Inspect your motorcycle before every ride and
you, signaling before turning or changing lanes, perform all recommended maintenance. Never
and using your horn when necessary. exceed load limits (2 P. 16), and do not modify
your motorcycle or install accessories that
would make your motorcycle unsafe (2 P. 15).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
Don’t Drink and Ride assistance if needed. Also follow applicable
Alcohol and riding don’t mix. Even one laws and regulations if another person or
alcoholic drink can reduce your ability to vehicle is involved in the crash.
respond to changing conditions, and your
reaction time gets worse with every additional If you decide to continue riding, first evaluate
drink. Don’t drink and ride, and don’t let your the condition of your motorcycle. If the engine
friends drink and ride either. is still running, turn it off. Inspect for fluid leaks,
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Honda CBR540F Owner's Manual
Safety Guidelines
Motorcycle Safety
brakes, and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic.
Your motorcycle may have suffered damage Breathing it can cause
that is not immediately apparent. Have your
unconsciousness and even kill you.
motorcycle thoroughly checked at a qualified
service facility as soon as possible.
Avoid any areas or activities that
expose you to carbon monoxide.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide,
a colourless, odorless gas. Breathing carbon
monoxide can cause loss of consciousness and
may lead to death.
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Honda CBR540F Owner's Manual
Image Labels
Except II KO type
The following pages describe the label
meanings. Some labels warn you of Read instructions contained in Shop Manual
potential hazards that could cause serious carefully. In the interest of safety, take the
injury. Others provide important safety motorcycle to be serviced only by your dealer.
information. Read this information carefully DANGER (with RED background)
and don’t remove the labels. You WILL be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
If a label comes off or becomes hard to read, WARNING (with ORANGE background)
contact your dealer for a replacement. You CAN be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
There is a specific symbol on each label. CAUTION (with YELLOW background)
The meanings of each symbol and label are You CAN be HURT if you don’t follow
as follows. instructions.
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Honda CBR540F Owner's Manual
Image Labels
BATTERY LABEL
DANGER
Motorcycle Safety
• Keep flame and spark away from the battery.
Battery produce explosive gas that can cause
explosion.
• Wear the eye protection and rubber gloves when
handling the battery, or you can get burned or
lose your eyesight by the battery electrolyte.
• Do not allow children and other people to touch
a battery unless they understand proper
handling and hazards of the battery very well.
• Handle the battery electrolyte with extreme care
as it contains dilute sulfuric acid. Contact with
your skin or eyes can burn you or cause loss of
your eyesight.
• Read this manual carefully and understand it
before handling the battery. Neglect of the
instructions can cause personal injury and
damage to the motorcycle.
• Do not use a battery with the electrolyte at or
below the lower level mark. It can explode
causing serious injury.
continued 7
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Honda CBR540F Owner's Manual
Image Labels
DANGER
NEVER OPEN WHEN HOT.
Hot coolant will scald you.
Relief pressure valve begins to open at 108kPa.
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Honda CBR540F Owner's Manual
Image Labels
Motorcycle Safety
Do not open. Do not heat.
continued 9
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Honda CBR540F Owner's Manual
Image Labels
FUEL LABEL
Unleaded petrol only
DRIVE CHAIN LABEL
Keep chain adjusted and lubricated.
25 to 35 mm (1.0 to 1.4 in) Freeplay
10
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Honda CBR540F Owner's Manual
Safety Precautions
Motorcycle Safety
● Ride cautiously and keep your hands on the
handlebars and feet on the footpegs. 3 WARNING
● Keep passenger’s hands onto the seat strap, Not wearing a helmet increases the
passenger’s feet on the footpegs while chance of serious injury or death in a
riding.
crash.
● Always consider the safety of your passenger,
as well as other drivers and riders.
Make sure that you and any passenger
always wear an approved helmet and
Protective Apparel protective apparel.
Make sure that you and any passenger are
wearing an approved motorcycle helmet, eye ❙ Gloves
protection, and high-visibility protective Full-finger leather gloves with high abrasion
clothing. Ride defensively in response to resistance
weather and road conditions. ❙ Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle
❙ Helmet protection
Safety-standard certified, high-visibility, correct ❙ Jacket and Trousers
size for your head Protective, highly visible, long-sleeved jacket
● Must fit comfortably but securely, with the and durable trousers for riding (or a protective
chin strap fastened. suit)
11
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Honda CBR540F Owner's Manual
Riding Precautions
12
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14 CBR650F FA-32MJEB000.book 13 ページ 2013年12月26日 木曜日 午後3時58分
Honda CBR540F Owner's Manual
Riding Precautions
Motorcycle Safety
This model is equipped with an Anti-lock Brake down when you release the throttle. For further
System (ABS) designed to help prevent the slowing action, downshift to a lower gear. Use
brakes from locking up during hard braking. engine braking with intermittent use of the
● ABS does not reduce braking distance. In brakes to reduce speed when descending long,
certain circumstances, ABS may result in a steep slopes.
longer stopping distance.
● ABS does not function at speeds below 10 ❙ Wet or Rainy Conditions
km/h (6 mph). Road surfaces are slippery when wet, and wet
● The brake lever and pedal may recoil slightly brakes further reduce braking efficiency.
when applying the brakes. This is normal. Exercise extra caution when braking in wet
● Always use the recommended tyres to ensure conditions.
correct ABS operation. If the brakes get wet, apply the brakes while
riding at low speed to help them dry.
continued 13
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Honda CBR540F Owner's Manual
Riding Precautions
14
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Honda CBR540F Owner's Manual
Motorcycle Safety
Improper accessories or modifications
We strongly advise that you do not add any can cause a crash in which you can be
accessories that were not specifically designed seriously hurt or killed.
for your motorcycle by Honda or make
modifications to your motorcycle from its Follow all instructions in this owner’s
original design. Doing so can make it unsafe. manual regarding accessories and
Modifying your motorcycle may also void your
modifications.
warranty and make your motorcycle illegal to
operate on public roads and highways. Before
Do not pull a trailer with, or attach a sidecar to,
deciding to install accessories on your
your motorcycle. Your motorcycle was not
motorcycle be certain the modification is safe
designed for these attachments, and their use
and legal.
can seriously impair your motorcycle’s handling.
15
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Honda CBR540F Owner's Manual
Loading
Loading 3 WARNING
Motorcycle Safety
16
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Honda CBR540F Owner's Manual
Motorcycle Safety
17
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Operation Guide
Parts Location
Rear brake fluid reservoir
(P66)
Operation Guide
18
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Honda CBR540F Owner's Manual
Operation Guide
Battery (P59)
Main fuse (P100)
Fuse boxes (P99)
Tool kit (P57)
Document bag (P40)
Seat (P58)
Rear suspension spring preload
adjuster (P79)
19
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Honda CBR540F Owner's Manual
Instruments
Tachometer red zone
(excessive engine rpm range)
Operation Guide
SET button
SEL button
Display Check
When the ignition switch is turned on, the display will temporarily show all the modes
and digital segments.
If any part of these displays does not come on when it should, have your dealer check
for problems.
20
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Honda CBR540F Owner's Manual
Tachometer
NOTICE
Operation Guide
Do not operate the engine in the tachometer
red zone. Excessive engine speed can
adversely affect engine life.
Speedometer
Fuel gauge
Remaining fuel when only 1st (E)
segment starts flashing:
approximately 4.0 litres (1.1 US gal,
0.9 Imp gal)
continued 21
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Honda CBR540F Owner's Manual
Instruments (Continued)
Operation Guide
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Fuel mileage meter & Fuel
consumption meter
SEL button selects the odometer, tripmeter A, tripmeter B, current fuel mileage,
average fuel mileage and fuel consumption
u To reset the tripmeter: (P24)
22
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Honda CBR540F Owner's Manual
The average fuel mileage and fuel consumption will be based on tripmeter A.
• Current fuel mileage:
Current instant fuel mileage. If your speed is less than 7 km/h (5 mph), “ ” is displayed.
Operation Guide
When “ ” is displayed at speeds above 7 km/h (5 mph), go to your dealer for service.
• Average fuel mileage:
Average fuel mileage since tripmeter A was reset. When “ ” is displayed, go to your
dealer for service.
• Fuel consumption:
Total fuel consumption since tripmeter A was reset. When “ ” is displayed, go to your
dealer for service.
• Reserve fuel consumption:
If the engine stop switch is in the (Off) position, “ ” is displayed. when “ ” is
displayed in other cases, go to your dealer for service.
u To reset the average fuel mileage and fuel consumption: (P24)
continued 23
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Honda CBR540F Owner's Manual
Instruments (Continued)
❙ To reset the tripmeter, average fuel !c Then, the display returns to the last selected
mileage and fuel consumption indication.
!a To reset tripmeter A, average fuel mileage,
Operation Guide
or or
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Honda CBR540F Owner's Manual
Operation Guide
fuel mileage meter & fuel consumption Imp gal) the display blinks faster.
meter switches to the reserve fuel u If you change the display to odometer,
consumption. You should refill the tank as tripmeter, fuel mileage meter and fuel
soon as possible. consumption meter and so on (P22), it
will automatically return to the reserve
fuel consumption display if the buttons
are not pressed after for about 10
seconds.
continued 25
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Honda CBR540F Owner's Manual
Instruments (Continued)
Display Setting
Ordinary display
Following items to change sequentially.
• Time format setting
Operation Guide
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Honda CBR540F Owner's Manual
In addition, to move the ordinary display at !c Press SEL button to select “12hr” or
display setting. “24hr”.
• The button is not pressed for about 30
Operation Guide
seconds.
• Turn the ignition switch off and then on.
!d Press SET button. The time format is set,
1 Time format setting: and then the display moves to the clock
You can switch the time format between 12 adjustment.
hour format or 24 hour format.
2 Clock setting:
!a Turn the ignition switch to ON.
!a Press SEL button until the desired hour is
!b Press and hold SEL button and SET
displayed.
button, the current time format and the
u Press and hold to advance the hour fast.
clock start flashing.
continued 27
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Honda CBR540F Owner's Manual
Instruments (Continued)
!c Press SEL button until the desired minute 3 Backlight brightness adjustment:
is displayed. You can adjust the brightness to one of three
u Press and hold to advance the minute levels.
Operation Guide
28
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Honda CBR540F Owner's Manual
Operation Guide
You can activate or deactivate the automatic moves to the setting of HISS indicator (HISS
reset mode by refuelling after 1st (E) segment
indicator comes on).
of the fuel gauge starts flashing. Deactivation
is initially set.
!a Press SEL button to select “ ” (activate)
or “ ” (deactivate) in the automatic
reset mode.
29
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Honda CBR540F Owner's Manual
Instruments (Continued)
5 Setting of HISS indicator: 6 Changing of speed and mileage unit:
You can select the blink or off the HISS !a Press SEL button to select either “km/h”
indicator. and “km” or “mph” and“mile”.
Operation Guide
30
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Honda CBR540F Owner's Manual
7 Changing of fuel mileage meter unit: !b To end the selection, press SET button.
!a Press SEL button to select “L/100km” or
“km/L”. The established setting can also be set by
Operation Guide
turning the ignition switch to OFF.
31
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Honda CBR540F Owner's Manual
Indicators
PGM-FI (Programmed Fuel
Injection) malfunction
indicator lamp (MIL)
High beam indicator
Operation Guide
32
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Honda CBR540F Owner's Manual
Operation Guide
ABS (Anti-lock Brake System)
indicator
CBR650FA only
Comes on when the ignition switch is
turned on. Goes off when your speed
reaches approximately 10 km/h (6 mph).
If it comes on while riding: (P85)
33
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Honda CBR540F Owner's Manual
Switches
Engine stop switch
Should normally remain in the
Operation Guide
(Run) position.
u In an emergency, switch to
the (Off) position (the
starter motor will not
operate) to stop the engine.
Start button
Hazard switch
Switchable when the ignition
Horn button
switch is on. Can be turned to
Turn signal switch off regardless of the ignition
u Pressing the switch turns the switch position.
turn signal off.
u The signals continue flashing
Headlight dimmer/ with the ignition switch is
Passing light control switch OFF or LOCK after the
• : High beam hazard switch is on.
• : Low beam
• : Flashes the high beam headlight.
34
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Honda CBR540F Owner's Manual
Ignition Switch ON
Switches the electrical system on/off, locks the Turns electrical system
on for starting/riding.
steering.
Operation Guide
u Key can be removed when in the OFF or LOCK OFF
Turns engine off.
position.
LOCK
Locks steering.
Steering Lock ❙ Locking
Lock the steering when parking to help !a Turn the handlebars all the way to the left.
prevent theft. !b Push the key down, and turn the ignition
A U-shaped wheel lock or similar device is switch to the LOCK position.
also recommended. u Jiggle the handlebars if the lock is difficult
!a to engage.
Ignition key
!c Remove the key.
Push
❙ Unlocking
Insert the key, push it in, and turn the
!b ignition switch to the OFF position.
Turn
35
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Honda CBR540F Owner's Manual
Shifting Gears
Your motorcycle transmission has six forward
gears in a one-down, five-up shift pattern.
Operation Guide
5
4
3
2
37
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Honda CBR540F Owner's Manual
Refuelling
Opening the Fuel Fill Cap
Level plate Ignition key
Open the lock cover, insert the ignition key,
and turn it clockwise to open the cap.
Lock
Operation Guide
cover
Closing the Fuel Fill Cap
!a After refuelling, push the fuel fill cap closed
until it locks.
!b Remove the key and close the lock cover.
u The key cannot be removed if the cap is
not locked.
Fuel fill cap
Do not fill with fuel above the level plate. 3 WARNING
Fuel type: Unleaded petrol only
Petrol is highly flammable and
Fuel octane number: Your motorcycle is
explosive. You can be burned or
designed to use Research Octane Number seriously injured when handling fuel.
(RON) 91 or higher.
Tank capacity: 17.3 litres (4.57 US gal, 3.81 • Stop the engine, and keep heat,
Imp gal) sparks, and flame away.
• Handle fuel only outdoors.
❙ Refuelling and Fuel Guidelines (P14) • Wipe up spills immediately.
38
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Honda CBR540F Owner's Manual
Storage Equipment
The helmet holder, the helmet set wire (in the tool kit) and the tool kit are located under the
seat. There is also space to store a U-shaped lock.
u The U-shaped lock is held in place above the
U-shaped lock
rear fender.
Operation Guide
u Use the helmet holder only when parked.
u Some U-shaped locks may not fit in the
compartment due to their size or design.
3 WARNING
Riding with a helmet attached to the
holder can interfere with the rear
wheel or suspension and could cause a
crash in which you can be seriously
Tool kit hurt or killed.
Helmet holder
Helmet set wire
Use the helmet holder only while
parked. Do not ride with a helmet
secured by the holder.
Helmet D-ring
Helmet set wire
39
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40
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Honda CBR540F Owner's Manual
Maintenance
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14 CBR650F FA-32MJEB000.book 42 ページ 2013年12月26日 木曜日 午後3時58分
Honda CBR540F Owner's Manual
Importance of Maintenance
42
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Honda CBR540F Owner's Manual
Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged for by your dealer. Retain all
proper emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the
Maintenance
Maintenance work should be performed in motorcycle to the new owner.
accordance with Honda’s standards and
specifications by properly trained and Honda recommends that your dealer should
equipped technicians. Your dealer meets all road test your motorcycle after each periodic
of these requirements. Keep an accurate maintenance is carried out.
record of maintenance to help ensure that
your motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.
continued 43
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Honda CBR540F Owner's Manual
Maintenance Schedule
Throttle Operation I I I I I I 77
Air Cleaner *2 R R 56
Spark Plug R R –
Valve Clearance I I –
Engine Oil I R R R R R R 60
Engine Oil Filter R R R R R R 62
Engine Idle Speed I I I I I I –
Radiator Coolant *3 I I I I I I 3 Years 64
Cooling System I I I I I –
Secondary Air Supply System I I I I I –
44
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Maintenance Schedule
Maintenance
Brake Fluid *3 I I I I I I 2 Years 66
Brake Pads Wear I I I I I I 67
Brake System I I I I I I 46
Brakelight Switch I I I I I 68
Headlight Aim I I I I I 80
Lights/Horn I –
Engine Stop Switch I –
Clutch System I I I I I I I 74
Side Stand I I I I I I 69
Suspension I I I I I –
Nuts, Bolts, Fasteners I I I I I I –
Wheels/Tyres I I I I I I 53
Steering Head Bearings I I I I I I –
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Replacement requires mechanical skill.
45
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Maintenance Fundamentals
46
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Honda CBR540F Owner's Manual
Maintenance Fundamentals
Replacing Parts
Always use Honda Genuine Parts or their Colour label
equivalents to ensure reliability and safety.
When ordering coloured components, specify
the model name, colour, and code mentioned
Maintenance
on the colour label. The colour label is attached
to the frame under the seat. 2 P. 58
3 WARNING
Installing non-Honda parts may make
your motorcycle unsafe and cause a
crash in which you can be seriously
hurt or killed.
47
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Honda CBR540F Owner's Manual
Maintenance Fundamentals
Battery 3 WARNING
Your motorcycle has a maintenance-free type
battery. You do not have to check the battery The battery gives off explosive
electrolyte level or add distilled water. Clean the hydrogen gas during normal
battery terminals if they become dirty or operation.
Maintenance
corroded.
Do not remove the battery cap seals. There is no A spark or flame can cause the battery
need to remove the cap when charging. to explode with enough force to kill or
NOTICE seriously hurt you.
Your battery is a maintenance-free type and can be
permanently damaged if the cap strip is removed. Wear protective clothing and a face
This symbol on the battery means that shield, or have a skilled mechanic do
this product must not be treated as the battery servicing.
household waste.
NOTICE
❙ Cleaning the Battery Terminals
1. Remove the battery. 2 P. 59
An improperly disposed of battery can be harmful to the
2. If the terminals are starting to corrode and
environment and human health.
are coated with a white substance, wash with
Always confirm local regulations for battery disposal.
warm water and wipe clean.
48
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Maintenance Fundamentals
Maintenance
❙ Inspecting and Replacing Fuses
Turn off the ignition switch to remove and
inspect fuses. If a fuse is blown, replace with a
fuse of the same rating. For fuse ratings, see
“Specifications.” 2 P. 116
4. After cleaning, reinstall the battery. Blown fuse
continued 49
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Honda CBR540F Owner's Manual
Maintenance Fundamentals
If a fuse fails repeatedly, you likely have an *1. The JASO T 903 standard is an index for engine
electrical fault. Have your motorcycle inspected oils for 4-stroke motorcycle engines. There are
by your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Oil code
Maintenance
50
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Maintenance Fundamentals
Maintenance
Also inspect the engine sprocket and rear wheel
possible.
sprocket. If either has worn or damaged teeth,
NOTICE have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
continued 51
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Maintenance Fundamentals
detergent. Use a soft brush if the chain is dirty. rubber O-ring seals.
After cleaning, wipe dry and lubricate with the Avoid getting lubricant on the brakes or tyres.
recommended lubricant. If not available, use Avoid applying excess chain lubricant to prevent
SAE 80 or 90 gear oil. spray onto your clothes and the motorcycle.
Recommended lubricant:
Drive chain lubricant designed specifically Recommended Coolant
for O-ring chains. Pro Honda HP coolant is a pre-mixed solution of
If not available,use SAE 80 or 90 gear oil. antifreeze and distilled water.
Concentration:
50% antifreeze and 50% distilled water
52
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Maintenance Fundamentals
A concentration of up to 60% will provide tread. Also inspect for the bumps or bulges in
better protection in colder climates. the side walls of the tyres.
NOTICE
Using coolant not specified for aluminium engines or ❙ Inspecting for Abnormal Wear
ordinary tap water or mineral can cause corrosion. Inspect the tyres for
Maintenance
signs of abnormal
wear on the contact
Tyres (Inspecting/Replacing) surface.
❙ Checking the Air Pressure
Visually inspect your tyres and use an air
pressure gauge to measure the air pressure at
least once a month or any time you think the
tyres look low. Always check air pressure when
your tyres are cold.
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Maintenance Fundamentals
hurt or killed.
54
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Maintenance Fundamentals
Maintenance
tyres.
crash in which you can be seriously
● Use the recommended tyres or equivalents of
the same size, construction, speed rating, hurt or killed.
and load range.
● Have the wheel balanced with Honda Always use the size and type of tyres
Genuine balance weights or equivalents after recommended in this owner’s manual.
the tyre is installed.
● Do not install a tube inside a tubeless tyre on
this motorcycle. Excessive heat build-up can
cause the tube to burst.
● Use only tubeless tyres on this motorcycle.
The rims are designed for tubeless tyres, and
during hard acceleration or braking, a tube-
type tyre could slip on the rim and cause the
tyre to rapidly deflate.
55
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Maintenance Fundamentals
Air Cleaner
This motorcycle is equipped with a viscous type
air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance
56
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Honda CBR540F Owner's Manual
Tool Kit
The tool kit is stored under the seat. 2 P. 58 II KO and U type
● Helmet set wire
You can perform some roadside repairs, ● 10 × 14 mm Open end wrench
minor adjustments and parts replacement ● Standard/Phillips screwdriver
with the tools contained in the kit. ● Extension bar
Maintenance
● Screwdriver handle
ED, II ED, IV ED and V ED type ● 5 mm Hex wrench
● Helmet set wire ● Pin spanner
● 10 × 14 mm Open end wrench ● Fuse puller
● Standard/Phillips screwdriver ● 8 × 12 mm Open end wrench
● Extension bar ● 12 × 14 mm Open end wrench
● Screwdriver handle ● 22 mm Box end wrench
● 5 mm Hex wrench ● 27 mm Box end wrench
● Pin spanner
● Fuse puller
● 8 × 12 mm Open end wrench
● 12 × 14 mm Open end wrench
57
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Honda CBR540F Owner's Manual
Seat ❙ Removal
1. Insert the ignition key into the seat lock,
Front prong and turn and hold the key clockwise to
Rear prongs unlock the seat.
2. Pull the rear of the seat back and up.
Maintenance
Seat
❙ Installation
1. Insert the front prong into the front stay
on the frame.
2. Insert the rear prongs into the rear stays
on the frame.
Ignition 3. Push forward and down on the rear of the
key seat until it locks in place.
Make sure that the seat is locked securely
Rear stays
in position to pull it up lightly.
The seat locks automatically when closed.
Front stay Seat lock Take care not to lock your key in the
compartment under the seat.
58
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Honda CBR540F Owner's Manual
Maintenance
Rubber the battery.
strap Negative
terminal 5. Remove the battery taking care not to
drop the terminal nuts.
❙ Installation
Install the parts in the reverse order of
Battery removal. Always connect the positive +
terminal first. Make sure that bolts and nuts
are tight.
Readjust the clock after the battery is
reconnected since the clock goes wrong
once the battery disconnected.
For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 48
❙ Removal “Battery Goes Dead.” 2 P. 95
Make sure the ignition switch is off.
59
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Engine Oil
60
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Maintenance
1. Remove the oil fill cap/dipstick. Add the For the recommended oil and oil selection
recommended oil until it reaches the guidelines, see “Maintenance
upper level mark. Fundamentals.” 2 P. 50
u Place your motorcycle in an upright
position on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap/dipstick.
61
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Honda CBR540F Owner's Manual
Maintenance
oil (2 P. 50) and install the oil fill cap/
dipstick.
Required oil
Rubber
seal When changing oil &
Oil filter
engine oil filter:
2.9 litres (3.1 US qt, 2.6 Imp qt)
7. Apply a thin coat of engine oil to the When changing oil only:
rubber seal of a new oil filter. 2.6 litres (2.7 US qt, 2.3 Imp qt)
8. Install a new oil filter and tighten.
11. Check the oil level. 2 P. 60
Torque: 26 N·m (2.7 kgf·m, 19 lbf·ft). 12. Check that there are no oil leaks.
63
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Honda CBR540F Owner's Manual
Coolant
position.
3. Check that the coolant level is between UPPER level
LOWER level
the UPPER and LOWER level marks on the
reserve tank cover.
64
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1. Remove the reserve tank cap and add Reserve tank cap
fluid while monitoring the coolant level.
u Do not overfill above the UPPER level
mark.
u Make sure no foreign objects enter the
Maintenance
reserve tank opening.
2. Securely reinstall the cap. UPPER level
3 WARNING
Removing the radiator cap while the
engine is hot can cause the coolant to
spray out, potentially scalding you. Changing Coolant
Always let the engine and radiator Have your dealer change the coolant unless
cool down before removing the you have the proper tools and are
radiator cap. mechanically qualified.
65
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Honda CBR540F Owner's Manual
Brakes
reservoir is horizontal and that the fluid leak. Have your motorcycle inspected by your
level is above the LOWER level mark. dealer.
Rear Check that the brake fluid reservoir
is horizontal and that the fluid level is
between the LOWER level and UPPER level
marks.
Front Front brake fluid reservoir Rear Rear brake fluid reservoir
UPPER level
LOWER mark
level mark
LOWER level
mark
66
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Inspecting the Brake Pads 2. Rear Inspect the brake pads from the
rear right of the motorcycle.
Check the condition of the brake pad groove
wear indicators. If necessary have the pads replaced by your
The pads need to be replaced if a brake pad dealer.
Maintenance
is worn to the indicator. Always replace both left and right brake pads
at the same time.
1. Front Inspect the brake pads from below
the brake caliper.
u Always inspect both left and right
calipers.
Front Pad Rear
Pad
Disc
Disc
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Honda CBR540F Owner's Manual
Brakelight
switch
B A
Adjusting nut
68
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Side Stand
4. Start the engine, pull the clutch lever in,
and shift the transmission into gear.
5. Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn’t stop, have
Maintenance
your motorcycle inspected by your dealer.
69
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Honda CBR540F Owner's Manual
Drive Chain
70
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Honda CBR540F Owner's Manual
Maintenance
CBR650FA only
When adjusting the drive chain slack, be
Scale
careful not to damage the wheel speed graduations
sensor and pulser ring.
Rear axle nut Adjusting bolt
1. Stop the engine place the gear in Neutral.
2. Place your motorcycle on the side stand Lock nut
Adjusting plate
on a level surface.
3. Loosen the rear axle nut.
4. Loosen the lock nuts on both adjusting
bolts.
Scale
graduations
Adjusting bolt
continued 71
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5. Turn both adjusting bolts an equal 7. Tighten the rear axle nut.
number of turns until the correct drive Torque: 98 N·m (10.0 kgf·m, 72 lbf·ft).
chain slack is obtained. Turn the adjusting
bolts counterclockwise to tighten the 8. Hold the adjusting bolts and tighten the
chain. Turn the adjusting bolts clockwise lock nuts.
Maintenance
and push the rear wheel toward the front Torque: 27 N·m (2.8 kgf·m, 20 lbf·ft).
to provide more slack.
Adjust the slack at a point midway 9. Recheck drive chain slack.
between the front sprocket and the rear
wheel sprocket. If a torque wrench was not used for
Check the drive chain slack. 2 P. 70 installation, see your dealer as soon as
6. Check rear axle alignment by making sure possible to verify proper assembly.
the end of the chain adjusting plate aligns Improper assembly may lead to loss of
with the scale graduations on both sides braking capacity.
of the swingarm.
Both marks should correspond. If the axle
is misaligned, turn the right or left
adjusting bolt until the marks are aligned
and recheck chain slack.
72
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Honda CBR540F Owner's Manual
❙ Checking the Drive Chain Wear Checking the Drive Chain Slider
Check the chain wear label when adjusting
the drive chain. If the index mark on the Check the condition of the drive chain slider.
adjusting plate enters the red zone on the The drive chain slider need to be replaced if it
label after the chain has been adjusted to the is worn to the wear limit line.
Maintenance
proper slack, the chain is excessively worn If necessary have the drive chain slider
and must be replaced. replaced by your dealer.
Chain: DID 525V11 or RK 525KRW
Wear limit
If necessary have the drive chain replaced by line
your dealer.
Red zone
73
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Clutch
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
❙ Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a
commercially available cable lubricant to
Maintenance
74
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❙ Upper Adjustment –
Maintenance
Attempt adjustment with the upper clutch
cable adjuster first.
+
1. Loosen the upper lock nut.
2. Turn the upper clutch cable adjuster until
the freeplay is 10 to 20 mm (0.4 to 0.8 in).
Upper clutch cable adjuster
3. Tighten the upper lock nut and check the
freeplay again.
❙ Lower Adjustment
If the upper clutch cable adjuster is threaded
out near its limit, or the correct freeplay
cannot be obtained, attempt adjustment
with the lower adjusting nut.
continued 75
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76
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Throttle
Maintenance
freeplay is correct. If the throttle does not
move smoothly, close automatically, or if the
cable is damaged, have the motorcycle
inspected by your dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in).
Freeplay
Flange
77
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Other Adjustments
Adjusting the Brake Lever After adjustment, check that the lever
operates correctly before riding.
You can adjust the distance between the tip NOTICE
of the brake lever and handle grip. Do not turn the adjuster beyond its natural limit.
❙ Adjustment method
Maintenance
Brake lever
Index mark
Turn the adjuster until the numbers align
with the index mark while pushing the lever Adjuster
forward in the desired position.
Forward
78
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Maintenance
Turn the adjuster using the pin spanner and
extension bar provided in the tool kit. 2 P. 57
76
Use the pin spanner and extension bar to Adjuster
turn the adjuster. Position 1 is for a decrease Extension bar
spring preload (soft), or turn the position 3 to
Attempting to adjust directly from 1 to 7 or 7
7 increase spring preload (hard). The
to 1 may damage the shock absorber.
standard position is 2.
NOTICE
Do not attempt to disassemble, service, or improperly
dispose of the damper. See your dealer.
79
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Honda CBR540F Owner's Manual
Lower
Raise
Pinion
80
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Troubleshooting
Engine Will Not Start (HISS indicator stays Tyre Puncture .............................................P. 87
on)......................................................... P. 82 Electrical Trouble........................................P. 95
Overheating (High coolant temperature Battery Goes Dead ....................................P. 95
indicator is on) ......................................... P. 83 Burned-out Light Bulb ...............................P. 95
Warning Indicators On or Flashing .......... P. 84 Blown Fuse................................................P. 99
Low Oil Pressure Indicator ......................... P. 84
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL)............ P. 84
ABS (Anti-lock Brake System) Indicator
(CBR650FA only) ..................................... P. 85
Other Warning Indications ....................... P. 86
Fuel Gauge Failure Indications................... P. 86
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❙ Starter Motor Operates But Engine Check if there are no any metallic seals
Does Not Start or stickers on the key.
Check the following items: If the HISS indicator still stays on, have
● Check the correct engine starting
your motorcycle inspected by your
sequence. 2 P. 36 dealer.
● Check that there is petrol in the fuel tank.
❙ Starter Motor Does Not Operate
Troubleshooting
82
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Troubleshooting
Extended fast idling may cause the high Allow the engine to cool with the ignition
coolant temperature indicator to come on. switch in the OFF position.
NOTICE 3. After the engine has cooled, inspect the
Continuing to ride with an overheated engine can cause radiator hose and check if there is a leak.
serious damage to the engine. 2 P. 64
If there is a leak:
1. Stop the engine using the ignition switch, Do not start the engine. Transport your
and then turn the ignition switch to the motorcycle to your dealer.
ON position. 4. Check the coolant level in the reserve
tank, and add coolant as necessary.
2 P. 64
5. If 1-4 check normal, you may continue
riding, but closely monitor the high
coolant temperature indicator.
83
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Low Oil Pressure Indicator If the engine oil level goes down rapidly, your
motorcycle may have a leak or another
If the low oil pressure indicator comes on, serious problem. Have your motorcycle
pull safely to the side of the road and stop inspected by your dealer.
the engine.
NOTICE PGM-FI (Programmed Fuel
Troubleshooting
84
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Warning Indicators On or Flashing u ABS (Anti-lock Brake System) Indicator (CBR650FA only)
ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will
continue to work as a conventional system,
Indicator (CBR650FA only) but without the anti-locking function.
If the indicator operates in one of the
following ways, you may have a serious The ABS indicator may flash if you turn the
problem with the brake system. Reduce your rear wheel while your motorcycle is lifted off
the ground. In this case, turn the ignition
Troubleshooting
speed and have your motorcycle inspected by
your dealer as soon as possible. switch off and then on again. The ABS
indicator will go off after your speed reaches
● Indicator comes on or starts flashing while 30 km/h (19 mph).
riding.
● Indicator does not come on when the
ignition switch is in the ON position.
● Indicator does not go off at speeds above
10 km/h (6 mph).
85
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86
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Honda CBR540F Owner's Manual
Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
3 WARNING
We recommend you have this type of service Riding your motorcycle with a
performed by your dealer. temporary tyre repair can be risky. If
After an emergency repair, always have the the temporary repair fails, you can
tyre inspected/replaced by your dealer. crash and be seriously injured or
killed.
Troubleshooting
Emergency Repair Using a Tyre If you must ride with a temporary tyre
Repair Kit repair, ride slowly and carefully and
do not exceed 50 km/h (30 mph) until
If your tyre has a minor puncture, you can the tyre is replaced.
make an emergency repair using a tubeless
tyre repair kit.
Follow the instructions provided with the Removing Wheels
emergency tyre repair kit.
Follow these procedures if you need to
Riding your motorcycle with a temporary tyre
remove a wheel in order to repair a puncture.
repair is very risky. Do not exceed 50 km/h
(30 mph). Have the tyre replaced by your
dealer as soon as possible.
continued 87
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5. Loosen the right axle pinch bolt. 8. Loosen the left axle pinch bolt.
6. Remove the front axle bolt. 9. On the left side, withdraw the front axle
7. Support your motorcycle securely and shaft, and remove the side collars and
raise the front wheel off the ground wheel.
using a maintenance stand or a hoist. Axle pinch bolt
Axle pinch bolt
Troubleshooting
Front axle shaft
Front axle bolt
continued 89
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3. Align the end of the front axle shaft with Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft).
the surface of the fork leg.
Surface of 8. CBR650FA only
fork leg Secure the wheel speed sensor wire with
the clamp.
Clamp
Wheel speed
End of front sensor wire
axle shaft
90
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9. Install the right brake caliper and tighten 13. Retighten the left axle pinch bolt.
new mounting bolts. Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft).
Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft).
14. Raise the front wheel off the ground
10. Install the left brake caliper and tighten again, and check that the wheel rotates
new mounting bolts. freely after you release the brake.
15. Remove the protective tape or cloth.
Troubleshooting
Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft).
u Take care to prevent the brake caliper If a torque wrench was not used for
from scratching the wheel during installation, see your dealer as soon as
installation. possible to verify proper assembly.
u Use new mounting bolts when Improper assembly may lead to loss of
installing the brake calipers. braking capacity.
NOTICE
When installing the brake calipers into position on the
fork legs, carefully fit the brake disc between the pads
to avoid scratching them.
11. Lower the front wheel on the ground.
12. Apply the brake lever several times.
Then, pump the fork several times.
continued 91
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Troubleshooting
NOTICE
u Do not push the brake pedal while the When installing the brake caliper into position, carefully
brake caliper is removed. fit the brake disc between the pads to avoid scratching
them.
continued 93
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2. Make sure that the slot on the brake 3. Adjust the drive chain. 2 P. 71
caliper bracket is positioned in the lug on 4. Tighten the rear axle nut.
the swingarm. Torque: 98 N·m (10.0 kgf·m, 72 lbf·ft).
Slot
5. Hold the adjusting bolts and tighten the
lock nuts.
Troubleshooting
94
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Electrical Trouble
Troubleshooting
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery is not “Specifications.” 2 P. 116
recommended, as this can damage your motorcycle’s
electrical system.
continued 95
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Socket
u Install the dust cover with its arrow
mark facing up.
Do not touch the glass surface with your
Bulb
retainer fingers. If you touch the bulb with your bare
Dust cover
hands, clean it with a cloth moistened with
alcohol.
96
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Brake/Tail light
Troubleshooting
Position lights
continued 97
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lens
Bulb
Collar
Screw
98
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Troubleshooting
2. Open the fuse box covers.
3. Pull the fuses out with the fuse puller in
the tool kit one by one check for a blown Spare fuses
fuse. Always replace a blown fuse with a CBR650FA
spare of the same rating.
Fuse box covers
4. Close the fuse box covers.
5. Install the seat.
Spare fuses
continued 99
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❙ Main Fuse 3. Pull the main fuse out and check for a
blown fuse. Always replace a blown fuse
Wire connector with a spare of the same rating.
u Spare main fuse is provided in the
starter magnetic switch.
4. Install the parts in the reverse order of
removal.
Troubleshooting
NOTICE
If a fuse fails repeatedly, you likely have an electrical
problem. Have your motorcycle inspected by your dealer.
100
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Information
Keys...........................................................P. 102
Instruments, Controls, & Other Features...P. 103
Fuels Containing Alcohol.........................P. 105
Catalytic Converter ..................................P. 106
Caring for Your Motorcycle.....................P. 107
Storing Your Motorcycle .........................P. 110
Transporting Your Motorcycle ................P. 111
You & the Environment ...........................P. 112
Serial Numbers .........................................P. 113
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Keys
Keys key.
If you lose a key, make another duplicate key
immediately.
Ignition key
This motorcycle has two ignition keys and a key To make a duplicate key and register it with
tag with a key number and a bar code. your HISS system, take the spare key, the key
tag, and the motorcycle to your dealer.
The ignition key contains a special coded chip u Store the tag in a safe location.
that is recognized by the immobilizer system
Information
(HISS) in order to start the engine. Handle the A metal key holder may cause damage to the
key carefully to prevent damaging the HISS area surrounding the ignition switch.
components.
● Do not bend keys or subject them to undue Key tag
stress.
● Avoid prolonged exposure to sunlight or high
temperatures.
● Do not grind, drill or in any way alter their
shape.
Ignition key
● Do not expose to strong magnetic objects.
If you lose all keys and the key tag, the PGM-FI
unit/ignition control module must be replaced
by your dealer. To avoid this, keep a duplicate Key number and bar code
102
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Information
the engine. When the ignition switch is turned
Engine Stop Switch off, the HISS immobilizer system is always alert,
even if the HISS indicator is not flashing.
Do not use the engine stop switch except in an If the ignition switch is turned on with the
emergency. Doing so when riding will cause the engine stop switch in the (Run) position, the
engine to suddenly turn off, making riding HISS indicator turns on and goes off after a few
unsafe. seconds to indicate it is OK to start the engine.
If you stop the engine using the engine stop 2 HISS Indicator Does Not Turn Off P. 82
switch, turn the ignition switch off. Failing to do
so will drain the battery. The HISS indicator starts flashing every 2
Odometer seconds for 24 hours after the ignition switch is
turned off. You can turn this feature on and off.
The display locks at 999999 when the read-out 2 P. 30
exceeds 999999.
continued 103
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Document Bag
The declaration of conformity to R & TTE The owner’s manual, registration, and
Directive is provided to the owner at the time of
Information
104
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Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol ● Damage the painting of the fuel tank.
are available in some locales to help reduce ● Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you ● Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is ● Cause poor drivability.
unleaded and meets the minimum octane NOTICE
rating requirement. Use of blended fuels containing higher than approved
percentages can damage metal, rubber, plastic parts of
Information
The following fuel blends can be used in your your fuel system.
motorcycle:
● Ethanol (ethyl alcohol) up to 10% by volume.
If you notice any undesirable operating
u Petrol containing ethanol may be symptoms or performance problems, try a
marketed under the name Gasohol. different brand of petrol.
105
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Catalytic Converter
106
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Caring for Your Motorcycle directing water into the air cleaner,
muffler, and electrical parts.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty
ensure the long life of your Honda. A clean of clean water and dry with a soft, clean
motorcycle makes it easier to spot potential cloth.
problems. 4. After the motorcycle dries, lubricate any
In particular, seawater and salts used to prevent moving parts.
ice on roads promote the formation of u Make sure that no lubricant spills onto the
corrosion. Always wash your motorcycle brakes or tyres. Brake discs or pads
Information
thoroughly after riding on coastal or treated contaminated with oil suffer greatly
roads. reduced braking effectiveness and can
lead to a crash.
5. Lubricate the drive chain immediately after
Washing washing and drying the motorcycle.
Allow the engine, muffler, brakes, and other 6. Apply a coat of wax to prevent corrosion.
high-temperature parts to cool before washing. u Avoid products that contain harsh
1. Rinse your motorcycle thoroughly using a detergents or chemical solvents. These can
garden hose to remove loose dirt. damage the metal, paint, and plastic on
2. If necessary, use a sponge or a soft towel your motorcycle.
with mild cleaner to remove road grime. Keep the wax clear of the tyres and brakes.
u Clean the windscreen, headlight lens, u If your motorcycle has any mat painted
panels, and other plastic components with parts, do not apply a coat of wax to the
extra care to avoid scratching them. Avoid mat painted surface.
continued 107
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● Wash gently using a soft sponge and plenty Replace the windscreen if scratches cannot be
of water. removed and they obstruct clear vision.
● To remove stubborn stains, use diluted detergent
and rinse thoroughly with plenty of water. Take care to keep battery electrolyte, brake
● Avoid getting petrol, brake fluid, or fluid, or other chemical solvents off the
detergents on the instruments, panels, or windscreen and screen garnish. They will
headlight. damage the plastic.
Windscreen
Information
Using plenty of water, clean the windscreen Exhaust Pipe and Muffler
with a soft cloth or sponge. (Avoid using The exhaust pipe and muffler are stainless steel
detergents or any kind of chemical cleaner on but may become stained by mud or dust.
the windscreen.) Dry with a soft, clean cloth. To remove mud or dust, use a wet sponge and
NOTICE a liquid kitchen abrasive, then rinse well with
To avoid possible scratching or other damage, use only clean water. Dry with chamois or a soft towel.
water and a soft cloth or sponge to clean the windscreen. If necessary, remove heat stains by using a
commercially available fine texture compound.
For a dirtier windscreen, use a diluted neutral Then rinse by the same manner as removing
detergent with a sponge and plenty of water. mud or dust.
Make sure to wash off all the detergent.
(Detergent residue may cause windscreen
cracks.)
continued 109
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When the exhaust pipe and muffler are painted, Storing Your Motorcycle
do not use a commercially available abrasive
kitchen cleaning compound. Use a neutral If you store your motorcycle outdoors, you
detergent to clean the painted surface on the should consider using a full-body motorcycle
exhaust pipe and muffler. If you are not sure if cover.
your exhaust pipe and muffler are painted, If you won’t be riding for an extended period,
contact your dealer. follow these guidelines:
● Wash your motorcycle and wax all painted
NOTICE
Even though the exhaust is made of stainless steel, it can surfaces (except mat painted surfaces).
Information
become stained. Remove all marks and blemishes as soon Coat chrome pieces with rust-inhibiting oil.
as they are noticed. ● Lubricate the drive chain. 2 P. 52
● Place your motorcycle on a maintenance
stand and position a block so that both tyres
are off the ground.
● After rain, remove the body cover and allow
the motorcycle to dry.
● Remove the battery (2 P. 59) to prevent
discharge.
Charge the battery in a shaded, well-
ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
110
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Information
NOTICE
Towing your motorcycle can cause serious damage to the
transmission.
111
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You & the Environment drain or on the ground. Used oil, petrol,
coolant, and cleaning solvents contain poisons
Owning and riding a motorcycle can be that can hurt refuse workers and contaminate
enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.
the environment.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
112
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Serial Numbers
Serial Numbers
The frame and engine serial numbers uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may also
be required when ordering replacement parts.
The frame number is stamped on the right side
of the steering head.
The engine number is stamped on top of the
Information
crankcase.
You should record these numbers and keep Frame number
them in a safe place.
Engine number
113
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Specifications
Specifications
Curb weight
Except II KO 209 kg (461 lb) 5th 1.333
CBR650FA 211kg (465 lb) 6th 1.214
Maximum weight Reduction ratios
II KO type 168 kg (370 lb) 1.690 / 2.800
capacity*1 (primary / final)
Except II KO
188 kg (414 lb)
type
Maximum luggage Except II KO,
27 kg (60 lb)
weight *2 U type
Passenger capacity Rider and 1 passenger
Minimum turning radius 3.0 m (9.8 ft)
*1 Including rider, passenger, all luggage, and accessories
*2 Includes the weight of the luggage and added accessories
114
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Specifications
Specifications
coolant
Spark plugs (standard) CR9EH-9 (NGK) or U27FER9 (DENSO)
Recommended Drive chain lubricant designed specifically for
0.80 to 0.90 mm (0.031 to
Spark plug gap drive chain O-ring chains
0.035 in)
lubricant If not available, use SAE 80 or 90 gear oil.
Idle speed 1,250 ± 100 rpm
Drive chain
Honda 4-stroke motorcycle oil API Service 25 to 35 mm (1.0 to 1.4 in)
slack
Classification SG or higher, excluding oils
Recommended Standard drive DID 525V11 or RK 525KRW
marked as “Energy Conserving” or “Resource
engine oil chain No. of links 118
Conserving,”
SAE 10W-30, JASO T 903 standard MA Engine sprocket 15T
Standard
Rear wheel
sprocket sizes 42T
sprocket
115
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Specifications
116
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Index
Index
Index
Bulb Oil ...................................................... 50, 60
Brake/Tail Light ........................................ 97 Oil Filter.................................................... 62
Front/Rear Turn Signal.............................. 98 Overheats................................................. 83
Headlight ................................................. 96 Starting .................................................... 36
License Plate Light.................................... 98 Stop Switch ................................ 34, 36, 103
Position Light ........................................... 97 Stopping ................................................ 103
Environment ............................................ 112
C Equipment
Caring for Your Motorcycle ................... 107 Owner’s Manual..................................... 104
Clutch System ............................................ 74 Tool Kit .............................................. 39, 57
117
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Index
O Battery ..................................................... 59
Odometer .......................................... 22, 103 Seat.......................................................... 58
Oil Repair Kit ................................................... 87
Engine ............................................... 50, 60 Riding Precautions .................................... 12
Overheating .............................................. 83
S
P Safety Precautions..................................... 11
Parking ...................................................... 14 Seat ............................................................ 58
Parts Location............................................ 18 Serial Numbers ........................................ 113
Passing Light Control Switch.................... 34 Shifting Gears ............................................ 37
petrol ....................................................... 105 Side Stand .................................................. 69
119
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T
Tachometer................................................ 21
Throttle ...................................................... 77
Tool Kit ...................................................... 57
Transporting Your Motorcycle ............... 111
Tripmeter ........................................... 22, 103
Troubleshooting........................................ 81
Turn Signal Indicators ............................... 33
120
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