fy Designation: D 3517-01 Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pressure Pipe’ “This standard i nsaed under the ned designation D 3517; he number inmodiatly following the designation indicates the year of Crgiaal option ori the ease of revision the year of last revision. A number in parentheses indicates the year of lst reapproval. ssperscrpt plo () indicates an editorial change since the as revision or respprora 1. Scope * 1.1 This specification covers machine-made fiberglass pipe, 8 in, (200 mm) through 144 in. (3700 mm), intended for use in water conveyance systems which operate at intemal gage pressures of 250 psi (1.72 MPa) or less. Both glass-fiber- reinforced thermosetting-resin pipe (RTRP) and glass-fiber- reinforced polymer mortar pipe (KPME) are fiberglass pipes. ‘The standard is suited primarily for pipes to be installed in ‘buried applications, although it may be used 10 the extent applicable for other installations such as, but not limited to, sliplining and rehabilitation of existing pipelines. [Noms 1—For the purposes ofthis standar, polymer does not include satura polymer. 1.2 The values stated in inch-pound units are to be regarded as the standard, The values given in parentheses are provided for information purposes only. [Nort 2—There is no similar or equivalent ISO standard 1.3 The following safety hazards caveat pertains only to the test methods portion, Section 8, of this specification: This standard does not purport to address all ofthe safety concerns, ifany, associated with its use. It isthe responsibility of the user @f this standard 10 establish appropriate safety and health practices and determine the applicability of regulatory limita- tions prior to use. 2, Referenced Documents 241 ASTM Standards: C33 Specification for Concrete Aggregates” D638 Test Method for Tensile Properties of Plastics? 1D 695 Test Method for Compressive Properties of Rigid Plastics 1D 790 Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materi- als? D883 Terminology Relating to Plastics? "This speciicadon is under the juriaicion of ASTM Commince D20 on Paes end i he dct responsibly of Subcammiee D20.23 on Reinforced lai Piping Systems and Chemical Equipment ‘Caren edition approved June 10,2001. Published August 2001. Originally ‘mblshad as D 3517-76, Last previous edon D3$17~96. This specification replaces Specification D 4163 Annual Book of ASTM Standards, Vol 0802. 1D 1600 Terminology for Abbreviated Terms Relating w Plastics? D 2290 ‘Test Method for Apparcnt Tensile Strength of Ring of Tubular Plastics and Reinforced Plastics by Split Disk Method! D 2412 Test Method for Determination of Extemal Loading Characteristice of Plastic Pipe by Parallel-Plate Loading* 1D 2584 Test Method for Ignition Loss of Cured Reinforced Resins® 12992 Practice for Obtaining Hydrostatic or Pressure De~ sign Basis for “Fiberglass” (Glass-Fiber-Reinforced ‘Thermosetting-Resin) Pipe and Fittings* D 3567 Practice for Determining Dimensions of “Fibe glass” (Glass-Fiber-Reinforced ‘Thermosetting Resin) Pipe and Fittings” 1D 3892 Practice for Packaging/Packing of Plastics® 4161 Specification for “Fiberglass” (Glass-Fiber- Reinforced Thermosetting-Resin) Pipe Joints Using Flex- ible Elastomeric Seals* F412 Terminology Relating to Plastic Piping Systems* F477 Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe* 22. ISO Standard: 10 1172 Textile Glass Reinforced Plastics—Detetiiativn cof Loss on Ignition” 23. NSF Standard: Standard No. 14 for Plastic Piping Components and Related Materials? 3. Terminology 3A Definitions: 3.1.1 General—Defintions are in accordance with Termi- nology D 833 and Terminology F 412 and abbreviations are in accordance with Terminology D 1600, unless otherwise indi- cated. 3.2 Definitions of Terms Specific to This Standard: 3.2.1 surface layer—a resin layer, with or without filler, or “Annual Boot of ASTM Standards, Vo 08.04 annual B00 of ASTM Smaart. it 0802. ‘Annual Book of ASTM Standart, Vol 08.8, * Availabe from Ameran Natonal Standards insti, 13th Flor. New York, NY 10086. West 420d Steet, ® available fom the Naonal Sanitation Foundation, PO. Box 1468, Ann Abr, > Atal Book of ASTM Standard, Nol O21 148106. A Summary of Ceanges section appears at the end ofthis standard. Cenygt © AST, {00 Bam Harter, ast Cosnanockan Ph 154282989, Ute Sita Copyright by the ASTM Intemational Tue Sep 27 16:18.39 2005lh 0 3517 reinforcements, or both, applied to the exterior surface of the pipe structural wall. 3.2.2 fiberglass pipe—a tubular product containing glass- fiber reinforcements embedded in or surrounded by cured thermosetting resin. The composite structure may contain aggregate, granular, or platelet filles, thixotropic agents, pig- ments, or dyes. Thermoplastic or thermosetting liners or coatings may be included. 3.2.3 liner—a resin layer, with or without filler, or rein- forcement, or both, forming the interior surface of the pipe. 3.2.4 qualification test—one or more tests used to prove the design of a product. Not a routine quality coutiol test. 3.25 reinforced polymer mortar pipe (RPMP)—a fiberglass pipe with aggregate. 3.2.6 reinforced thermosetting resin pipe (RTRP)—a fiber- lass pipe without aggregate. 4, Classification 4.1 General—This specification covers fiberglass pressure pipe defined by raw materials in the structural wall (type) and liner, surface layer material (grade), operating pressure (class), and pipe stiffness. Table I lists the types, liners, grades, classes, and stifinesses that are covered, Nore 3~All possible combinations of typon liners, grades, classes, ‘and stifinesses may not be commercially available. Additional types, ines. eas, and stiffesses may be added as they become commercially availble. The purchaser should determine for himself or consalt withthe ‘manufacturer forthe prope cass, type line, grade and tifiness of pipe {obe used under the installation and operating condition that wil exist for the project in which the pipe iso be use. 4.2 Designation Requirements—The pipe materials desig- nation code shall consist of the standard designation, ASTM D 3517, followed by type, liner, and grade in Arabic numerals, Class by the letter C and two or three Arabic numerals, and pipe stiffness by a capital leuer. Table 1 presents a sununary of the designation requirements. Thus, a complete material code shall ‘consist of ASTM D 3517. .. three numerals, C... and two or three numerals, and a capital letter. Nore 4—Examples of the designation are as follows: (1) ASTM D 3517-1-1-3-C50-A for slass-fber reinforced agerenate and polyester resin ‘mortar pipe with a reinforced thermoset liner and an unreinforced polyester resin and sand surface layer, for operation at 50 pxi (345 KPa), ‘and having a miniroum pipe sumess of 9 ps! (62 kPa), (2) ASTM D 3517-4.2-6-C200-C for glas-fiber reinforced epory resin pipe with a ‘on-reinforced thermoset ine, no surface layer. for operation at 200 psi (1380 kPa), and having a minimum pipe sifess of 36 psi (248 kPa) Nove S—Although the “Form and Style for ASTM Standards” manual requires thatthe type classification be roman numerals, itis recognized ‘that companies bave stencil cutting equipment for this style of type, and itis Uerefowe asveptable to mask the product type in arabic numbers 5. Materials and Manufacture 5.1 General—The resins, reinforcements, colorants, filles, and other materials, when combined as a composite structure, shall produce a pipe that shall meet the performance require- ‘ments of this specification. 5.2 Wall Composition—The basic structural wall composi- tion shall consist of thermosetting resin, glass fiber reinforce- ment, and, if used, an aggregate filler. 5.2.1 Resin—A thermosetting polyester or epoxy resin, with or without fille. 5.2.2 Reinforcement—A commercial grade of E-type glass fibers with a finish compatible with the resin used, 5.23 Aggregate—A siliceous sand conforming to the re- quirements of Specification C 33, except that the requirements for gradation shall not apply. [Nore 6—Fiberelas pipe intended for use in the transport of potable water should be evaluated and certified as safe for this porpose by a eting agency acceptable tothe local health authority. The evaluation should be in accordance with requirements for chemical extraction taste, and dor that ste uv les restivive thas those included in Natonal Sanitation Foundation (NSF) Standard 61. The seal or mark ofthe laboratory making ‘the evaluation should be included on the fiberelass pipe. 33 Liner and Surface Layers—Liner or surface layer, oF both, when incorporated into oF onto the pipe, shall mest the TABLE 1 General Designation Requiremente for Fibergises Pressure Pipe Dea aton — Pmpaty (cot Uiite® (Oxser 7 Tipe 7 z 3 4 gaseberreinforced her- _glassberenfored mer. glass tberonfowced ar-__guss-eretnored ner: frossting polyester! een reating poles” res moeating epoxy resn mex- masa epoxy resin, ‘moda (PPMP polyester?) (RTH polyester?) ‘ar (RPMP epoxy) (rT enon 2 Liner 1 2 3 rinlorcod ermeset ner nonselnirced themoset finer hermoplaste Hner no kr 3 Grade 1 2 3 4 5 6 polyester resin poyecter® resin polyester" resin —_epony res epoxy resin no etace fsunace ayer Suacs layer ard sand wrtacy lace nye ae aye ‘ayer revvorses ‘one layernoweiniowed aired ——rarrerinced rentorces tase 50 cm cio 150S 75 a0 cams Ca 5 Pipe Stes a 8 c ° psi Pa) 9002) s9 (824) 26 (40) ra. 4oo Nore 1— The cell-type format provides the means of identification and specification of piping materials, This cell-type format, however, is subject to misapplication since unobtainable property combinations can be selected if the user is not familiar with non-commercally available products, The ‘manufacturer should be consuled "Nowe 2 For the purposes of this standard, polyester includes vinyl ester resins. Nore 3— © Based on operating pressore in psig (oumerals). Copyright by the ASTM Intemational Tue Sep 27 16:19:14 2005p 3517 structural requirements of this specification, 5.4 Joints—The pipe shall have a joining system that shall provide for fluid tightness for the intended service condition. 5.4.1 Unrestrained—Pipe joints. capable of withstanding internal pressure but not longitudinal forces. 5.4.1.1 Coupling or Bell-and-Spigot Gasket Joints, with a groove either on the spigot or in the bell to retain an ‘elastomeric gasket that shall be the sole clement of the joint to provide watertightness. For typical joint detail see Fig. 1. 5.4.1.2 Mechanical Couptings.. 5.42 Restrained—Pipe joints capable of withstanding inter- nal pressure and longitudinal forces. 5.4.2.1 Joints similar to those in 5.4.1.1 with supplemental restraining clements. 5.4.2.2 Butt Joint, with laminated overlay. 3.4.2.3 Bell-and-Spigot, with laminated overlay. 5.4.2.4 Bell-and-Spigot, adhesive bonded. 5.4.2.6 Mechanical. [Noms 7—-Other types of joints may be added as they become commer ily available, 5.5 Gaskets—Blastomeric gaskets when used with this pipe shall conform to the requirements of Specification F 477. 6. Requirements 6.1 Workmanship: 6.1.1 Each pipe shall be free from all defects including indentations, delaminations, bubbles, pinholes, cracks, pits, blisters, foreign inclusions, and resin-starved arcas that due to their nature, degree, or extent, detrimentally affect the strength and serviceability of the pipe. The pipe shall be as uniform as ‘commercially practicable in color, opacity, density, and other physical properties. 6.1.2 The inside surface af each pipe shall he free af bulges, dents, ridges, and other defects that result in a variation of inside diameter of more than Yin. (3.2 mm) from that obtained on adjacent unaffected portions of the surface. No glass fiber reinforcement shall penetrate the interior surface of the pipe wall. 6.1.3 Joint sealing surfaces shall be free of dents, gouges, and other surface irregularities that will affect the integrity of the joints. 6.2. Dimensions: 6.2.1 Pipe Diameters—Pipe shall be supplied in the nomi nal diameters shown in Table 2 or Table 3. The pipe diameter tolerances shall be as shown in Table 2 or Table 3, when ‘measured in accordance with 8.1.1. 6.2.2 Lengths—Pipe shal be supplied in nominal lengths of 10, 20, 30, 40, and 60 f. (3.05, 6.10, 9.15, 12.19, and 18.29 ‘The actual laying length shall be the nominal length 2 in, (£51 mm), when measured in accordance with 8.1.2. At least 90 % of the total footage of any one size and class, excluding. special order lengths, shall be furnished in the nominal lengths specified by the purchaser. Random lengths, if furnished, shall not vary from the nominal lengths by more than 5 ft (1.53 m) or 25 %, whichever is less. 623 Wall Thickness—The average wall thickness of the pipe shall not be less than the nominal wall thickness published in the manufacturer's literature current atthe time of purchase, and the minimum wall thickness at any point shall not be less than 87.5 % of the nominal wall thickness when measured in accordance with 8.1.3. 62.4 Squareness of Pipe Ends—All points around each end of a pipe unit shal fall within 14 in, (6.4 mm) or 0.5 % of the nominal diameter of the pipe, whichever is greater, 0 a plane perpendicular to the longitudinal axis of the pipe, when ‘measured in accordance with 8.1.4. 63 Soundness—Unless otherwise agreed upon between purchaser and supplier, test cach length of pipe up to 54 in. (1370 mm) diameter hydrostatically without leakage or crack- ing, atthe intemal hydrostatic proof pressures specified for the applicable class in Table 4, when tested in accordance with 8.2. For sizes over 54 in. the frequency of hydrostatic leak tests shall be as agreed upon by purchaser and supplier. 64 Hydrostatic Design Basis: 6.4.1 Long-Term Hydrostatic Pressure—The pressure classes shall be based on long-term hydrostatic pressure data obtained in accordance with 8.3 and categorized in accordance with Table 5. Pressure classes are based on extrapolated strengths at 50 years. For pipe subjected to longitudinal loads ‘or circumferential bending. the effect of these conditions on the hydrostatic design pressure, classification of the pipe must be considered. 64.2 Control Requirements—Test pipe specimens periodi- cally in accordance with Practice D 2992. Nore &Hydrostaic design basis (HDB-extapolated value at 50 years) determined in accordance with Procedure A of Practice D 2902, ‘may be substtuied forthe Procedure B evaluation required by 83. Iti generally accepted thatthe Procedure A HDB value times 3 is equivalent {0 the Procedure B HDB value. 65 Stifmess—Each length of pipe shall have sufficient strength to exhibit the minimum pipe stiffness (F/Ay) specified in Table 6, when tested in accordance with 8.4. At deflection level A per Table 7, there shall be no visible damage in the test specimen evidenced by surface cracks, At deflection level B ‘per Table 7, there shall be no indication of structural damage as evidenced by interlaminar separation, separation of the liner o surface layer (if incorporated) from the structural wall, tensile failure of the glass fiber reinforcement, and fracture or buck- ling of the pipe wall. Nore @This ica vial ohservation (male with the unaided eye) for quality control purposes only and should not be considered a simulsted ‘service test. Table 7 values are based on an in-use long-tecm deflection Timit of 5 % and provide an appropriate uniform safety margin For ll pipe stiffnesses. Since the pipe siffwess values (FA) shown in Table 6 vary, the poreent daflection of tho pipe under a given tot of inctllation OSS FIG. 1 Typical Joints Copyright by the ASTM Intemational Tue Sep 27 16:19:14 2005 34b v 3517 TABLE 2_Nominal inside Diameters (1D) and Tolerance Inside Oiamator Control Pipe Teh Pond Uris STU Newinl raerance, Nerina! Mato 10 Range? en Diamar, 2 Maximum 3 Tone 0 2025 2 1s 16 8 2 2 SEEASSLLERSSSABTE ria 26 296 496 505 695, 795 895, 995, 1195 1295 1595 795 2195, 2395 275 299 3195, EJ 3595, 3708 3095, Tinade Gumeiow ster than hose shown shal be pormited by agrooment baton pusher and suppor Values ae taken rom Intemational Standard Organization docanerts, Parendeaes incicate now prelered damotrs. conditions will ot be constant for all pipes. To avoid possible misappl- alton ake care analyze all conditions which might atect perfomance of the installed pipe. 65.1 For other pipe stifness levels, appropriate values for Level A and Level B deflections (Table 7) may be computed as follows: nw Zn)" tet amacets = (2g Level Bat new PS = new Level A + 0.6 6.5.2 Since products may have use limits of other than 5% long-term deflection, Level A and Level B deflections (Table 7) ‘may be proportionally adjusted to maintain equivalent in-use safety margins. For example, a 4% long-term limiting dettec- tion would result in a 20 % reduction of Level A and Level B deflections, while a 6 % limiting deflection would result in a 20% increase in Level A and Level B deflection values. However, minimum values for Level A and Level B deflections shall be equivalent to strains of 0.6 and 1.0% respectively (as computed by Eq X14 in Appendix X1 of Specification D 3262), 6.6 Hoop-Tensile Strength—All pipe manufactured under this specification shall meet or exceed the hoop-tensile strength Copyright by the ASTM Intemational Tue Sep 27 16:19:14 2005 shown for each size and class in Table 8, when tested in accordance with 8.5. 6.6.1 Alternative Requirements—When agreed upon be- tween the purchaser and the supplier, the minimum hoop- tensile strength shall be as determined in accordance with 85.1. 6.1 Joint Tightness—The pipe joint shall meet the Labora- tory Performance Requirements section of Specification D 4161. Restrained rigid joints (see 5.4.2.2, 5.4.23, 54.24, and 5.4.2.5) shall be exempt from angular deftection require- ments. 68 Longitudinal Strength: 6.8.1 Beam Sirength—For pipe sizes up to 27 in. the pipe shall withstand, without failure, the beam loads specified in Table 9, when tested in accordance with 8.6.1. For pipe sizes larger than 27 in., and alternatively for smaller sizes, adequate ‘beam strength is demonstrated by tension and compression tests conducted in accordance with 8.6.2 and 8.6:3, respec- tively, for pipe wall specimens oriented in the longitudinal direction, using the minimum tensile and compressive strength specified in Table 9. 68.2 Longitudinal Tensile Strength—All pipe manufactured tunder this specification shall meet or exceed the longitudinal tensile strength shown for each size and class in Table 10, when tested in accordance with 8.6.2.@) D 3517 TABLE 3. Nominal Outside Diameters (0D) and Tolerances ‘Outside Diameter Conve Pipe ‘Stes Poe y ‘Nomanat “Taerwew, nt 00 in Tolerance, Pe Ex (F0) ‘Cast ton Pipe Equivalent OD 3 355 ese 38 008 toto 0 10750 0.108 110 +008 “howe, 2 e750 10.128 1920 008 perry “ +4000 2.140 1520 +005 pee “o08 “070 “cos 18 - 1950 yoos 20 21.60 yons “O08 “o08 ~ 200 sous “06 2% 38.90 008 “06 @ “450 40.08 “e908 “ 50.80 yo08 “005 “008 Cy ost o0e were Pip Size, net 0, rm “etrance, | me 12 % nomial pls @ 20,20, 20 ‘ue > Roma pus & azo 300 102% nomial plus ¢ 2a\-20 350 102% minal pls 4 424,20 00 1005 pom l & 128,-20 00 11.98 % nmin lus 4 28,20 00 41.92% nominal 4 $30.-20 700 102 > nomial pus 4 #33,-20 200 1.02 % nominal Bus & 1000 1048 1192 % nomial pas 4 100 152 12 > nomial plus 4 1200 1255 199 > noma paw 4 4400 1452 11.92% minal pls 4 1600 1658 19 % nominal pls 4 355,20 800 v8 cee ho ‘ge % noma i | feo) 20 2000 2082 30,410 ge % Remind pus & 365,-20 200 to 4000 - increas (+) th (Os each 200, Copyright by the ASTM Intemational Tue Sep 27 16:19:14 2005ib 0 3517 TABLE 4 Hydrostatic-Pressure Test Hydrostatic rool Pressure, Cass gage, pst Pa) co 100 (689), os 150 (1034) 100 2001378) Gis 2501723) cis0 300 2068) ove ‘so gna) e200 400 (2757) cs 450 (3102) cen, 500 (245) TABLE 5_Long-Torm Hydrostatic Pressure Categories Tinimum Caleta Values f Class ang Term Hygreetatle Pressure gage. ps (Pa) 7 90 (2) os 195 a1) 100 180 (1281) 15 225 (1551) iso, 270 1882) eve 315 2172) e200 ‘60 (242) cs 405 (2790) 239, 40 (2103) TABLE 6 Minimum Stiffness at 5 % Deflection ipa Sines, oa GPa) Norsnal Diamar, Designation & x @ Gg > € wee) 72 406) 0 112) 3848) 72 (486) Hand greater 9162) 181124) 36 (248) __—72 (486) TABLE 7 Fling Deflection Without Damage or Structural Failure Thamnal pe Sones, at aera es Be 2s om Lowel 5 30% 25% 20% 15% [Note 10—The values listed in Table 10 are the minimum criteria for the minimum longitudinal tensile strength values of Table 9 are equal to the values of Table 10. Conformance to the require ments of 68.2 shall satisfy the longitudinal tensile strength requirements of 6.8.1. 7. Sampling 7.1 Lot—Unless otherwise agreed upon between the pur cchaser and the supplicr, one lot shall consist of 100 lengths of each type, grade, and size ot pipe produced. 7.2 Production Tests—Select one pipe at random from each fot and take one specimen from the pipe barrel to determine conformance of the material to the workmanship, dimensional, Copyright by the ASTM Intemational Tue Sep 27 16:19:14 2005 and stiffness, and strength requirements of 6.1, 6.2, 6.5, and 66, respectively. Unless otherwise agreed upon between pur- ‘chaser and supplier, ll pipes (up to 54-in, (1370-mm) diam- cter) shall meet the soundness requirements of 6.3. 73 Qualification Tests—Sampling for qualification tests (see section 3.2.4) is not required unless otherwise agreed upon between the purchaser and the supplier. Qualification tests, for which a certification and test report shall be furnished when requested by the purchaser include the following: 7.3.1 Long-Term Hydrostatic Pressure Test 732 Joint-Tightness Test (See 6.1). 7.3.3 Longinudinat-Sirengih Test, including: 733.1 Beam strength and 7.3.3.2 Longitudinal tensile strength. 74 Control Tests—The following test is considered a con- wwol requirement and shall be performed as agreed upon between the purchaser and the supplier: 74.1 Sourulness Test—60-in, (1520-mm) diameter pipe and larger. 742 Perform the sampling and testing for the control requirements for hydrostatic design basis at least once every two years. 7.5 For individual orders conduct only those additional tests, ‘and numbers of teste specifically agreed upon between the purchaser and the supplier. 8. Test Methods 8.1 Dimensions: 8.L.1 Diameters: 8.1.1.1 Inside Diameter—Take inside diameter measure ments at a point approximately 6 in, (152 mm) from the end of the pipe section using a steel tape or an inside micrometer with graduations of Ye in. (1 mm) or less. Make two 90° opposing ‘measurements at each point of measurement and average the readings. 8.1.1.2 Outside Diameter—Determine in accordance with Test Method D 3567. 8.1.2 Length—Measure with a steel tape or gage having graduations of “icin, (I mm) or less. Lay the tape or gage on or inside the pipe and measure the overall laying length of the pipe. 8.1.3 Wall Thickness—Determine in accordance with Test Method D 3567. 8.14 Squareness of Pipe Ends—Rotate the pipe on a mandrel or trunnions and measure the runout of the ends with a dial indicator. The total indicated reading is equal to twice the distance from a plane perpendicular to the longitudinal axis of the pipe. Alternatively, when squareness of pipe ends is rigidly fixed by tooling, the tooling may be verified and reinspected at frequent enough intervals to ensure that the squareness of the pipe ends is maintained within tolerance. 8.2 Soundness—Determine soundness by a hydrostatic, proof test procedure. Place the pipe in a hydrostatic pressure testing machine that seals the ends and exerts no end loads. Fill the pipe with water, expelling all air, and apply intemal water pressure ata uniform rate not to exceed 50 psi (345 kPa)s until the Table 4 test pressure specified in accordance with 6.3 is reached. Maintain this pressure for a minimum of 30 s. Thehb v 3517 TABLE 8 Minimum Hoop Tensile Strength of Pipe Wall Tre Pound Units Nerina Hoop Tele Svengt, tin, Wah ameter oo os (f00 ons 150 ors e200 230 3 200 1200 1600 2000 ‘2400 2000 ‘3200 3600 000) 0 1000 1500 2000 2500, 3000 3500 ‘4000 4500 5000 2 1200 1800 2400 3000 +3600 4200 44800 3400 6000 14 3400 2100 2000 3500 48200 ‘4900 5600 6300 000 8 100 2250, 3.000 3750 4500 5250, 000 8730 7500 6 1600 2400 3200 4000, ‘4800 5600 6400 7200 8000 8 4600 2700 3.600 4800 400 200 7.200 2100 2.000 20 2000 3.000 4000 5.000 8000 7000 8000 9.000 10000 2 2100 3150 4200 5.250 6200 7960 8400 9450 10500 a 2400 3600 ‘00 sono 200 aco 9000 1200 12000 2 270 4050 5400 8750 3100 9480 10800 12150 13500, 2 3000 4500 6000 7500 9000 © 10500, 12000 13800 15000 3 3300 ‘4950 8600 8280 900 | t1a80 13200 1485016500, x 3600 ‘5400 7200 9000 1090012600 14400 16200 18000 3 3.900 5.850 7600 9750 11700 13850 15600 17550 19800 2 4200 6500 8400 10500 1260014700, 16800 13900 21000 6 4500 8750 9.000 11750 1350015750 go = 2028022500 Pa 2200 7500 200 som saan aR yao = btm 4on 5 5400 8 100 10800 13800 16200 18900 zie = 24300 «27000 0 6.000 9.000 12000 15000 18000 21000 24000 © 27000 «30000 rs 600 200 13200 Yes00 $9800 «= 340026400 «2070023000 2 7200 10800 14400 1000 21600 «= 25200 © ago) 3240096000 78 7800 31700 15600 19500 25400031200, 35100 39000, oe bao 12000 yom E1007 = a3 200-20) B00 37000 (42.000, 30 3000 13800 1800 © 2500-27000 3150038000, 40500 45000, 96 9600 14400 39200 24000 «28800 S600 S00 4320 © 48000, 02 10200 15900 «==20400 25800 © 30600-35700 «40 800 45000-51000, 108 10800 = 16200 21600 ©2700 = 32400 smo a3 200, 4360054000, 120 000 8000» 24000-30000 «36000 2000/8 000 5400060000, rz 13200 19800 28.400 32000 © 3960046200, s2eco 5040065000 m7 14409 21.600 23.600 36000 43200 50.400 57600 6480072000 Sune Nerina oop Tensie Senge Km Wath Diener C50 oe cio 125 ci80 ors e200 es a0 ® 10 20 200) 350) 2 00 560 700) 0 wr 2 20 foo pd ore 700 708 os 2 20 318 20 5 o 735 240 os 1050) “ 245, 368 490 aia TS 58 980 1103 125 9 od oa me oe re v9 + 030 hier 113 6 20 0 360 700 240 980 1120 1260 1400 8 38 a3, 30 78 94s, 1103 1226 1418 1578 20 350 5 7 a5 1050, 1225 1400 1575 4750 2 368 582 735 a8 4103 1207 1470 1056 1838 24 20 0 240 1050 1260, 1470 1680 4100 2100 2 a 709 945, 1181 1418 1654 1890 2126 2363 30 525 78 1050 1313 1978 1858 2100 2365 2025 2 57 8 158 fae i Done Dato > 500 Dama % 630 os 1280 1575 1800 2208 2520 2035 3150 2 623 1024 1365, 1706 2088 2380 2700 aon 2413 “ 738 $409, 4470 1038 2206 aera 200 3000 aor % 73 v8 1575 1969 2965 2756 3150 35 3008 % 240 1260 1620 2100 2520 2300 3360 3780 4200 Ps = rid 130 2s 2035 3308 3700 4255 ars © 1050 1875 2100 2es 3150 3075 4300 a7 5250 6 1155 1738 2310 2eee 3465 4088 4020 5198 S775 R 1250 1890 2520 3150 3780 400 5.080 5670 8.300 % 1985 2018 2700 34t3 4005 47 3.460 513 6825 a 1470 2205 2040 3615 410 5145 5.800 8615 7350 0 1575 2383 3150 208 4725 3503 300 7086 7375 96 1680 2500 3.360 ‘4200 5000 5880 6720 75360 400 102 1708 2ema 2500 aca 5355 e288 rw Sox aes tos 1600 2835 3700 n8 8670 6605 7560 8.505 9.450 20 2100 3180 44200 5250 6300 7350 8.400 9.450 10500 we 2o00 3485 000 76 so00 S008 240 19208 11560 4 2520 3780 5.040 6300 7560 8320 10.800 11340 12600 Note—The values inthis abo are quel 19 2D, where Piste proaur cass pl and Die the nominal ameter in inches. pipe shall show no visual signs of weeping, leakage, or fracture ‘8.3 Long-Term Hydrostatic Pressure—Determine the long- of the structural wall. term hydrostatic pressure at 50 years in accordance with Copyright by the ASTM Intemational Tue Sep 27 16:19:14 2005Copyright Gb 0 3517 TABLE 9 Beam-Strongth Test Loads: Tirimum Lon. arm Loa gtudral Tensio ginal Com oe. yar Croan Strength @ rt of Creu per m {erence Unit of Cicum- a) inn) ue) 3 oe) ceo —(aaa) ao —— (08) 10 120053) SBD (102) Skt) 12 60071) 580 (102) 58002) 14 22098) 5800), a0 0) 15 2600 (116) 580 (402) 580100) 16 3000 (133) 580 (402) 80102) te foo G78) S102) 8D (10} 2 © 40 (186) 58010) (t00) 21 S000 (222) $0 (402) 580100) 24 God as) © 580 (102) 5EO—(100) 27 6000 (356) © 580 (10) © SEO ((102) 2% a 3 eo |) oat, % mo (122) 700128), 3% ro (197) 780107) 2 00 (14) 800 (140) 4“ 260 (150) 880 (150) 2 so ey) sa 5 m0 = 7) 8) 54 toi (182) 1040180) © i140 (200) 40200), 6 260 220) 1260 (220) n 1360 (23s) 1360 (288) " 1480 (260) 1480 (260) a 1600 (80) 160080) °0 720 (Go) 172020) 88 weno) tao az) 102 101 Gio) 9400) 408 060 (960) 2000 (900) 4 bie (ee) 2180 (SER) 20 z80 (400) 228400) i z20 (a0) az (ato) a 2ra0 (280) 2740 (480) Procedure B of Pravtive D 2992, with the following exceptions permitted: 8.3.1 Test at ambient temperatures betweon 50 and L10°F (10 and 43.5°C) and report the temperature range experienced uring the tess [Nore 11—Tests indicate no significant effects on long-term hydrostatic ‘pressure wih the ambient remperarre range speciid. 8.3.2 Determine the hydrostatic design basis for the glass fiber reinforcement in accordance with the method in Annex AL 5.3.3 Calculate the long-term hycrostatic pressure and cat- cegorize by class in accordance with Table 5. A1.6 explains how 10 caleulate the long-term hydrostatic pressure. 84 Stiffness—Determine the pipe stiffness (FlAy) at 5 % Ueflection for the specimen, using the apparatus and procedure of Test Method D 2412, with the following exceptions permit- ted: 8.4.1 Measure the wall thickness to the nearest 0.01 in, (0.25 mm). 8.4.2 Load the specimen to 5% deflection and record the load. Then load the specimen ta deflection level A per Table 7 and examine the specimen for visible damage evidenced by surface cracks. Then load the specimen to defiection level B per Table 7 and examine for evidence of structural damage, as bythe ASTM Internationa Tue Sep 27 16:19:14 2005 evidenced by interlaminar separation, separation ofthe liner or surface layer (if incorporated) from the structural wall, tensile failure of the glass fiber reinforcement, and fracture or buck- ling of the pipe wall. Calculae the pipe viilluess at 5% deflection. 134.3 For production testing, test only one specimen to determine the pipe stiffness. 8.4.4 The maximum specimen length shall be 12 in. (03 1mm), or the length necessary to include stiffening ribs, if they are used, whichever is greater. [Nom 12—As an altemative to determining the pipe stiffness using the pparatus and procedure of Test Method D 2412 the supplier may submit to the purchaser for approval atest method and test evaluation on Test “Method D 790, accounting forthe substitution of curved test specimens and measurement of stfiess at 5 % defection 85 Hoop-Tensile Strength—Determine the hoop-tensile strength by Test Method D 2290, except that the sections on ‘Apparatus and Test Specimens may be modified to suit the size of specimens to be tested, and the maximum load rate may not exceed 0.10 in/min, Alternatively, Test Method D 638 may be employed. Specimen width may be increased for pipe wall thicknesses greater than 0.55 in, (14 mm). Means may be provided to minimize the bending moment imposed during the test. Cut three specimens from the test sample. Record the load to fail each specimen and determine the specimen width as close tw the break as possible. Use the measured width and failure load to calculate the hoop-tensile strength, 8.5.1 Alternative Minimum Hoop-Tensile Strength Requirement—As an altemative, the minimum. hoop-tensile strength values may be determined as follows: F=(S/5)(PA) @ F = required minimum hoop tensile strength, Ibffin., tial design hoop tensile stress, psi, 'S, = hoop tensile stress at rated operating pressure, psi, P = rated operating pressure class, psi, and 7 = inside radius of pipe, in. Nom: 13—A value of Fless than 4 Pr results ina lower factor of safety con shor term loading than required by the values in Table 8. ‘The value for 5; should be established by considering the variations in glass reinforcement strength and manufacturing ‘methods, butin any case should not be less than the 9§ % lower confidence value on stress at 0.1 h, as determined by the ‘manufacturer's testing carried out in accordance with 6.4. The value for §, should be established from the manufacturer's hydrostatic design basis. 8.6 Longitudinal Strength: 8.6.1 Beam Strength—Place a 20-ft (6.1-m) nominal length of pipe on saddles at each end. Hold the ends of the pipe round during the test. Apply beam load for the diameter of pipe shown in Table 9 simultaneously to the pipe through two saddles located at the third points of the pipe (see Fig. 2). The loads shall be maintained for not less than 10 min with no evidence of failure. The testing apparatus shall be designed to minimize stress concentrations at the loading points.4h D 3517 TABLE 10 Longitudinal Tensile Strength of Pipe Wall Trek Pound Uris Nominal LongiusinalTensie Svengh, itn of cicurterence i os os cio cis e150 ors C200 os ‘e250 ° 0 9 wo 0 se cy we 06 0 10 580 580 0 580 580 500 520 os 76 2 580 580 580 580 og ry or 74 an 6 580 580 580 ont 205 05 a0 980 4 089 16 580 50 580 ne 250 250 9 1 045, 11st 8 580 600 608 79 ont on a2 1 08 1215 2 580 580 os ony 1013 1013 1 080 1215 1 350 2 580 580 709 886 1 053 1 083 1134 126 14g By 580 08 a0 1012 4215 1215 4 296 1 436 160 2 580 653 on 1139 1 367 1 367 1488 1 64a 13 2 saa ne one 4390 4 a8 148 4499 4 6a an 3 60 75 107 1 309 1570 157 4 6a 1 854 2 060 26 700 27 1a 1928 1713 1713 1 708 20a 228 2 200 209 1m 1 686 4 996 1 998 2 096 2300 202 6 280 999) 132 1686 1 996 1 998 2 126 2x2 268 s veo 108 1s 1 rae 2 ow 200 2 ae 2a 25 3 80 ano 1 480 4 850 220 2 220 2410 2m 3.02 Py 1 040 117% 1567 4959 2951 2 251 2 2 2876 3189 © 1140 4 306. 4742 217 262 261 25 3100 3 54a 6 4 260 4497 4916 235 2870 2am. 319 3 508 3 008 m 1 300 1 S67 2 090 zor 3135 3 135 3 402 3827 4259 % 1 480 4 580 2 108 2 ox 3189 3193 as 3 909 4 bas oe 1 600 1701 2 268 2 35 3.402 34 0 3m 4210 45% 2 170 ta 2 eo ow aes aes 4010 as 5 01 96 1 880 1084 2 500 3 280 3 88 3m 0 4a aan 5 46 102 1 940 2 066 2754 3449 4st ant 4m 512 5 620 100 2 000 239 2 oe Des 4 om som aon 8419 6 on 6 2 190 2308 3078 3 048 aor So “5070 574 rer) 120 2280 240 3240 44050 4800 4 00 5 36 6 om 6a 132 25 2ors 3 208 06 S30 330 3 sat ese Tt ot 270 208 3 838 4 880 5 58m 645 yar 8019 ‘STunte Nominal Longitudinal Tense Stengh, Kim of crounference Biametor, . oo oe ry os ca we can wes cao 3 102 102 102 702 02 wae wae Wee 02 2 02 102 102 102 13 a3 1 137 153 1“ 02 102 102 0 2 12 442 160 8 15 we ae we 18 ur ua 132 we i 16 402 402 102 125, 150 150 165 183 203 18 102 02 108 133 160 160 170 182 213 2 102 40a 8 a8 sd 7 188 a3 236 2 12 102 126 155 106 195 190 ey 248 2 ‘02 408 12 7 21a 2a 2 255 2a 2 we 120 136 199 29 239 255 288 319 30 102 125 187 208 250 250 283 205 Za 2 i 1 is 2 a8 2 20 as 2 3% wm 150 200 250 300 300 a5 254 204 2 137 169 a7 an cod 325 3a 304 26 4“ 130 175 238 22 350, 350 3m a0 465 46 181 183, 2a 305 366 366 27 a7 496 a i" cid 258 Ba 39 39 a a ser 54 182 206 are 3s a2 an “7 504 558 60 200 29 305 at 47 a7 486 558 ei ee 2 252 338, a9 509 500 oe ena 683 7 238 ore 366 57 549 9 596 on 745, 3 260 a 359 61 553, 553 609) 685, 761 as 280 28 aor 0 508 506 255 sr B19 90 ‘ot 319 28 a2 63 68 702 700 ea 96 oan 30 asa ser et eat 20 a ray 102 340 32 482 03 7 723 796 298 295 108 360 34 sn cy 768 768 249 948 1059 he 322 04 539 ors 200 08 88 1 001 sine 120 200 6 567 79 ast asi 6 4 053 1170 132 “0 68 4 720 935 535 1050 1159 1 287 ie 20, 51 os ast er yor aie 12 1508 9 Copyright by the ASTM Intemational Tue Sep 27 16:19:15 2005hb 0 3517 Load ?/2) ond (072) 15° (182 mm) wiae x 120° tut radius saddle with "(6 rn) stiff rubber pad (typical) “7 FIG. 2 Beam Strength—Test Setup 8.6.2 Longitudinal Tensile Strength—Determine in accor- dance with Test Method D638, except the provision for ‘maximum thickness shall not apply. 8.63 Longitudinal Compressive Strength—Determine in ac- cordance with Test Method D 695. 9, Packaging and Package Marking 9.1. Mark cach length of pipe that meets or is part of a lot that meets the requirements of this specification a least once in letters not less than 14 in, (12 mm) in height and of bold-type style in a color and type that remains legible under normal handling and installation procedures. The marking shall in- clude the nominal pipe size, manufacturer's name or trade~ mark, this ASTM specification number: D 3517, type, liner, grade, class. and stiffness in accordance with the designation code in 4.2. 9.2. Prepare pipe for commercial shipment in such a way as to ensure acceptance by common or other carriers. 9.3 All packing, packaging, and marking provisions of Practice D 3892 shall apply to this specification. ANNEX (Mandatory Information) Al, ALTERNATIVE HYDROSTATIC DESIGN METHOD AL.1 The following symbols are used: 5) = tensile stress in the glass fiber reinforcement in the hoop orientation corrected for the helix angle, psi, P= internal pressure. psig, P, = longterm hydrostatic precoure, pig, D_ = nominal inside pipe diameter, in. 1 = actual cross-sectional area of glass-fiberreinforce- ment applied around the circumference of the pipe, infin, @ = plane angle between hoop-oriented reinforcement and longitudinal axis of the pipe (helix angle), and HDB = hydrostatic-design basis, psi. AL2 The hydrostatic design is based on the estimated tensile stress of the reinforcement in the wall of the pipe in the circumferential (hoop) orientation that will cause failure after 50 years of continuously applied pressure as described in Procedure B of Practice D 2992, Strength requirements are ‘calculated using the strength of hoop oriented glase reinforce ment only, corrected for the helix angle of the fibers. 13. Hoop-Siress Calculation is derived from the ISO equation for hoop stress, as follows: 10 Copyright by the ASTM Intemational Tue Sep 27 16:19:15 2005 s "DMA, sin 8) This stress is used as the ordinate (long-term strength) in calculating the regression line and lower confidence limit in accordance with Annexes Al and A3 of Practice D 2992. [Nowe Al.1—The calculated result for Smay be multiplied by the factor {6.895 to comvert frm pa to KPa. ALA‘ Hydrostatic-Design Basis—The value of S is deter- ‘mined by extrapolation of the regression line to or 50 years in accordance with Practice D 2992. ALS Hydrostatic-Design Basis Categories—Convert the value of the HDB to internal hydrostatic pressure in psig as follows: P, = 24, sin OHDBYD ‘The pipe is categorized in accordance with Table A1.1. [Note A1.2—The caleulated result P; may be multiplied by the factor 16.895 10 convert from pig to RPS. AL6 Pressure Class Rating—The classes shown in Table ALLL are based on the intended working pressure in psig for commonly encountered conditions of water service. The pur chaser should determine the class of pipe most suitable to the installation and operating conditions that will exist on thehb 0 3517 TABLE A1.1_ Long-Term Hydrostatic Pressure Categories Tirimwan Calolated Vass ‘ot Long-Term Hydrostatic Chass Pressure, Py 2000. B= ‘vest os 0 eat) os 185. (931) 100 180 (241) 125 225.1850) Gis 270 (1882), crs. 315 e172) e200 260 ca) 225, 405 (2790) 250, 450 (2100) project on which the pipe is to be used by multiplying the values of P, from Table AI.1 by a service (design) factor selected for the application on the basis of two general groups of conditions. The first group considers the manufacturing and testing variables, specifically normal variations in the matcrial, ‘manufacture, dimensions, good handling techniques, and in the evaluation procedures in this method. The second group considers the application or use, specifically installation, envi- ronment, temperature, hazard involved, life expectancy de- sired, and the degree of reliability selected. [Nore A1.3—Itis nt the inten of this standard o give service (dasign) factors. The service (design) factor should be selected by the design ‘engineer afer evaluating fully the service conditions and the engineering ‘properties of the specific plastic pipe material under consideration, Recommended service (design) factors will not be developed or issued by ASTM. APPENDIXES (Nonmandatory Information) Xi. INSTALLATION Xi These specifications are material performance and purchase specifications only and do not include requirements for engincering design, pressure surges, bedding, backfill or the relationship between earth cover load, and the strength of the pipe. However, experience has shown that succesoful perfor- ‘mance of this product depends upon the proper type of bedding and backfill, pipe characteristics, and care in the ficld construc tion work. The purchaser of the fiberglass pressure pipe specified lreein is cautioned that he must properly correlate the field requirements with the pipe requirements and provide adequate inspection at the job sit. X2. RECOMMENDED METHODS FOR DETERMINING GLASS CONTENT X21 Determine glass content as follows: X2.1.1 By ignition loss analysis in accordance with Test Method D 2584 or ISO 1172. X2.12 As a process control, by weight of the glass fiber reinforcement applied by machine into the pipe structure. SUMMARY OF CHANGES ‘Committee D20 has identified the location of selected changes to this standard since the last issue, D 3517-96, ‘that may impact this standard. (2) Changed acronym, RPMP, definition from reinforced plas- tic mortar pipe to reinforced polymer mortar pipe. ‘The American Seco foe Tostng and Matera akes ro positon respecting the val of any patent rights asserted n connection ‘nh any tom mentioned this landars. Uere o tie otandard are exproclyacieed that determination af the vay af ny euch patent igh, and he rik of hritogement of such rights, are entrely thelr own respons. ‘This standards subject to revision at any tne bythe reeponclo tactical commitee and must bo reviewed every fe years and itnotrvise, eer rapproved or witraw, Your conmants ae vied eh for evsion ois standard or or adeiional standards ‘and shouldbe adoressod fo ASTM Heasuartors. Your comments wil receive careful consideration ata meeting of he response {echnical commitee, whch you may attend you fel Pat your comments have nat received fa hearing you shoud make your tems known tothe ASTM Commitee on Standart, tthe adress shown below. ‘nis standards copyrighted by ASTM, 100 Barr Harbor Dive, PO Box G700, West Conshahockn, PA 16428-2959, Untied Sats. Incl reprints (single of mute copies) of tis standard may be obtained by contacting ASTM at the above adress or at 110.882.0586 (ahono}, 610.832.9555 (an) or sorvce asin org (ema) or rough the ASTM webs (wwasim.o7) Copyright by the ASTM Intemational Tue Sep 27 16:19:15 2005