Trakblaze Full Product Catalogue 2018-19

TRAKBLAZE
The Weighing Experts with over 88 years of Innovation
2018/19 Product Catalogue
Trakblaze Pty Ltd

5 Mareno Road Tullamarine, Victoria, Australia, 3043
Tel: +61 3 9318 9277 Fax: +61 3 9318 9533 E-mail: info@trakblaze.com Website: www.trakblaze.com
Over 88 years of Innovation
Trakblaze Pty Ltd is a weighing systems company, specialising in products specifically

designed for the rail, road, mining and aviation industries.
With over 88 years experience in the many facets of weighing systems technology, we are a
recognised leader in the manufacture and supply of technologically advanced scales.
By investing our time and money into research, development, design and manufacturing,
we are able to supply, install and service a comprehensive range of first class weighing
equipment.
“In 2001, Trakblaze Pty Ltd was the first company globally to achieve high speed train
weighing, up to 85kmh – Government trade approved.”
The main focus of our unique product offering is on both static and high speed in-motion
weighing systems for trains, trucks, mining and aircraft. This includes portable train scales for
all passenger and freight trains and rail workshops, portable mining truck scales, wireless
truck scales and axle weighbridges.
ROBUST
& RELIABLE
LOADCELL
TECHNOLOGY
INDUSTRY
PROVEN
With a combined total of over 350 mining, road and rail scales, Trakblaze Pty Ltd now has
the most comprehensive range of weighing equipment and systems installed worldwide.
Our product range includes:
· Truck Scales
SATISFIED
· Axle Weighbridges
· Mobile Train Weighers
· Balancing Systems
· Monitoring Systems
CUSTOMERS
· Volume Scanners
Boasting the latest load cell technology, all of our train scales, weighbridges and portable
mining truck scales are recognised as using a genuine method for creating long term,
accurate and reliable weighing systems.
Our specialised product offering is made possible by our team of IT, mechanical and
electronic weighing engineers, all working together to make Trakblaze Pty Ltd the experts
of our industry.
Over 88 Years of Innovation
MTW STATIC or IN MOTION

MOBILE TRAIN WEIGHER
FEATURES:
 User friendly  Wheel, axle, bogie and vehicle weight
 Four easy steps to install  Multiple MTW’s can be combined together
(2men - approx 15 minutes) Fits all recognised rail gauges

 Transportable in the boot of a car  Fits most rail sizes
 Loadcell based system  Instant printout and / or download to PC
 In motion or Static weighing
4 easy steps to install:
The MTW is a train weighing system that can be
transported in the boot of a car, utility or train cabin and
set up to weigh and spot check a rail vehicle / train
anywhere static or in motion.
The MTW offers one of the world’s most convenient,

safe & accurate train weighing solutions.
The MTW design incorporates a chassis arrangement

Measuring the height to Attaching the Rail Shoe
with an integrated loadcell, this design means weight is
applied directly to the loadcell and not through the rail. determine packer size
The advantage of weighing axle by axle is that there is

no restriction with regards to wagon type. The MTW is
factory pre-calibrated, so that no transport of test
weights are required.
(individual wheel weights can also be obtained).
Inserting the MTW into the track Connecting the cables,

and expanding the system via wireless option also
the threaded support poles available
Battery operated
digital readout - BENEFITS:
printer in carry
case.
No track downtime during installation
No costly civil works required
Battery operated
Simple operation
Approx. Dimensions MINING, RAIL, ROAD & AIRCRAFT WEIGHING SYSTEMS
49cm x 38cm x 23cm

MTW-S
TECHNICAL DATA
(STATIC) MTW-D
TECHNICAL DATA
(IN-MOTION)
Cuﬆomised PC software (optional) displays and records all the weight data Sample of Printout from built in Printer
CONSISTS OF (single base unit)

2 x loadcells
2 x scale main bodies
1 x set of shoes (to suit nominated rail type)
1 x set of spacer poles
1 x height measuring gauge
1 x weight indicator & printer housed in carrycase
1 x set of height packers
1 x battery charger
1 x spanner
1 x cable set
MTW Kit 1 x operation manual
MTW secure
ﬆorage box.
Instructional Video
Trakblaze Pty Ltd

5 Mareno Road, Tullamarine 3043 Victoria Australia
Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
MINING, RAIL, ROAD & AVIATION WEIGHING SYSTEMS Email: info@trakblaze.com Web: www.trakblaze.com
WIRELESS
MTW-W
TM
STATIC MOBILE
TRAIN WEIGHER
KEY FEATURES:
• Wireless
• User friendly
• Easily transportable
• PC Laptop with receiver
• Four easy steps to install
(2 men - approx. 30 -45mins/system)
• Wheel, axle and total train weight
• Connectivity up to 6 x MTW bases TM
• Fits into any gauge of track

• Fits most rail sizes
4 easy steps to install:

MTW-WS8 Illustrated
One of the world’s most convenient, safe & accurate train

weighing solutions has just got better. Manufactured under
strict conditions to ensure the highest quality engineering
standards are met, along with all the specifications and
toughness you expect from our MTW™ product range; the
introduction of our MTW™- W wireless range revonlutionises
mobile train weighing.
The Wireless MTW™ is not only portable but can be Measuring the height to Attaching the Rail Shoe.
determine packer size.
transported easily and set up to weigh and spot check a rail
vehicle/train anywhere, with the flexibility to conduct
weighing tests within or outside the confines of the rail
workshop or field test - without the restrictions of cables!
The MTW™ is a load cell based system which fits to the
inner sides of most conventional rail. When the wheel flange
rolls up the ramp, the wheel’s tyre is raised just clear of the Inserting the MTW into the TM
Wireless connectivity up to
rail head and weighed. The advantage of weighing axle by track and expanding the 8 x MTW bases. TM
system via the threaded

axle is that there is no restriction with regards to wagon support poles.
type. It is factory pre-calibrated, so that no transport of test
weights or calibrated wagons are required.
BENEFITS:
• No cables, allows greater flexibility
• No track downtime during installation
• No costly civil works required
• No test train required for calibration
• Calibration certificate supplied with
each system. MINING, RAIL, ROAD & AIRCRAFT WEIGHING SYSTEMS
Illustrated PC Laptop may vary

MTW -W
TECHNICAL DATA
TM
(WIRELESS)
Length Each base unit: 600mm (standard)

Materials High quality tool and mild steel
Capacity 15t / wheel, 30t / axle (standard) Other sizes on request
Increment Size 0.02t
Protection Class IP-67 / IP-56
Base Unit Temp -20°C ~ +70°C
Contoller Temp 0°C ~ +40°C
Mounting Rail keys to fit rail type
Installation Time From 15 minutes (two men)
Instructional Video Accuracy Loadcell calibrated Statically to +/-20kg
Base Configurations - S2 : MTW-W = (1xAxle)
S4 : (2xAxle/1xWagon-Bogie)
S6 : (3xAxle/1xLocomotive-Bogie)
S8 : (4xAxle/1xRailcar-Wagon)
S12 : (6xAxle/1xLocomotive)
other combinations available on request
Customised PC software allows to display and record all the weighing results
*MTW-WS8 Illustrated
Wireless connectivity up to 16 x MTW channels

TM
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
“TAKE THE SCALE TO
MTW-MS
TM
THE TRAIN”
TRAIN WEIGHING &
MOBILE TRAIN WEIGHER BALANCING SYSTEM
KEY FEATURES:
• Wired or Wireless System
• Easy operation - User friendly
• Four easy steps to install
(2 persons - approx. 30 -45mins/system)
• Easily transportable
• Loadcell based system
• Wheel, axle, bogie and total train weight
• Connectivity up to 8 x MTWTM bases
• Fits into any gauge of track
• Fits most rail sizes
• PC based controller
The MTWTM- is a Mobile Train Weighing System that can be 4 easy steps to install:
transported easily, either in the train being weighed or in
a standard car and set up to statically weigh and spot
check a rail vehicle / train anywhere at anytime.
It offers one of the world’s most convenient, safe &

accurate train weighing solutions.
Measuring the height to Attaching the Rail Shoe
determine packer size
The MTWTM-MS (Multi-System) is a load cell based rail
weighing system which fits to the inner sides of most
conventional rails. When the wheel flange rolls up the
ramp, the wheel’s tyre is raised just clear of the rail head
and weighed. The advantage of weighing axle by axle is
that there is no restriction with regards to wagon type. It
is factory pre-calibrated, so that no transport of test Inserting the MTW into the track Connecting the cables,
weights or calibrated wagons are required. and expanding the system via wireless option also
the threaded support poles available
BENEFITS: Pelican Hardcase with PC

• Multiple Base, Mobile Scale for Train based controller and
built-in printer for wired
Weighing and Balancing
S4, S6, S8 & S12 systems.
• Minimal track downtime during installation
• No costly civil works required Approx. Dimensions
60cm x 48cm x 30cm
• No test train required for calibration

• Calibration certificate supplied with
each system.
MINING, RAIL, ROAD & AIRCRAFT WEIGHING SYSTEMS
MTW-S8 Controller pictured

MTW-MS (TRAIN WEIGHING & BALANCING SYSTEM)
TECHNICAL DATA Length Each base unit from 560 to 600mm
Approx. Weight 20kg -100kgs
Materials High quality tool and mild steel
Capacity 15t / wheel, 30t / axle + heavy duty systems available
Increment Size 0.02t
Protection Class IP-68 / IP-65
Temperature -20°C ~ +70°C
Mounting Rail shoes to fit rail type
Installation Time 15 ~ 30 minutes (two persons)
Accuracy Loadcells calibrated statically to +/-50kg but
achieving this accurately is subject to good track
condition and rolling stock
Instructional Video Base Configurations - S4 : (2xAxle/1xWagon-Bogie)
S6 : (3xAxle/1xLocomotive-Bogie)
S8 : (4xAxle/1xRailcar-Wagon)
S12 : (6xAxle/1xLocomotive)
other combinations available on request
Standard PC software displays and records all the weighing results
wireless connectivity illustration

MTW-MS in Rail Workshop
*MTW-WS8 Illustrated
illustrated PC :Laptop may vary

Wireless connectivity up to 6 x bases or 12 wheels
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
TRAKMATE
RAIL WORKSHOP WEIGHING & BALANCING SYSTEM
BENEFITS:
Simple to install
Suits all rail types
Heavy duty - with overload protection
Any wheel weight combination
Temperature compensated
Cost effective
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
LOW OR HIGH SPEED

WEIGHING SYSTEM
INFINITY LS - Low Speed weighing up to 15km/h:
The Weigh In Motion Infinity – LS weighbridge system is the ideal low speed (up to 15kmh) solution for mine
loadouts, industrial plants, cement plant, power stations, steel mills etc. It consists of 2 electronic weigh sleepers & 4
dummy sleepers braced together forming one solid structure, including accessories, control cabinet and a PC with
train weighing software.
The Infinity – LS train weighing system is installed one wagon length or more out from the loadout and provides the
operator axle, bogie and wagon weight data in real time. This unique train weighing system enables the loading
operator to regulate the filling so that the wagons are not overloaded. Weight data storage, printout & other
features are available and train weighing results can be accessed from any location via the internet.
Installation of the Infinity - LS train weighing system takes approximately 1 ~ 2 days. Concrete foundation or civil
works are not always required. However, this is greatly dependent upon site conditions, although some form of
ballast stabilisation is highly recommended to eliminate impact effects at the weighing transition points to ensure
weighing accuracy and scale reliability.
INFINITY HS - High Speed weighing up to 80km/h:
The High-Speed Weigh In Motion Infinity - HS is capable of train weighing up to 80kmh, dependent on track/site
conditions, test train/rolling stock. The rail weighing system consists of 6 electronic weigh sleepers & 12 dummy
sleepers braced together forming one solid structure, including accessories, control cabinet and a PC with train
weighing software. Train weighing results can be accessed from any location via the internet
Installation of the Infinity - HS train weighing system takes approximately 2 ~ 3 days. Concrete foundation or civil
works are not always required; however, this is greatly dependent upon site conditions. Whilst the unique
engineering of the steel framework further enhances the overall stability and load distribution of the high speed
weighing system, it is highly recommended that some form of ballast stabilisation is also installed to eliminate
impact effects at the weighing transition points to ensure weighing accuracy and scale reliability.
BENEFITS:
Actual reliable load cell based system
No rail cutting, welding or grinding required
Minimal installation / repair track down time
30 minutes to change parts
Temperature compensated
INFINITY
LS
TECHNICAL DATA
= 0.1 to 15km/h Capacity: 37.5t per Axle

(0.06 to 9 mph) (Can be upgraded to 50t per Axle)
LOW SPEED
Accuracy: +/- 0.25% - 2% wagon approx.
MS
+/- 0.25% - 0.5% total train approx.
= 0.1 to 40km/h
(0.06 to 25 mph) Operating Temp: -10 C - + 80 C (in-track equipment only).
MEDIUM SPEED
Transit Speed: Unlimited (Approval by rail authority)
HS
HIGH SPEED
= 0.1 to 80km/h
(0.06 to 50 mph)
Voltage:
Data Trans:
24V DC / 110V - 250V AC
TCP / IP
NOTE: Accuracies and speeds are subject to site conditions.
INFINITY OVERVIEW
 Low, Medium & High speed weighing
 Reliable load cell based system
 Can be installed in a curved track*
 No rail cutting, welding or grinding
required
 Approximately 30 minutes to change
parts
Installation of INFINITY ‘LS’ weighing system in straight track  Temperature compensated
* up to 5km/h
Installation of INFINITY ‘LS’ weighing system in curved track Instructional Video
Installed INFINITY ‘HS’ weighing system Installed INFINITY ‘HS’ weighing system with (optional) tag readers
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
ULTIMATE BOGIE PRESS

(WEIGHT BALANCING)
Australian/German Technology
• Robust • Accurate • Reliable
• 4 or 6 wheel loading points

• Single or twin hydraulic pressing cylinders
• Closed loop design
• Modular construction
The Trakblaze Bogie Press, is a semi portable test rig that has been designed to provide Robust and
Reliable weighing results for rail maintenance and manufacturing depots. Each Wheel load is measured in
addition to the load applied, therefore giving the results of the effects of simulated loading. All results are
reported and stored, on the standard touch screen PC, via the User Friendly Trakblaze Bogie Weighing
Software.
The Bogie Press can be built to suit 2 or 3 axle bogies, with varying axle centres and for differing rail
gauges. The system is also capable of having either single or paired independent loading points that can
be operated from the control desk. With a modular design the whole bogie press can easily be
transported in a standard container or on a rigid truck. It can therefore be set up at a new location within
hours of delivery and provides great cost savings against traditional in-built/permanent bogie presses.
Overall Height
2625mm *
Clearance Height
1135mm *
Rail Height
625mm *
Loadcells
Loadcells Multiple Gauges
from 500 ~ 1700mm
Weigh Loadcells
* These dimensions can be modified to suit your requirements MINING, RAIL, ROAD & AIRCRAFT WEIGHING SYSTEMS
ULTIMATE Bogie Press TECHNICAL DATA
Construction format Enclosed loop centre section.
All pressing loads contained within.
Bolt together construction to allow ease of transportation
Rail gauge To be confirmed on order (500 - 1700mm) with options for multiple gauges
Rail height 625mm above floor level
Clear space between uprights 3000mm (Gauge dependent)
Clear height to underside of rams 1135mm above rail level
Twin ram format max capacity per ram 20 tonne( Single ram also available)
Max capacity of press structure 30 tonne
Cylinder centres Variable up to 2500mm. Stops can be fitted as required
Ram stroke 250mm
Loadcells(RAMS) Compression type with mounting brackets
Power supply 220 - 240VAC
Pump 2 stage electric
Control circuits 220-240VAC/24 VDC
Number of wheel loads 4 or 6
Max capacity wheel load 20 tonne
Loadcells(wheel loads) Shear beam type with mechanical loading plates/rail
Control desk Located to one side adjacent to centre section
All push button controls for press operations
All hydraulic pressure and flow controls
All readouts of load measurements of rams and wheels via built in PC controller
Control Desk Single or Dual Cylinders

Hydraulic controls
Printer
Wireless option
25t cylinders with

spring return
30t loadcells
Pressing cylinders move

to bogie press points
Touch screen PC controller

displaying wheel loads & applied Our 88 years experience is your guarantee!
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
RVS REAL-TIME TRAIN

VOLUME SCANNER
Revolutionising
Rail Productivity
Realtime Volumetric Scanning Software for
Wagon Load Optimisation
Trakblaze Pty Ltd are now proud to release a rail industry

specific volumetric scanning system that is revolutionising the
loadout speed, accuracy and volumetric measurements of each
train wagon.
Put simply - rail loadouts become more efficient and payloads
are maximised each and every time through real-time scanning.
System Description
The Auto Scan software has been developed specifically to allow direct acquisition of data from Hi-Speed 2D lasers over an IP network.
Custom developed algorithms built into the software use captured data to generate volume information and measurement parameters for each
train ore wagon allowing for improved productivity through full-time monitoring of mission critical data.
The goal of the software which runs on a Microsoft™ Windows platform is for fast calculation and transportation of real time feedback and key
metrics,to optimise loading of each and every wagon. In turn, this assists operators in the fine tuning of loading operations.
System Features
The auto scan processing software provides near real-time outputs to the
industrial data network.
Features:
>A responsive design using multi-threaded technology.
>Calculation of production critical parameters in less than 10
seconds
> Easy installation and configuration.
>TCP interface to 2x SICK LMS511 lasers to gather raw laser data.
> MODBUSTCP interface to provide an industry standard data
delivery mechanism
>Data items delivered to the industrial network are;
• Front Freeboard (em)
• Rear Freeboard (em)
• Side Freeboard (em)
• Volume per wagon (m3)
• Data Valid flag (valid I not valid)
• Laser status flag for remote maintenance monitoring
(Error, Contamination, OK)
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
GENESIS MOBILE
BOGIE PRESS
The Trakblaze Genesis is the most comprehensive

bogie press on the market......
The Genesis Mobile Bogie Press has been designed to
provide a robust and reliable measurement test rig that
gives immediate results for every force placed upon a
bogie. Using the new pulling method the Genesis
simulates operational loads and provides wheel loads,
parallelism of axles and wheel discs, as well as providing
all the other geometric measurements. Results are
displayed via the user friendly PC system and are stored
directly into a database for reporting purposes.
The Genesis can accommodate 4 & 6 wheel bogies,

various gauge sizes and also various bogie centres. The
system automatically sets the press to the size of the
bogie selected so there is no need to make labour
intensive changes to the initial setup before loading.
The Genesis system is totally portable and can be set up

very quickly at each new site. In reality one unit can be
used at various locations within any organisation and
therefore provides great cost savings.
* German Design *
GENESIS TECHNICAL DATA
SYSTEM CAPABILITIES
The Trakblaze Genesis syﬆem has been developed in conjunction with

AGG GmbH and VOITH Engineering Services GmbH, Road & Rail.
This worldwide wealth of experience in the measurement of rail vehicles

provides you with the complete assurance, that you will receive
outﬆanding performance and reliability.
The Genesis only requires a compact inﬆallation area measuring 2 x 3

metres. With no foundation requirements and the portability, the Genesis
provides the flexibility not seen with other Bogie Presses.
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
“Unbeatable speed and accuracy up to 12 kph!” Over 88 Years of Innovation
FORCE The World’s Toughest

MINING TRUCK SCALE
The range of FORCE portable and fixed mining dump truck

scales are the ultimate in weighing technology for off road heavy
haulage applications. Each system is designed to optimize
accuracy and efficiency of use and built to last! Unlike a standard
full deck weighbridge, the FORCE is a portable system made up
of a combination of individual weigh pads which measure the load
on each wheel of a dump truck. The modern modular design
enables the FORCE to be configured to weigh any make and
model of mining haul truck.
In addition the FORCE series can even monitor your employees
travel and productivity times (optional).
The FORCE system features either a touch screen PC controller

mounted in a weatherproof enclosure or a PC based rack system
loaded with Trakblazes proven and reliable software that is user
friendly to acccurately measure the load on each wheel either statically
or in-motion up to an unbeatable 12 kph*. The total truck weight is then
derived from the summation of the individual wheel and axle loads and
displayed on the PC interface.
Note: These are the same electronics & software used in our high speed 80 kph govt. trade approved train weighing systems.
PC based controller with

built-in printer in carry case
Approx. Dimensions
58cm x 45cm x 28cm MINING, RAIL, ROAD & AIRCRAFT WEIGHING SYSTEMS
*depending on site conditions

FORCE - 2 FORCE - 4
TECHNICAL DATA TECHNICAL DATA
Nominal Pad Size Nominal Pad Size

LxWxH 2000mm x 1500mm x 250mm LxWxH 3000mm x 2000mm x 300mm
No. of Pads 2 or 4 No. of Pads 4
Load Cell Type 40t analogue Load Cell Type 100t analogue
No. of Cells per Pad 4 No. of Cells per Pad 6
Individual Pad Capacity 50t Individual Pad Capacity 150t
Total Axle Capacity 100t or 200t Total Axle Capacity 600t
Load Sensors
Each weigh pad incorporates multiple heavy
duty “OIML approved” temperature
compensated load cells. The strategic
positioning of these sensors within the pad
allows for off-center wheel loads to be
measured accurately and with a safe overload
sufficient to deal with the inertia and shock
effects of a loaded mining truck braking on the
weigh pad.
Accuracy
Accuracies of +- 0.05 in static mode
and +- 0.5% in dynamic (in-motion)
mode approximately, are
achievable dependent upon the
site conditions and the operator.
Calibration
Each FORCE system is factory
calibrated prior to shipment. We
also offer an optional in-field
portable calibration test press unit,
which can be used at site by local Instructional Video
service personnel.
FORCE being tested and calibrated at site Note: These are the same electronics & software used in our
with the portable test press unit. high speed 80 km/h govt. trade approved train weighing systems.
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
TVS MINING / HAUL TRUCK

VOLUMETIC SCANNER
Maximising
Profits & Payloads
Realtime Volumetric Scanning System for
Mine Haul Trucks
TVS is a non-contact volumetric measurement

scanning system designed to measure loads of
bulk loose solids in mining trucks.
The TVS software has been developed specifically

to allow direct acquisition of data from the
intergrated Laser scan head allowing for realtime
monitoring of payloads.
System Description
Trucks are ‘scanned’ by driving slowly below an elevated Scan Head. This is essentially a mounting
platform for two scanning laser range-finders, which are referred to as laser scanners. When a truck
crosses the Scan Area below the Scan Head it falls within the field of view of these laser scanners which
perform thousands of distance measurements per second
The TVS volumetric scanner processes the distance data

measured by the laser scanners, as a truck passes
below and constructs a composite 3D model or ‘surface
profile’ in the software.
A vehicle is initially scanned empty and recorded into the

system database as an empty vehicle profile (zero
reference). Load volume is computed on subsequent scans
by comparing each new loaded vehicle profile against the
recorded empty profile.
This involves aligning the empty and loaded vehicle profiles

spatially in software and computing a load profile from the
Empty Mining Haul Truck Scan difference between them.
Infared scanner relays load volume data

& 3D composite is constructed with measurements
Loaded Mining Haul Truck Scan

TVS
TECHNICAL DATA Measurement +/- 2% when used as specified
Truck Speed 0.5 - 10 km/h
Resolution 0.1 m3
Range 1 - 150 m3
Temperature -20°C ~ 50°C
Display Type 19” Touch Screen Analog Resistive 5-wire
Protection Level IP65 Compliant
Power Required 24VDC @ 5A (Max)
LASER SPECIFICATIONS Type LMS 511 Distance Measurement Sensor

Laser Class Class 1 (Eye Safe)
Echos Multiple Echo (5) for Dust / Rain Immunity
Protection Level IP67 Compliant
Data Interface Ethernet
Temperature -30°C ~ 50°C
Scanning Range Up to 80m, nominal 16m in truck scan
DATA INTERFACE OPTIONS

Data Interfaces SQL Server, MODBUS (TCP)
Data Fields Volume (m3), Speed (m/s), Length (cm), Width (cm)
3D Output X3D Compliant, 3D model for every scan
Auto Rating Software automatically determines the validity
of scan data and rate a scan as Good / Bad
Laser Status Laser contamination status is monitored via the
Touch screen interface (Good, Contamination
Warning, Contamination Error)
SOFTWARE
The auto scan processing software provides

near real-time outputs to the industrial data
network through a responsive design using
multi-threaded technology, with calculations
of production critical parameters in less than
10 seconds.
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
TRUCKMATE
THE NEXT GENERATION PORTABLE AXLE SCALE
‘TRUCKMATE’ is the lowest profile weigh pad we

have ever offered. Large weighing surface, and
extremely low profile (from 18mm high). The
excellent accuracy is due to the twenty
independent loadcells under the top plate.
Truckmate is available as a Wired 2 pad system or Wireless in

Optional Touch Screen for Truckmate System 2, 4, 6 & 8 pad configurations. Wireless Range up to 25m.
KEY FEATURES:
• Extremely Slimline
• User friendly
• Portable
• Fast set up - approx.10 mins
• Splashproof
• Accurate, Robust & Reliable
• Built in battery with external charger
• PC compatible / memory download
option available

“Reduce the Risk of Overloading”
TRUCKMATE
Rated Capacity: 10t, 20t or 40t (500kg min weight req.)
Type: Ultra Slimline Weighpad
Static Accuracy: Approx. 0.5% - 1% or better
Dynamic Mode: Approx. 3 - 5% or better up to 5km/h
Rated overload: 120%
Temperature -20°C ~ +60°C
Composition: Lightweight, high strength
Pad Size: From 765mm x 470mm
From 950mm x 550mm
Instructional Video
Pad Weight: From 18kg
Approx. Height: From 18mm
Printout sample only as printouts

do vary on Truckmate models
Digital readout includes - operator ID, truck/reg no, axle

weight, total weight, time/date & other features.
Case Dimensions: 430 x 310 x 150mm (H)
Carrying Weight: Approx. 6.5kg
Powered by 12v DC internal battery with overnight recharge

via 240v adaptor/charger. Standard wireless controller /
printer includes robust handy carry case with a
compartment for your spare paper rolls & ink cartridge.
Standard Truckmate Controller
Note: Levelling mats may be required for varying vehicle configuration Truckmate software data display, storage & spreadsheets
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
FORCE 1
TM
THE WORLD’S
TOUGHEST
AXLE WEIGHER
UP TO
12 kmh*
weighing speed
+
-
0.5 %
in-motion accuracy
+
-
0.05 %
static accuracy
SAVE TIME and MONEY by accurately weighing on the go!

The unbeatable FORCE 1 truck scale is designed to endure the worlds most challenging of
transport environments whilst addressing high accuracy. Increase your production and
overall profit by quickly measuring consistent accurate loads as well as addressing the
maintenance risks associated with overloading. The Speed and Accuracies of the FORCE 1
truck scale are unique and capable of weighing a b-double truck in 15 seconds!* - saving
valuable time and money!
 Unmatched Speeds up to 12kph*

 Unmatched Accuracies at +- 0.05% & +- 0.5%*
 User Friendly Software
 Latest Electronic Technology
 Robust Compact Design
 Minimal Civil Works Required
 IP-65 Rating
 Transportable & Relocatable
 Employee Monitoring Capabilities (optional)
 1 Year Warranty with an Optional Extended
3yr Fixed Service Warranty**
NOTE: These are the same electronics & software used in our high speed 80kmh
government trade approved train weighing systems, hence the FORCE 1’s unmatched
speed & accuracy . MINING, RAIL, ROAD & AIRCRAFT WEIGHING SYSTEMS
*depending on site conditions **additional costs apply

Capacity: 30t Axle (non trade approved)
FORCE 1 Dimensions:
Static Accuracy:
3060mm(W) x 1160mm(L) x 250mm(H) - nominal
+-0.05% (depending on site conditions)
TECHNICAL Dynamic Accuracy: +-0.5% (depending on site conditions)
DATA Voltage: Either 24VDC, 110VAC or 240VAC power supply
Inclusions: 1 x PC based Trakblaze Dynamic Controller, Static &
Dynamic Software, B/W Laser Printer, Remote L.E.D Display
(with 20mtr cable), J-Box (with 20mtr cable) to Controller, Operators
Manual & Standard Software.
40t Hi-Tech Advanced loadcells 0.5% Dynamic Accuracy*

0.05% Static Accuracy*
Weighing Speed
up to an unbeatable 250mm
12 kmh*
Latest state of the art Slimline modular

electronics design
Interlocking live deck

Manned or Automatic
operation
FORCE 1 - User Friendly & Reliable Software
Static / Dynamic Controller - PC Software

The FORCE 1 Transport system features a Trakblaze Static / Dynamic Controller with direct
ethernet capabilities interfaced to your workplace PC. The PC is preloaded with Trakblaze’s
proven and reliable software that is user friendly to accurately measure the load on each axle
either statically, or dynamically (in-motion) up to an unbeatable speed of 12kmh*.
The total truck weight is then derived from the summation of the individual axle loads and
displayed on the PC interface and external remote L.E.D display whilst also printed out for log
books or archiving. Alternatively, for dirt or dust challenging environments the FORCE 1
controller can be upgraded to a rack / wall mounted rittal enclosure or for work places
requiring flexibility the system can be upgraded to a touch screen PC controller mounted in a
portable weatherproof pelican hardcase.
Whatever your workplace or challenging environment is, the FORCE 1 system and Trakblaze
has the solutions to ensure your loads are weighed with unbeatable Speed and Accuracy.
The FORCE 1 system SAVES time and MONEY by weighing on the go.
Instructional Video
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
#OPTIWIM IN AN A3 WORLD
CLASS OF IT’S OWN
Direct Enforcement
+-
Gross Weight Accuracy
3%
OptiWIM® is a world first free-flow dynamic WIM
system, which weighs vehicles in full width,
Toll-per-Tonne Applications independently of the wheel position, during
crossing of the installation. This provides
extremely accurate weighing, meaning
OptiWIM® is the first system worldwide that
achieves A3 precision, according to WIM
standards.
FIBRE-OP
TIC TECH
NOLOGY
Distortion Free with Fibre-Optic Technology
Side Holders OptiWIM® is a completely new sensor which uses unique fiber-optic
technology. The sensor operates solely on optical principles, without
electronic components. The electronics are located within the control
OptiWIM
Sensor
unit and not in the sensor. This innovative solution provides a
disproportionately large amount of data from the sensor, during each
U Bed measurement, in comparison to conventional technology. OptiWIM® is
totally passive with maximum radio frequency immunity, i.e. resistance
to magnetic fields. The sensor is unique with a distortion-free
temperature change compensation which allows accurate weight
assessment, regardless of current weather conditions.
#OPTIWIM UNIQUE SENSOR
FEATURES
The OptiWIM® sensor offers new and

useful features thanks to its design and
technology. The sensor can measure the
vehicle’s width directly. It is also able to
detect the use of double-wheel assemblies
or the presence of underinflated tyres, even
in dual-assembly, separately.
DOUBLE
TYRE DETECTION
UNDER INFLATED
TYRE DETECTION
DIRECT WIDTH
MEASUREMENT
Easy Installation Easy Maintenance

Unique Features & Benefits The system requires only a U-Bed shape for the
assembly to be placed into the road surface. Once
the U-bed shape is installed, the maintenance and
Gross weight accuracy ±3% possible replacement after 10 years of the sensors
Detection of wheels trajectory, lifetime consists only of changing the insides
vehicle width measuring directly by sensor without the need of any other intervention into the
road surface
Double-tyre detection
Direct detection of underinflated tyres
Direct compensation of ambient temperature WIM like
10 year lifespan never before...

CROSS Zlín I Hasičská 397, Louky | 763 02 Zlín | Czech Republic Trakblaze Pty Ltd I 5 Mareno Road, Tullamarine I 3043 Victoria I Australia,
Tel.: +420 577 110 211 | E-mail: info@cross.cz www.cross.cz Tel: +61 3 9318 9277 I Email: info@trakblaze.com
www.op�wim.com www.trakblaze.com
trakblaze.com
HI-TRAC®
CMU
&
TMU4
ABOUT TRAKBLAZE PTY LTD
LEADING THE WAY IN INTELLIGENT

TRANSPORT MONITORING SYSTEMS
Trakblaze Pty Ltd is a Rail, Mining, Road & Aircraft weighing systems company with over 88 years experience in research, development, design,
manufacturing, servicing of train weighing, off road mining haul truck, transport truck and vehicle scales worldwide. ‘Static and In-Motion Train,
Truck and Vehicle Weighing & Monitoring’ is a very specialised field, and Trakblaze is unique in having the most comprehensive range
of weighing and monitoring equipment including, high speed in motion systems. In addition, Trakblaze offer a wide range of
technologically advanced off road mining scales and mining weighbridges. Our mining products have resonated from the success of our proven
truck & transport weighing systems.
Today, Trakblaze has further expanded it’s weighing and monitoring solutions capabilities. In conjunction with Q-Free; a leading
supplier of products specifically designed for ‘Weigh In Motion’ traffic, cycling & pedestrian data collection within the Intelligent Transport
Systems (ITS) market; Trakblaze and Q-Free provide class-leading Traffic Management, Infomobility and Connected ITS (C-ITS) / Connected
Vehicle solutions and presence in all major ITS technology areas. These solutions, together with a broad and unique range of sensors for infrastructure,
vulnerable road user and enviromental monitoring; enable Trakblaze and Q-Free to supply ITS which address all road infrastructure operating
and condition-monitoring needs. In addition, Trakblaze provides managed solutions which allow our customers greater flexibility in capital and
operating costs.
Trakblaze Pty Ltd in partnership with Q-Free specialise in the supply and installation:
• High and Low Speed Weigh-in-Motion
• Traffic Count & Classification
• Cycle and Pedestrian Monitoring
Cycle Monitoring Pedestrian Weigh-in-Motion Counter & GPRS, 2G, 3G & 4G Solar Power Multiple Lane
Unit Monitoring Unit Classifiers Operation
trakblaze.com
CYCLE & PEDESTRIAN DETECTION | SOLUTION OVERVIEW
OUR TECHNOLOGY IS NOW

THE HEART OF A CYCLING
REVOLUTION
With a cycling revolution growing in strength across Australia, it is clear a smarter
infrastructure is required that can accommodate different modes of transport. Our
range of intelligent solutions supports this movement by making travelling in mixed
traffic safer.
HI-TRAC ® CMU
The HI-TRAC CMU is a small, low-power, low-cost electronic system capable of
®
monitoring up to 4 cycle lanes and 4 pedestrian lanes.

The CMU uses established piezoelectric sensor technology to detect bicycles in either dedicated
cycle ways or mixed traffic lanes as well as pyroelectric infra red sensors to detect pedestrians.
Unique algorithms developed by Q-Free measure the axle count, speed and wheelbase to
distinguishing true bicycles from other traffic including child scooters, prams, trolleys motorbikes
and mopeds.
The CMU can be powered by a small 3W solar panel mounted on top of a small pillar and
supported by two rechargeable 6V 8Ah batteries to form a fully standalone permanent solution.
The CMU unit is sealed to IP68 and can be installed into a small pillar or post. The CMU can be
configured to automatically transmit traffic data to a web server for secure data storage or to a
database.
HI-TRAC CMU Key Points

®
• Monitors cyclists and pedestrians simultaneously

• Automatically transmits data via GPRS/2G/3G/4G
• Integrates with cycle active information display
• Triggers for Cycle Signal Priority
• Pedestrian detection using pyroelectric infra-red sensors
• Loop detection
Cycle Monitoring Products & Solutions include:
• HI-TRAC CMU • Cluster Detection
®
• HI-TRAC Cycle Active Information Display • Cycle Safety • Mixed Traffic Classification
®
Product Key Features
Cycle Monitoring Data Hosting Pedestrian GPRS, 2G, 3G & 4G Solar Power Multiple Lane
Unit Monitoring Unit Operation
Additional Features Installation Technical Specifications

• Detects: Bicycles, Bicycle Clusters, Bicycles in two directions, Bicycles Storage Capacity
with Pedestrian walking and Bicycles made of non-metal materials • One Pyroelectric Infra Red Sensor per walkway. • 8GB microSD Non-Volatile 365 Day VBV Capacity
including Carbon-Fibre. • CMU electronics housed in above ground pillar or post. Inputs / Outputs Ports
• Measures: Speed, Direction and Gap/Headway • Typical installation time – 2 hours. • 8 Nos. Piezo Electric Sensors
• Vehicle-by-Vehicle (VBV) data storage • 4 Nos. Pyroelectric Infra Red Sensors
• Triggers for Cycle Signal Priority Software • 2 Nos. GPRS/GSM/2G/3G/4G Modem
• HI-COMM 100 Compatible • 1 No. Bluetooth™
• GPRS/GSM Telemetry Option, Ethernet • Data Download, Analysis, Real Time VBV View, Report Generation & Diagnostics • 4 No. Triggered Outputs
• BluetoothTM Option • Data hosting and reporting service Dimensions & Weight
• Pedestrian detection using pyroelectric infra red sensors • App for Android for easy set up and download
• W-120mm D-60mm H-110mm Weight: 1 kg
Power Supply
• 6 v 10 AH Lead Acid Rechargeable
• Optional integrated 3W solar panel mounted on Pillar Cabinet
Detector
• HI-TRAC Cycle Monitoring Unit (CMU)
• Loops
WEIGH-IN-MOTION | SOLUTION OVERVIEW
HIGH & LOW SPEED SYSTEMS

As roads break down and traffic levels continue to rise, it’s important to monitor heavy
vehicles and enforce vehicle weight limits. With Trakblaze Weigh-in-Motion systems,
you can detect, count and classify vehicles traveling from 1kph-200kph.
Trakblaze high speed Weigh-in-Motion systems can achieve COST 323 Class A(5) +/-5%
Gross Weight to COST 323 Class C(15) +/- 15% Gross Weight at 95% confidence depending on
specific requirements. The high end equipment can connect to eight lanes of WIM sensors and has
a long and excellent track record.
Whether dealing with high-speed or low-speed traffic, we can guarantee outstanding accuracy,
varied functionality, and a range of connectivity that allows for a great deal of flexibility in
configuration, installation, and data collection.
HI-TRAC ® TMU4
The HI-TRAC TMU4 is a high speed Classification & Weigh-in-Motion Traffic Data
®
Collection System recording Vehicle Classification and Axle Load Data without
interruption to traffic flow.
The HI-TRAC TMU4 incorporates embedded Ethernet with TCP/IP stack, VPN and FTP as well
®
as extensive 8GB data storage, and thus provides high-end functionality at a reasonable cost.
The standard configuration of two Class 1 piezoelectric sensors and one inductive loop installed
in the highway per lane provides axle weight data to COST 323 Class B(10) accuracy in addition
to inter-axle spacing and vehicle speed data. The system can be used as a statistical data device
to record highway traffic loading or it can also be used as a screening weighbridge to identify
overload vehicles in traffic stream.
The HI-TRAC TMU4 can be interfaced to traffic signals or diversion signs to intercept overloaded
®
vehicles and to ANPR or CCTV camera systems. The HI-TRAC TMU4 uses Q-Free advanced
®
loop profiling techniques to improve vehicle classification accuracy, and weight data is significantly
improved with advanced automatic temperature compensation algorithms incorporated as standard.
HI-TRAC TMU4 Key Points

®
• Automatic Temperature Compensation

• COST 323 Accuracies from A(5) to C(15) depending on Sensor Configuration
• Multiple Sensor Arrays for Higher WIM Accuracy
• ANPR Cameras and Diversion Sign Interface
• Environmental and Air Quality Module Upgrade
Weigh-in-Motion Products & Solutions include:

• HI-TRAC TMU4 • HI-TRAC EMU3 • HI-TRAC WIM • LO-TRAC 300 • WB40L
® ® ® ®
Product Key Features
Weigh-in-Motion Counter & Data Hosting Multiple Lane ANPR Air Pollution
Classifiers Operation Monitoring
Benefits Technical Specifications

• Motorbike >95%
• Weigh-in-Motion (WIM) and Automatic Vehicle Counter/ WIM Accuracy Data
• Cars & Vans >97%
Classifying (AVC) operation • PLP COST323 C(15), +/-15% GVW
• Cars & Vans + Trailer >97%
• qLq COST323 B(10), +/-10% GVW
• Rigid HGV >98%
• Vehicle-by-Vehicle (VBV) data storage • QLQ COST323 A(5), +/-5% GVW
• Articulated HGV >99%
• Advanced temperature compensation algorithm ensuring P = Piezo Polymer Sensor • Draw-Bar Trailers >99%
accuracy of weight data Q = Full Axle Strip Piezo Quartz Sensor • Buses & Coaches >97%
q = Half Strip Wheel Piezo Quartz Sensor
• Ethernet 10/100 Mb Supports TCP/IP and DHCP Input/Output Ports
L = Inductive Loop
Protocols • USB2 Laptop
WIM Accuracy Data
• Telemetry output module for data download via mobile • RS232 Modem
• Length ±8 %
telephone network (GSM/GPRS) • RS232 Printer, ANPR/CCTV Control
• Headway ±7 %
• Environmental monitoring interfaces • RS485 Data Transmission
• Speed ±1.5 %
• Air Quality Monitoring Interface (includes NO2, CO, PM10) • Ethernet 10/100 Mb
• AVC Speed Range 1–240 kph, 1-150mph
• Automatic Number Plate Recognition (ANPR) and CCTV • Dry Contact 6 N.O.
camera interface • Switch Inputs 2
• Piezo - Loop - Piezo (PLP, QLQ, qLq) - 8 Lanes
Power Supply
• Loop - Piezo - Loop (LPL, LQL) - 8 Lanes
Installation • 85–264 VAC @ 47-440 Hz
• Loop - Piezo - Piezo - Loop (LPLP, LQLQ, LqLq) - 8 Lanes
• Piezo electric sensors and inductive loop sensors • 12 V Battery – Rechargeable
• Piezo - Piezo (PP) - 8 Lanes
permanently installed in highway. • Solar Panel, Battery & Charge Regulator
• Piezo - Piezo - Loop (PPL, QQL, qqL) - 8 Lanes
Temperature Range
• Loop-Piezo-Loop-Piezo-Loop (LPLPL, LQLQL) - 8 Lanes
Software • 40°C to +85°C (-40°F to +185°F)
• Piezo-Loop-Piezo-Piezo-Loop-Piezo (PLPPLP) - 4 Lanes
• HI-COMM 100 Compatible Dimensions & Weight
*Note : Piezo Polymer WIM sensor arrays require as inroad
• Data Download, Analysis, Real Time VBV View, Report • W-430mm D-280mm H-180mm Weight: 7 kg
Temperature probe to compensate for sensor output
Generation & Diagnostics • W-485mm D-325mm Once mounts / handles added
variations with temperature change.
• Data hosting and reporting service Storage Capacity
• Standard 8Gb MicroSD data storage circa.
trakblaze.com
Production Key Facts You Need To Know: Implementation Key Facts You Need To Know:
• CMU & TMU4 systems are manufactured under ISO9001:2008 • Trakblaze Pty Ltd are able to supply trained engineers to assist with any on-site
Quality Control, which is your guarantee in ensuring high-quality issues or training needs.
manufacturing & assembling. • Communication on the installation and maintenance side of our business is of vital
• Written product assembly instructions are provided when importance.
appropriate. • Q-Free & Trakblaze Pty Ltd have built a reputation in the industry for providing the
highest possible standards of customer service.
• The product warranty period begins after successful completion of
a site installation. • Trakblaze Pty Ltd has been providing high quality innovative products to Australian
and International customers for over 88 years.
“Our success is driven by our people and their commitment in applying innovative technologies
and capturing those new opportunities that focus on improving the effeciency within the
roads and transport industries”
CEO Trakblaze Pty Ltd
Trakblaze Pty Ltd

Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
WHY CUSTOMERS CHOOSE US?
PROFIT-FOCUSED
Take the time to contact us, just as our valued customers did before they invested in a static or weigh
in motion scale; as installing an inferior scale without maintenance capability, onsite servicing, spare
parts and calibration will become a costly mistake. A mistake that will interrupt production, cause
unnecessary downtime and ultimately drive down profits.
INDUSTRY SPECIALISATION
Static, Dynamic and High Speed in motion weighing is a very specialised field, and Trakblaze Pty Ltd is
the only company in the world that has the most comprehensive range of train, truck, mining and
aircraft weighing and balancing equipment. These weighing systems include high speed in motion
weighbridges, balancing systems and portable scales for all passenger, freight trains, rail workshop as
well as any type of rail or road vehicle.
QUALITY ASSURANCE
Trakblaze Pty Ltd has an industry reputation for building quality, reliable, tough and robust weighing
systems for our valued customers which are relatively simple to install and require low maintenance.
Our weighing systems are manufactured under strict conditions, using only the latest load cell
technology, linked to our superior user friendly weighing software.
RELIABILITY & TRUST

Our customers rely on our 88 years of experience and quality loadcell weighing systems. They trust in
our brand to ensure that their payloads are accurately weighed either statically, dynamically or at high
speed, which in turn increases productivity and profits.
www.trakblaze.com
www.trakblaze.com
www.trakblaze.com
Trakblaze Pty Ltd

5 Mareno Road Tullamarine, Victoria, Australia, 3043
Tel: +61 3 9318 9277 Fax: +61 3 9318 9533
E-mail: info@trakblaze.com Website: www.trakblaze.com

Trakblaze Full Product Catalogue 2018-19

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Trakblaze Full Product Catalogue 2018-19

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TRAKBLAZE

The Weighing Experts with over 88 years of Innovation

2018/19 Product Catalogue

Trakblaze Pty Ltd

Trakblaze Pty Ltd is a weighing systems company, specialising in products specifically

MTW STATIC or IN MOTION

The MTW oﬀers one of the world’s most convenient,

The MTW design incorporates a chassis arrangement

The advantage of weighing axle by axle is that there is

Inserting the MTW into the track Connecting the cables,

49cm x 38cm x 23cm

CONSISTS OF (single base unit)

Trakblaze Pty Ltd

• Fits into any gauge of track

4 easy steps to install:

One of the world’s most convenient, safe & accurate train

system via the threaded

Illustrated PC Laptop may vary

Length Each base unit: 600mm (standard)

Wireless connectivity up to 16 x MTW channels

Trakblaze Pty Ltd

It oﬀers one of the world’s most convenient, safe &

BENEFITS: Pelican Hardcase with PC

• No test train required for calibration

MTW-S8 Controller pictured

Standard PC software displays and records all the weighing results

wireless connectivity illustration

illustrated PC :Laptop may vary

Trakblaze Pty Ltd

RAIL WORKSHOP WEIGHING & BALANCING SYSTEM

Trakblaze Pty Ltd

LOW OR HIGH SPEED

INFINITY LS - Low Speed weighing up to 15km/h:

INFINITY HS - High Speed weighing up to 80km/h:

= 0.1 to 15km/h Capacity: 37.5t per Axle

NOTE: Accuracies and speeds are subject to site conditions.

Installation of INFINITY ‘LS’ weighing system in curved track Instructional Video

Trakblaze Pty Ltd

ULTIMATE BOGIE PRESS

• 4 or 6 wheel loading points

Control Desk Single or Dual Cylinders

25t cylinders with

Pressing cylinders move

Touch screen PC controller

Trakblaze Pty Ltd

RVS REAL-TIME TRAIN

Trakblaze Pty Ltd are now proud to release a rail industry

Trakblaze Pty Ltd

The Trakblaze Genesis is the most comprehensive

The Genesis can accommodate 4 & 6 wheel bogies,

The Genesis system is totally portable and can be set up

The Trakblaze Genesis syﬆem has been developed in conjunction with

This worldwide wealth of experience in the measurement of rail vehicles

The Genesis only requires a compact inﬆallation area measuring 2 x 3

Trakblaze Pty Ltd

FORCE The World’s Toughest

The range of FORCE portable and fixed mining dump truck

The FORCE system features either a touch screen PC controller

PC based controller with

*depending on site conditions

Nominal Pad Size Nominal Pad Size

No. of Pads 2 or 4 No. of Pads 4

No. of Cells per Pad 4 No. of Cells per Pad 6

Individual Pad Capacity 50t Individual Pad Capacity 150t