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Product:  EXCAVATOR
Model:  M313D EXCAVATOR W3H
Configuration: M313D Excavator W3H00001-UP (MACHINE) POWERED BY C4.4 Engine

Testing and Adjusting

M313D, M315D, M316D, M318D and M322D Wheeled Excavators and M318D and M322D Wheeled Material
Handlers Hydraulic System
Media Number -RENR9465-09 Publication Date -01/08/2013 Date Updated -05/08/2013

i04389035

Relief Valve (Main) - Test and Adjust

SMCS - 5069-025; 5069-081

Introduction
The main relief valve acts as a backup to the signal limiter valve. If the signal limiter valve fails and the
control spools in the main control valve are returning to neutral, the main relief valve will open.

Note: Prior to performing this test, the Testing and Adjusting, "Relief Valve (Pilot) - Test and Adjust" must
be performed.

Required Tools

Illustration 1 g01623868

Tooling (B)

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198-4240 Digital Pressure Indicator Gp

Table 1
Required Tools
Part
Tool Item Description Qty
Number
B 198-4240 Digital Pressure Indicator Gp
B1 198-4234 Indicator 1
Pressure Sensor
B2 198-4239 1
41,368 kPa (6,000 psi)
B3 198-4236 Extension Cable 1

Machine Preparation
1. Clear all personnel from the machine and from the area around the machine.

2. Start the engine.

Illustration 2 g02449876

Engine speed dial

3. Set the engine speed dial at "10".

4. Lower the left console.

5. Position the machine on level ground. Check the visibility and adjust the mirrors for the best vision
close to the machine.

6. Fully depress the service brake pedal until the service brake pedal locks mechanically.

7. Increase the hydraulic oil temperature to 46 to 80° C (115 to 176° F).

8. Lower the stabilizers and the blade tip.

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9. Fully extend the bucket cylinder and place the bucket on the ground.

10. Stop the engine.

11. Release the pressure in the hydraulic system.

Note: Refer to Testing and Adjusting, "System Pressure - Release".

12. Raise the left console.

Illustration 3 g02452796

Main relief valve pressure tap is located behind the left rear access door.

13. Connect tooling (B2) 41,368 kPa (6,000 psi) pressure sensor to main relief valve pressure tap.

Temporary Setting of the Signal Limiter Relief Valve

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Illustration 4 g02374477

Main control valve ( M316D)

(1) Adjustment screw

(2) Locknut

(3) Adjustment screw

(4) Locknut

(5) Adjustment screw

(6) Locknut

(7) Main relief valve

(8) Load sensing signal limiter valve

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Illustration 5 g02374496

Main control valve ( M318D, M318D MH, M322D and M322D MH)

(1) Adjustment screw

(2) Locknut

(3) Adjustment screw

(4) Locknut

(5) Adjustment screw

(6) Locknut

(7) Main relief valve

(8) Load sensing signal limiter valve

1. Loosen locknut (6) on load sensing signal limiter valve (8) .

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2. Turn adjustment screw (5) on load sensing signal limiter valve (8) clockwise by one half turn.

Note: LS cutoff pressure should now be higher than the main relief valve pressure.

3. Tighten locknut (6) load sensing signal limiter valve (8) .

Test Procedure
1. Start the engine.

Illustration 6 g02451617

Engine speed dial

2. Set the engine speed dial at "5".

3. Lower the left console.

Illustration 7 g02552721

Power mode control button located on the soft panel switch

4. Push down on the power mode control button in order to activate power mode.

Note: The indicator light will be illuminated when power mode is activated.

5. Use the Monitor in the cab in order to disable the Automatic Engine Speed Control.

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a. Select the "Performance" menu from the main menu on the monitor.

b. Select "AESC Status" from the "Performance" menu and change the value to "Inactive".

c. Press the "OK" key.

Illustration 8 g02447064

Joystick (front switch)

6. Disable the hydraulic modulation control, if equipped. Press the front switch on the right joystick in
order to deactivate hydraulic modulation.

7. The air conditioning should be turned off for the following test.

8. Stall one of the following circuits on the machine in order to obtain a pressure reading:

◦ Blade/Dozer Circuit

◦ Stabilizer Circuit

Note: These circuits are used because there are no line relief valves in these circuits.

9. Check the pressure at the main relief valve pressure tap.

Note: Refer to Table 2 in this manual for the correct pressure.

10. If the main relief valve pressure is not correct, refer to the "Adjustment Procedure".

Adjustment Procedure

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Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or

near the machine.

To prevent injury or death, make sure that the area around the
machine is clear of personnel and obstructions before operating the
machine.

1. Loosen locknut (2) on main relief valve (7) .

NOTICE

To avoid damage to the hydraulic components, do not turn the main

relief valve adjustment screw into the stop.

2. Turn adjustment screw (1) main relief valve (7) clockwise in order to increase the pressure. Turn
adjustment screw (1) main relief valve (7) counterclockwise in order to decrease the pressure.

Note: A 1/4 turn of the adjustment screw will equal approximately 4000 kPa (580 psi).

3. Check the pressure at the main relief valve pressure tap.

Note: Refer to Table 2 in this manual for the correct pressure.

Note: Always make the final pressure adjustments on the pressure rise.

4. Tighten locknut (2) on main relief valve (7) to the specified torque.

5. Adjust load sensing signal limiter valve (8) to the correct pressure setting.

Note: Refer to Testing and Adjusting, "Relief Valve (Signal Limiter) - Test and Adjust" in this manual
for the adjustment procedure.

Worksheet
Table 2
"Relief Valve (Main) - Test and Adjust "
Date: Machine Serial Number:
Machine Settings Engine Speed

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Speed dial "5"

AESC switch OFF
Item Specification Actual

Main line relief pressure

41,000 + 2,000 kPa (5,947 + 290 psi)

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