Transformer Differential Compress

Transmission Power Division.
Transmission Protection Department

Protection Field Services
Transmission Protection Commissioning
Quality Procedure TP/TPD/PFS/TPC/QP-13
Q U A L I T Y P R O C E D U R E
TITLE : Transformer Differential Protection Testing for Devices and

Schemes.
REF.No : TP/TPD/PFS/TPC/QP - 13
Copy No. :
AMENDMENTS
ISSUE / SUBJECT OF THE AMENDMENT REVIEWED BY AUTHORIZED BY DATE

REVISIO & SIGNATURE & SIGNATURE
N
NO.
1/0 New Procedure Prepared
2/0 Entire procedure has been amended to incorporate
process change and restructuring within the
department.
05-12-11
This procedure supersedes the old procedure No.
TP/TPD/TPC/QP 13
Issue : 2 Rev:0 Date: 05.12.2011 Page 1 of 14

CONTENTS
1.0 PURPOSE
2.0 SCOPE
3.0 DEFINITIONS
4.0 CROSS REFERENCES
5.0 RESPONSIBILITY
6.0 PROCEDURE
7.0 RECORDS
8.0 DISTRIBUTION
9.0 ATTACHMENTS

1.0 PURPOSE
1.1 This procedure is to explain in detail the steps to be followed for commissioning of
Transformer differential protection devices and schemes and to facilitate effective
control of documents.
2.0 SCOPE
2.1 This procedure applies to commissioning of Transformer differential protection devices
and schemes in 132 kV and 400 kV substations.
3.0 DEFINITIONS
3.1 Approved drawing: The general arrangement, scheme drawings which are approved by
TPE with status code A or B to execute the work at site.
3.2 Approved setting : The approved values, parameters & configuration of the protection
relays issued by PCS to be implemented in the protection
relays before putting the relay in service.
3.3 BI : Binary Inputs.
3.3 BO : Binary Outputs.
3.4 CB : Circuit breaker
3.5 CT : Current Transformer.
3.6 CM-TPC: Commissioning Manager-Transmission Protection Commissioning.
3.7 DO : Drop Off.
3.8 HV : High Voltage.
3.9 IDT : Inter-Distribution Transformer
3.10 LV : Low Voltage.
3.11 LED: Light Emitting Diode.
3.12 M-TPC: Manager- Transmission Protection Commissioning.
3.13 PCS : Protection Calculation Setting, a section of TPD.
3.14 POC : Primary Operating Current.
3.15 PPE : Personal Protective Equipments.
3.16 PU : Pick-Up.
3.17 REF : Restricted Earth Fault.
3.18 RSI : Relay Setting Identifier.
3.19 TPD : Transmission Protection Department.

3.20 VP-TP : Vice President-Transmission Protection.
3.21 Testing Engineer: Engineer from contractor or manufacturer who performs the test
as per this procedure.
3.22 Witness Engineer: Engineer from DEWA / approved consultant who witness the
test
4.0 CROSS REFERENCES

4.1 Nil
4.2
5.0 RESPONSIBILITY
5.1 VP-TP : VP-TP is responsible for approval & modification of this procedure.
5.2 M-TPC : M-TPC is responsible for implementation of this procedure.
5.3 CM-TPC : CM-TPC is responsible to plan testing activities as per the details of this
procedure.
5.4 Witness Engineer : Witness engineer is responsible to witness the testing of
relay/scheme
6.0 PROCEDURE
6.1 General.
6.1.1 Ensure the availability of approved setting for the protection device from TPD-PCS.
The RSI number of the setting template to be filled in the test formats
6.1.2 The TPC Witness engineer ensures the calibration certificate of measuring
equipments used for testing are available at site and ensures the availability of
relevant test sheets (given as attachment) prior to performing the site testing. The
testing instruments details shall be recorded in the test report.

6.1.3 Establish a communication between the relay and the computer (lap-top) for
uploading / down loading settings using the appropriate application software and
connecting cables.
6.1.4 Download the default settings from the relay to computer and update the approved
settings with date and time.
6.1.5 Configure the input / output mappings in the application software as per the
approved drawings. The date and time setting to be updated as actual
6.1.6 Upload the updated file to the relay and confirm the relay is healthy.
6.1.7 Relay soft setting and configuration file should be downloaded from the protection
relay finally and saved with the filename provided on the footer of the specific
setting template. A printout of the same shall be signed and attached with the test
report. The setting template sheet, test reports are also to be signed by the
contractor and the witness engineer.
6.1.8 Test report shall be filled during testing and the same shall be signed on the same
day of testing.
6.2 Protection Device testing.
Device - Siemens relay 7UT613 (Refer attachment TP/TPD/PFS/TPC/QP-
13:A01)
6.2.1 General Data and Inspection.
• The testing engineer has to fill the General data (Relay Type, Serial No, Firmware
Version, Rated Current etc.) as mentioned in the test format.
• A general visual inspection is carried out to confirm the relay installation and
wirings are carried out as per the approved drawings.
• The jumper settings to be set for the rated voltage, current and correct pick up
voltage of the binary inputs. This is to be done as per Siemens relay 7UT613
manual.
6.2.2 Configuration of Protection functions:
• Relay configuration is done to enable only those protection functions which are
recommended in the relay setting template.
• Transformer data and differential protection settings are entered in the test report.

6.2.3 Measurements Checks:

• Use the secondary injection test kit to inject current in HV side CT ‘R’ phase and
note down the relay display reading. Repeat the current injection in Y & B phases
and note down the display readings in the test format.
• Repeat same for LV side CT.
6.2.4 Relay Pick Up values:
• Using the secondary injection test kit, gradually raise the current in R phase of HV
side CT till the relay picks up. Note the value of differential pick-up. Repeat the
same for the other phases in HV side CT. Repeat the same for LV side CT.
6.2.5 Timing Tests:
• Inject current 1.5 times setting current as mentioned in test format in R phase and
note down the operating times values in the test format. The operating time should
be less than that indicated in the test format.
• Repeat the test for other phases.
6.2.6 Differential protection testing:
• Bias characteristics are checked by injecting a balanced current in HV side and LV
side CT secondary, and then gradually increasing current in HV side till differential
pickup. Record the trip value of current in CT side-1.
• Inject 4 times I diff>> setting current in each phase and check trip time. Record the
values. Also record LED operation.
• Repeat the test for other phases.
6.2.7 Testing 2’nd Harmonic restraint.
• 2nd harmonic blocking is set at 15%.
• 16% 2nd Harmonic is generated using the secondary injection kit and applied to
relay for 5 periods (100 milli sec) and check differential is blocking.
• Note the value of set harmonic percentage in test kit.
6.2.8 To check cross block feature
• Inject 1 amp at 50 hertz in R phase and B phase along with 0.3 amps at 100 Hertz
in Y phase.
• With cross block feature off, the relay should trip by R phase and B phase
differential protection.

• Set cross block feature “YES” and time for cross block as 80 milli sec. The
differential trip will be blocked for 80 milli sec.
6.2.9 Testing of Add on Stabilisation for External faults: (Siemens 7UT612)
• The test is carried out to check CT saturation detection during the
duration of add on stabilisation as explained in the test format.
6.2.10 Binary Inputs and Outputs:
• Record the function of BI/BO in the test format. Apply voltage and check the BI is
functioning.
• Each BO to be checked separately by operating the particular function to which it is
assigned. The BO is tested by checking the continuity between contacts using a
multi-meter.
• Each LED indications are to be checked separately by operating the particular
function to which it is assigned. LED resetting operation is checked by manually
resetting the indications.
6.2.11 Other Checks:
• Disturbance recorder and event recorder from the relay are to be down loaded to
the computer (laptop) and the printout to be attached with the test report.
• Confirm operation of trip relay by inserting the appropriate trip link. Also confirm
signals to fault recorder and SCADA system are send from the relay.
Device - Areva relay Micom P 632(Refer attachment TP/TPD/PFS/TPC/QP-
13:A02)
6.2.12 Relay Data and General Inspection.
6.2.13 LED, Binary Inputs and Outputs:
• Record the function of BI/BO in the test format. Apply voltage and check the BI is
functioning.


multi-meter.
• Use the secondary injection test kit to inject 1 amps current in HV side CT’s and
note down the relay display reading. Repeat the current injection in LV side CT’s
and note down the display readings in the test format. Compare with expected
current.
6.2.15 Differential protection checks.
• Differential protection settings are entered in the test report.
• Using the secondary injection test kit, gradually raise the current in R phase of HV
side CT till the relay picks up. Note the value of differential pick-up. Repeat the
same for the R phase of LV side CT.
• Check 3 phase pickup by gradually raising the current in all phases in HV side CT
till the relay picks up. Repeat the same for LV side CT.
6.2.16 Differential protection checks:
• Bias characteristics are checked by injecting a balanced current in HV side and LV
side CT secondary, and then gradually increasing current in HV side till differential
pickup. Record the trip value of current in CT side-1.
6.2.17 CT saturation check: (MICOM P632)
• CT saturation Check is tested by applying 1 Amps at 100 Hz to R, Y and
B phases. The setting of vector group will be “YY0”, setting for 2nd
harmonic should be “disable” and zero sequence filter “OFF” .Confirm
the relay detect CT saturation and Block differential function.
6.2.18 Timing Tests:
• Inject current 1.0 amp current as mentioned in test format in HV side R phase and
note down the operating time value in the test format. The operating time should be
less than that indicated in the test format.
• Repeat the test for other phases in HV side. Repeat the same for LV side also.
6.2.19 Testing 2’nd Harmonic restraint.
• 2nd harmonic blocking is set at 15%.
• 16% 2nd Harmonic is generated using the secondary injection kit is applied to HV
side R phase of relay and check differential is blocking. Relay should not trip.
• Reduce harmonics percentage in the injected current till the relay trips. Record the
value in the test format.
• Repeat the test for HV side Y and B phase.
6.2.20 Differential High set (I diff>>)test:
• Inject in R phase a current below “I diff>> setting and observe the tripping time.
The tripping time should be the normal differential tripping time.
• Repeat injection, gradually raising the current till the tripping time is less than the
differential operating current. Record the threshold value of “I diff>>” pickup
current.
• The operating time of HIGH SET will be tested by injecting 2 times of high set
differential setting current and record the time.
6.2.21 Other Checks
Device – Duo Bias M (Refer attachment TP/TPD/PFS/TPC/QP-13:A03)
6.2.22 Relay Data and General Inspection.
• Differential protection settings are entered in the test report.

• Use the secondary injection test kit to inject 1 amps current in HV side CT’s and
note down the relay display reading. Repeat the current injection in LV side CT’s
and note down the display readings in the test format. Compare with expected
current.
6.2.24 Differential bias characteristic.
• Bias characteristics are checked by injecting a bias current as reference, and then
gradually increasing the operating current till differential pickup. Verify results with
expected and measured operating values. The readings are taken keeping bias
currents at 0, 1, 1.5, 2 and 4 amps for each phase.
6.2.25 Timing Tests:
• Inject current 3 times setting current or as mentioned in test format in R phase and
note down the operating times values in the test format. Repeat the test for other
phases.
6.2.26 Differential High set test:
• The operating time of HIGH SET will be tested by injecting 2 times of high set
differential setting current and record the time. Repeat the test for other phases.
6.2.27 Harmonic Block test
• Inject a current higher than differential setting with a harmonic content of more than
harmonic block settings in red phase and see that the relay blocks tripping and
gives correct LED indication.
• Repeat the Injection in the other Y & B phases.
6.2.28 LED, Binary Inputs and Outputs:
• Record the terminal numbers of BI/BO in the test format. Apply voltage and check
the BI is functioning.
multi-meter.

6.2.29 Other Checks:

3.3 Protection Scheme testing.
Note:
For Sensitivity test (refer attachment Transformer Differential Sensitivity Test
Report.- TP/TPD/PFS/TPC/QP-13:A04)
For Stability test (refer attachment Transformer Differential Stability Test Report.-
TP/TPD/PFS/TPC/QP-13:A05)
6.3.1 To avoid the operation of REF (High Imp) during the sensitivity and stability tests,
ensure the REF and stabilizing resistor are by passed.
6.3.2 Sensitivity on HV Side
• The differential relay settings and calculated value of Primary Operating Current
(POC) are recorded in test format.
• Primary current shall be injected on HV Side R Phase to earth and the same shall
be increased slowly form zero till the differential protection Operates. The Primary
current at which the protection operates is the minimum Primary Operating Current
for R Phase. Record on test formats the corresponding secondary currents and
relay display readings at this POC. The value shall be with in the limits of tolerance.
The same shall be confirmed for Y and B Phases.
• The same injection is repeated for phase to phase injection (R-Y, Y-B and B-R)
and the POC is compared again with the calculated values.
• When there are 2 sets of CT’s on the HV side, the values are recorded for each set
as Bus-1 and Bus-2 CT’s.
6.3.3 Sensitivity on LV Side
• Primary current shall be injected to LV side CT’s to repeat the test as in 6.3.2, to
find sensitivity of LV side.
6.3.4 Stability Test.

• Stability test in carried out as per the details given below. A 3 phase 415 Volts shall
be applied on LV (11kV Side) side of Transformer and all three phases of HV Side
shall be shorted and earthed. Actual values of current on HV and LV shall be
compared with the calculated value based on percentage impedance of
transformer. The differential and bias currents will be compared with the primary
current values.
• Identify the IDT for the differential relay under test.
• Isolate tripping to both HV and LV CB’s from differential relay.
• Isolate the section of 11 kV where this IDT-LV is connected by keeping all CB’s in
test position and opening the bus earth switch.
• 132 kV IDT bay is connected to either bus-1 or bus-2 and the connected bus earth
switch is closed. Line isolator and CB is kept closed for IDT.
• Supply 3 phase 415 Volts to one of the outgoing feeder in that section of 11 kV.
Rack in the CB of that bay to service and close CB. 11 kV section is now energised
with 415 V supply.
• Rack in the CB of the incomer where IDT-LV is connected. Close the CB to
circulate a current in primary circuit.
• Record all values of primary and secondary currents including the Differential
current and Restraint currents in the test formats. These are the normal values.
The differential Current shall be zero and Restraint current shall be high. The
currents are recorded while keeping the tap-changer in extreme low tap, middle tap
and high tap.
• Keep the tap changer in middle tap. The R phase of HV side CT shall be reversed
without opening the CT. Record all values of primary and secondary currents
including the Differential current and Restraint currents in the test formats. In this
condition the Differential current shall be predominant and Restraint current shall
be less. If the Differential current is more than the setting, the protections shall
operate. After recording the currents, the R phase shall be normalized. Confirm the
currents are normal values again. The same shall be repeated for Y and B Phase.

• Keeping the tap changer in middle tap, the R phase of LV side CT shall be
reversed now without opening the CT and record all the above values as done for
HV side CT’s. Again in this condition, the Differential current shall be high and
Restraint currents shall be less. If the Differential current is more than the setting
the protections shall operate. After Recording the currents the R phase shall be
normalized and confirm the currents are in order. The same shall be repeated for Y
and B Phase.
• If HV side is provided with 2 sets of CT’s, each set is compared individually with the
LV side CT’s. Also normal values are also taken for each set of CT’s in the
beginning and end of testing.
• After normalizing the CT’s on HV and LV the currents in Diff. Protection shall
measured and confirmed that the Diff current shall be zero and Restraint current
shall be high.
6.4 Risk Assessment & safety precautions.
Safety measures are identified through risk assessment process as follows,
6.4.1 Risk assessment to be carried before the testing activity to identify areas of risk for
both personal and equipment safety while doing the testing activity.
6.4.2 Adequate safety measures to be taken to avoid injury to persons or damages to

equipment based on risk assessment.
6.4.3 Follow safety guidelines and procedures while working in substations.

6.4.4 Regarding the activity mentioned in the QP, The risk assessment & safety
Precautions are identified in,
• TP/TPD/TPC-A01 – Conducting relay testing during commissioning

6.5 KPI / measurements.
KPI are identified, measured & results analysed to monitor the process/activity
and implement actions to achieve planned results and work for continual
improvement.

6.5.1 The measurement of the procedure output will be recorded in KPI sheet by
measuring the number of problems and abnormalities noticed after Energization of
substation due to lapses in commissioning activities.
7.0 RECORDS
7.1 The test report shall be signed and kept in concerned file.
7.2 The relay configuration and settings file (soft copy)and signed setting template in
PDF format is submitted to TPD-PCS
8.0 DISTRIBUTION
8.1 VP-TP
8.2 M-TPC
9.0 ATTACHMENTS
9.1 Final Setting Test Report Siemens 7UT612 – TP/TPD/PFS/TPC/QP-13:A01(5

pages)
9.2 Final Setting Test Report MICOM P632 - TP/TPD/PFS/TPC/QP-13:A02(4 pages)
9.3 Final Setting Test Report Duo Bias-M - TP/TPD/PFS/TPC/QP-13:A03(3 pages)
9.4 Transformer Differential Sensitivity Test Report.- TP/TPD/PFS/TPC/QP-13:A04

(7 pages)
9.5 Transformer Differential Stability Test Report.- TP/TPD/PFS/TPC/QP-13:A05(5

pages)
9.6 Risk assessment – TP/TPD/TPC-A01
9.7 Process form – TP/TPD/PFS/TPC/PM-07

TRANSMISSION POWER DIVISION
PROTECTION DEPARTEMENT/ COMMISSIONING SECTION
SITE TEST REPORT
CONTRACT NO: NAME OF SUBSTATION:
Main Contractor Name of Bay:
Consultant: Equipment:
Manufacturer SCADA No: Dt.
Final Settings Tests of DIFFERENTIAL RELAY Type: 7UT612.
RSI: ………………………………………
ELECTROSTATIC DISCHARGE (ESD)

The relay incorporate CMOS static sensitive devices, which may be damaged by static electricity discharged from the body.
When handling care should be taken to avoid contact with components and electrical connections. If the relay is removed from its
case for any period of time. It should be placed in an electrically conducting anti-static bag. If making measurements on the
internal electronic circuitry, its preferable you are earthed to he case with a conductive strap having a resistance to ground
between 500k Ohms – 10 m Ohms
REFERENCE DOCUMENT:
SIPROTEC Transformer Differential PROTECTION 7UT612: ……………………….…………..
1- GENERAL DATA
Ordered MLFB: Serial No.
Built in MLFB: Ordered Version: Built-in Version:
Ordered rated current IN: 1A Ordered rated auxiliary voltage (DC): 110 V DC
Built-in rated current IN: 1A Built-in rated auxiliary voltage (DC): 110 V DC
Software used: DIGSI 4.5/4.6
Serial interface configuration Substation address: Feeder address:

RS 232 Front Port Relay address: Baud rate: 38400
Fault recording setting By pick-up By trip command
2- General Inspection and Testing:

i. Visual inspection ………………
ii. Confirmation of unique Sr. Number on Case and inside the relay ………………
iii. Correctness of installation and wiring as per approved drawings ………………
iv. Confirmation of Earthing of relay case to local earth bar ………………
v. Confirmation of Jumpers on A-CPU for 110- 250VDC Rated Voltage………………
vi. Confirmation of Jumpers on A-I/O-3 for 1 Amp. Rated current ………………
vii. Confirmation of Jumpers A-CPU for High Binary input voltage ………………
CONFIGURATION OF PROTECTION FUNCTIONS

• Differential Protection Configured
• Back Up O/C Time Protection Configured
• Thermal over Load Protection Configured
• Cold Load Pick Up Configured
TP/TPD/PFS/TPC/QP-13:A01 Page 1 of 5
SITE TEST REPORT
RSI: ………………………………………
3- Transformer Data:
Transformer Data Primary Winding Secondary Winding
UN 132 kV 12kV
PN 50 MVA 50 MVA
IN (calculated) 218.7 A 2405.7
CT Ratio 300/1 3200/1
4- Settings of Diff. Protection:
I diff > : I/ In = t diff > delayed :
I diff >> : I/ In = t diff >> delayed :
2nd. Harmonic : Slope 1:
5th. Harmonic : Slope 2:
Vector Group: Base Point 1:
Base Point 2:
5- Measurements Checks:
Primary I diff. I Rest.
Tested Secondary
Tested Winding Measured Measured Measured
Phases Injected (A)
(A) (I/In) (I/In)
R 1.0
Y Winding side 1 1.0
B 1.0
R 1.0
Y Winding side 2 1.0
B 1.0
6- Relay Pickup Values:

Test Function Current (A)
Tested Winding
Phases Expected P/U D/O
R
Y Side 1
B
R
Y Side 2
B
7- Timing Test:
Test Timing Test
Tested Winding
Function Expected
Side 1 or Side 2 Current Inj. (A) Act (mSec)
Phases (mSec)
R 38
Y 1.5 X Idiff > 38
B 38
8- DIFFERENTIAL PROTECTION TESTING:

SITE TEST REPORT
RSI: ………………………………………
Trip Time
Obtained Trip
Current Current 4 x Idiff
Expected Trip Value at
Relay Injection on Injection on
Phases Value Increasing
Settings CT-1 CT-2
CT Side 1 current on CT Inj. TIME
(A) (A)
Side-1 (A) (Sec)
R 0.2 0.2 0.2 0.4
Y 0.2 0.2 0.2 0.4
B 0.2 0.2 0.2 0.4
7- DIFF (HIGH SET) TESTING

I Diff >> (High Set): Injected Current (A) LED Indication: ________
8- HARMONIC BLOCK TESTING

Setting LED Indication
Harmonic Block in Red Phase 15 % ≥
Harmonic Block in Yellow Phase 15 % ≥
Harmonic Block in Blue Phase 15 % ≥
a. Testing of 2nd Harmonic Restraint :
b. Testing of Cross Blocking of 2nd Harmonics:

- Cross-blocking of Harmonics Setting: 15%
SITE TEST REPORT
RSI: ………………………………………
Measured
Set Cross-block Frequency/
Injected Cross-block Result with LED
time Phase Harmonics
Current (A) time indication
(ms) (Hz)
(ms)
R 1.0 50
100 Y 0.30 100
B 1.0 50
9- Testing of Add on Stabilization for External faults :
- I-ADD ON STAB setting: 3xI/In and Set duration of ADD-on stabilization: 10 Cycles.
Simulate in state sequencer the saturation condition of one side CT:

Inject through fault currents (3.25 Amps) for 2 ms in state1 and then inject decreased currents through one side of
relay for 2 ms in state2 while other side current is unchanged and then in state3, inject more decreased currents
for time longer than blocking duration to observe trip blocking within the ADD-on stabilization period and trip
release after the period is over. The relay will detect CT saturation within 5 ms after the fault incidence and
saturation of CT and block trip for settable duration only.
Set duration of ADD-on stabilization Measured duration of ADD-on stabilization

(msec) (msec)
200
10- BINARY OUTPUT CONTACTS

Binary Output Terminal No. Assigned for Test Result
BO 1 F6 – F7
BO 2 F8 – F9
BO 3 F10 – F11
BO 4 F12 – F13
BO 5 F14 – F15
Watch Dog F3 – F5
F4 – F5
Note: check status of Watch Dog contacts while the relay is energized and de-energized.
10- BINARY INPUTS
Binary Output Terminal No. Assigned for Test Result
BI 1 F14 – F15
BI 2 F16 – F15
BI 3 F17 – F18
11- LEDS CHECK

SITE TEST REPORT
RSI: ………………………………………
LEDs Assigned for Test Result
1 I Diff > Trip
2 I Diff >> Trip
3 Diff 2nd Harm L1/L2/L3
4 Diff 5th Harm L1/L2/L3
5 Cross Blk by 2nd Harm
6 Cross Blk by 5th Harm
7 Diff blk. EXT.Flt. L1/L2/L3
RESETTING OPERATION
I. OTHER CHECKS:
A) Check Operation & Resetting Of All Front Panel LED's :…………
B) Trip Relay Operation And All Alarms : …………
C) DR, ER's Downloaded and print out attached/ Final setting print out attached: ………..
Testing Instruments Details
Particulars Make Type Sr.No. Cal. Due Date
Tested By (Manufacturer) Witnessed By (DEWA)
Signature
Name
SITE TEST REPORT
CONTRACT NO: NAME OF SUB STATION:
Final Settings Tests of DIFFERENTIAL RELAY Type MICOM P632

RSI: …………………………..
1- RELAY DATA
Current In Model No.

Voltage Vn SL.No.
Frequency Software Ref.
Aux. Voltage
2- GENERAL INSPECTION
 Visual inspection/ Correctness of Installation and wiring
Sr.No. on module, case and cover are identical
Relay case connected to a local earth bar
Installation & wiring correct to relevant drawings
Wiring and installation checks
Wiring and installation checks
Check for correct voltage polarity/Record the level at rear of the relay
3- LED CHECK
Check the operation of all LED’s on the relay front panel.
LED No. Allocation Result
LRD H1 Healthy
LED H2 Out of Service
LED H3 Alarm
LED H4 Main Gen Trip Signal
LED H5
LED H6
LED H7
LED H8
LED H9
LED H10
LED H11
LED H12
LED H13
LED H14
LED H15
LED H16
LED H17 Edit Mode
SITE TEST REPORT

RSI: …………………………..
4- OUTPUT RELAY CHECKS
Contact Resistance
Terminal No. Output Relay No. Result
( <0.5 Ohms)
X18:2 - X18:3 K1801
X18:5 - X18:6 K1801
X18:8 - X18:9 K1802
X18:11 - X18:12 K1802
X18:14 - X18:15 K1803
X18:17 - X18:18 K1803
X18:20 - X18:21 K1804
X18:23 - X18:24 K1805
X18:26 - X18:27 K1806
X20:1 - X20:2 K2001
X20:3 - X20:4 K2001
X20:6 - X20:7 K2002
X20:8 - X20:9 K2003
X20:10 - X20:11 K2004
X20:10 - X20:12 K2005
X20:10 - X20:13 K2006
X20:10 - X20:14 K2007
5- MEASUREMENT CHECK :
Winding HV CT ratio: ………………, Winding LV CT ratio:…………..
HV Side LV Side
Injected Expected Measured Injected Expected Measured
Current Current Current Current Current Current
Amps Amps Amps Amps Amps Amps
IR
IY
IB
6- DIFFERENTIAL PROTECTION SETTINGS:

 HV Winding “a” Amplitude Matching Factor: Kam,a …………………………….
 LV Winding “b” Amplitude Matching Factor: Kam,b ……………………………
 Vector Group referene ………………………….
 Zero Sequence filter on wingidng -HV “a” ………………………….
 Zero Sequence filter on wingidng -LV “b” ………………………….
 I diff > …………………. M1 ………………………….M2 ……………………..
 IR, m2 …………………….
SITE TEST REPORT

RSI: …………………………..
7- BINARY INPUTS CHECK:
Binary input No. Terminal No. Pick up Volgage Results

U 2001 X20: 18 & 19
8- DIFFERENTIAL PROTECTION CHECKS:
8. a. Checking of the first section of tripping characteristics.
Test Winding Expected operating current Measured current

3-phase current a = (Idiff>* Inom)/Kam,a
injection = =
3-phase current b = (Idiff>* Inom)/Kam,b
injection = =
1-phase current a = (Idiff>*Inom)/(Kam,a*Ks,1,a)
injection (R phase) = =
1-phase current b = (Idiff>*Inom)/(Kam,b*Ks,1,b)
injection (R phase) = =
8. b. Checking of second/third section of tripping characteristic:
Test method : 3 phase currents injected in winding “a” and “b”.
Section of Sec. phase Sec. phase Differential Restrain current Theoretical diff.
tripping char. currents at currents at current measured measured by current for
Under test operating point operating point by relay at relay at measured
Winding “a” Winding “b” operating point operating point restrain current
Second
Second
Third
Third
8. c. CT Saturation Checks :
Connection – YY0 2nd Harmonic – Disabled Zero Sequence Filter - Off
LED Indications
Phase
Current Frequency Current Frequency
IR
IY
IB
8. d. Operating Time Measurements: (Expected < 40 m Sec.)
SITE TEST REPORT

RSI: …………………………..
Injected current =
Injected current = 1A Operating time Operating time
1A
IR HV IR LV
IY HV IY LV
IB HV IB LV
8. e. 2nd Harmonic Magnetizing Inrush Restraint Checks:

Injected Current 1 Amp
nd
2 Harmonic inrush Block Setting 15 %
R Phase Y Phase B Phase
Relay performance for 2nd Harmonic BLK TRIP BLK TRIP BLK TRIP
content
9- HIGH SET FUNCTION CHECKS : Idiff >>
Operating Current Operating Current Operating Time at

Phase Setting
expected (Actual) Twice the Setting
IR
IY
IB
10- OTHER CHECKS:

Check Operation Of All Front Panel LED's : …………….
Setting Printout taken and Confirmed with Approved Settings : ……………
Fault recorder and Events Print out taken and Verified : ……………
Operation of Trip Relay F94.1 Confirmed : ……………
SCADA Alarms Confirmed : ……………
Fault Recorder initiation Confirmed : ……………

Tested By (Contractor) Witnessed By (DEWA)
Signature
Name
SITE TEST REPORT
Final Settings Tests of Differential Relay Type DUOBIAS-M
RELAY SETTING IDENTIFIER: …………………………

1. GENERAL DATA
Relay Type : Model No :

In : Vx :
Serial No :
2- GENERAL INSPECTION
i) Visual inspection : __________

ii) Installation & Wiring Correct To Relevant Drawings : __________
iii) Relay Case Connected To Earth Bars : __________
iv) Insulation Resistance With 500v Megger : __________
v) Aux. Supply Connected To Correct Terminal 13 (+Ve), 14(-Ve) : __________
vi) Relay Test Block CT Shorting Proved : __________
2. SECONDARY INJECTION TEST
RELAY SETTING ADOPTED

H.V. CT RATIO :___________ L.V. CT RATIO :___________
H.V.INTERPOSING CT :___________ L.V.INTERPOSING CT :___________
CONNECTION : __________ CONNECTION :___________
MULTIPLIER : ___________ MULTIPLIER :___________
4. METERING CHECK
RELAY DISPLAY
WINDING PHASES I-APPLIED RELAY CURRENT
L1 L2 OPERATE REST.
W1 W2
SITE TEST REPORT
5A. BIAS CHARACTERISTIC TEST BIAS SLOPE LIMIT:

SETTINGINITIAL
BIAS CURRENT (A1)

BIAS SETTING
0 1 1.5 2 4
PHASES
OPERATING CURRENT (A2)

MEAS. EXPT. MEAS. EXPT. MEAS EXPT MEAS EXPT MEAS EXPT
5B. OPERATING TIME

CURRENT INJECTED OPERATING TIME AT 3 X Is
RELAY SETTING
R Y B R Y B
5 C. HIGHEST ELEMENT
CURRENT INJECTED OPERATING TIME AT 2 X Is

RELAY SETTING
R Y B B Y B
6. MAGNETIZING INRUSH RESTRAIN TEST:
SECOND HARMONIC CURRENT %

PHASE SETTING RESULT
19 20 22 25
R 20%
Y 20%
B 20%
7. STATUS INPUT CHECKS

Pickup Drop Opto Pickup Drop
Opto Terminal Terminal
(V) Off input (V) Off
input no. No. No.
(V) no. (V)
S1 S7
S2 S8
S3 S9
S4 S10
SITE TEST REPORT

S5 S11
S6
8- LED FUNCTIONAL LABEL AND OPERATION:

LED LED
FUNCTION OPERATION FUNCTION OPERATION
NO. NO.
1 GENERAL TRIP 17 SPARE
2 HIGHE SET OPTD 18 SPARE
3 PHASE A TRIP 19 SPARE
4 PHASE B TRIP 20 SPARE
5 PHASE C TRIP 21 SPARE
6 NEW DATA STORED 22 SPARE
7 SPARE 23 SPARE
8 SPARE 24 SPARE
9 SPARE 25 SPARE
10 SPARE 26 SPARE
11 SPARE 27 SPARE
12 SPARE 28 SPARE
13 SPARE 29 SPARE
14 SPARE 30 SPARE
15 SPARE 31 SPARE
16 SPARE 32 SPARE
9. OUTPUT RELAY CHECK
Contact Opto Contact
Opto input Terminal
Terminal No. Resistance Result input Resistance Result
no. No.
no.
RL1 RL8
RL2 RL9
RL3 RL10
RL4 RL11
RL5 RL12
RL6 RL13
RL7
10- OTHER CHECKS:
1. Trip relay operation, protection operated signal verified in SCS and FRP : ……….
2. Disturbance Recorder and Events printout attached : ……….
3. Date and time set in the relay/ Final setting printout attached with test format : ……….
Testing Instrument Details
Particulars Make Type Sr. No. Cal. Due Date
SITE TEST REPORT

Signature
Name
SITE TEST REPORT
IDT Differential PROTECTION SENSITIVITY TESTS
RELAY SETTING
I-DIFF > Setting : I/Inob I-DIFF >> Setting : I/Inob
Calculated I POC : Amps
Slope 1 : Slope-2 :
Base point 1 : Base Point-2 :
Primary
CT Phases
Current Enter details of measured current in mA at Relay Panel
Ratio Injected
(Amps)
XA (mA) X87 (mA) X64 (mA)
21 23 25 27 25 27
1 2 3 4
22 24 26 28 26 28
R–E
Y–E
B–E
Relay Display Relay Current (mA)

TR. DIFF & REF 300/1 (132 KV T1.1 SIDE)
HV (A) LV (kA) HV LV
R Y B R Y B Q1 Q3 Q5 Q6 R1 R3 R5 R6
R–E
Y–E
B–E
Rest Current (IN) Oper. Current (IN) Led Indication

Relay Display Relay Display
Relay Display
R Y B R Y B
R–E
BUS-1
Y–E
B–E
SEQ (HV) (A) SEQ (LV) (kA)
I1 I2 3I0 I1 I2 3I0
R–E
Y–E
B–E
SITE TEST REPORT
Primary
CT Phases
Ratio Injected
(Amps)
XA (mA) X87 (mA) X64 (μA)

21 23 25 27 25 27
1 2 3 4
22 24 26 28 26 28
R–Y
Y–B
B–R
BUS-1TR. DIFF & REF 300/1 (132 KV T1.1 SIDE)

LV (kA)
HV (A) HV LV
R–Y
Y–B
B–R

Relay Display
R Y B R Y B
R–Y
Y–B
B–R
I1 I2 3I0 I1 I2 3I0
R–Y
Y–B
B–R
SITE TEST REPORT
CT Phases Primary
Enter details of measured current in mA at Relay Panel
Ratio Injected Current (A)
XA (mA) X87 (mA) X64 (mA)
21 23 25 27 25 27
1 2 3 4
22 24 26 28 26 28
R–E
Y–E
B–E

LV (kA)
HV (A) HV LV
R–E
Y–E
B–E

Relay Display
R Y B R Y B
R–E
Y–E
B–E
I1 I2 3I0 I1 I2 3I0
R–E
Y–E
B–E
SITE TEST REPORT
Primary
CT Phases
Ratio Injected
(Amps)
XA (mA) X87 (mA) X64 (μA)

21 23 25 27 25 27
1 2 3 4
22 24 26 28 26 28
R–Y
Y–B
B–R

LV (kA)
HV (A) HV LV
R–Y
Y–B
B–R

RELAY DISPLAY RELAY DISPLAY
Relay Display
R Y B R Y B
R–Y
Y–B
B–R
I1 I2 3I0 I1 I2 3I0
R–Y
Y–B
B–R
SITE TEST REPORT
Primary
CT Phases
Ratio Injected
(Amps)
XA (mA) X87 (mA) X64 (mA) (11KV)

5 7 9 11 25 27
9 10 11 12
6 8 10 12 26 28
R–E
Y–E
B–E

LV (kA)
TR. DIFF & REF 3200/1 (11 KV SIDE)
HV (A) HV LV
R–E
Y–E
B–E

Relay display
R Y B R Y B
R–E
Y–E
B–E
I1 I2 3I0 I1 I2 3I0
R–E
Y–E
B–E
SITE TEST REPORT
Primary
CT Phases
Ratio Injected
(Amps)
XA (mA) X87 (mA) X64 (μA) (11KV)
5 7 9 11 25 27
9 10 11 12
6 8 10 12 26 28
R–Y
Y–B
B–R

LV (kA)
TR. DIFF & REF 3200/1 (11 KV SIDE)
HV (A) HV LV
R–Y
Y–B
B–R

Relay Display
R Y B R Y B
R–Y
Y–B
B–R
I1 I2 3I0 I1 I2 3I0
R–Y
Y–B
B–R
SITE TEST REPORT


Signature
Name
SITE TEST REPORT
IDT Differential PROTECTION STEBILITY TESTS
RELAY SETTING
I-DIFF > Setting : I/Inob I-DIFF >> Setting : I/Inob
Calculated I POC : Amps
Slope 1 : Slope-2 :
Base point 1 : Base Point-2 :
APPLIED VOLTAGE AT LV SIDE [WHILE HV SIDE SHORTED]: RY:…………….., YB:…………… , BR:…………….
132KV BUS-1 CT : NORMAL Tap position: 1 Tap position: 10 Tap position: 19

11KV CT : NORMAL
R Y B N R Y B N R Y B N
Primary
11 KV (A) --- --- ---
Current
132 KV (F87T)
Secondary mA
current 11 KV (F87T)
mA
Line current
--- --- ---
(H.V) (A)
Line current
--- --- ---
Relay Display (L.V) (KA)
Differential
--- --- ---
current
Restraining
--- --- ---
current
Relay current
HV REF (mA)
Operation
Relay current
(mA)
LV REF
Operation
CT RATIO: 132 KV : 300/1A

11 KV : 3200/1A
SITE TEST REPORT
132KV BUS-2 CT : NORMAL Tap position: 1 Tap position: 10 Tap position: 19

11KV CT : NORMAL
Primary
11 KV (A) --- --- ---
Current
132 KV (F87T)
Secondary mA
current 11 KV (f87T)
mA
Line current (H.V)
--- --- ---
(A)
Line current (L.V)
--- --- ---
(KA)
Relay Display
Differential
--- --- ---
current
Restraining
--- --- ---
current
Relay current
HV REF (mA)
Operation
Relay current
LV REF (mA)
Operation
132 Reversal
Tap position: 10 Tap position: 10 Tap position: 10
132KV BUS-1 CT : REVERSE
R - REVERSE Y- REVERSE B - REVERSE
11KV CT : NORMAL
Primary
11 KV (A) --- --- ---
Current
132 KV (F87T)
Secondary mA
mA
Line current
--- --- ---
(H.V) (A)
Line current (L.V)
--- --- ---
(KA)
Relay Display
Differential
--- --- ---
current
Restraining
--- --- ---
current
Relay current
HV REF (mA)
Operation
Relay current
LV REF (mA)
Operation
SITE TEST REPORT
132KV BUS-2 CT : REVERSE
11KV CT : NORMAL
Primary
11 KV (A) --- --- ---
Current
132 KV (F87T)
Secondary mA
mA
Line current
--- --- ---
(H.V) (A)
Line current (L.V)
--- --- ---
(KA)
Relay Display
Differential
--- --- ---
current
Restraining
--- --- ---
current
Relay current
HV REF (mA)
Operation
Relay current
LV REF (mA)
Operation
11kV Reversal
132KV BUS-1 CT : NORMAL
11KV CT : REVERSE
Primary
11 KV (A) --- --- ---
Current
132 KV (F87T)
Secondary mA
mA
Line current
--- --- ---
(H.V) (A)
Line current (L.V)
--- --- ---
(KA)
Relay Display
Differential
--- --- ---
current
Restraining
--- --- ---
current
Relay current
HV REF (mA)
Operation
Relay current
LV REF (mA)
Operation
SITE TEST REPORT
132KV BUS-2 CT : NORMAL
11KV CT : REVERSE
Primary
11 KV (A) --- --- ---
Current
132 KV (F87T)
Secondary mA
mA
Line current
--- --- ---
(H.V) (A)
Line current (L.V)
--- --- ---
(KA)
Relay Display
Differential
--- --- ---
current
Restraining
--- --- ---
current
Relay current
HV REF (mA)
Operation
Relay current
LV REF (mA)
Operation
Normalising
132KV BUS-1 CT : NORMAL TAP POSISTION: 10

11KV CT : NORMAL
R Y B N
Primary
11 KV (A) ---
Current
132 KV (F87T)
Secondary mA
mA
Line current (H.V)
---
(A)
Line current (L.V)
---
(KA)
Relay Display
Differential
---
current
Restraining
---
current
Relay current
HV REF (mA)
Operation
Relay current
LV REF (mA)
Operation
SITE TEST REPORT
132KV BUS-2 CT : NORMAL TAP POSISTION: 10

11KV CT : NORMAL
R Y B N
Primary
11 KV (A) ---
Current
132 KV (F87T)
Secondary mA
mA
Line current (H.V)
---
(A)
Line current (L.V)
---
(KA)
Relay Display
Differential
---
current
Restraining
---
current
Relay current
HV REF (mA)
Operation
Relay current
LV REF (mA)
Operation

Signature
Name

Transformer Differential Compress

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Transmission Power Division.

Transmission Protection Department

TITLE : Transformer Differential Protection Testing for Devices and

ISSUE / SUBJECT OF THE AMENDMENT REVIEWED BY AUTHORIZED BY DATE

Issue : 2 Rev:0 Date: 05.12.2011 Page 1 of 14

4.0 CROSS REFERENCES

Issue : 2 Rev:0 Date: 05.12.2011 Page 2 of 14

3.19 TPD : Transmission Protection Department.

4.0 CROSS REFERENCES

Issue : 2 Rev:0 Date: 05.12.2011 Page 4 of 14

Issue : 2 Rev:0 Date: 05.12.2011 Page 5 of 14

6.2.3 Measurements Checks:

Issue : 2 Rev:0 Date: 05.12.2011 Page 6 of 14

Issue : 2 Rev:0 Date: 05.12.2011 Page 7 of 14

• Each BO to be checked separately by operating the particular function to which it is

Issue : 2 Rev:0 Date: 05.12.2011 Page 9 of 14

Issue : 2 Rev:0 Date: 05.12.2011 Page 10 of 14

6.2.29 Other Checks:

Issue : 2 Rev:0 Date: 05.12.2011 Page 11 of 14

Issue : 2 Rev:0 Date: 05.12.2011 Page 12 of 14

6.4.2 Adequate safety measures to be taken to avoid injury to persons or damages to

6.4.3 Follow safety guidelines and procedures while working in substations.

• TP/TPD/TPC-A01 – Conducting relay testing during commissioning

Issue : 2 Rev:0 Date: 05.12.2011 Page 13 of 14

9.1 Final Setting Test Report Siemens 7UT612 – TP/TPD/PFS/TPC/QP-13:A01(5

9.2 Final Setting Test Report MICOM P632 - TP/TPD/PFS/TPC/QP-13:A02(4 pages)

9.3 Final Setting Test Report Duo Bias-M - TP/TPD/PFS/TPC/QP-13:A03(3 pages)

9.4 Transformer Differential Sensitivity Test Report.- TP/TPD/PFS/TPC/QP-13:A04

9.5 Transformer Differential Stability Test Report.- TP/TPD/PFS/TPC/QP-13:A05(5

9.6 Risk assessment – TP/TPD/TPC-A01

9.7 Process form – TP/TPD/PFS/TPC/PM-07

Issue : 2 Rev:0 Date: 05.12.2011 Page 14 of 14

ELECTROSTATIC DISCHARGE (ESD)

Serial interface configuration Substation address: Feeder address:

2- General Inspection and Testing:

CONFIGURATION OF PROTECTION FUNCTIONS

6- Relay Pickup Values:

8- DIFFERENTIAL PROTECTION TESTING:

R 0.2 0.2 0.2 0.4

Y 0.2 0.2 0.2 0.4

B 0.2 0.2 0.2 0.4

7- DIFF (HIGH SET) TESTING

8- HARMONIC BLOCK TESTING

a. Testing of 2nd Harmonic Restraint :

b. Testing of Cross Blocking of 2nd Harmonics:

Simulate in state sequencer the saturation condition of one side CT:

Set duration of ADD-on stabilization Measured duration of ADD-on stabilization

10- BINARY OUTPUT CONTACTS

11- LEDS CHECK

Testing Instruments Details

Particulars Make Type Sr.No. Cal. Due Date

Tested By (Manufacturer) Witnessed By (DEWA)

Final Settings Tests of DIFFERENTIAL RELAY Type MICOM P632

Current In Model No.

Final Settings Tests of DIFFERENTIAL RELAY Type MICOM P632

6- DIFFERENTIAL PROTECTION SETTINGS:

Final Settings Tests of DIFFERENTIAL RELAY Type MICOM P632

Binary input No. Terminal No. Pick up Volgage Results

8- DIFFERENTIAL PROTECTION CHECKS:

8. a. Checking of the first section of tripping characteristics.

Test Winding Expected operating current Measured current

8. d. Operating Time Measurements: (Expected < 40 m Sec.)

Final Settings Tests of DIFFERENTIAL RELAY Type MICOM P632

8. e. 2nd Harmonic Magnetizing Inrush Restraint Checks: