tt 4k MotorCAD? MotorCAD #2 FAF DLA HT Tt OL RL, AA TH SIT HADLEAT NDT ATG RAL LAL, EERE — — SE TSAR PTET HEMLAN TTA. MotorCAD FY LAzS Beier de PREY Hh TIS, AURA AR, AMT ETS BG, TEE FRG RMA, TSB LAAN. POUR, REAR Ke MotorCAD (EPH AT (EE. fe RSD HH, BU RLS eA Ba te AT DR SG, IERIE Ache. MotorCAD HLALEESR 22: FOR ARREHWAL. FER ARES MEF LBL. ARDTALHL, FRARABALLDL. FLUCALBL, Uae HAL. JTL. SLR BEABL MotorCAD fi 34 4) HAT: Ail, (BULA Wit SUR AY Ee A. BT Cn FEA, CFD). dH Ei, MotorCAD KH IAM i HITE. Bebik EWE — ATE IEF a PTAA ET LC RE AS EE CRRA SET, TER: EL PRES, ARE RL, EERE Se, HAABERAETS MLR, AMTRAK. RU RE SUH SOE LAA FEA Al CRD PUPS, BT REA BER. BRAG. GBR AEG nL, ELLE FEA Al CFD SK PFAFAME. MPTP LEEAR RET, SRC ie EK IN Fe fk TAB ASTH SETTE), TP EORRIR EF. Pit Ba FRY DLT PERSE RTT ET, OTS ApH PLAD PEAS MUBEAS IRD ATE AT HSE, BEGIN MotorCAD FLA LIE HY ADVE HFA, BETA, BP SSE, ALAA A BH BEML MotorCAD deft 8 HALAS, AC RACI HL HL. ER DL. JPR FEOLEBDL. FER APOE FDL. AC EDL. TAPAS TUL PANU INE LBL (Gi Motor-CADVGAZA NOFIR)BETARELEASE File (MatorType] Options Defouts Editors View Results Tools Help [Oly em Sect |B] winding [04 input Data [9g] Schematic | Temperatures | $=) Oup: Hol z}Morins (Rane, 2) sa) tM PH Retr ‘Stag ene: =| Rotor Duct ‘State ne I Rotor Dims. St smc 1E | seas Say caw Foctnbs |e Fox wap Mapa Tiiren | [sw WFC MametarcteED] (140 Tautoe ota Segnens |i Tooth With 7 “Aga 1 . Tae i¢ Bonding Thakrmss fo Sa Corer Fede — |0 Tite bs Sater i That Hake Dawe 1.1 PLRa= Redraw elec i a exam oT ABD weemniecor FA 12 SRE FE PE AM EE LTR TE RE FP, Bee FP TM 1.2 2 AMO} Aa, LRAT EL. SRL. SA BETTE StL. DRASTT SL, BRA SRA SAMAR EE. ROM ISB HPRHLE LEAH ARE. CARER 30 2H, mA 21 SAN.ety | FF] Winding [04 trout Data | F Terperstures Roda) [5S fl | 0 30 Mout: [Range Foosna ‘Sot Type: [Parallel Tooth 7} BPM Rotor: |Surface Radial > Stator Ducts: (None at) Rotor Ov (Nene) Stator Dmensions | Valu *| Rotor Dimensions | Value Pole Number 6 2.1 JL SB ‘Slot Number 8 2.4 lat Redraw a 2.2.1 HHL RS Raitt AF Housing ). EEE 15; ik BUC Mounting). ESR 1 LTE YALEPE (Slot Type). 3H (Stator Ducts ), #&FiHiH (Rotor Ducts). dbsti&4% (Housing ) See! (Housing): BITE. ABST. fAIRENLINE. A FBO. FIC AIT. AAR BG. SKS. BREie Set Type: ial Fne(Serve) * Hor ose hts: [None Water Jacket Spi) Stator Dim None(Round Lam) Vee a, = Hovsng Da 140 | [Mgnt Tackness | Stetorlam De ——_|190 | (Magnet We (ED) | 140 Stator Boe co —_| (Magnet Segments [1 FA2.1.2 Shs8280 Housing) iF FUE ae aA lkHousing: [WeterJacket(ia..~)lourtng: | Slot Type: (Paralel Tooth +) BPM Rotor: Foot ‘Stator Ducts: [None x) Rotor Ducts: FOO coop Stator Denersions | Value | | Rotor Dimensions | Value bt Mounted ‘Slot Naber 18 Pole Number eateH| FE 2.1.4 CARR a HE FA 2.2.5 Hn, HUALUEPE (Slot Type) Sot Type. Stator Ducts: Beste Got Slotiess Stator Dim Form Wound A216 MAGA RB27 Hm, sEF i (Stator Ducts ) FEF a nh 28 HE a us a] None Stator Dim Rect Lam-H Divider ‘Stator Lam Dia ‘Stator Bore Tenth Wie FA 2.1.8 5 Fait:Redraw == A219 eT 22H, Hee 2 ML, ey §4¢-F 303 (Rotor Ducts ) Redraw ad eed FA 2.1.10 $F A RF AS BORE DIDChi 7K REAL yf, WPA) 2.2.1 rasRedraw FA 22.11 eh T PRR MR fHousing Dia: Housing Diameter Shei stator Bore: Stator Bore Diameter ii! 1% stator Lam Dia [stator Lamination Diameter i F#)) FA Fin Extension: Fin Extension outside the Housing Diameter CH) /% Fin fExtension Housing Dia 2112 EF HE. HERMAN HAKERAirgap: Airgap between rotor and stator. “US, UB ALIH a wee BEF MIE, RTA OR, BAG Banding Thickness #¢ NASB NE. PA 2.2.13 “UDMA ASHE Sleeve Thickness: Thickness of any stator bore sleeve. = F-#1 48/8 FE, notes FRA AUB IEREAUHT AR, SEA LHR T Ac AR PRIMI BE fi BR HE FY ON BE fl BY EE 21.14 er HE Slot number ## 2 Pole number 2c Tooth Width ii iFA 2.2.15 ABU AT oN PRE Tooth-tip depth: depth of slot opening from bore to tooth taper region. Fi FA 2.1.16 9 Fi Tooth-tip angle: angle of tooth taper region. i SHIH fit—__———c— A217 eres Slot Corner Radius: Radius of corner at slot base {## ffi °1:4# pt 2.18 HR Slot depth: distance from bore to slot bottom fii}Slot ge Lech li FB 2.1.19 HR Slot Opening: Width of Slot opening at stator bore. 8 HY IFO 2120 2 Faro Slot Width: width of slot for a parallel slot design ff 3%, (WF 2.1.21 #838 Shaft Dia [F]: Shaft Diameter [FRONT section of machine]. #441 Hifi EL ca Shaft Dia [R]: Shaft Diameter [REAR section of machine]. ## fii A Enc Shaft Dia: Encoder shaft diameter - also diameter of barrier between motor shaft and encoder shaft. iti ‘547 BEEBE AB A} ALE Shaft Extension [F]: Amount by which shaft extends beyond housing atfront of motor:44 41TH Sia FE A MAPK HE Shaft Extension [R]: Amount by which shaft extends beyond housing at rear of motor: 4444 Je 7 HH BES BE Shaft Dia: Shaft Diameter 4H) MBA MA} ELE | | af Dia [F] J ptt Extension [F 21.22 HSH Shaft Hole Diameter fiifLEL4# FA 2.1.23 SFL ELE Corner Cutout [%] :Housing corner cutout used for inserting flangemounted bolts. Sp scik “4 22 aR He UF « Corner Cutout Add Difference between Housing Dia and diameter of housing corner cutout (Housing Cutout Dia). The area is used for inserting flange mounted bolts. The parameter only applicable to the housings (Housing) that have cutouts. 9 Hil. Fin Number [Quadrant] The number of fins on 1/4 of the housing periphery in a axial finned machine. PY 4>-2 — fi (15 LAA HB. Fin extension Amount by which fin extends beyond Housing Diameter. THURS AAA Fr TBS AE. Housing Dia €(1-Comer Cut [%) / 100 x Housing Dia. > Comer Cutout 2.24 Fin thickness : Use average thickness if fins are tapered. M4} APE 1 PAE SBT TAL EA BEY PEE ZA EASA HT AI BCR ET BEL. Fin Pitch/Thick i Note: thay DUR aii aA BaeFin PiteW’Thick = Fin Pitch / Fin Thickness Fin Thickness Fi 2.1.25 feds FFlange diameter: pees ae Le [section that locates onto flange mounted plate. IFlange extension: i 2 a ft JAmount that the flange extends beyond Housing Dia. in a radial ldirection Plate Height: [Flange mounted cooling plate height. pc ti Plate Width: [Flange mounted cooling plate width ca He Be iFlange Depth: a JAmount that flange extends axially beyond housing, ie. flange [mounting interface. Plate Thickness [ee Se [Flange mounted cooling plate axial thickness.Plate Thickness Flange Extension Flange Dia Endcap Length [R] KSpdcap Lert Plate Height Housing Length P2126 tAPlate Height 2.1.27 RHR Shaft Height: Height of shaft centre above foot mounted base: Pee HP AR EY GE |Feet width [Motor]: Feet width at junction with motor [assuming 2 feet]. ses AL te JFeet width [Base]: Feet width at junction with base [assuming 2 feet] fa Be JFeet Length: Freet axial length Pa BE [Base width: Foot mounted base width. YB EE [Base Thickness: Foot mounted base thickness. Ye Be EE [Base Length: Foot mounted base axial length. PE BEk——a Base Thickness Feet Width [Base] Base Width K—petcengn7 Base Base Length. eee Thickness FA 2.2.28 RAE AR EBL Magnetic Thickness :The magnet radial thickness. 7 fii {45 44 [ra] JERE FA 2.2.29 web Here IE Shh SHE LEAL, SB Sb TES LSFRAATAL, I HEB SC EAM T PS TI CE AS CE Re. 2.2 HIgagt FB 2.2.1 rel eee LX tak Ee a era ed EWdg Cavty-|Not Potted +] Feedback (Not ited © coving: (Netter) Set Toe (Seid) PB 2.2.2 hr iS IK 1 Housing: Sp 7624, Hb 5 WTA BL, AS AER, Kite Mounting: [FJ Housing. EWdg Cavity: End windings cavity. 22H im @MBNSUE, REPL AARRC, FPR ALE ge 28 RIE th SAAT EWegCaviy, [EERE v Wea Coviy FA 2.2.3 REALL Feedback Type: RIRAAiLH, MULE ANN RRA.Enc. Radial Gap Enc. Length Enc. Case Length el 2.2.4 Wak SH Cowling: SEAL LIN ik 8 aying Thickness ficial Gap} A225 BR REM ILASKPA 2.2.6 Rift hl IL FB 2.2.7 if 30 NORA Shaft Type: SHUR, (LHe 2 VRAINRedraw. 2.28 solid RASS BOLT, Redraw. A 2.2.9spider BMH RE WIA 2.2.10 PELE KR ALS RE ED, AS Sete AT ELIE Ska, Wek — i.FH 2.2.20 Sl iysme 4H SR 2 FA 2.2.11 BLS 3D FET Pa RASA 3.1 RAS BOE MotorCAD $2 (#2582 FA) Fes tik 4 Fl 2 A PSWinding Type St412RWik7%, ERA ASRARRS, ARASE Overlapping dif ARRAN PSict 2 SOLED, RINSE BATE BEAT SEAL ‘Winding Type [Bvetappna F23.1.2 overlapping sili! Non-overlapping fH #128 RAZ — “vit. Non-overlapping 44 U1 F SUAREZ I ATARI Sl, WE) 3.1.3 STAR.‘Wining Typ: (At Dvdr Wag Define: Winding define ‘Winding Type: (Seid Divider >| 3.13 RAR RMS SCE X, WA 3.1.4 fra Liner - Lam Gap [Gap between liner and lamination (can be air or impregnation - see [Mat [Liner-Lam] below) 2s AAR MF ZY Ca A Liner Thickness {lot liner thickness [tS te impreg Layer Multiplier [The gap between copper layers is referred to asthe Impreg [Thickness. itis varied in order to achieve the required Slot Fill or |conductors/Slot given the selected Wire Gauge. The gap between the louter copper layer and slot liner (Impreg Layer Multiplier) can beJmade to be larger or smaller than Impreg Thickness - this is achieved lusing the multiplier Impreg Layer Multi fae Sh Pas td SG Fae ef 8 (0 os MA es IE, EPH | Ii) Ft eR A AS EH, ELF A Pe 5 HS I eR A i i AT ‘opper Diameter: [Copper uncovered diameter (no insulation). The value may be input {directly or taken from the wire table pull-down list - see Wire Type. PASAT, PGR, DMRS, HTM ire Diameter: ire covered diameter, ie. copper + insulation. The value may be [input directly or taken from the wire table pull-down list - see Wire |lvpe. SPREE, APRA AMR ire Insulation |The insulation of the copper wire. (thin regions shown in purple in diagram below) HE fas PEEee M3. Mat[Liner-Lam] {24 FileE+H HZ lel RYMat {LinerLamt: ~) WatiLnerLant FR 31s HAMWEMG PZ TURE Wdg Definition: Winding definition #2 M2820 1) BAKA iis A » HAY LAS BORE ‘Wag Defintion| Slt Fil v a [Conductars/Slot SRA SAB FA 3.1.6 HilEWdg Definition: End wingding definition Jin #225 Hii Ok S (BL MAGE TTR. Wg Definition’ Ewe FB 3.1.7 See a A ‘The EWag Fil defines the copper in this doughnut volume FA 3.1.8 SiR HIRE SH ML Wedge Model #i2MBa>H BAS MGEE, PE 3.1.9 ras. Wedge Model: Wire Selector Non Conductive Wee Type: Salish s 319 Non conductive Ay #2 AER FAWedge Model = Non Conductive: FA 3.1.10 HIBEA SPE Wedge Model = Wound Space FA 3.1.11 FiWedge Model = Air PA 3.1.12 HRAB A ET Wire Selection: ‘Wire Selection Wie Type AWG Table a WireGauge AWG 25 ~ [0 505mm, 0 4547mm] ¥ Wire Diameter | Copper Diameter: P3113 AMATI InputParameter | Value Input Parameter | Value tot Fil [O45 7) [Conductors/Siot Fal Vida Fl [os | [EWdg MT, 562 “ner Theis [025 [Ins Tooth Se Thekness [0 Ins Set Base Thkness [0 | [inp Goodness [Acve] [08 Liner - Lam Gap lo [Imp Goodness [Liner-Lam] |0.8 Copper Depth [x] [100 | [Imp Goodness (EWég) [08 3.1.14 HAR SSH HAE RAL, REE SSB A, HABBO, SEPA SEAS PFE Fe TE AB Ze AFAR AR A, PEAS FR — BR.3.2 SAMAR PER PRL CRA SR, ARE SELL EB PY BO ET Ate FPRUGLE. Redraw Pa 3.2 SEALESEU Se Uy aE ie WIFE 4.0 Aras, POFRUR PERU AEE UTR BIT NRT RAL. HALE. TRE. eC) 84.0 WRU 41 WHA MotorCAD $f % fv #77 Zt, HH APART TE. BRIE RUS I WAH, WEA. FF Housing Outer Cooling 24a Sh7e She Mh, LHR DTA ARIE RLY Through Ventilation iii AW 4 4) Motor Orientation LAY ELA zt Liquid cooling ii {#1 #1)Cooling Options: Housing Outer Coolng (© Netial Convection © Blown Over [Di Through Ventistion Motor Onertation Luque Coole: Housing Water Jacket Henzerta = — [Dishat Spiral Groove © Veta {Shalt Ub] | packers " Eisprey Cocing © Veta {Shalt Down] Rotor Weter Jacket - [Di Stot Water Jacket F411 aE Extemal Fluid Data: Internal Fluid Data: ‘(Motor CAD mode) = Thermal Conductivity: 002723 Thermal Conductvty: 0.02723 Densty: 1127 Densty 127 o: 1007 © 1007 Kerematc Vacosty: 68965 Kinematic Vecosty: 168965 Dynamic Vacosty: —1904ES Dyranic Veconty: —‘1S04E5 Pr-Prandt Number: 07038 Pr-Prondi Number 07039 A412 BLA RAS BP TEA Ambient temperature JPS(I/E A Shaft speed ih} Lamination stacking factor HAN} #/k AAMiscellaneous Data: ‘Ambient Temperature (Convection): (a0 Ambient Temperature (Radiation): 40 ‘Shaft Speed fpr] 3000 Lamination Stacking Fector[Sater, 097 Lamination Stacking Factor Peter; 037 ‘Fixed Temperatures: Tieed Pte Tenperatre —Fiate Tempera Cl fed Base Temperature (ifeed ShatfF] Temperate © (Diced Sheth Temperate (Ti Feed Endeap Fl Temp. (Feed EndeapIR Temp 44.1.3 EEE 4.2 WE PAPEL LFA AE. Check Data 42.1 die AREAL, BELA LL PAPA PN A DD DG eR TL REE.Loss Variation with Speed: a Spend OA Wl Soeed Depend Lanes Pred) = Prout x [ Seat Sbeed | Shat Speed fom] 3000 (7) Srgle value of Speed{REF] irom) 3000 Component Plingut] | SpeedIREF] coeflA] | W/kaPlepeed] Unte Wats em Wag | Wits a = [= = Loss [Stator Back fron], wo 3000 1 16.29 vn Loss [Stator Tooth) 40 3000 15 2448 40 Loss [Magnet] o 3000 2 0 Oo Loss [Rotor Back Iron]. oO 3000 15 o oO Loss [Friction - F Bearing] 2 3000 1 0 2 Loss [Friction - R Bearing) 2 3000 1 0 2 ose Nindase} 0 2000 3 ° 10 Los indogel (Et Fan o 2000 a ° ° FA a2.2 LPH i a Cinta Cat = a = te os : an : FE 4.2.3 AiR BRL I AEA Hh RL A TRE AAREA Ai LAB RASTA BRASH a Ai RE A, a_i 7 ve 1 7 1 BSRESH RSREDE RERSRETD 4.2.4 SRREAE A Re 4.3 HAUTE MotorCAD MBE. PMR HE EL Bei, HOPS 4.3.2 PAE SiaBesing uae vee Tinton ee [i etree | oi] enw nee Soe er es Ste aes, age sl] hae EB Gee] ag & Update materials from the Database 943.1 OLEATE 4.4 CRT HPMTT ARR, FATTER. TOBE RL, AS TDA Be i TT 2 Fa BE LS BET EET AE A Fe 4.4.2 Se FE ee tsE)E/S)8)=|=/0)8|8/8|8|-|- FA 4.4.2 Sieh FU 45 BEN EL I 45.1 ROAR 4.6 TABUee RY it RRC AL 46.1 1 47 Hi MAS BOLE EEL FS Pa YC ae EPL 2 A RIL is SR i A SEC SEAR. GAB URINAIRE SRLS AUTBAR, Sb dn PBs AMT, BARS Ae AL RT RET TREES, BM TS A Ah, IN 4.7.1 AR. f= k1 x [1+ k2 vel *k3] where: k1, k2,k3 - curve fit coefficients vel. - reference velocity W474 AH PETS AIR LATTE motorCAD HBC HEP PEER, WU 4.7.2 Bia be ke(t hae) re: 4,122 cna coc alamo The kt tem acorn comecon whe won lc ze. ‘okt xt2 x0 “1 tm acct rth ae ted conctn tte. specie wae etn tn cco dtr sfoces eran te fon andrea pce wine mt ‘Tre te rating ote cane ts ed cla nd space at art cot nin En Space Comaton Caton 47.2End Space Velocity Multiplier 2s (ii ii ME BBL End Space Reference Velocity iv? (27H ite End Space Reference Velocity = End Space Velocity Multiplier x Shaft Speed [RPM] / 60 x pi x (Stator Bore - 2 x Airgap) fot 6 Sc: = few Ene Space Exdsoece Vooay Male Font Gaia hs) 05 ——««‘Encome aoe Male Fest (lemalfone) 05 fn Soca alee Voy Fret) ETE End Spce Rec sty el 6125 Crbweararpeen Fen! tT Easnnargrotren Rest de ets Fert Een Vets Re Some > Oe Somes oom 4.7.3 HiME RSE yi lnc Pw El Emer Gs] 6 SEE RR etme { Hl i Correlation Help 48 TREGs ips iis cl ne ~~ eA ‘Gone Somme ao a 48.1 LCE Period Bapsed Time Points Torque Speed Speed Fault End Time [Stat] | [End] | Ambient Tem Units seq] | UO] Oma] oma) | co 1] [ao] « [1 | 0] mol | o 2 60 40 4 25 3000 | 6000 8 0 3 0 0 4 O41 6000 o o 40 4 130. ry 5 2 a anno im a. aga Period J& JWU% Elapsed time {ij {IN [Fl] Time AS FAL IMENT TaD HE Points 4s Al URE A A Torque JyHi, WIR Abe & Bee Hl etin A 58 L Speed start JA RAFF RR Hei Speed end JiWAineseiat End ambient temp 2 Sci)A 4.8.3 Cie tie. Ste Se ase at Fee eT BRN IIR BEE, ZR te ZAR aS air Add/remove period FJ 34 nal -> FA] HHA.STR RRS Ja HE ify temperature MY PLB, 24 RATER. BLEEDS (SEA HUE EA A RE A. BR AYU. Temperature Me ELS Ati FA S.1.1 AREA SPA 5.2 FEI IES) AT as.24 45.3 feb ES} A 5.4 HB EIA a A Bent | WF vin Fon Fy 5.4.1 ACBL AIS PATA S.4.2 ARLE L SE Pa A 5.5 45See Baa be SA 5.5.1 ia, CEES} Ay motorcad i SEH IN eB aE, 20. CATED MEATUS ASE RET AT LE, ATT SRE Hl 5.5.1 Beet be Output Data THM RATE output ers, AY EAN HE A BERS S DURE. ASR, VARS ANU, AUR RL, HRB, SHAS BE. ee eee ‘evar ymin own Ae(5.6 cde ite Transient WAST SL, ASTIN PALE EE AC HL. a eae Salt om mee 15.7 MBSR Hoe eR Circuit editor PEERY AAS FH Soa TE (Mose eS aM ooh 5.8 ARBRE EMA ITSensitive SRG, WORE RE SG HA IT HHT SRW. blll Run Parameter Study Hs.9 SHite