MONITORING

SYSTEM VSR-3
FOR SB BRAKES
BRAKING UNLIMITED

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MONITORING SYSTEM VSR-3 FOR SB BRAKES

FEATURES
• Automatic power supply After many years of successful operation in the market, the brake condition
range switch 110-240 V AC monitoring systems VSR-2 have been improved.
• One VSR-3 box can handle
up to 2 brakes SB28 / SB23 /
The new system VSR-3 can handle double amount of sensors.
SB16
• Cable for sensors have a plug
M12 on each end for easy
troubleshooting
• Industrial display with 4 rows
of 20 characters for indica-
tion of measurement data and
error messages
• High ambient temperature
range -20°C…..+70°C
• Protection class IP65
• Internal keypad for parameter
change.
• Up to 20 m cable length from
sensor to electronic box
(Option).
• Brake operation cycle counter
(up to 100 million Cycles)
• One common error relay
contact

OPTIONS
• Stainless steel electronic box Supply voltage
IP66 110-240 V AC
• sunshine protection cover for
outdoor use

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 MONITORING SYSTEM VSR-3 FOR SB BRAKES

1. Parts of VSR-3 system for SB brakes

  1.1 Pad wear sensors:

If the minimum brake pad thickness is reached, the sensors (A)

send a signal to the VSR-3.

 1.2 Temperature sensors:

A pair of Pt100 sensors (B) measures the temperature of the each

brake pad. If the temperature is too high or if the temperature
is unequal from left to right side the unit generates a signal that
Stroke sensor
is displayed in the panel.

1.3 Stroke sensor:

The analogue sensor measures the position of the thruster piston

rod. The reserve stroke is measured and checked that it is at
the perfect position of 10 mm when the brake is correctly closed.
The maximum measurement range is 100 mm.

Pad wear and temperature sensors

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MONITORING SYSTEM VSR-3 FOR SB BRAKES

Brake type SB28.3 with BUEL thruster and VSR-3 monitoring system.

Typical position of the VSR-3 unit.

(Other options available)

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 MONITORING SYSTEM VSR-3 FOR SB BRAKES

1.4 Electrical diagram VSR-3 for SB brakes

Reset button
Sensors brake Sensors brake
Back side/Trolley/Left side Front side/Boom/Right side

Temperature Temp_1 Temp_2 Temperature

S1 S2
Pt 100 Temp_W1 Temp_W2 Pt 100
DIP switch setting SBxx.3:

SP5 SP7 SP6 SP8

S3 Temperature Temp_3 Temp_4 Temperature S4
Pt 100 Temp_W3 Temp_W4 Pt 100 W1. .W16 cable type:
PUR shielded 4x0 34

X1..X16 plug type:

Stroke mA_5 VSR3 Electronic box mA_6 Stroke
S5 S6 M12-4 pole female
4-20 mA mA_W5 IP 66 mA_W6 4-20 mA

xo
mA_7 mA_8

DMS_9 DMS_10

DMS_11 DMS_12

Pad wear Digi_13 Digi_14 Pad wear

S13 S14
sensor Digi_W13 Digi_W14 sensor

S15
Pad wear Digi_15 Digi_16 Pad wear
S16
sensor Digi_W15 21 22 L N PE Digi_W16 sensor

dry Supply X2
X1 contact 110-240 V
1 A max. +/- 10%
normal 50/60 Hz S21
S20 closed P=15 VA
S20 S21 Proximity switch release control
S22 S23 Proximity switch hand release (Option)
X1 X2 Ter minal box on spring tube
S23
S22
Option
Option

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MONITORING SYSTEM VSR-3 FOR SB BRAKES

2. Control elements

 2.1 Display:

 All measured analogue signals, digital signals and error messages

 are shown on the display in English language. The display is readable
Keypad
under direct sunshine and has a LED backlight for use in a dark
environment, such as steel mills.

 2.2 Keypad:

 With the internal keypad, the user can adjust parameters such as
  changing the temperature display from Celsius (°C) to Fahrenheit (°F).

2.3 Reset button:

 The LED pushbutton on top of the electronic box indicates a wrong

 brake adjustment by a flashing red light. After the problem on
 the brake is solved, the status of the VSR-3 can be reset to normal
 operation by pushing the button.

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 MONITORING SYSTEM VSR-3 FOR SB BRAKES

Internal circuit board

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MONITORING SYSTEM VSR-3 FOR SB BRAKES

Dimensions VSR-3

256

200 85
Digi_15 Digi_13 DMS_11 DMS_9 mA_7 mA_5 Temp_3 Temp_1
260

300

Cable glands free for customer:

M25: Max cable diameter 17 mm
M20: Signals to crane, max cable diameter 13 mm
160 M20: Max cable diameter 17 mm
M20: spare
M20: Max cable diameter 13 mm
M20: Supply voltage, max cable diameter 13 mm

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 DELLNER BUBENZER
Germany GmbH
Friedrichshuettenstr. 1
57548 Kirchen-Wehbach
Germany
+49 2741 9488 0
info.de@dellnerbubenzer.com

www.dellnerbubenzer.com