M0106234-01

November 2019 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

7495 and 7495HF Electric Rope Shovel

MEASUREMENT ROTATING SHAFTS

(With Hydracrowd) Open Gear Lube PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

A and B System
COMBINATION CONTROLS

ER61-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

ER81-UP OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(ADJUSTABLE) SWITCH

(Dimensions: 34 inches x 28 inches)

WIRE NUMBER IDENTIFICATION CODES

M0106234-01
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

24 Page,
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
 7 6 5 4 3 2 1

TANK AS
470-4567
TANK AS
470-4567
F F

PUMP AS "A2"
PUMP AS PUMP AS PUMP AS
536-0532 536-0532 "B2" 536-0532 536-0532 "B1"
24 POINTS 12 POINTS
29 POINTS
"A1" GAUGE GAUGE
8T-0860 8T-0860 GAUGE GAUGE
6 POINTS
8T-0860
AIR SYSTEM

8T-0860
OGL SYSTEM "A"
VALVE AS-VENT
8X-2320 UNLOADER-SAFETY UNLOADER-SAFETY UNLOADER-SAFETY
UNLOADER-SAFETY 8X-2323 8X-2323 8X-2323
8X-2323 OGL - SYSTEM "B" VALVE AS-VENT
8X-2320

VALVE AS-VENT VALVE AS-VENT

8X-2320 8X-2320
E E

P P P

PRESSURE SENSOR PRESSURE SENSOR PRESSURE SENSOR

441-8726 441-8726 441-8726
NOTE A NOTE A INJECTOR AS - FOUR SL-V NOTE A
269-5352

P PRESSURE SENSOR
ROLLERS LH REAR (DRIP) 441-8726
BOOM FOOT PIN LH
ROLLERS LH FRONT (DRIP)
PRESSURE SENSOR P
BOOM FOOT PIN RH 441-8726
INJECTOR AS - FOUR SL-V SWING PINION LH FRONT (SPRAY)
INJECTOR AS - ONE SL-V 269-5352
468-3120 NOTE A

INJECTOR AS - ONE SL-V SWING PINION LH REAR (SPRAY)

468-3120 INJECTOR AS - SIX SL-V
TO DRIP PT AT 12 O'CLOCK POSITION- REAR
INJECTOR AS - SIX SL-V 292-4086
OUTSIDE FACE HOUSE
ROLLER LH (SPRAY) 292-4086

D D
INJECTOR AS - FOUR SL-V HOIST DRUM GEAR
> 269-5352 (12 POINTS)
SUPPLY LINE THRU SADDLE BLOCK LINERS- REAR
CENTER PINTLE TO (6 POINTS)
INJECTOR AS - THREE SL-V
269-5348 LOWER WORKS INJECTOR AS - THREE SL-V
269-5348

SHIP SHFT BUSH, OUTER- LH

SADDLE BLOCK BUSH- LH SADDLE BLOCK LINERS- FRONT >

SHIP SHFT BUSH, OUTER- RH (8 POINTS) INJECTOR AS - FOUR SL-V
L5 269-5352
PORT
(Dimensions: 34 inches x 28 inches

SADDLE BLOCK BUSH- RH

INJECTOR AS - FOUR SL-V XL
529-0742
INJECTOR AS - FIVE SL-V
269-5353
M0106234-01

INJECTOR AS - THREE SL-V TO DRIP PT AT 12 O'CLOCK POSITION- FRONT

269-5348 INJECTOR AS - FOUR SL-V
269-5352
C C

ROLLERS RH REAR (DRIP) INJECTOR AS - TWO SL-V

ROLLERS RH FRONT (DRIP) 269-5346

SWING PINION RH FRONT (SPRAY)

CENTER PINTLE THRUST WASHER

SWING PINION RH REAR (SPRAY)

OUTSIDE FACE HOUSE

ROLLER RH (SPRAY)
24 Page,

INJECTOR AS - FOUR SL-V

269-5352

B 445-2992
INJECTOR AS - TWO SL-V
269-5346
PRESSURE SWITCH
441-8725
INJECTOR - SL-11
INJECTOR - SL-11 INJECTOR - SL-11
B
INJECTOR - SL-11
445-2992 PRESSURE SWITCH 445-2992 445-2992
441-8725 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PUMP A2 CIRCUIT
PUMP A1 CIRCUIT
SUPPLY LINE
TAKE-UP AXLE - LH TAKE-UP AXLE - RH PUMP B2 CIRCUIT
PUMP B1 CIRCUIT
INJECTOR AS - TWO SL-V DRAIN / RETURN LINE
TAKE-UP AXLE - LH TAKE-UP AXLE - RH 269-5346

LOWER ROLLER LOWER ROLLER

LINE PATTERNS
3RD FROM FRONT,LH LOWER ROLLER 2ND 3RD FROM FRONT,RH
LOWER ROLLER 2ND FROM FRONT,RH LOWER ROLLER Pressure Line
LOWER ROLLER FROM FRONT, LH 6TH FROM FRONT,RH Pilot / Load Sensing Pressure
6TH FROM FRONT,LH LOWER ROLLER
LOWER ROLLER LOWER ROLLER Drain / Return Lines
LOWER ROLLER FRONT, RH
FRONT, LH 7TH FROM FRONT,RH NOTE A: RECOMMENDED LUBE SYSTEM PRESSURE SETTINGS:
7TH FROM FRONT,LH Air Line
MAX SYSTEM PRESSURE: 17237 kPa
INJECTOR AS - FOUR SL-V INJECTOR AS - FOUR SL-V VENT: 3792 kPa Component Group
269-5352 269-5352 LOWER ROLLER
LOWER ROLLER CALLOUTS
INJECTOR AS - FOUR SL-V 5TH FROM FRONT,RH INJECTOR VALVES TO BE INITIALLY SET
5TH FROM FRONT,LH INJECTOR AS - FOUR SL-V
269-5352 AT MAXIMUM OUTPUT UNLESS OTHERWISE YY Taps (Pressure, Sampling, Sensor - by letter)
LOWER ROLLER 269-5352 LOWER ROLLER
NOTED. SETTINGS TO BE READJUSTED AS
4TH FROM FRONT,LH 4TH FROM FRONT,RH REQUIRED IF EXCESS LUBRICANT IS OBSERVED. DL DL D Connectors (By letter)
INJECTOR AS - FOUR SL-V INJECTOR AS - FOUR SL-V
REAR ROLLER 269-5352 269-5352 REAR ROLLER 2ND FROM REAR,RH Callout Number
A A
Component
SCHEMATIC FOR USE WITH PLANETARY HOIST (Machine Location from (52) VALVE GP - CONTROL Name

2ND FROM REAR,LH Component LocationsTable)

138-1234 Part Number

INJECTOR AS - FOUR SL-V INJECTOR AS - FOUR SL-V REAR ROLLER,RH

REAR ROLLER,LH 269-5352
269-5352
THIS SCHEMATIC IS FOR THE 7495 AND 7495HF ELECTRIC ROPE SHOVEL
INJECTOR AS - THREE SL-V (WITH HYDRACROWD) OPEN GEAR LUBE A AND B SYSTEM
CENTER PINTLE BUSH
CENTER PINTLE BUSH 269-5348 IN TRUCK FRAME, RH Do not operate or work on this product unless you have MEDIA NUMBER: M0106234-01
read and understood the instruction and warnings in the
IN TRUCK FRAME,LH INJECTOR AS - THREE SL-V relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 489-0248, CHANGE: 02, VERSION: -
269-5348 relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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