RAMNAS - Bulten-Kanthal aB NEWS LETTER
Ramnas Brukedivisionen
S$-730 60
Ramnas Sweden NO. RAM 1/81 1981-01-26
STUDS IN GRADE 4 CHAIN
1.
a)
en using high-strength chain-steels stud-welding should be
ided. The reason is minor cracks in the weld-material is
unavoidable. (The cracks are really very small and can only
be detected with magnetic particle investigation or by the
use of penetrating liquid).
These small cracks are increased by the proof-loading of the
chain and they could initiate cracks in the chain-meterial,
when high-strength steel is utilized.
Minor cracks of this kind could also be found with stud-wel-
ding of ORQ-chain. In the relatively “soft" ORQ-material,
however, the crecks in the stud-weld-material could be toler-
ated because the critical fracture-size *) is considerable
for "soft" steel. Consequently stud-welding of ORQ-chain is
allowed.
For high-strength steels the critical fracture-size is smal-
ler, and minor cracks could not be tolerated therefore stud-
welding of grade 4 chain is not acceptable.
Ramnas_ special stud
The offshore customers are used to welded studs and they re-
quire euch welding.
When welding is out of question they are afraid of losing the
studs and expect a short life of the chain.
Thus it might be reasonable to counter-act the factors that
make the studs come out when they are not welded. This may
be obtained in two ways.
1) by greater penetration
2) by greater contact surface
We are of the opinion that our present penetration depth is optimal
(3-4mm on the weld-side of the link and 1-2mm on the back side).
We avoid sharp edges (and portrusions). Thus we abstain from
changing our penetration.
A greater linkecontact surface of the stud might however be justifi
The limit here is the space necessary to accomodate a kenter-shack]
The sketch enclosed illustrates a stud with maximum contact surface
combined with a suitable penetration. The stud has a r=ther heavy
body in order to permit a good penetration without studdeformation
at the stud-pressing process.
Critical fracture size = the maximum limit size of initial crack
that does not cause fracture at fracture mechanical testing. Initié
cracks with size above the critical will cause failure at the same
testing.