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Nie 2013
Nie 2013
where rw1 is the fatigue limit of the matrix of high strength steel
under fully reversed fatigue loading. For 17-4PH stainless steel,
ai ¼ 5 lm and r0w1 ¼ 525 MPa. If a0 is known, rw1 can be pre-
dicted by Eq. (5). DKth can be obtained by fatigue crack growth
testing. Figure 8 shows fatigue crack growth behavior of 17-4PH
stainless steel at a frequency of 20 Hz and a stress ratio of R ¼ 0.1.
Fig. 7 Comparison of the observed and predicted lives in 17- This figure mainly shows two different regimes, namely,
4PH stainless steel near-threshold regime and Paris regime. Fatigue crack growth rate
(da/dN) steeply decreases with decreasing DK in the near-threshold
metallurgical quality control and improvement in material proc- regime and finally DK reaches the threshold value (DKth ¼ 4.4
essing, the fatigue limit of the matrix of 17-4PH stainless steel is MPa m1/2) at the rate of 108 mm/cycle. The Paris regime exhibits
also important, which is the maximum expected fatigue strength a linear variation of log (da/dN) with log (DK) as follows
by improving the cleanness of steel. It also has advantage to fur-
ther understand the fatigue characteristic of high strength steels da=dN ¼ 2:8 109 ðDKÞ3:2 (6)
and the effect of inclusions.
As for high strength steels, the experimentally obtained fatigue In general, fatigue crack growth tests are performed by using CT
limits are the reduced values due to inclusions or casting defects. specimens at a positive stress ratio (R > 0) whereas fatigue tests
An intriguing question is how to get the fatigue limits of the are conducted under fully reversed loading (R ¼ 1). In order to
matrixes of high strength steels. Considering Murakami’s model get a0, experimental data should be converted into the same stress
[18], the key point is that the inclusions and casting defects are ratio. Relatively, methods for modifying fatigue test data are
treated as small cracks. Moreover, many experimental results prove mature. Goodman equation (10) is used in this study
that such an assumption is appropriate. So mechanics related to
small cracks should be valid for fatigue limit prediction of the ma- rw ¼ rw1 ð1 rm =rTS Þ
trix of high strength steel. On the basis of small crack mechanics, rm ¼ rw ð1 þ RÞ=ð1 RÞ (7)
an intrinsic crack length (a0) is used to correlate the fatigue limit of
the matrix of high strength steel (rw) and the threshold stress inten-
where rm and rTS are the mean stress and the tensile strength of
sity factor range of long fatigue cracks (DKth) [23]
materials, respectively. By substituting all the available data
(DKth ¼ 4.4 Mpa m1/2, r0w1 ¼ 525 MPa, ai ¼ 5 lm, rTS ¼ 1073
1 DKth 2 MPa and R ¼ 0.1) in Eqs. (4), (5), and (7), the fatigue limit of the
a0 ¼ (4)
4p rw matrix and the intrinsic crack length of 17-4PH stainless steel are
obtained: rw1 ¼ 629 MPa and a0 ¼ 11.5 lm. rw1 ¼ 629 MPa
DKth is assumed to be independent on inherent flaws. Smith instead of r0w1 applied to Eq. (1) yields a critical inclusion size of
assumed that the fatigue limit of specimens including small cracks 4.6 lm determining whether the fatigue limit of 17-4PH stainless
would approach rw when the small crack length (a) was shorter steel is influenced by the inclusions or not. This calculation was
than a0 whereas it would decrease with increasing a [24]. done by using the fatigue data and the fatigue crack growth data