DEPARTMENT OF METALLURGICAL ENGINEERING

UNIVERSITY COLLEGE OF ENGINEERING, VIZIANAGARAM

JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
IV B.Tech ISem – I Mid Examination
Subject: METALLURGICAL FAILURE ANALYSIS Date:
Duration: 90 Mins Max. Marks: 30
S.N Questions Mark CO PO B
O s L
1A Discuss about the causing failure (i)Chemical omposition (ii) 05 CO PO L2
Microstructure (iii) faulty selection 1 2
1B Write a short notes on mechanical irregularities causing failure (i) 05 CO PO L2
faulty design (ii) mismatch (iii) Notch effects 1 3
2A What are the planning steps for Failure analysis done and how first 05 CO PO L1
hand documentation and collection of back ground data helpful in 1 3
this.
2B Briefly explain (i) Metallurgical Instabilities (ii) Environmental 05 CO PO L4
induced failure 2 4
3A Briefly explain (i) stress rupture (ii) elevated temperature fatigue 05 CO PO L5
2 5
3B What are the factirs effecting fatigue life? 05 CO PO L3
2 4
CO- Course outcome, PO- Program Outcome
BL- Blooms Taxonomy Level (L1- Remembering, L2- Understanding, L3- Applying, L4- Analyzing,
L5- Evaluating, L6- Creating)
Prepared by Mr. Srinivasulu A

DEPARTMENT OF METALLURGICAL ENGINEERING

UNIVERSITY COLLEGE OF ENGINEERING, VIZIANAGARAM
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
IV B.Tech ISem – I Mid Examination
Subject: METALLURGICAL FAILURE ANALYSIS Date:
Duration: 90 Mins Max. Marks: 30
S.N Questions Mark CO PO B
O s L
1A Discuss about the causing failure (i)Chemical omposition (ii) 05 CO PO L2
Microstructure (iii) faulty selection 1 2
1B Write a short notes on mechanical irregularities causing failure (i) 05 CO PO L2
faulty design (ii) mismatch (iii) Notch effects 1 3
2A What are the planning steps for Failure analysis done and how first 05 CO PO L1
hand documentation and collection of back ground data helpful in 1 3
this.
2B Briefly explain (i) Metallurgical Instabilities (ii) Environmental 05 CO PO L4
induced failure 2 4
3A Briefly explain (i) stress rupture (ii) elevated temperature fatigue 05 CO PO L5
2 5
3B What are the factirs effecting fatigue life? 05 CO PO L3
2 4
CO- Course outcome, PO- Program Outcome
BL- Blooms Taxonomy Level (L1- Remembering, L2- Understanding, L3- Applying, L4- Analyzing,
L5- Evaluating, L6- Creating)
Prepared by Mr. Srinivasulu A

DEPARTMENT OF METALLURGICAL ENGINEERING

UNIVERSITY COLLEGE OF ENGINEERING, VIZIANAGARAM
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
III B.Tech IISem – II Quiz Examination
Subject: MATERIAL CHARACTERIZATION Date: 21-12-2020
Duration: 20 Mins Max. Marks: 20

1 2 3 4 5 6 7 8D 9 10
11 12 13 14 15 16 17 18 19 20

1. The primary reason for conducting Metallurgical failure Analysis is

(a)Factors responsible for failure (b) Heat treatment defects (c) Corrosion defects(d) All
2. Design factors include
(a) Economics (b)Safety (c) Function and appearance (d) All
3. (i)Design (ii) Material selection (iii) Fabrication (iv) Machining order is
(a) i, ii, iii, iv (b) iv, iii, ii, i (c) ii, iv, iii, i (d) iii, i, ii, iv
4. Factor not a cause for failure
(a)Design (b)Material selection (c) documents (d) Fabrication
5. Factor not a cause for failure
(a) Heat treatment (b) Corrosion (c) Welding (d) Service
6 Documentary evidences need not to be collected are
(a) Test certifications (b) correspondence emails (iii) signatures (iii) in house evaluations
and reports
7. .Information about the actual operating conditions are known as
(a)Test certificate (b) Heat and temperature (c) Service conditions (d)None
8. Environmental conditions not related to this are
(a)surrounding fluids (b) relative humidity (c) contamination (d)operator
9. Fatigue failure initiates from
(a) Surface (b) Middle (c) Inclusion (d) Void
10. No investigation from complete without testimony contain
(a) Temperature (b) Operator (c) Machinery (d) Interviews

11. Testings in failure analysis involves

(a) Only Destructive Testing (b) Only Non destructive testing (c) Both a and b (d) None
12. Non destructive test results does not shows
(a) crack propagation (b) fracture origin (c) texture changes (d) strength value
13.Presence of color or texture changes reprents
(a) Temper colors (b) oxidation (c) corrosion products (d) All
14.Presence of distinguished surface does not indicate
(a) shear lips (b) Beach marks (c) gross plasticity (d) internal cracks
15. Detection of surface and subsurface cracks cant found out by
(a) Magnaflux (b) Dye Penetrant (c) Ultasonics (d) Electrical conductivity
16. Spectroscopic examination tests indicate
(a) Chemical composition (b) Crystal structure (c) cracks (d) fatigue
17. Destructive microscopic examination indicate
(a) Structure (b) Grain size (c) Micro hardness (d) crack length
18. This is not a mechanical test
(a) Tensile (b) Impact (c) Eddy Current (d) Fatigue
19. Wet Chemical Analysis test is
(a) Destructive test (b) Non Destructive test (c) both a and b (d) none
20. Liquid penetrate test is
(a) Destructive test (b) Non destructive test (c) both and b (d) cant say