PERBANDINGAN BREAK DOWN BULAN FEBRUARY 2023 DENGAN BULAN JANNUARY 2023

INDIKATOR JAN 23 FEB 23

TBS OLAH (MT) 10048.27 9262.09

JAM OLAH 200.07 190.03
JAM BREAKDOWN 0.00 3.57
% BREAKDOWN 0.00% 1.88% #DIV/0!
THROUGHPUT 50.22 48.74

NO BULAN TANGGAL START

1 Dec-22 31-Dec-22 12:00 AM

TOTAL
1 Feb-23 6-Feb-22 7:24 PM
1 Feb-23 9-Feb-22 6:31 PM
TOTAL

JAM
JAM BREAKDOWN FEB
STATION BREAKDOWN 2023
JAN 2023

LOADING RAMP 0.00 1.32

THRESHING 0.00 2.25
TOTAL 0.00 3.57

% JAM
% JAM BREAKDOWN
STATION BREAKDOWN
FEB 2023
JAN 2023
LOADING RAMP 0.00% 36.97%
THRESHING 0.00% 63.03%
 % PERBANDINGAN
SELISIH JAN 23 DAN FEB 23
DENGAN JAN 23

786.18 8% 10048.27 #DIV/0!

10.04 5% 200.07 #DIV/0!
-3.57 -100% 0.00 #DIV/0!
-0.02 -100% #DIV/0! #DIV/0!
1.48 3% 50.22 #DIV/0!

STOP TOTAL JAM BREAKDOWN STATION

12:00 AM 0:00 0.00

0.00
8:43 PM 1:19 1.32 LOADING RAMP
8:46 PM 2:15 2.25 THRESHING
1.32

SELISIH JAM BREAKDOWN JAN 23

DAN FEB 23

-1.32
-2.25
-3.57

% SELISIH BREAKDOWN JAN 23

DAN FEB 23 % JAM BREAKDOWN JAN 2023
-36.97%
-63.03%

LOADING RAMP THRESHING

 KETERANGAN

Key on FFB conveyor shaft damage and sproket out of alignment

Conveyor chain rises off sproket and chain connecting link damage.

023 % JAM BREAKDOWN FEB 2023 % SELISIH BREAKDO

DAN FEB

36.97%
-
63.03% -63.03%

LOADING RAMP THRESHING LOADING RAMP T

SELISIH BREAKDOWN JAN 23
DAN FEB 23

-36.97%

-63.03%

LOADING RAMP THRESHING

 PT Andalas Agro Industri
AAI MILL Feb-23

Summary Check List Machinery Feb

NO STASIUN CHECKLIST DESCRIPTION CONDITION
GOOD POOR
LOADING RAMP
1 Stopper loading ramp /
2 FFB conveyor /
3 Winch capstan FFB /
4 FFB Transfer carriage /
STERILIZER
1 Sterilizer 1
Lock door /
Safety valve /
Pressure gauge /
2 Sterilizer 2
Lock door /
Pressure gauge /
3 Sterilizer 3
Safety valve /
Pressure gauge /
Steam spreader /
SFB rail track /
4 Condensate system
Blowdown chamber /
THRESHER
1 Winch capstan FFB /
2 SFB Transfer car /
3 Tippler
Frame body /
4 Incline SFB conveyor /
5 Horizontal SFB conveyor /
6 Thresher drum 1
Plate Kisi - kisi /
7 Thresher drum 2 /
8 Thresher drum 3 /
9 Conveyor below thresher 1 /
10 Conveyor below thresher 2 /
11 Conveyor below thresher 3 /
12 Bunch crusher /
13 Rethreshing elevator /
14 Empty bunch conveyor 1 /
15 Empty bunch conveyor 2 /
EB PRESS
1 Empty bunch press 1 /
Front screw /
Cone Point /
2 Empty bunch press 2 /
3 Empty bunch conveyor 3 /
4 Empty bunch conveyor 4 /
5 Incinerator 1 /
6 Incinerator 2 /
7 Eb liquor system /
8 Roofing and platform /
PRESS STATION
1 Bottom cross conveyor
Ribbon dan liner /
2 Fruit elevator 1
Liner /
Inlet chute /
3 Fruit elevator 2
Liner /
4 Top cross conveyor
Ribbon dan liner /
5 Fruit distribute conveyor
Ribbon dan liner /
6 Fruit return conveyor
Ribbon dan liner /
7 Press machine 1 /
8 Press machine 2 /
Hydraulic pump /
9 Press machine 3
Worm screw /
10 Press machine 4 /
Spur gear /
11 Press machine 5 /
Hydraulic pump /
12 Press machine 6 /
13 Digester 1 /
14 Digester 2 /
15 Digester 3 /
16 Digester 4 /
17 Digester 5 /
18 Digester 6 /
19 Hot water system /
20 Oil gutter /
21 Sand trap tank /
22 Vibrating screen 1 /
23 Vibrating screen 2 /
24 Vibrating screen 3 /
KERNEL
1 Cake breaker conveyor 1
Body, ribbon dan liner /
2 Cake breaker conveyor 1A
Body, ribbon dan liner /
3 Cake breaker conveyor 2 incline
Body, ribbon dan liner /
4 Cake breaker conveyor 2A incline
Body, ribbon dan liner /
5 Seperating column depericarper 1 /
6 Seperating column depericarper 2 /
7 Fiber cyclone 1
Manhole /
Platform Fiber cyclone /
8 Fiber cyclone 2 /
9 Nut polishing drum 1
Drum /
10 Nut polishing drum 2
Drum /
11 Nut conveyor 1
Ribbon dan liner /
12 Nut conveyor 2
Ribbon dan liner /
13 Nut conveyor 2A /
14 Destoner 1 /
Airlock /
Cylone body /
Platform destone dan LTDS cyclone /
Destoner impeller
15 Destoner 2 /
Airlock /
Cylone body /
16 Nut conveyor 3 /
17 Nut conveyor 3A /
18 Nut silo /
19 Ripple mill 1 /
20 Ripple mill 2 /
21 Ripple mill 3 /
22 Ripple mill 4
23 Ripple mill 5
Rotor bar
24 Ripple mill 6
Rotor bar
25 Crack mixture conveyor 1 /
26 Crack mixture conveyor 2 /
27 Crack mixture conveyor 3 /
28 Crack mixture conveyor 4 /
 29 Crack mixture elevator 1 /
30 Crack mixture elevator 2 /
31 LTDS 1 stage line 1 /
32 LTDS 2 stage line 1 /
33 LTDS 1 stage line 2 /
34 LTDS 2 stage line 2 /
35 Crack mixture conveyor below LTDS 1 /
36 Crack mixture conveyor below LTDS 1A /
37 Crack mixture conveyor after LTDS 2 /
38 Dry and wet kernel conveyor /
39 Hydrocyclone 1 /
40 Hydrocyclone 2 /
41 Wet kernel conveyor 1
Screw dan ribbon /
42 Wet kernel elevator 1
Chain dan body /
43 Wet kernel elevator 2
Liner /
44 Wet kernel conveyor before silo
Screw dan ribbon /
45 Wet shell conveyor
Screw dan ribbon /
46 Shell transfer fan 1 /
47 Shell transfer fan 2 /
48 Kernel silo 1 /
49 Kernel silo 2
Body /
50 Kernel silo 3 /
51 Dry kernel conveyor /
52 Dry kernel conveyor 2 /
53 Kernel transfer fan 1 /
54 Kernel transfer fan 2 /
55 Kernel bunker 1 /
56 Kernel bunker 2 /
57 Dry shell conveyor 1 /
58 Dry shell conveyor 2 /
59 Dry shell conveyor 3 /
CLARIFICATION
1 IT tank (sludge) /
2 IT tank (oil) /
3 CST
Steam coil /
4 Sludge tank /
5 Condensate tank /
6 Desander first stage /
7 Desander second stage /
Pressure gauge
 8 Desander tank /
9 Decanter feed tank /
10 Decanter 1 /
Flowmeter /
11 Decanter 2 /
12 Reclaime oil tank /
13 Decanter solid conveyor /
14 Pure oil tank /
15 Vacum dryer /
16 Oil transfer system /
17 Back tank
Body tank /
BOILER DAN ENGINE ROOM
1 Boiler 1
Generating tube bocor /
Ducting /
Side plate wall dan batu /
Fire grate /
2 Boiler 2
Superheated /
Ducting ID fan dan dust collector /
3 Turbine 1
4 Turbine 2 /
5 Genset 1 /
6 Genset 2 /
7 Genset 3 /
8 Fuel conveyor 1 /
9 Fuel chain conveyor /
10 Fuel elevator /

RAW WATER TREATMENT PLANT

1 Raw water pump (3 unit) /
2 Water Clarifier tank /
3 Water basin tank /
4 Water pump system (2 pump) /
5 Sand filter /
6 Overhead water tank /
7 Jockey pump (hydrant) /
8 Softener 1 /
9 Softener 2 /
10 Water pump to softener /
EFFLUENT WATER TREATMENT PLANT
1 Recover oil system in cooling pond /
Piping system /
2 Effluent Aerator /
3 Pump /
st Machinery February 2023
CONDITION REMARKS
B.DOWN

Lock door 60%.

Sering terbuka walaupun pressure tidak mencapai 43psi.
Terlalu kecil dan tidak sesuai dengan sterilizer. Existing 2''. Order 10"

Lock pintu 60%

Rusak

Sering terbuka walaupun pressure tidak mencapai 43psi.

Rusak
Plate rusak
Rail track perlu di simen dan penambahan plat pada bahagian tengah

Selesai penukaran satu unit blowdown chamber

I beam frame tippler sudah banyak yang rusak (wear and tear)

Bolt nut pada scraper bar sering longgar kerana bahagian rantai ada yang rusak

60 % kisi kisi banyak yang sudah rusak. Drum sudah oval

80 % kisi kisi banyak yang sudah rusak.

Selesai penukaran rantai transmission

Spandek pecah

Liner dan ribbon nipis. Temporary penambahan ribbon

Sebahagian liner nipis

Selesai modification chute

Liner nipis

Liner dan ribbon nipis

Liner dan ribbon nipis.

Liner dan ribbon nipis.

Kurang tekanan pump

Selesai penggantian worm screw,press cage dan lengthening shaft

Fatigue fracture pada gigi spur gear

Kurang tekanan pump

Running hour hampir 900hr. Losses masih terkawal.
 Plate nipis. Rekomendasi penggantian satu unit

Plate nipis

Plate nipis. Rekomendasi penggantian satu unit

Plate nipis

Penambahan platform untuk kerja pembersihan

Perlu penggantian platform yang baru. Frame dan plat sudah corrosion

Lubang perforated plate drum sudah besar (wear and tear)

Lubang perforated plate drum tidak sesuai. (30mm)

Liner dan ribbon nipis

Liner dan ribbon nipis

Nipis
Perlu penggantian platform yang baru. Frame dan plat sudah corrosion
/ Impeller fan damage

Sedang dilakukan recondition

Nipis

/ Rusak pada bahagian side plate, pipe, body

/ Rusak pada bahagian side plate, pipe, body

Screw dan ribbon conveyor nipis

Body sudah rusak dan rantai banyak yang sudah panjang

Liner nipis

Screw dan ribbon conveyor nipis

Screw dan ribbon conveyor nipis

Nipis

2" pipe ss bocor. Perlu penggantian pipe baru kerana sudah nipis.

Tiada pressure selepas pump desander untuk pengukuran pressure

 Tiada bacaan flowrate

Plate tepi nipis

/
Tube bocor
Bocor dan plate nipis
Bocor dan plate nipis
Rusak dan bengkok

8 batang tube yang tinggal dari 27

Repair sementara selesai dilakukan
/
Perlu diservis. Running hr 4000

Frequency not stable. Recommended by Altrak to callibration injector (need 3 week)

Perlu top overhaul. Terlihat kesan leaking di sekitar head engine
CLASSIFICATION (H/M/L)

L
M

M
H

M
M

H
H

H
H

M
M
M
M

H
M

L
Action/Status

Plat dan stopper perlu diperbaiki (di revise semula quotation) Material sudah dibeli tahun 2022

Wear and tear di bahagian pintu. Perlu di adjust semula. Recommend kerja dilakukan oleh contractor
Planning untuk penambahan safety valve brand lasser
Menunggu approval ( Purchasing Jakarta)

Bahagian gigi gear perlu dikunci rapi oleh operator semasa menutup sterilizer.
Menunggu approval ( Purchasing Jakarta)

Planning untuk penambahan safety valve brand lasser

Sedang menunggu approval (Purchasing Jakarta)
Selesai penukaran steam spreader
Planning dilakukan semasa pemotongan besi tua dan recycle semula cone incinerator yang lama

Under commisioning

Planning untuk penggantian I beam. Recommend untuk dilakukan oleh contractor (unbudget)

Dilakukan pemantauan mengunci bolt scraper bar dan alignment rantai sebelum proses dimulakan. Planning penggantian dum

Penambahan ring dan perbaikan flat bar di drum telah dilakukan

Long term planning untuk penukaran rantai dan gear brand Omega
Recond front worm screw (4X sudah recond) (13/1/2023)
Recond cone. (4x recond) (13/1/2023)

Planning penukaran spandek 4pcs temporary. Planning untuk long term menggunakan 2mm plate. Selesai penukaran expende

CAPEX 2023 (mencari penawaran harga)

Planning untuk penukaran sebahagian liner.

Selesai modification chute

Planning untuk penukaran liner (jakarta approval)

Planning untuk penambahan ribbon pada bahagian hanger bearing

Done. Penukaran ribbon yang lama selesai dilakukan. (guna barang bekas)

Planning untuk melakukan penukaran ribbon bekas.

Sementara menggunakan pump hydraulic press 3. Permintaan pembelian barang telah dilakukan

Shaft wear and tear. Penukaran bearing, shaft dan bearing dilakukan

Sementara menggunakan pump hydraulic 4. Permintaan pembelian barang telah dilakukan

Melakukan pengechekan bolt nut sebelum proses dan menukar paip 4" yang rusak secara sementara. Menunggu approval dar

Melakukan pengechekan bolt nut sebelum proses dan menampal body conveyor yang bocor. Menunggu approval dari purcha

Selesai dilakukan. Sedang menunggu cat anti karat

Revise quotation. Unbudget

Planning untuk fabrication perforated plate ( Menunggu approval Jakarta). Penambahan plat temporary selesai dilakukan

Planning untuk besarkan saiz lubang 50mm

Opex. Planning temporary repair sedang dilakukan

Revise quotation
Fabricate new impeller. Cause damage by imbalance rotation. Fiber stuck infront of rim. Solution to made manhole on front tr

Repair unit. Modifikasi bilah rotor dengan penambahan canvas bahagian hadapan
Menampal body yang bocor

Sedang dilakukan penukaran pipe 1", shaft 1" dan side plate

Planning untuk perbaikan satu unit dahulu. Selesai dismantle

Planning untuk temporary repair

CAPEX 2023 sedang planning untuk penggantian

Planning untuk penggantian liner

CAPEX 2023 Telah request quotation pada contractor

CAPEX 2023

Ss pipe 2" sch 40 sedang menunggu penawaran harga.

Sedang menunggu pressure gauge baru dan planning diubah posisi

Planning untuk pemasangan new EH flowmeter yang telah sampai 10/3/2023

Penawaran harga. Ms plate 6mm, 8mm untuk bottom tank dan besi siku 65 x 65 x 4mm. Solution sementara menampal permu

Slow firing

Menunggu approval.
Planning converting superheated ke saturated pada 22/3/2023 dan penukaran dust collector cone.

Planning untuk service turbine pada 22/3/2023

Menggunakan tangki spare genset(bahagian bawah) untuk tekanan minyak balik berjalan lancar. (kemungkinan fuel return pip

Selesai penukaran rantai transmisi 16B 2R

Cost

Rp 40,000,000 Contractor

Rp 380,000,000
Rp 399,500,000 Contractor

Rp 257,500,000 Contractor

Rp 200,000,000

Rp 200,000,000
Rp 330,000,000

Rp 71,081,196 Not include turbine oil

Rp150,000,000 estimation include rental genset

 PT.
  ANDALAS AGRO INDUSTRI
LAYOUT PEMETAAN KERUSAKAN DI PABRIK BERDASARKAN
MACHINERY CHECK LIST JANNUARY 2023

Incinerator
1

Incinerator
2

Kernel
Station
DASARKAN

KET.
Kondisi Alat rusak
Kondisi alat rusak ringan/ aus

Kondisi alat yang baik

Unit baru repair/replace capex 2022

EB Press
Station

Kernel KERNEL 1
Station BUNKER 2

KERNEL
BUNKER 1
 KERNEL
BUNKER 1

HYDROCYCLONE 1

DESTONER, LTDS 1 AND

2 STAGE CYCLONE
 Workshop

Threshing
EB Press Station
Station

EB EB
press press
1 2

KERNEL HEATER
1 2 3 1,2,3

1 2 3 KERNEL
SILO 1,2,3
 HYDROCYCLONE 2

LTDS 1 AND 2
STAGE
Press
Station
RIPPLE
MILL
DEPERICARPER
2

DESTONER
1 AND 2

DEPERICARPER
1

FF

2ND
Boiler
Station
 Chamber Condensate pit

Lori Sterilizer 1 Lori

Lori Sterilizer 2 Lori

Lori Sterilizer 3 Lori

Lori Lori

RECLAIM 1 PUMP
1 TANK

BACK TANK
2
BUFFER
TANK

SKIM
OIL
TANK DESANDER

IT
TANK COND DECANTER
tANK
1,2
 IT
TANK COND DECANTER
tANK
1,2

1 SLUDGE
SLUDGE PUMP TANK
2

pot
CSTT T

OIL TRANSFER
PUMP 1,2,3

B TURBINE 2
P
V
TURBINE 1

Engine Room
MAIN PANEL

BOILER CONTROL ROOM

2
BOILER 1 BOILER 2 FF
3
2ND
4
FD FD

1
ID ID
 1
ID ID
SOFTENER 1
AND 2

1 2 3
OVERHEAD
TANK

SAND
FILTER

WATER BASIN
TANK

CLARIFIER WATER
TANK

ALUM,SODA,
POLIMER PUMP
Condensate pit Condensate
pump

Sterilizer Station

Lori

Lori

Lori

Lori

LOADING RAMP

Clarification
PUMP
Station
BACK TANK
BUFFER FEED
TANK TANK

1 2

DECANTER
1,2
 DECANTER
1,2
SLUDGE PIT
VACUUM
DRYER 1,2
1
1 SLUDGE PIT
1 2 3 PUMP 1,2
2

3 2
New SPO
OIL TRANSFER tank
PUMP 1,2,3

DEOILING
TANK 2

GENSET 3

GENSET 2
New
exhaust
GENSET 1 chamber

ANEL

2 FEED PUMP 1,2,3,4

4
 SOFTENER 1
AND 2

WTP
Station

WATER PUMP 1
WATER PUMP 2
FIRE FIGHTING PUMP 3
3 4 JOCKEY PUMP 4
Sterilizer Station

STORAGE 3

MP

STORAGE 1 STORAGE 2
Store
 Lab
Mill Office
 PT ANDALAS AGRO INDUSTRI SEHINGGA MARCH 2023
Kinali - Palm Oil Mill
CONVEYOR / ELEVATOR CHAIN PART LIST

NO CONVEYOR/ELEVATOR CHAIN TOTAL LENGTH CHAIN (M)

1 FFB SCRAPER BAR CONVEYOR 360 M

2 INCLINED SCRAPER BAR CONVEYOR TIPPLER 140 M
3 HORIZONTAL FRUIT BUCH CONVEYOR 60 M
4 HORIZONTAL EMPTY BUCH CONVEYOR 115 M
5 FRUIT ELEVATOR NO. 1 65 M
6 FRUIT ELEVATOR NO. 2 65 M
8 INCLINED EMPTY BUNCH CONVEYOR NO. 2 180 M
9 INCLINED EMPTY BUNCH CONVEYOR BEFORE INCINERATOR 100 M
10 NUT ELVATOR 45 M
11 MIXTURED ELEVATOR N0. 1 56 M
12 MIXTURED ELEVATOR N0. 2 56 M
13 WET KERNEL ELEVATOR 1 60 M
14 FIBRE ELEVATOR 60M
15 FIBRE/SHELL SCARPER CONVEYOR 104 M
16 TIPPLER 25 M
17 TRANSFER CARRIAGE LOADING RAMP 21 M
18 TRANSFER CARRIAGE TIPPLER 21 M
19 RETHRESHING ELEVATOR 60 M
20 EMPTY BUNCH PRESS ELEVATOR 68 M
21 WET KERNEL ELEVATOR 2 60 M
22 NUT POLISHING DRUM 1
23 NUT POLISHING DRUM 2
*HORIZONTAL FRUIT BUCH CONVEYOR, Change chain 60M, change 1 pcs plate bar 75mm, change scraper bar 8 p
*FIBRE/SHELL SCARPER CONVEYOR, Change New Chain 75M,less 29M,Plate strip 75mm 10pcs, change scraper ba
*FRUIT ELEVATOR NO. 1, Change Sprocket 6" 8 teeths tanggal 10 februari 2019
*FRUIT ELEVATOR NO 2. Change chain 6" 22 Roll 7 sep 2020
Date : *FRUIT ELEVATOR NO. 2, change liner plate strip 65mm 10 pcs Mei 2020
 SIZE OF CHAIN ORIGINAL
TOTAL LAST CHANGED CHAIN
CHANGE MONTH/YEARS BRAND OF CHAIN
6" 5-May EWARD ENGLAND 09060
6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
CHANGE ALL 6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
4" 5-May EWARD ENGLAND H 1016 H
4" 5-May EWARD ENGLAND H 1016 H
4" 5-May EWARD ENGLAND H 1016 H
4" 5-May EWARD ENGLAND H 1016 H
6" 5-May UK-CHAIN 6A P40
75MM 6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
6" 5-May EWARD ENGLAND B 5289
4" 12-Nov UK-CHAIN
4" 13-May UK-CHAIN

ar 75mm, change scraper bar 8 pcs * Change new plate strip 65mm, sprocket 6"8teets 1 set fruit
75mm 10pcs, change scraper bar 8 pcs * Change New Chain 65M Plate Strip 65mm Fruit elevator 01
* Change liner and chain too bucket fibre elevator 19 oktober 2021
 NEXT CHANGED CHAIN
MONTH/YEARS
BRAND CHAIN 2009 2010 2011 2012 2013 2014 BRAND OF CHAIN
TRP chain
BROOKS ANDEL 9-May AGUS -11 14-May UK-CHAIN
BROOKS ANDEL 9-Apr 11-Jul UK-CHAIN
UK-CHAIN 12-Oct
BROOKS ANDEL 9-Jul 11-Jan 14-May PRIMER
BROOKS ANDEL 9-May AGUS -11 AGUS -13 UK-CHAIN
UK-CHAIN 12-Oct
UK-CHAIN DES-10 AGUS -13

AGUS -11
UK-CHAIN 14-May
BROOKS ANDEL 9-May AGT -12 BROOKS ANDEL
UK-CHAIN 10-Jul 12-Nov

12-Nov
13-May

w plate strip 65mm, sprocket 6"8teets 1 set fruit elevator no 2

ew Chain 65M Plate Strip 65mm Fruit elevator 01
chain too bucket fibre elevator 19 oktober 2021
BRAND OF CHAIN 2015 2016 2017 2018 2019 2020 2021 2022
16-Sep 4-Sep-22
12/6/2022
15-Jul 19-Apr

20-Sep

JUL_16 13-Sep

19-Mar
17-Jun 19-Oct
UK-CHAIN 17-Jun 19-Apr
17-Oct 6-Mar

12/17/2022
16-Oct

Brand 2023 Transmission chain
TRP solid pin 6'
Reynold chain 5 link
Reynold chain 6'' 3 link
Reynold chain 6' 3 link
REMARK
32B-2R (jan 2023 replace) BRAND OF CHAIN : TRP CHAIN, SPROKET, SHAFT AND LINER
32B-2R (no record replace) BRAND OF CHAIN : REYNOLD CHAIN, LINER, SPROCKET AND S
32B-2R (no record replace) BRAND OF CHAIN : UK 64P40, CHANGE TOTAL 20M
16B 2R (March 2023)
24B-2R (no record replace) BRAND OF CHAIN : UK CHAIN
24B-2R (no record replace)
16B 2R (no record replace)
16B 2R (no record replace) Change new chain, sprocket and conveyor body (Reynold cha
16B 2R (no record replace)
16B 2R (no record replace)
16B 2R (no record replace)
16B 2R (no record replace) CHANGE NEW CHAIN 90 METER, PLATE STRIP 65 SPROCKET 1
16B 2R (no record replace) BRAND OF CHAIN : UK CHAIN
16B 2R (March 2023) BRAND OF CHAIN : UK 64P40, CHANGE TOTAL 75M
-
15B 2R
15B 2R
16B 2R (Jan 2023 replace)
16B 2R (no record replace) BRAND OF CHAIN : UK 6AP40
16B 2R (no record replace)
16B 2R (March 2023 replace
16B 2R ( no record replace)
 OKET, SHAFT AND LINER
N, LINER, SPROCKET AND SCRAPER BAR REPLACE
NGE TOTAL 20M

nveyor body (Reynold chain)

LATE STRIP 65 SPROCKET 1 SET 6" 8 TEETS

NGE TOTAL 75M

 THICKNESS INSPECTION SHELL PLATE AND LINER STERILIZER NO.02
PT. AAI

STERILIZER LENGTH 38 METER

1) SHELL INSPECTION

POINT
PART
1 2 3 4 5 6 7 8
3 9.80 10.9 14.5 14 14.3 13.9 12 11.9
6 10.10 11.3 13.8 13.8 14.4 14.1 12.2 11.8
9 9.6 11.7 14.3 13.8 14.4 14.1 12 12

SAMPLE POINT SHELL PLATE 1 2 3 4

outlet

9 3

6
Outlet
Door

2) LINER INSPECTION

POINT
PART
1 2 3 4 5 6 7 8
4 6.50 6.20 6.10 6.30 6.10 6.20 6.20 6.20
6 6.30 6.00 6.10 6.10 6.10 6.00 6.30 6.30
8 6.60 6.30 6.20 6.20 6.30 6.10 6.20 6.00

SAMPLE POINT LINER PLATE

`
 `

8 4

6
 DATE: 20/12/2022

AVERAGE
SHELL PLATE/BOILER PLATE 15MM
12.66
12.69
12.74

4 5 6 7 8
INLET

Inlet Door

AVERAGE
LINER SIZE
6.23 9MM
6.15
6.24
Planning Maintenance 2023 For EB press

EFB Press Machine Mill running assumption (hr)

Jun July
HM Total
Based on 1
EB press no 1 Service jun 22 W1 W2 W3 W4 W1
Front press cage 1200 738 462
Back press cage 3000 738 2262
Low pressure worm screw 2400 738 1662
High pressure worm screw 600 738 0
Cone point 600 738 0
Main shaft 5000
Bearing 5000

EFB Press Machine Mill running

Based on 1 Jun July
HM Total
EB press no 2 Service jun 22 W1 W2 W3 W4 W1
Front press cage 1200 136 1064
Back press cage 3000 136 2864
Low pressure worm screw 2400 745 1655
High pressure worm screw 600 136 464
Cone point 600 136 464
Main shaft 5000
Bearing 5000
600
 286 286
July Aug Sept Oct Nov

W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
A

A
R A R
R A R
B
B

286 286
July Aug Sept Oct November
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

B
B
15/8 running back 600
600
Assumption hr milling
11hr x 6day = 66hr per week A
Rc Planning Recond

B Fail or breakdown
C Planning to check condition and r
Assumption run 11hr milling per day
 297 286 264 297 275 297
Dec Jan Feb March April Mei

W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
C
C

R A R C
R A R C

297 286 264 286 286 286

December Jannuary February March April Mei
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
C

RC BL
S S

nning Recond
RP Replace
or breakdown CH Change
nning to check condition and refer the manual book for recommended (replace) RC Recond
on run 11hr milling per day S Service
OH Overhaul
BL Balancing
AL Alignment
 2023
297 286 286 297 286 286 286
Mei Jun July Aug Sept Oct Nov

W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
C C

R
R R
R R

286 286 286 286 286 286 286

Mei Jun July Aug Sept Oct Nov
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
C
C
R
C R
S C R

RP RP RP

Out of planning
Early / Based on planning
R Breakdown or fail
Remark
286 286 3432 11.9166667
Nov Dec

W4 W1 W2 W3 W4

C
C

286 286
Nov Dec
W4 W1 W2 W3 W4

R
R
C
C
Planning Maintenance 2023 For Digester and Press machine

Digester and Press Machine Mill running assumption (hr) 286 264
Jan Feb
Based on 15 HM Total
Jan 23
DIGESTER AND PRESS 1 Service W1 W2 W3 W4 W1 W2
Short arm 2000 425 38141
Long arm 2000 425 38141
Expeller arm 2000 425 38141
Digester shaft 5000 425 38141
Bottom plate 2000 425 38141
Press cage 1800 862 38166
Press screw 800 104 38166
Press gearbox bearing 5000 862 38166
Press shaft 5000 862 38166

Digester and Press Machine Mill running assumption (hr) 286 264
Jan Feb
Based on 15
Jan 23
DIGESTER AND PRESS 2 Service HM Total W1 W2 W3 W4 W1 W2
Short arm 2000 1807 37158
Long arm 2000 1807 37158
Expeller arm 2000 1807 37158
Digester shaft 5000 1807 37158
Bottom plate 2000 1807 37158
Press cage 1800 402 36496
Press screw 800 140 37050
Press gearbox bearing 5000 402 37050
Press shaft 5000 402 37050

Digester and Press Machine Mill running assumption (hr) 286 264
Jan Feb
Based on 15
HM Total
Jan 23
DIGESTER AND PRESS 3 Service W1 W2 W3 W4 W1 W2
Short arm 2000 2828 42829
Long arm 2000 2828 42829
Expeller arm 2000 2828 42829
Digester shaft 5000 2828 42829
Bottom plate 2000 2828 42829
Press cage 1800 1702 44257
Press screw 800 831 42315
Press gearbox bearing 5000 1702 42315
Press shaft 5000 1702 42315
Digester and Press Machine Mill running assumption (hr) 286 264
Jan Feb
Based on 15
HM Total
Jan 23
DIGESTER AND PRESS 4 Service W1 W2 W3 W4 W1 W2
Short arm 2000 1194 40711
Long arm 2000 1194 40711
Expeller arm 2000 1194 40711
Digester shaft 5000 1194 40711
Bottom plate 2000 1194 40711
Press cage 1800 248 40377
Press screw 800 628 40377
Press gearbox bearing 5000 628 40377
Press shaft 5000 628 40377

Digester and Press Machine Mill running assumption (hr) 286 264
Jan Feb
Based on 15
HM Total
Jan 23
DIGESTER AND PRESS 5 Service W1 W2 W3 W4 W1 W2
Short arm 2000 694 9090
Long arm 2000 694 9090
Expeller arm 2000 694 9090
Digester shaft 5000 694 9090
Bottom plate 2000 694 9090
Press cage 1800 481 39365
Press screw 800 478 39365
Press gearbox bearing 5000 481 39365
Press shaft 5000 481 39365

Digester and Press Machine Mill running assumption (hr) 286 264
Jan Feb
Based on 15 HM Total
Jan 23 (Totalizer)
DIGESTER AND PRESS 6 Service W1 W2 W3 W4 W1 W2
Short arm 2000 863 24785
Long arm 2000 863 24785
Expeller arm 2000 863 24785
Digester shaft 5000 863 24785
Bottom plate 2000 863 24785
Press cage 1800 784 31187
Press screw 800 784 31187
Press gearbox bearing 5000 784 31187
Press shaft 5000 784 31187
 2023
264 297 275 297 286 286 297
Feb March April Mei Jun July Aug

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2
425
425
425
425
425
862
104
862
862

264 297 275 297 286 286 297

Feb March April Mei Jun July Aug

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2
1807
1807
1807
1807
1807
402
140
402
402

264 297 275 297 286 286 297

Feb March April Mei Jun July Aug

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2
2828
2828
2828
2828
2828
1702
831
1702
1702
264 297 275 297 286 286 297
Feb March April Mei Jun July Aug

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2
1194
1194
1194
1194
1194
248
628
628
628

264 297 275 297 286 286 297

Feb March April Mei Jun July Aug

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2
694
694
694
694
694
481
478
481
481

264 297 275 297 286 286 297

Feb March April Mei Jun July Aug

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2
863
863
863
863
863
784
784
784
784

Planning to change
Shaft broken or breakdown
Actual
 Total
297 286 286 286 286 2950.74
Aug Sept Oct Nov Dec

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
-22.912424

3375.74 4575

938
696
3812.74
3812.74

297 286 286 286 286

Aug Sept Oct Nov Dec

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

2548.74
2548.74

297 286 286 286 286

Aug Sept Oct Nov Dec

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
297 286 286 286 286
Aug Sept Oct Nov Dec

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
806
806
806
1756.74
806
1552
172
2322.74
2322.74

297 286 286 286 286

Aug Sept Oct Nov Dec

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
1306
1306
1306
2256.74
1306
1319
322
2469.74
2469.74

297 286 286 286 286

Aug Sept Oct Nov Dec

W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

2087.74

2166.74
2166.74
 1 years sep to december
3432 1144 4576

71.496

66.5551353

13.6456212
10.1251091

2.80768112 68.74 per week

11.45 per day

1398 20.3375036
660 9.60139657
4598 66.8897294
4598 66.8897294
26.185627
11.6380564

1575 -828 -12.045388

22.9124236
11.7253419
11.7253419
11.7253419

11.7253419
22.5778295
2.50218214

18.9991271
18.9991271
18.9991271

18.9991271
19.1882456
4.68431772

1137 16.5405877
1137 16.5405877
1137 16.5405877

1137 16.5405877
1016 14.7803317
16 0.23276113
Wheel Loader Mill running assumption (hr) 286 264
Based on Jan Feb
HM Total
Service Service hr 28 Feb 23 W1 W2 W3 W4 W1
Major 5000 615 38119
Minor 2500 615 38119
Lubrication 250 615 38119

Decanter 2 Mill running assumption (hr) 286 264

Based on Jan Feb
Service Service 15 Jan 23 HM Total W1 W2 W3 W4 W1
Major 5000 1271 22149
Minor 2500 1271 22149
Lubrication 250 1271 22149

1885
 264 297 275
Feb March April
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

264 297 275

Feb March April
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

P P

2596

1885 1325

1738
 2023
75 297 286 286
pril Mei Jun July
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

75 297 286 286

pril Mei Jun July
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P P P

1981

1229
2023
286 297 286
July Aug Sept
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
A

P P P

286 297 286

July Aug Sept
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

2056
86 286 286 286
ept Oct Nov Dec
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P P P

86 286 286 286

ept Oct Nov Dec
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1
 Total
286 2950.74
Dec
W2 W3 W4
P

286
Dec
W2 W3 W4
Planning Maintenance 2023 For Decanter

Decanter 1 Mill running assumption (hr) 286 264

Based on Jan Feb
HM Total
Service Service 28 Feb 23 W1 W2 W3 W4 W1
Major 5000 615 38119
Minor 2500 615 38119
Lubrication 250 615 38119

Decanter 2 Mill running assumption (hr) 286 264

Based on Jan Feb
Service Service 15 Jan 23 HM Total W1 W2 W3 W4 W1
Major 5000 1271 22149
Minor 2500 1271 22149
Lubrication 250 1271 22149

1885
 264 297 275
Feb March April
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

264 297 275

Feb March April
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

P P

2596

1885 1325

1738
 2023
75 297 286 286
pril Mei Jun July
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

75 297 286 286

pril Mei Jun July
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P P P

1981

1229
2023
286 297 286
July Aug Sept
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
A

P P P

286 297 286

July Aug Sept
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

2056
86 286 286 286
ept Oct Nov Dec
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P P P

86 286 286 286

ept Oct Nov Dec
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1
 Total
286 2950.74
Dec
W2 W3 W4
P

286
Dec
W2 W3 W4
 PT. ANDALAS AGRO INDUSTRI. POM
KEY MACHINERY DAILY RUNNING HOURS RECORD

PROCESS STARTED ...............AM/........................

SHIFT 1
NO MACHINE Service Long HM Service Next Service
START STOP HOURS

1 Degister No 1 2000 37716 39716 38192 38197 5

2 Degister No 2 2000 35351 57351 37209 37215 6
3 Degister No 3 2000 42829 44829
4 Degister No 4 2000 39517 41517
5 Degister No 5 2000 8396 10396 9101 9103 2
6 Degister No 6 2000 23922 25922 24855 24860 5
7 Press No 1 900 38062 38204 38216 38221 5
8 Press No 2 900 36910 37810 37105 37110 5
9 Press No 3 900 42315 43215
10 Press No 4 900 39749 40649
11 Press No 5 900 38887 39787 39375 39376 1
12 Press No 6 900 30403 37303 31249 31254 5
13 Presscage No 1 2000 37304 38804 38216 38221 5
14 Presscage No 2 2000 36094 37594 37105 37110 5
15 Presscage No 3 2000 42315 44315
16 Presscage No 4 2000 40129 42129
17 Presscage No 5 2000 38884 40084 39375 39376 1
18 Presscage No 6 2000 30403 31903 31249 31254 5
19 Decanter No 1 2500 37504 40004 38107 38112 5
20 Decanter No 2 2500 20877 23284 22149
21 Turbine No 1 RH 5000
22 Turbine No 2 RH 5000 20877 25817 25259 25271 12
RH 7000-10000
23 Alternator Turbine 01 KWH 1500
RH 7000-10000 21478 31478 25259 25271 12
24 Alternator Turbine 02 KWH 1500
Alternator Genset 600 RH 7000-10000 13053 23053 14156 14161 5
25 kw NO 1 KWH
9280 10928
Alternator Genset 200 RH 7000-10000
26 kw No 2 KWH
0 10000 1422 1429 7
Alternator Genset 80 RH 7000-10000
27 kw No 3 KWH
28 Alternator ID Fan Boiler No 1 7000-10000 48497 58497
29 Alternator ID Fan Boiler No 2 7000-10000
30 Genset 600kw 250 13901 14151 14156 14161 5
31 Genset 200kw 250 12627 12877
32 Genset 80 kw 250 1253 1503 1422 1429 7
2398 3598 2995 3000 5
Front
Presscage 1200
957 8157 2995 3000 5
Back
Presscage 3000
2398 8157 2995 3000 5
33 EFB Press No 01
Low p/w 2400
2960 3560 2995 3000 5
High P/w 600
2960 3560 2995 3000 5
Cone Point 600
11641 12841 11895 11900 5
Front
Presscage 1200
10437 11735 11895 11900 5
Back
Presscage 3000
9828 11037 11895 11900 5
34 EFB Press No 02
Low p/w 2400
11641 12241 11895 11900 5
High P/w 600
11641 12241 11895 11900 5
Cone Point 600
35 Loader No 1 250 1309 1559 1525 1526 1
36 Loader No 2 250 37586 37612 37706 37710 4
PERSEN INCHARGE PERSEN INCHARGE PERSEN INCHARGE PERSEN INCHARGE FOREMAN
PRESS,EB PRESS TURBINE,GENSET,LOADER 2 DECANTER WL 01
RI. POM
OURS RECORD
DATE : SELASA, 28/02/2023

SHIFT 2
TOTAL Acumulatif
Remarks
START STOP HOURS HOURS RH

38197 38202 5 10 486

37215 37219 4 10 1868 To Service
57 Standby
1217 Standby
9103 9108 5 7 712
24860 24864 4 9 942
38221 38225 4 9 163
37110 37114 4 9 204
57 Standby
270 Standby
39376 39381 5 6 494
31254 31258 4 9 855 To Servise
38221 38225 4 9 921
37110 37114 4 9 1020
57 Standby
270 Standby
39376 39381 5 6 497
31254 31258 4 9 855
38112 38119 7 12 615
1272 Standby

12 4394 To Service

12 3793

14161 14163 2 7 1110

3522 Breakdown

1429

14161 14163 2 7 262 To Service

175 Breakdown
 176
3000 3005 5 10 607

3000 3005 5 10 2048

3000 3005 5 10 607

3000 3005 5 10 45

3000 3005 5 10 45

11900 11906 6 11 265

11900 11906 6 11 1469

11900 11906 6 11 2078

11900 11906 6 11 265

11900 11906 6 11 265

1 217 To Service
37710 37714 4 8 128
FOREMAN ENGINEERING PRODUCTION
MANAGER
14163
12802
1429
Planning Maintenance 2023 For Genset

Genset 80 kw Mill running assumption (hr) 286 264

Based on Jan Feb
HM Total
Service Service 28 Feb 23 W1 W2 W3 W4 W1
Major 10000 176 1429
Minor 500 176 1429
Change Oil and filter 250 176 1429

Genset 200 kw Mill running assumption (hr) 286 264

Based on Jan Feb
HM Total
Service Service 28 Feb 23 W1 W2 W3 W4 W1
Major 10000 176 12802
Minor 500 176 12802
Change Oil and filter 250 176 12802

Genset 600 kw Mill running assumption (hr)

Based on Jan Feb
Service Service 28 Feb 23 HM Total W1 W2 W3 W4 W1
Major 10000 262 14163
Minor 500 262 14163
Change Oil and filter 250 262 14163

Assumption genset ussage during process 2hr Genset 600kw

5hr Genset 200kw
8hr Genset 80kw

Assumption genset ussage during Sunday 2hr Genset 600kw 62 60

9hr Genset 200kw 171 170
12hr Genset 80kw

9824
 264 264 260
Feb March April
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

P
P P

264 171 170

Feb March April
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

P
P P

62 60
Feb March April
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

264
260

74
 2023
60 264 260 264
pril Mei Jun July
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P
P P

2023
70 171 170 171
pril Mei Jun July
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P
P P

60 62 60 62
pril Mei Jun July
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P
P
023
264 264 260
July Aug Sept
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

P P
P P P

023
171 171 170
July Aug Sept
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3

P
P P P

62 62 60
July Aug Sept
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
60 264 260 264
ept Oct Nov Dec
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P
P P

70 171 170 171

ept Oct Nov Dec
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P
P P

60 62 60 62
ept Oct Nov Dec
W4 W1 W2 W3 W4 W1 W2 W3 W4 W1

P
 Total
264 2624
Dec
W2 W3 W4

Total
171 1706
Dec
W2 W3 W4
17802
P
P

62 680.74
Dec
W2 W3 W4
 Out of planning
Early / Based on planning
Breakdown or fail
Remark
RP Replace
CH Change
RC Recond
S Service
OH Overhaul
BL Balancing
AL Alignment