RAVI PRESENTLY ASSOCIATED WITH

NEEL METAL PRODUCTS LTD

(JBM GROUP)
KUMAR TOTAL EXP: 7.2 YEARS

CURRENT ROLE:-
OBJECTIVE:-
“With abilities to grasp new ideas and integrating them into the desired PROCESS & NEW
results, I aspire to consolidate my profile into Organizational gains through
manufacturing excellence domain focusing on planning, designing, PRODUCT
developing, and implementing new product and value/quality
enhancements to existing products.”
DEVELOPMENT
ENGINEER
 RESUME
RAVI KUMAR
Mobile: +91-8585919910
E-Mail:ravikumar.kumar058@gmail.com

Career Objective:
“An Engineering Professional having experience in the field of Process & new Product Development, BIW Products,
Welding Processes, Paint shop process in the view of technical and commercial aspects for achieving the objective
of organization, looking for a Job and Career, which is creative, challenging, an open work culture with an avenue
for Professional & Personal growth”

Current Employment:

 Presently associated with NEEL METALS PRODUCTS LIMITED SIDCUL HARIDWAR (JBM Group of
company) as a Process & NPD Engineer (4-wheeler &3-Wheeler complete BIW, sheet metal components&
Paint shop process).
 Total experience:- 1 year 11 months (From JULY-2021 to Till Date).
 Possess excellent Interpersonal, Analytical, Troubleshooting and Team Building Skills with proven ability to
establish Quality System in line to the new customer demands.

Products:

 Manufacturing of BIW for 4W M&M (Bolero all variants & Bolero Pick up).
 Manufacturing of BIW for 3W Passenger and Load Carrier for M&M (Champion, Alfa Passenger, Alfa Load
Carrier).
 Manufacturing of 2W Frames for HMCL (Splendor Pro, Hunk).
 ED Coating and Painting of 3W and 4W Bodies (Bolero all variants, Bolero pick up & all 3W variants).

Daily Work Management:

 DCP review (process validation)of BIW

 BOM review of BIW
 Process Validation.
 PCRN for improvements.
 Time Study & Bottle Neck identification for capacity improvement.
 ECN implementation.
 FTR & PTR done for the improvements.
 Preparation of MRM, OG review presentation.
 Preparing complete Lay out.
 Analysis Customer complaint and take countermeasure.
 Responsible for Implement POKA- Yoke.
 Development plan make for new project.
 ECN Implementation on line.

JOB ROLES & RESPONSIBILITIES:

 Drawing & Feasibility study of new product.

 Project Scheduling as per customer time line.
 Planning of APQP meeting & meet the program needed date
 Directing and coordinating manufacturing or building of prototype development, facility planning and
incorporation.
 Preparation of Capacity & Process planning.
 Work content calculation & manpower planning for new projects.
 FTG Planning to meet the requirement.
 RFQ & BOQ collection.
 PR/PO generation.
 Welding Fixtures, gauges DAP & concept finalization.
  Line installation e.g., Weld deck, welding fixtures, gauges, IT guns, MIG m/c, line side trolleys, bin
installation.
 BOM Preparation of new products & upload in SAP.
 Prototype build & Sample submission.
 APQP & PPAP Documents preparation & submission to customer.
 Studying & maintaining customer drawings of all new models under pre-launch phase
 Preparing & submission of component inspection reports under development.
 Improve the production facilities & decide the Parameters of each machine.
 Initiating and lead Continuous Improvement Program in manufacturing Lean processes such as yield
improvement, standard time reduction activities to ensure that yield, quality, productivity, and cost
reduction targets are met.
 Fixture buyoff from supplier.

PROJECT PLANNING

 Project planning, Eng. Prototype Development & Complete BIW for vehicle.
 Preparing project schedules / plans, and technical specifications for smooth execution of projects within
the time and cost parameters.
 Planning & monitoring the targets as per timing activity chart & ensuring that all activities are executed
within the time.
 Ascertaining requirements of material for development activities & interfacing with vendors for cost
effective, timely sourcing of quality material

JOB SKILLS:

 Work content preparation for new product.

 Layout Designing, Facility Planning, budgeting.
 Capex planning, Line balancing and Time Study.
 Experience of Spot & MIG welding process.
 APQP & PPAP Documents.
 DCP & BOM review of Bolero body shop every month.
 FTR, PTR for the related ECNs or new product developments both in body shop & paint shop.
 Statistical Tool - SPC, MSA.
 Lean Manufacturing, Poke-Yoke, JIT, Kaizen, 5S
 Validation of Spot welding (IT/Non IT) guns, MIG/MAG welding etc.
 Knowledge of 5S, Poke-yoke, MSA, SPC &7QC Tools.
 Operating System : Windows XP, Window 7, Windows 8.
 Software’s : SAP (PS Module), ERP, Microsoft Office.

Projects Handled:

Customer Name MAHINDRA & MAHINDRA LIMITED HARIDWAR

Project Title / Name Bolero U150 (BSVI)& U155 6 AIR BAG
Project Duration SEPTEMBER-21 to Continue
Team Size 8
Role New running changes – U155 6 AIR BAG -CAPEX Planning, BOQ, RFQ,
Fixture & gauges development, Prototype mfg. BOM, APQP, PPAP
documentation.

Software / Tools / Technology SAP, Solid Works, AutoCAD

Used

Project Description Development of U150 BSVI & U155 Body.

 Development of Jigs/Fixtures and modifications, Vendor
Development.
 Review Jigs/Fixtures, Special Purpose Machines, Development Plan
 and Facility Planning.
 Trials – Product Prototype, Pre-pilot production, Start of
Production.
 Preparation of BOM.
 Development of body shell parts & TCF parts.
 Documentation – FMEA, PPAP, APQP requirements.

Customer Name MAHINDRA & MAHINDRA LIMITED HARIDWAR

Project Title / Name C110 BIW/ Mahindra Atom & E-ALFA LC
Project Duration Jan’22 to continue
Team Size 12
Role FTG Planning, Fixture Design DAP, Line installation, assy proves out as per
quality target, VP phase body made, BOM Preparation, APQP &SOP, and
PPAP Documentation preparation.

Software / Tools / Technology ERP,SAP,AUTOCAD, Solid Works

Used
Project Description Development of C110 BIW Body.
 Development of Jigs/Fixtures and modifications, Vendor
Development.
 Review Jigs/Fixtures, Special Purpose Machines, Development Plan
and Facility Planning.
 Trials – Product Prototype, Pre-pilot production, Start of Production.
 Preparation of BOM.
 Development of body shell parts & TCF parts.
 Documentation – SOP,FMEA, PPAP, APQP requirements.

Past Employment:

 Associated with SD ENGINEERS TECH PVT LTD Faridabad as a Process & Project Engineer (Manual &
robotic fixture, gauge development).
 Manufacturing process & trail of all type fixture & gauges.
 Total experience:- 4 year 3 months (From March-2017 to June-2021).
 Spot welding & Mig welding Fixture Line installation on site.
 Assembly prove out as per quality requirement

JOB ROLES & RESPONSIBILITIES:

 OEE Calculation on shop floor & eliminating loss along with a Team as a CFT.
 Line Balancing With TAKT Time & Productivity Improvement.
 Line Capacity Calculation & Utilization.
 Develop new jig & fixture as per drawing and assy prove out .
 Good knowledge about tool room machine- like CNC, VMC, M1TR, SURFACE, LATHE & CYL. MACHINE.
 Ordering Raw material & all hardware items on ERP
 Be the Part of Team for Continuous Improvements (KAIZEN)
 Responsible for line installation & commissioning to the project
 Drawing & Feasibility study of new product.
 Welding Fixtures, gauges DAP & concept finalization.
 Line installation e.g., Weld deck, welding fixtures, gauges, IT guns, MIG m/c, line side trolleys, bin
installation.
 Prototype build & Sample submission
PROJECTS ON WORK:

Sr. Project Component Client Work role

No.
1 S1930 CHASSSIS JCB
2 P315 FLOOR M&M
3 YRA(VICTORA) Dash panel VICTORA
Fixture trail &
4 ALF BSVI Chassis TATA
commissioning
5 BADVE AAW Frame HERO on site
6 JCB SANDHAR Shovel & bucket JCB
7 YTA Axle MARUTI

GET (1year) completed from AAKAR FOUNDRY PVT LTD PUNE in 2016

STRENGTH:

 Leadership Skill
 Problem solving
 Teamwork

Educational Qualifications:

EXAMINATION YEAR BOARD/UNIVERSITY PERCENTAGE

B.E 2014 RGPV Bhopal 67.9%

12TH 2009 Bihar board 64.4%

10TH 2007 Bihar Board 63.8%

Personal Details:

Father Name : MR. BABAN RAM

Date of Birth : 26TH OCT 1992
Sex : Male
Marital Status : Married
Language abilities : English, Hindi
Permanent address : VILL DAHIYARI TOLA, POST SIKARIYA, DIST ROHTAS BIHAR.
Present address : THDC COLONY JWALAPUR, HARIDWAR
Nationality : Indian

I hereby declare that the above-furnished information is true and correct to the best of my
knowledge.

Place: HARIDWAR (RAVI KUMAR)