HPL35 OPERATION, MAINTENANCE, AND PARTS MANUAL JERFR-DAN [An Oshkosh Truck Corporation Company 1080 Hykes Road Greencastle, PA 17225 Phone (717) 697-7111 wwwjerr-dan.com BKE Part Number 5:376-000008PARTS LIST - SUBFRAME Ref.No. Part No. 1 3502700001 2 7950180161 3 7660182301 4 7145181250 5 3178000184 $ 4017000387 8 9 1 1 1 1 1 3750000010 7551000002 ‘3691000063 0 7754000033, 1 7440030000 2 ‘3320000042 3 376000058(8) 4 3763000062 15 3763000059(ABC) 16 3763000063, 7 3763000060(AB) 8 3763000067 19 '3763000061(AB) 20 4763000154 21 7990000003 22 7660140230 23 ‘7765000008 24 4935000035 25 7690141200 28 7690000810 27 7111162450 28 7950160252 29 7660162601 30 7660182601 763000150 32 4763000151(A) 4763000151(8) 4763000151(C) 3750000009 '4470000001 7430000003 7701000025 7701000026 7431000001 "7660160000 A B c Description g ¢ ‘Subtrame Flatwasher i ge Oi Reservior Assembly Kno Pin Fetaning Fi Groase i, Whee! Lt Lit Cylinder Rod Rod Rod Flog End Yoke w/Clevis & Cotter Jam Nut fandie Rod Handle Rod Handle Rod Oil Reservoir ore 7 ssn Plug : Fier Element iene = Application with Single Winch Wrecker Boom = Application with Dual Winch Wrecker Boom = ‘Application with Deck Mounted Winch * Part of item 7 (Oil Reservoir Assembly) B2 Rev. DateWHEEL LIFT BOOMPARTS LIST - WHEEL LIFT BOOM Ref.No. Part No. 1 3511100059 2 13611100056 3 3320000018 4 ‘3320000017 5 ‘3512100018, 8 ‘3512100017 7 3511100054 a 3511100008 9 ‘4691000054 10 ‘4949000019 " ‘7754000017 12 4949000018 13 7754000018 “ ‘7440030000 15 7115183250 16 7880182600 7 3691000077 18 7it8151424 19 4691000197 20 7115183650 21 4017000686 22 7118140427 23 17950140000 24 7950140161 25 4891000120 26 7754000019 27 4812000038 28 "4879000048 29 ‘4g91000121 30 ‘3691000060 31 7690103210 32 3691000086 33 7115162650 34 7660162601 35 ‘7330000001 36 ‘7789000004 37 3691000086 38 "7660182601 JERRDAN Description Base Section Fly Section Tik Cylinder Extension Cylinder arm, tH rm, FH Tube Tube Pin Wa Rataining Ring Washer Retaining Rng Groase iting Capscrew Locknut Bio pscrow Pin Capscrew ‘Angie Capscrow ockwasher Flatwasher a taining Ring shim Wear Pad Pin Cotter Pin Pin Capscrow Pin Locknut 85 ARAamNN ana naa a eana aaa gunna 2 Rov. 1 Date _6-1.96PARTS LIST - WHEEL LIFT BOOM EXTENSION CYLINDER ‘3320000017 . -? 16 Part No. 3763000042 7754000025, 796000005" 7796000023" ‘4553000011 7754000036" 17755327609" 17755327000" ‘7754000001 17755214609" 17755214000" 4898000011 7796000030" 7798000026" 7660202031 3071000016 Description Cylinder Rod Rataining Ring lod Wiper Seal Rod Seal ‘Aluminum Head Bacup Fl f Oring We Piston Seal Locknut Barrel * + Available Only in Service Kit No. 7577250023 BS ty. Date _5-1-96PARTS LIST - WHEEL LIFT LIFT CYLINDER, ‘3320000042 Ret.No. Part No. 1 ‘3783000052 2 7754000027, a 7798000011" 4 7798000025" 5 4553000010, 8 7754000012" 7 7755338609 a ‘7755338000" a 7784000016 10 17755228609 1" 17755226000 2 4898000009, B 7798000013" 1“ 7796000014 15 "7960342031 16 3071000030 Description Cylinder Rod ors Shans, mee oa ; at ap Rng Piston fg ae * + Available Only in Service Kit No. 7577250025 Bo ay. Date _5-1-96PARTS LIST - TILT CYLINDER ‘3320000016 Ret.No, Part No. Description ary. 1 3763000043 Cylinder Rod 1 2 17754000028 Retaining Ring 1 3 17796000011" lod Wiper Seal 1 4 "7796000025" lod Seal 1 5 4553000009, ‘Aluminum Head 1 8 7754000012" Piston Wear Ring 1 7 17755342609" Back-up Ring 1 8 17755342000" ‘O-Ring 1 9 17755226609" Back-up Ring 2 to 17755228000" O-Ring i " 7754000011" Piston Wear Ring 2 2 ‘4698000008, Piston 1 13 7736000009" Piston Seal 1 4 7960342031 Locknut 1 15 3071000017 Barret 1 16 ‘7754000013, Retaining Ring 1 * + Available Only in Service Kit No. 7577250025 Rev. Seat B-10 Date _5-1.96HYDRAULIC COMPONENTS: 13 rue . (WHE. LIFT) as . crt ther . 38 33 ] 35 DIRECTIONAL Bang Ave 20, si > (WH, LIFT) \ Beengtin 2 ae ont = Pee ay LAN C vial LIET |. | fitete irestttore| is 20 26 37 ae [ tov. 1 = B12 Date _5-1-96.PARTS LIST - HYDRAULIC COMPONENTS. Ref.No. Part No. 1 7996000001 2 7935000016 3 7935000011 a 7111151650 5 7950150161 8 7860152600 7 7118152650 a 7445040643, 9 7445040645 10 ‘7aagosoaas, uv ‘7448060647 12 7912000030 13 7912000013 4 7912000005 18 7912000017 6 7445040443, 7 7445040445 8 4567362029, 19 7445121245 20 7445121619 21 4567320044, 22 4567210021 23 ‘4567210017 24 ‘4567320085 2 7445081243, 28 7443000012 27 7443000049 28 7443000067 29 ‘4567332030 30 7443000029 31 7443000108 7 7 33 " ay S 35 36 37 38 39 40 7443000105 4 7445040643, 2 ‘7443000108 “a 4567120087 ** Consult Factory for Part Numbe Description aty. crear bg Yo ie Flatwasher cooscrea Eton 90 =e at is is is = ie 7 tes ee i i se fee rd tee : Restictor SE ton 1 a Bret tose cs fate ee oe i and Quant Rev. 1 B13 Date _5-1-96ALUMINUM BODY PARTS cn Part Number §-276-000010 Rev. 1PARTS LIST - BODY Part No. Description aty. 3512300086 Deck 1 3899000018(8C) Toolbox, LH 1 3899000017(0) Toolbox, RH 1 4679000070(8C) Rubber Pad 1 4679000069(¢) Rubber Pad 1 4415000009, 1 4415000010, 1 3502300020 1 3502300019, 1 ‘3502300022 1 ‘3502300021 1 4708000948 Tal Piece i 7701000003, Hole Plug 3 7111140850 Capscrow. 8 4708000030 Back-up Pla 2 7002000011 Folding Step 2 71B90000071c) Rubber Bumper 4 7189000007(8) 2 18 4706001518 1 19 7680162601 7 20 7114140818 28 2 7115161050 37 22 7144141023, Capscrow 6 23 7860142600 Locknut a2 24 ‘7oso1aore1 40 25 7950160161 3 28 7980160000 26 2 Tv1151013, + 28 7as01so1e1 her 4 29 7660152600 4 30 7413000002 12 3t 7258000004 Tall Light Housing 4 32 7111140850 Capscrew. 3 33 4706000397 Plat 1 34 4706000398 Plat 1 35 4706001094 Mud Cover Plate 1 38 ‘Treot01611 Screw 2 7 4706001519 Mud Cover Mig Plate 1 38 7390000166(0) Cover P 2 7314000002(E) Cov 2 39 7790181076 Serew 8 40 7330000001 Serial Number Tag 4 a 7758000004 Rivets 4 os Date __5-1.96 _Ret.No. Part No. 42 3 48 45 '3686000005(A) '3686000004(AB) 4017000478. 4017000479 4017000481 4706001123, 4706001124 4706001125 4178000073, 7538000003, ‘4638000001 7111181010 7950150161 7950150000 7860150000, 7111150850, 4017000482 4017000480, 4017000481 3708000002 7115181450 7680182301 4706000717 7660162601 3455000003, 7595000003 7759000001 3708000003 ‘A - Application with no toolbox tion with Driv Description Body Panel, LH. Body Panel, RH Mounting Angie, LH - 1 Mounting Angle, LH = 21" ig Angle - 24° Back-Up Plate - 19° Back-Up Plate - 21" Back-Up Plate - 24" Bracket Mud Flap - 19" Mud Flap - 247 Machine Screw Flatwas Lockwasher Hoxnut Capscrow Mounting Angle, RH - 19" Mounting Angle, RH - 21" Mounting Angle'- 24” Tow Sling Bracket, LH Capecrow Locknut Plato Locknut Door and Frame Paddle Handle Lock Rivet Tow Sling Bracket, RH 's Side Toolbox 8 Appl Aapicaton wih Toolboxes, Both Sides o:H SL Applcgtone 2 Pere '3™ Applications aty.PARTS LIST — 24" TUNNEL TOOLBOX Ref.No. Part No. Description aty. 1 ‘3899000042 Toolbox 1 2 4708000030 Back-Up Plate 2 3 7002000011 Folding Step 2 4 7949000013 Washer 4 5 "7638000005 Rubber Mount 4 8 ‘7949000012 Washi 4 7 7118181450(a) Capscrew 4 7118181450(8) Gapscrew 2 8 7950180161(A) Flatwasher 8 -7950180161(8) Flatwasher 10 8 7680182901 Locknut 8 10 7111151013, Screw 4 rn 7950150161 Flawasher 4 % 7660152600 Hex Nut 4 13 4831000060(8) Spacer 2 4 7115182650 Capscrew 4 18 4017000674(a) Angle 2 +4017000675(8) ‘Angle 2 18 4679000107 Flubber Pad 1 7 7189000010 Fubber Bumper 4 18 4679000029 Rubber Pad, LH 1 9 ‘4679000030 Rubber Pad, RH 1 20 3455000003 Door and Frame 1 21 7758000001 Rivet 32 22 7595000001 Paddlo Handle Lock 1 23 "7348000038, Grounding Strap 1 24 4708001541 (6) Plate. 1 25 7118161850 (8) Capscrew 2 ‘A-- Ford and Intemational Applications B - Chevy Applications. Fev. or Date 5:96PARTS LIST - HEADBOARD AND FOLD DOWN LIGHT BAR Ref. No. Part No. Description Qty. 1 3241000037 24.75" Aluminum Headboard 1 3241000038, 34" Aluminum Headboard 1 3241000039, 37" Aluminum 1 ‘3241000034 1 3241000035, 1 3241000036, 1 2 7115181450 Capscrew 4 3 7950180161(A) Flawasher 3 7950180164(2) Flawasher 4 4 7661000008 Wall Nut 8 5 7660182601(A) Locknut 4 6 3510150025 Light Bar 4 7 3510150080, 2 3 4017000130, 2 9 4017000129, 2 to 7690081441 ‘Spring Pin 4 " 7188000001 Rubber Bumper 4 12 7111107810, Machine Screw 4 43 7661000002 Hax Nut Wilockwasher 4 14 ‘7949000007 Flatwashor 4 18 7585000001 raw Latch 2 16 7753000002 a 7 7114140818, Capscrow 18 18 7860142600 Hox Locknut 8 19 7950140161 Flatwasher a A.- Tunnel Toolbox Mounted B Deck Mounted ce Date __§-1.96.“¥'9 09 wyuoviaSNIUIMPARTS LIST - 60" No. Part No. 7590000009 7590000010 7590000002 7590000003, 7487000004 7790100856 7291000003, 7111140813 795010000 7590000007 7134140818 7413000002 7345001703, 7660142600 7950140161 7590000001 7790080876 7345231901 7345211901 7552000001 7552000042 7552000045 + = Quantity ofthis item var With optional body equipment RING DIAGRAM CA. Description led Marker Light Amber Marker Light Stop, Tura, Tail Light Cleat Back Up Light Gircuit Breaker Screw Receptacio Machine Screw Lockwasher Bar Lamp. Capscrew Nutsert Bullet Terminal Locknut Flatwasher {aterior Light Serew. Ring Terminal ling Torminat Wiring Harness Wiring Harness Wiring Harness ty.PARTS LIST Ret. No. Part No. 7590000009, 7590000010 7590000002 7590000003, 7487000004 7790100856 7291000003, 7ii1140813, 7950140000, ‘7590000007 7114140818, 7413000002 7348001703, 7860142600 7950140161 "7590000001 7790060876 7552000042 7552000053 7552000001 7552000044 7345211901 7348231901 NRING DIAGRAM CA. Description Red Marker Light “Amber Marker Light Stop, Turn, Tail Light Gloar Back Up Light Circuit Breaker serow foceptacle Machine Screw Lockwasher Bar tamp Capscrew Nutsert Bullet Terminal Locknut a Wiring Harnocs Wiring Harness Extension Wiring Har Wiring Harr Ring Term ing Terminal ‘Quantity of this item varies with optional body equipment 2 one Dato _6:1-06 __V9 ub8 WYUDVIG' NIMSTEEL BODY PARTS 60" C.A. er Part Number 5-376-0000112 " 12 13 4 18 32 33 36 No. PARTS LIST — BODY - 60" C.A. Part No. 4708000717 7660182601 7115181650 7960182301 4708001516 ‘4706001120, 4178000186 7790141056 7141140850(A) 7141140850(8) 7660142600(A) 7860142600(8) 79501401614) -7950140161(8) '3097000083(A) '3097000079(8) ‘4879000087, 7701000003 7595000002(A) 7595000002(8) 7114080818(A) 7114080818(8) 7660082500(A) 7660082500(8) 3706000040(A) 3706000040(B) 7118160516(A) 7118160516(8) 7880162501(A) 7860162301(8) -4879000084(8) ‘7330000001 7759000004 7330000166(¢) 7314000002(0) 790141076 3556000022 4314000029 4314000030 7759000007 4017000492 4017000494 4017000496 4708001123 4705001124 4705001125 4178000073 7638000003, 4638000001 7638000007 7i11181010 cs Description Pia tocknut Capscrew tocenut Md Cover Pi Mas Cover Plat Bracket Capserew Lockaut Locknut Flatwashor Flatwasher Hole Plug Paddle Handle Lock Paddle Handle Lock Sapscrew apscrew Locknut Locknut Locknut, Rubber Pad Serial Number Tag Rivet Cover PI Gover Plate Screw D-Ring Guara Plate, RH, Guard Plate, Li. Rivet Mounting Anglo, LH. - 19° Mounting Angle, LH. - 21" Mounting Angle, LH. - 26" Backup Plat kup Pi Backup Plate - 24" Light Bracket Mud Flap - 19" Mud Flap = 24" Mud Flap 20° ‘Sorew Rev. ae 2PARTS LIST — BODY - 60" C.A. Ref. No. Part No. Description aty. 35 7eso1so161 Flatwasher 4 36 7950150000 Lockwash 4 37 7860150000, Hoxnut 4 38 7111150850 Capscrow 6 39 4017000493 Mounting Anglo, RAH. 19" 4017000495 1 ‘4017000497 1 40 7259000004 Tight Housing 4 a rreoto1614 Serew 2 A. Toolbox, Driver's Side B - Toolbox, Both Sides C- HPL Applications D - MPGIEPG™ Applications Rew. ca Dawe 6:1.96BODY 60" C.A.PARTS LIST — 24" TUNNEL TOOLBOX Ref. No. Part No. Description aty. 1 3899000041 Toolbox 1 2 ‘4873000085 Flubber Pad 1 3 7949000012 Washer 4 2 7660182301 Locknut 8 5 7115181450(q) Capscrew 4 7115181450(8) Capscrew 2 8 4831000060(8) Spacer 2 7 4708001841(8) Plate 5 a 7115182650 Capscrew 4 9 4017000874(A) Angle 2 '4017000875(8) ‘Angle 2 10 4679000106 Rubber Pad 4 ci ‘4679000108 Rubber Pad 1 2 ‘3708000036 Boor 2 13 7585000002 Paddle Handle Lock 2 14 7114080418 Capscrew a 15 7660082500, Cocknut 8 16 7118160516 Bott 4 7 7660162301 Locknut 4 18 7950180161(A) Flatwasher a 7950180163(B) Flatwasher to 19 7949000013 Washer 4 20 7698000005 Rubber Mount 4 21 7318181850 (8) ——Capscrew 2 22 "7346000038 Grounding Strap 1 ‘A. Ford and Intemational Applications B. Chevy Applications Rev. 1 or Date _ 5.1.96,PARTS LIST — HEADBOARD AND FOLD DOWN LIGHT BAR Ref. No. Part No. Description ary. 1 3241000037 24,75" Aluminum Headboard 1 3243000038, 34" Aluminum Headboard 1 3241000039, 37" Aluminum Headboard 1 3241000034 24,75" Stoel Headboard t 3241000035 36's board 1 3241000036 40" Steel Headboard 1 2 7115181450 Capscrew 4 3 7950180161(A) Fiatwasher 8 -7950180161(8) Flatwasher 4 4 7861000008 Well Nut 8 5 7860182601(A) Locknut 4 6 3510150025 Light Bar 1 7 3510150080 Hinge 2 a 4017000130 Angi 2 9 4017000129, Angle 2 10 7690081481 Spring Pin 4 " 7189000001 Rubber Bumper 4 12 7141101610 Machine Screw 4 13 7661000002, Hoxnut wiLockwasher 4 14 7949000007, Flatwasher 4 18 7585000001 Flexible Draw Latch 2 16 7759000002 Rivet 8 7 7114140818 Capscrew 18 18 7660142600 Hex Lockaut 8 19 7950140163 Flatwasher 8 ‘A-- Tunnel Toolbox Mounted B Deck Mounted ev. os Date _5:1.96MovN3K 2015 seh 1537 "y'D 409 Wvuovia ONIN2 z PARTS LIST — WIRING DIAGRAM 60" C.A. Part No. ‘7590000009 ‘7590000010 ‘7590000002 17590000003, 17345231901 7345211901 7291000003, 7iv1140613 ‘7950140000, 7590000007 7it41408te ‘7413000002 7345001703 7860142600 7950140161 7790100858 "7552000001 7552000042 "7552000045 ‘7487000004 Description Red Marker Light ‘Amber Marker Light Stop, Turn, Tail ight Gloat Back Up Light, Terminal Terminal Receptacle Screw Lockwasher Bar Lamp Capscrew Nutsert Bullet Terminal Locknut Flatwasher Sorew Wiring Hamoss Wiring Harness Wiring Harness Circuit Breaker ev. atePARTS LIST — WIRING DIAGRAM aa" CA, Part No. 7580000008 ‘7590000010 ea0000002 77380000003 7790100886 17345211901 7291000003 731140613, 7980140000 7590000007 7114140818 7413000002 7345001703 7850142600 7950140161 17552000053 7852000001 7552000042 7552000044 7457000004 7345231901 cx Description led Marker Light ‘Amber Marker Light Stop, Turn, Tail Light Cleat Back Up Light Screw Terminal Receptacle ‘Serew Lockwasher Bar Lamp Capscrew Nutser Bullet Terminal Locknut Flatwasher Wiring Harness Extension Wiring Hamess Wiring Harness Wiring Harness Gircuit Breaker Terminal ary.ale as 0 sIss¥Ho avo, “v'9 .b8 wvuovia ONINSTEEL BODY PARTS 84" C.A. cr Part Number 6-276-0000122 z % 41 2 43 44 PARTS LIST — BODY - 84" C.A. Part No. 4706000717 7550182601 7115181650 ‘7580182301 4706001516 4706001120 7120000018 7661000011 7191140850 7660142600 7950140161 7790141056 4017000553, 3097000083, 14679000080 ‘4679000081 ‘4879000082 7701000003, 7595000002 7595000001 7114080418 7560082500 3708000039, 3706000040 7118160516 7660162301 ‘7759000001 4762000160, 4879000083, 4879000092 7330000001 7330000166(A) 7314000002(8) 7758000004 7790141078 3556000022 4314000029, 4314000030 7759000007 4017000492 4017000494 4017000496 ‘4708001123, 4708001124 4706001125 4178000073 7638000003 7638000001 7111151010 7950150161 Description Plate Locknut Capscrew Cocknut Mud Cover Pato Mud Cover Plate Screw Locknut Gapscrew Locknut Flatwasher Sorew Angle Stool Body - 84° C.A Rubber Pac Rubber Pad Rubber Pad Hole Plug Paddle Handi Paggle Handio wiStikers Capserew Locknut Boor Plate Door Plate Bolt Locknut, Rivet Lock Rod Rubber Pad Rubber Pad Serial Number Cover Plate Gover Plate Rive Screw D-Ring, Lock Lock Tag Guard Plate, L. Rivet i Mounting Anglo, LH. Mounting Angle, UH. Mounting Angle, UH Backup Plat Backup Plat Backup Plat Light Bracket Mud Flap - 19° Mud Flap - 24" ‘Sorew Flatwasher cs is ar 2a Rev. aw 19° at ae 5.1.96 2Ref. No. 45 46 a 48 49 50 PARTS LIST — BODY - 84" C.A. Part No. 7950150000 7660150000 7111150850 4017000493 4017000495 4017000497 7259000004 770101611 Description Lockwasher Hoxnut Capscrow Mounting Angie, RH. - 19" Mounting Angle, RH. = 21" Mounting Angie, LH. - 24" Tall Light Housing Screw A HPL Applications 8 MPG/EPG™ Applications Qty. 4 14Ref. No. PARTS, LIST - HEADBOARD Part No. 3241000034 3241000035 3241000086 7115181450 7950180161 7680182601 C.A. BODY Description Headboard - 24.75" Hoagboard 34° Headboard | 40° Capscrew Flatwasher Locknut| Fev. or ae aty.2 z % PARTS LIST — WIRING DIAGRAM Part No. 7590000009 7590000010 ‘7590000002 7590000003, 7aes231901 7345211901 7291000003, 7111140813, 7950140000, 7590000007 7it4140818 7413000002 7345001703, 7860142600 7950140161 ‘7790100856 785200000: 7852000043 7582000044 7487000008 Description Ried Marker Light ‘Amber Marker Light Stop, Turn, Tail Light Clear Back Up Light Terminal minal tacle Screw Lockwasher Bar Lamp Capsorew Nutsort Bullet Terminal Locknut, Flatwasher ‘Sorew Wiring Harness Wiring Harness Wiring Harness Ciroult Breaker ce Dat aty.WIRING DIAGRAM m--= cate lene ol) i : ORANGE u/ff\u u YeLLow | LEFT TURN7PARTS LIST - LIGHT DUTY L-ARM GRID Ref.No. Part No. Description ty 1 19822420001 ‘Strap 2 2 4691000103 Pin 1 3 7754000024 Retaining Ring 1 4 ‘7440030000 Grease Fiting 3 5 7701000007 Hole Plug i 6 3511100073(A) ‘Storage Tube LH 1 '3911000019(8) Stor u 1 7 3511100074(A) } 3911000020(8) 1 8 7680160000. 4 9 7950180000 4 10 7950180161 4 4 3511880082 1 12 3511880080 1 13 3511880081 1 14 3511880049' 2 15 3178000001" ‘Anchor Brackot 2 16 3551000026 T-Handie 2 7 7691000011 Hitch Pin w/Cable 2 18 ‘794000002, Ratchet 2 19 7118182416" Capscrow 2 20 7660181630" Locknut 2 2 7950180153" Washer 2 22 4691000188 Pin 4 23 "7943000008 Spring 4 24 4254000006 Cap 4 25 4763000184 Rod 4 A= HPL Application 82 ATS Appleton * available in Service Part Kit #9577000002 Rew. pe ae 10-195; KR Ln /' Bea) VIS / j if Sf ia AES.PARTS LIST - MEDIUM DUTY L-ARM GRID Ref. No. Part No. Description aty. 1 19822420001 ‘strap 2 2 4891000103 Pia i 3 7754000024 Retaining Blog 1 4 7440030000 Grease Fiting 2 5 7701000007 Hole Plu 1 & 3512880076 Pivot Tut 4 7 3512880074 Grid RH 1 8 3512880075, Grid LH 1 9 3512880029' arm 2 10 3178000123" ‘Anchor Bracket 2 " 3551000026 Handle 6 12 7691000011 Hitch Pin wiCable 2 13 7894000022, Ratchet 2 14 7118183218" Capscrow 2 6 7660161630' Cocknut 2 18 7950160153' Washer 2 7 9512880010 Fork Adapter, RH 1 3512880011 Fork Adapter, LH 1 18 3512880013, Rlalsed Fork Adapter, LH 1 ‘3512880012 Raised Fork Adapter, RH 1 19 3512880014 ‘Small Frame For 2 20 ‘3512880015 Large Frame Fork 2 21 3512880016 Spring attachment 2 22 7691000017 Pin wialr Pin 2 23 4891000188 Pin 2 24 7943000008 Spring 2 25 4254000006 Cay 3 26 ‘4763000184 Rod 2 * Available in Service Part Kit #9577030077 ev os Date 10.185PARTS LIST - LIGHT DUTY ‘SWING AROUND GRID Re Part No. Description ary. 1 4691000103, Pin 1 2 ‘7754000024 Retaining Ring 1 3 7440030000 Grease Fitiog 1 4 7701000007 Hole Plu 1 5 3511880082 Pivot Tube 1 8 3752000014 ‘Swing Around Restraint, RH 1 7 3752000013 ‘Swing Around Restraint, LH 1 8 3561000003 ‘Wheel Hook 2 8 ‘7994000021 st 2 10 7894000022 Rachet 2 os DateLIGHT DUTY SWING AROUND GRIDPARTS LIST - STANDARD SWING AROUND RESTRAINT ‘3752000013 S7s2000016 Ref.No. Part No. Description Qty. 1 3752000008 Shing Wound Resta LH 1 3782000008 Swing Around Resta 4 2 3020000018 1 3 3020000012 1 320000018 1 4 3ssr000026 4 5 7120000017 4 & Soz0000014 4 ° 4551000008 1 & ‘asar00015¢ i * ‘ss008t64s Spring Pla 2 10: 794300003, Compression Spring i ie Feesooour2' Sompression Spr $ ie 8505420006" tach . i ie Foor s2eas, Spring Pla 1 16° 9551420016" Handle Latch Release: 1 * Part of Item 2 (Outer L-Arm) * Available in Service Part Kit #9577420085 oT ps Dato _10:1.95PARTS LIST - LIGHT AND MEDIUM DUTY. SWING ARQUND GRID WITH LIFT ATTACHMENTS = z 3 Part No. Description aty. 4891000103, Pin 1 7754000024 Retaining Ring 1 7440030000 Grease Fitting 1 7701000007 Hole Plug 1 3511880082 Light Duly Pivot Tube 1 13512880076 Medium Buty Pivot Tube 1 3752000018 ‘Swing Around Restraint, RH 1 3752000015 Swing Around Restraint, LH 1 3561000003, Wheel Hook. 2 7894000021 ‘Siray 2 ‘7894000022 Rachot 2 ‘3454000001 Medium Frame Fork 2 3454000002 High Frame Fork 2 3512880014 ‘Small Frame Fork 2 3512680016 Spring Attachment 2 7691000017, Pin wiHair Pin 2PARTS LIST - SWING AROUND RESTRAINT Ref.No. Part No. 1 3752000007 3752000008, 2 3020000015 3 3020000012 3020000013, 4 3551000026 5 7120000017 & 3020000014 r 4551000005 a 4691000154 * 7690081645 to" 7843000013, i" 7440030000' 12 7943000012" 13 9585420006 14 7690152445 15° 9551420016" FOR LIFT ATTACHMENTS 3752000015 3752000016 * Part of item 2 (Outer L-Arm) Description ary. ‘Swing Around Restraint, LH. Swing Around Restraint, RH ‘Outer L-Arm| Lamm, RH arm, LH ‘Handle row Outer Arm Tiandio rng Pin serge sion Sng Grose tg apresslon Spring rng Pin fandio Latch Roloase * Avaliable in Service Part Kit #9577420085 ary Dato _10.195PARTS LIST - POWER GRID™ INSTALLATION. Ref. No. Part No. 1 ‘3891000022 2 7440030000, 3 7754000040" 4 ‘369100012: 5 7643000006" é 7950180151" 7 7980081640" a 4691000198, 9 ‘3484000027 io 3804000002, n 3561000004? 2 7994000028" 13 7884000026" “4 77s4000024 8 3631000021 16 7690051640? 7 7784000040? 18 3691000125? 19 7642000006? 20 7950150151? a1 7701000007 Description ary. Wheel Spacer, RH Grease Fitting ing. Pin Weldment ‘Compression Spring Fiat Washer Spring Pin Pin Wheol Grid Assembly Tia Strap Assembly Hook Weldment Ratchet Tie Strap Fotaining Ring ‘Wheel Spacer, LH Spring Pin Pin Weldmont Compression Spring Flat Washer Hole Plug ' Paro item 1 (Wheel Spacer, RH) # Part of item 10 (Tie Strap Assembly) > Part of item 14 (Whi I Spacer, LH) Rev. __2 ota ate _2:15:96PARTS LIST - POWER GRID™ ASSEMBLY Ref.No. Part No. 1 7120000022 2 3691000120 3 ‘3691000121 4 ‘4314000033 5 7660162601 é 8020000038, 7 7211000002" 8 3820000050 9 3691000123 10 3592000017, 1" 7208000019" 2 7754000022 3 3691000124 44 3691000122 15 7754000038 16 3592000016, 7 7208000020? 18 3020000036, 19 7211000002" 20 3484000026 21 7785140400 22 4843000001 23 "7254000006 Description ary. Flango Head Serow Pin Weldment Pin Weldmeat Cover Pate Cocknut Straight Arm Woldmant, AH Bushing Grid Cylinder Pin Welgment Singl Link Bronze Bushing Retaining Ring Pin Weldment Pin Welament Snap Ain Pivot Link Weldment Bronze Bushing Streignt Are Wldmont, LH Bushing Grid Weldment Sot Screw Marker Spring Black Cap * Part of item 6 (Straight Arm Weldment, RH) # Patt of tem 10 (Single Link) 3 Part of item 16 (Pivot Link Weldment) “Part of item 16 (Straight Arm Weldment, LH) Rev.__2 par ate 2:15:96PARTS LIST - GRID CYLINDER 33200 Ref.No. Part No. 1 3071000047, 2 7209000020 3 7660202031 4 17754000030? 5 7796000026" 8 ‘4898000011 7 7755214609 a 17755214000? 9 ‘7754000001* 10 17785327000? or 7755327609 2 4553000011 13 7754000036? 4 7796000023 15 7796000005? 18 7754000025° 7 3763000069, 18 7209000021" 100050 Description ary. Barrel Weldment Bronze Bushing Hox Nut Blog Piston Seat Piston Backup Ring ing Retaning Ring ing Backo Rin Head? : Wiper Rotalning Ring Rod Welgment Bronze Bushing ! Part of tem 2 (Barral Weldment) 2 Part of tem 17 (Rod Waldment) » Available only in Seal Kit No. 7577250023 Fev. oe ate _10:1.96H408S 4-TON WRECKER BOOM PARTS Part Number 5-276-000014 ev. 42 & z e PARTS LIST — WRECKER BOOM Part No. 7115241650 ‘7950240162 3170000087 3170000066 3073000005, 3320000044 3320000045 3510900068 3512000006 ‘7754000005 3691000002 7754000008 4209000019 7440030000 7209000001 ‘7248000003, 3691000113 3691000103 3691000104 3691000105 "7970000005 4314000024 4573000088 ‘4679000089 7680152600 7950150161 7115160850 7950160000 7950160959 7115161050 7860162601 7111181650 ‘7935000001 4891000120 7754000019 7330000145 ‘7759000008 4706001255 7330000138 Description aty. Capscrew Flatwasher Base Section Fly Section Base, Lit Cylinder Extension Cylinder Cable Guide’ Sheave Support Retaining Ring Pin Retaining Ring Bushing, Grease Fitting Wire Flope Sheave Cable Bin Pin Pin Pin 8,000% Winch Winch Mount Slide Pad Side Pad Hexnut Flatwasher Capscrew. Lockwasher Flawasner Capscrew. Locknut Capscrew Counter Balance Valve Telescope Pin Retaining Ring Wrecker Boom Placard Pop Rivet Decal Mounting Plate Operators Checkiist Pew. e2 Date__6-1.96,Woos HaNOaUM,WANOISNSL 318V9 GNY NOTAd AHOPARTS LIST — LIGHT PYLON AND CABLE TENSIONER Ref. No. Part No. 3263000011 3178000060 ‘3178000100 7115161050 7950150181 7880162601 7280000001 7790100856 3706000008 3017000003 3017000002 7843000004 7950180161 7660182600, 7111161050, 7950160161 7660162601 7115160850 es Description aty. Channel Mounting Bracket (17°) Mounting Bracket (27") Capscrew Flatwasher Locknut ditty Clip Screw Pressure Plate Angie, LH ‘angie, AH Spring Flatwasher Locknut Capscrew Flatwasher Locknut Capscrew Pew. Date __6-1.96PARTS LIST — LIFT CYLINDER ‘3320000044 Re Part No. 1 3763000056 2 7754000028 a 4553000009 a 7796000011" 5 7796000025" 8 7754000012" 7 7755342609" a 7755342000" 9 7754000013, 10 7755226609" " 7755226000" 2 ‘4698000008, 13 7754000011" 4 773600000" 18 7680341631 18 3071000042 Description Cylinder Rod Retaining Ring ‘Aluminum Head Rod Wiper Se Food Seal Piston Wear Ring Backup Ring O-Ring Retaining Ring Backup Ring O-Ring Piston Piston Wear Ring + Available only in Service Kit No. 757280044 es DatePARTS LIST — WRECKER BOOM EXTENSION CYLINDER '3320000045. Ref. No. Part No. Description aty. 1 3763000057 Cylinder Roa 1 2 7784000025, Retaining Ring 1 3 7796000005" Rod Wiper Seal 1 4 4853000011 ‘Aluminum Head 1 5 775532760" Backup Ring 1 8 17755327000" O-Ring 1 7 7796000023" Rod Seal 1 a 7754000036" Piston Wear Ring 1 8 7794000001 Retaining Ring 1 40 7785214609" Backup Ring 2 cr 7755214000" O-Ring 1 12 ‘4698000011 Piston 1 13 7798000030" Piston Wear Ring 2 14 7796000028" Piston Seal 1 5 "7660202031 Locknut 1 6 3071000043, Barrel 1 ‘Available only Service Kit No, 7577250041 9 Dote__e-tasPARTS LIST - HYDRAULIC COMPONENTS: Part No. 7445081043 7485061043, 4567322064 4567122055, 7445060647 4567332075 7935000076 743000023 7445060643, ‘7445060672 7912000028 7312000029, 7445080645, "7445080848 Description aty. Adapter ‘Adapter Hose: Hose, ‘Fee Branch Hose Valve Relief Cartridge Elbow - 80° Adapter Elbow = 90° Line Tube Line Tube Elbow Elbow ew. E40 Date __6-1.96,EXTENSION CYLINDER (WRECKER BOOM) = Le | LET CYLINDER. (WRECKER BGM) HYDRAULIC COMPONENTS WINCH (WRECKER BOOM) | ro / LIFT CYLINDER \_GHRECKER 8004) . / a en Date _f1:98Ref. No. PARTS LIST — Part No. 300057 302809 302810 316083 s2ate1 328134 392105 332007 334161 334163 334165 338003 338273 242018 342024 342027 348008 356902 357479 357480 368002 368007 368011 370001 '400001 402002 412003 412045 414038 414045 414279 414282 41442 414952 416040 416059 416084 416109 418177 418218 431008, 438014 4az184 442205, 450008, 450016, 456008, 456008 458050 ‘468002 68011 ,000# WINCH Description Adi Angle ‘Angle Bearing Cap Jaw Clutch Cover Drum Drum Gear RH. Gear BH Gear RH Glutch Housing Gear Housing Key key key Lever Shat Drum Shaft Drum Shaft Worm, RLH. Worm, RL. Worm, LH. Yoke Poppet Ball Ball Bearing Bushing Bushing Capscrew Capserew Capscrew Gapscrew Capscrow Gapscrow Setscrew Setser Setscrew Setscrew Lockwasher Lockwasher oupling Brake Dise Gasket Gasket Key Koy [Lube Fitting Rolie Fitting Hydraulic Motor Reducer Pipe Plug ary.470033 472013, 4486009 486017 494001 494002 St8014 518015, Description Spirol Pin Plug il Gil Seal Spring Spring ‘Thrust Washer ‘Thrust Washer ea Date Qty.0808S AND 0808D 8-TON WRECKER BOOM PARTS cy Part Number §-376-000015 Rev. 1PARTS LIST - SINGLE WINCH WRECKER BOOM Ref. No. Part No. 1 7860152600 2 7950150161 3 7835000001 4 7111181650 5 7115161050 6 7950160959 7 3511100079 8 3691000075, 8 3510100060 10 7650"62601 u 3510100050 2 3510100062 3 7950160000 4 7115160850 8 7970000005 18 7330000138 7 3691000076 18 4691000179 19 7115181050 20 7118140818 21 ‘4706000067 22 3820000007 23 ‘3320000011 28 ‘3320000012 25 ‘7118248650, 28 7950240161 ar 4679000005 28 4708000160 29 7950180000, 30 7115180850 31 4691000027 32 7115181250 33 7880182600 34 7440030000 35 3691000002 36 7809000001 37 7248000003 38 7754000005 39 3510900068 40 "4209000019 41 3512900008 2 3510100058, 6 7754000006 48 ‘4679000004 5 7626000008 46 7115181050 a 7950180400 43 7330000145, 49 7758000004 50 4708001255 a 7950140161 Description Leockrut Fatwasner Gounteretance Valve Sepecrow Gaprerow Fatwasner base er Fy Section Coen Single nen Mount Base Secton Cockwasher Caper 50604 Winch Gperrors Check Pn Pn Capscrow Sepscrew Pate Extension Cylinder Cit Gyinder tit Shinde, Fl Capsérww Fatnasher Wear Pad fate Ceetewasner Sapscrew Pa Capserew recent Grease Ftng Bi Sroave Eablo Assembly Retanine arg Genie Coae Bocrig Sheave Suppor Boom Nose Retaining fing Wear Bas Ort Netor Capeerew tocewaser Wrecker Boom Placard Pop rivets Betat Mounting Plate Paiwashor 2 <= Rev. 2 Date__6-1.98,PARTS LIST - DUAL WINCH WRECKER BOOM Ref. No. Part No. i 7860152600 2 7950150161 3 7935000001 4 7111151650 5 7115161050 8 7950160959 7 3511100079 8 3691000075, 9 3510100060 10 17660162601 u 3510100051 12 3510100062 13 7950160000 14 7135160850 15 7970000005 16 ‘7970000004 7 3691000078 18 4691000179 19 7178161050 20 7iraidoai8 21 ‘4708000067 22 ‘3320000007 23 ‘3320000011 24 3320000012 25 7115245650 28 7950240181 27 4679000005, 28 4708000160 29 7950180000 30 7118180850, 31 4691000027, 32 7115181450 33 7660182600 34 ‘7440030000, 35 3691000134 36 "7809000001 37 ‘7248000003 38 7754000018, 39 3249000002 40 "4209000019 41 3502900023 2 3502100024 4% 7754000006 “4 4873000004 5 "7626000008, 46 7175181050 a7 7950180400 48 "7330000145 49 7759000004 50 4706001255, 51 7330000138 52 7590140181 es g Description Cocknat Fiatwasher Gounterbalance Valve Gapscrow Capscrow Fatwasner Bae Pn Fy Section USekenat Winer Mount Base Secton tockwasner Gapserew 80008 Winch, LH 0008 Winch, A Pin Pin Capserew Sapserew Pato Extension Cylinder th'Gyiinder LH Lit Gyiner Capsérow Fiawashor Wear Pao Pate Cockwasher Gapserew Pin Capscrow tonut Grease Fiting Pin Sheave Gable Assombiy Fetanng fing Cable Guice Bushing Sheavs Support Beem Nowe aiing Ping Wear Pad Orbit Motor Capserew tscewashor Wrecker Boom Placard Pop Rivets Deeal Mounting Plate Operators Checklist Flatwasher Rev. Ome 6.1.96.PARTS LIST — LIGHT PYLON AND CABLE TENSIONER Ref. No. Part No. 3263000011 3178000060 3178000100 7115161050 7950160161 7880162601 7280000001 7790100856 3706000008 3017000003, 3017000002 "7843000004 7950180161 7660182600 7111161050 7950160161 7660162601 7115160850 Description aty. Chane! Mounting Bracket (17°) Mounting Bracket (27°) Capscrew Flatwasher Locknut sty Clip Screw Prossure Plate ‘Angle, LH ‘Angle, RH Spring Flatwasher Locknut Capscrow Flaiwasher Locknut Capscrew ew. es Date 61.96LIGHT PYLON AND CABLE TENSIONER ew. Date 61.96 7REMOTE FREE SPOOL ANOTE: RH. SHOWN (CH! OPPOsiTE ew. = ES ale 61-96Ref. No. PARTS LIST — REMOTE FREE SPOOL Part No. 3587000007 ‘4178000167 4178000166 3587000008 7843000010 7950180161 "7308000013 "7660180030 4551000005 7690051640 7118161250 7860160000, 4575060800 ‘9785860003 7690102045 7950160162 De Lever Bracket, RH, Bracket, LH, Shaft Compression Spring Fatwasher Yoke and Clevis Hexnut Hendle pring Pin Capscrow Hexnut Keystock Set Screw Spring Pin Flatwasher scription aty. Rev. Date _6-1:96PARTS LIST — R.H. WRECKER BOOM LIFT CYLINDER "3320000012 Ref. No. Part No. Deser aty. 1 763000041 Cylinder Rod 1 2 7660342031 Looknut 1 3 7754000011" Piston Wear Ring 2 4 7736000008" Piston Seal 1 5 ‘4698000008, Piston 1 8 7785226609" Backup Ring 2 7 7788226000" O-Ring i 8 7784000028 Retaining Ring 1 8 7785342000" O-Ring 1 10 7785342609" Backup Ring 1 i" 7784000012" Wear Ring| 1 12 7796000025" Rood Seal 13 7796000011" lod Wiper Seal 1 14 4583000009 Head 1 18 7754000013, Retaining Ring 1 16 3071000012 Barrel, AH 1 - Available Only in Service Kit No. 7577250026 Pew.PARTS LIST — L.H. WRECKER BOOM LIFT CYLINDER ‘3320000011 Ref..No. Part No. Description aty. 1 3763000041 Gylinder Rod 1 2 7660341631 Locknut 1 3 7754000011" 2 4 7796000009" i 5 4698000008, 1 8 7755226609" Backup Ring 2 7 1775226000" ‘O-Ring 1 8 7754000028, Retaining Ring 1 8 17785342000" O-Ring 1 10 17785342609" Backup Ring 1 " ‘775400001 ‘Wear Ring 1 12 ‘779600002 Food Seal 1 13 "779600001 1 Rood Wiper Seat 1 “4 ‘4983000009 Heaa 1 18 7784000013 Betaning Ring 1 16 3071000011 Barrel, L 1 + Available Only in Servi Kit No. 7577250026 E13 DatePARTS LIST — WRECKER BOOM EXTENSION CYLINDER ‘3320000007 Ref.No. Part No. Description aty. 1 3763000040 Cylinder Rod 1 2 "7660262031 Locknut 1 3 7754000003 Wear Ring 2 4 "7796000008" Piston Seal 1 5 14698000007, Piston 1 8 7785224609" Backup Ring 2 7 775224000" O-Ring 1 8 7754000002, Retaining Ring 1 9 17754000004" Wear Ring 1 10 17796000024" rod Seal 1 u 775334000" O-Ring 1 2 17785334609" Backup Ring 1 13 4553000008 Head 1 4 17796000008" lod Wiper Seal 1 18 7754000028 Retaining Ring 1 16 3071000007 Barrel 1 * + Available Only in Service Kit No, 7577250024 Rev. 14 Date__6.1.98HYDRAULIC COMPONENTS (WRECKER BOOM) WINCHES (WRECKER BOOM) EXTENSION CYLINDER 715 /| ? + DIRECTIONAL / ; ene GS 18 3 (urecker poom) |? g 12 — \ a =PARTS LIST - HYDRAULIC COMPONENTS Ref..No. Part No. 7445081043 (A) 7445081043 (B) 7445061043 4567322064 4567122055 7912000002 4567332075 (A) 4567332075 (8) 7995000076 (A) 17938000076 (B) 7443000030 7443000023 (A) 7443000023 (B) 7485060843 ‘7aa5060672 4567222022 7912000001 4570000008 7445080645, 7445080648 ‘7485060648 7445060647 Ae Description aty. Adapter ‘Adapter Adapter Hose Hose: Tube Hose Hose Valve Relie! Cartridge Valve Reliet Cartidge Tee Elbow - 90° Elbow - 90° Adapter Elbow = 90° Hose Tube Hose Elbow - 90° Tee Elbow - 45° Teo ‘Application with Single Winch Wrecker Boom 5 Application with Dual Winch Wrecker Boom ev. ea7 Date __6-1.96.Ret. No. PARTS LIST - 8000# WINCH Part No. Description 300057 ‘Adapter 302809 ‘Angle 302810 Y Angle 316083 Bearing Cap 320161 Jaw Clutch 328134 Cover 392105 Brum 332007 Y'Drum 334161 Gear FM. 60:1 334163 Gear RH. 46:1 334165 Gear FH. 30:1 338003 Cluteh Housing 338273 Gear Housing 242018 Key 342024 key 342027 key 348008 Shift Lever 356902 Shat 357479 Drum Shaft 357480 Y'Drum Shaft 368002 Worm FH. 46:1 ‘368007 Worm FH. 60:1 368011 Worm PH. 30:1 370001 Yoke ‘400001 Poppet Ball ‘402002 Ball Bearing 412003, Bushing 412045, Bushing 414038, Capscrew 414045, Capscrow 414279 Capscrow 414202 Capscrew 414542 Gapscrew 414952 Gapscrew 416040 Setscrew 416059 Setscrew 416084 Selscrew 416109 Setscrow 41817 Lockwasher 418218 Lockwasher 431008, Coupling 438014 Dise-Brake 442184 Gasket 442205 Gasket 450008 Koy 450016 Koy ‘456008 ‘Lube Fitting 456008 Relief Fitting 458050 Motor 468002 Reducer ‘468011 Plug Pew. 18 Date 2 2Ref. No. 48 46 ar 48 49 50 51 Part No. 470033 472013 436009 486017 494001 ‘494002 518014 518015 E19 Description Spirol Pin Plug Oil Seat Oil Seal Spring’ Spring ‘Thrust Washer ‘Thrust Washer aty.1210S, 1210D AND 1212D 12-TON WRECKER BOOM PARTS e1 Part Number 6-376-000016 RewPARTS LIST — SINGLE WINCH WRECKER BOOM Ref.No. Part No. 1 7860152600 2 7950150181 3 "7935000001 4 7111181650 5 7118171250, 6 7950160959 7 3512100071 8 3691000075 8 3512100005, 10 7660172600 "1 3512100040, 12 3512100004 3 7980170000 4 7115170850 18 7970000020 16 7330000138 7 3691000081 8 4691000179 19 7118183250 20 7iat4oaie 21 4706000087 22 3320000007, 2a 3320000011 24 3820000012 25 7115245650 26 7950240181 2 4679000005 28 4708000160, 29 7950180000 30 7115180850 a 4693000133, 2 7ii8181250 33 17660182600 34 7440030000, 35 3691000002 38 "7803000001 37 ‘7248000015 38 17754000008 39 3510900068 4% 4203000019 a1 3512900006 2 3510100058 “a ‘7754000008, 44 4878000004 45 7626000013 6 7111181250 a7 7950180400 48 17330000145, 9 7759000004 50 4708001255 51 7950140161 Description 2 < Locknut Flatwasher Counterbalance Valve Capscrew Capscrew Flatwasher Base Pin Fly Section Locknut Winch Mount Base Section Lockwasher Capscrew 10,0008 Winch Operator's Checklist Pin Pin Capscrew Capscrew Piate Extension Cylinder Lift Cylinder, LH Lit Cylinder, R.A, Capscrew Fiatwasher Wear Pad Plate Lockwasher Capscrew Pin Capscrow Locknut Grease Fitting Pin ‘Sheave Cable Retaining Ring Cable Guide Bushing ‘Sheave Support Boom Nose Retaining Ring Wear Pad Orbit Motor Capscrew Lockwasher Wrecker Boom Placard Pop Rivet Decal Mounting Plate Flatwasher fev. 4 62 Dato __s1.98PARTS LIST — DUAL WINCH WRECKER BOOM Ref. No. Part No. Description aty. Ref.No. Part No. Description 1 Locknut 8 50 2 8 31 3 1 52 4 2 5 é 8 32 7 1 8 4 a 1 10 6 "1 1 1 2 1 13 16 4 2 18 1 1 16 1 1 7 2 18 1 19 Capscrew 6 20 n a 2 21 4706000067 1 22 3820000007 1 23 3320000011 1 28 3320000012 1 25 7115245650 4 26 7950240161 4 2 4879000005, 1 28 4706000160 1 29 2 30 2 31 i 32 4 33 7660182600 4 34 7440030000 10 35 3691000134 2 38 2 a 2 38 Retaining Ring 2 39 Cable Guide 2 0 Bushing 4 4 Sheave Support 2 2 i 3 6 aa 4 5 2 6 rt a7 7950180400 4 8 ‘7330000145 1 3 ‘7753000004 Pop Rivet 4PARTS LIST — LIGHT PYLON AND CABLE TENSIONER Ref. No. es Part No. 3263000011 3178000060 3178000100 7115161050, ‘7950150161 17680162601 7280000001 17790100856 3706000008 3017000003, 3017000002 7843000004 7950180161 7880182600 7111161050 7950160161 7880162601 7115160850 Deser Channel Mounting Bracket (17*) Mounting Bracket (27") Capscrow Fiatwasher Locknut aitty Cip Sorew Prossure Plate Anglo, LH ‘Angle, FL. Spring Fiatwasher Locknut Capscrew Fiatwasher Locknut Capscrew aty. ew. Date 6.1.96LIGHT PYLON AND CABLE TENSIONER Rev. Dave _ft.96REMOTE FREE SPOOL NNOTE: R.H. SHOWN CH! opposite a es Date 1:98PARTS LIST — REMOTE FREE SPOOL Part No. 3587000007 4178000167 4178000166 3587000008 "7843000010 7950180161 7308000013 "7660180030 4551000005 "7690051640 7115161250 "7660160000 ‘4575060800 19785960003 7620102048, 7980160162 Description ary. Lover Bracket, RLH. Braoket, LH, Shaft ‘Compression Spring Fiawasner Yoke and Clevis Hexnut Handle Spring Pin Capscrew Hexnut Keystock Set Screw Spring Pin Flatwasher Rev eo Date pt.PARTS LIST — WRECKER BOOM EXTENSION CYLINDER 2 = Part No. 3763000040 17860262031 17754000003" 7736000006" 4698000007, 7755224609" 17785224000" 7784000002, 7754000004" 7796000024" 7755334000" 7755334609" 4553000008" 7796000008" 7754000026 3071000007 ‘3320000007 Description Cylinder Rod Looknut ision Wear Ring Piston Seal Piston Backup Rin O-Rin 2 Retaining Ring Wear Ring od Seal Oring Backup Ring Head Rod Wiper Seal Retaining Ring Barrel + Available Only in Service Kit No. 7577250024 10 ary, Pew. Date 61-96PARTS LIST — R.H. WRECKER BOOM LIFT CYLINDER "3320000012 2 z & Part No. 3763000041 7660342031 775400001 1* 7796000009" 4698000008 7755226609" 7758226000" 7754000028 7755342000" 7755342609" 7754000012" 7796000025* 7796000011" 4583000009, 7754000013, 3071000012 Description Cylinder Rod tBeknut Wear Ring Piston Seal Piston Backup Rig o-ring Retaining Ring O-Ring Backup Ring Wear Ring Rod Seal Rod Wiper Seal Head Retaining Ring Barrel, LH. * Available Only in Service Kit No. 7577250026 e139 Date aty.PARTS LIST — L.H. WRECKER BOOM LIFT CYLINDER Ref. No. Part No. 1 3763000041 2 77660341631, 3 775400001 1* 4 776000009" 5 4698000008 8 7755226609" 7 7735226000" 8 7754000028, 8 7755342000" 10 7755342609" uv 7754000012" 12 7796000025" 13 7796000011" 4 4553000009 18 754000013 16 3071000011 ‘3320000011 Description Cylinder Rod Cocknut Wear Ring iston Seal Piston Backup Ring ‘O-Ring Retaining Ring ‘O-Ring Backup Ring Wear Ring Rod Seal Rod Wiper Seal Head Retaining Ring Barrel, LH. * Available Only in Service Kit No. 7577250026 eu Rev. aty./ Ba Praesa y ef IL Na — / = 2 ova a i Faas 1419 (WOO8 ¥3>%23YM) 5 i 4 a i tit ind \ at (node BS583aR5 [] ¥30N} 2 NoLSNalx (woe BOM) ‘SINaNOdWOO OIINVUAAHPARTS LIST — HYDRAULIC COMPONENTS Ref.No. Part No. Description ary. 1 7445081043 (A) Adapter 4 7445081043 (8) Adapter 8 2 7445061043, ‘Adapter 4 3 4567322064 Hose 2 4 4567122055 Hose 2 5 7912000002 Tube 1 6 4567392075 (A) Hose 2 4567332075 (B) Hose 4 7 7445060647 Tee 1 8 7443000030 Tee. 1 9 7443000023 (A) Elbow - 90° 2 7443000023 (8) Elbow 90° 4 10 7445060643, Adapter 2 u 7445060672 Elbow 90° 2 12 4567222022 Hose 1 13 7912000001 Tube 1 4 4570000008, Hose 1 8 ‘7445060645, Elbow - 90° 4 6 7445060648, Teo 1 ” 7445080846 Elbow - 45° 1 ‘A- Application with Single Winch Wrecker Boom B- Application with Dual Winch Wrecker Boom ew. ea7 ate 61-96PARTS LIST — 10,000# WINCH Part No. 300062 302956 308046 308088, 316008 324163 328010 330010 332139 334016 338009 338269 342024 342034 342120 450017 356702 356902 358052 368007 368183, 370003 ‘400003, 402044 ar2i07 412008 412008 414139 414140 414457 414481 ‘a1agar 414952 ‘atea71 416059 416109 416112 418163 418198 418218 442182 442183 456008 4456008 458025 462003 ‘468002 468010 468011 486079 494003, Description Adapter Angle Bushing Bushing Bearing Cap daw Guutch Gover Drag Brake Shoe drum Goan, AM. Clutch Hcusing Gear Housing Key ey key kK Drdm Shatt Drom Shaft Shifter Handle Brum Spacer Worm, RH Yore Poppet Bal Bal Bearing ‘Thrust Bearing Bushing Bushing Capecrow Gapscrew Gapscrow Capscrow Gapscrew Gapscrew Poppet Serow Selscrew Setecrow Setscrew Uockwasher Lockwasher Lockwasher Bearing Cap Gaskot Gear Housing Cover Gasket Fiting Rolie iting Motor Bing Quad Reducer Pipe Plug Pipe Plug Pilot Seal Spring ese Date Qty.Ref.No. Part No. Description aty. 52 494088 Drag Brake Spring 2 53 494089 Drag Brake Spring 2 54 518026 ‘Thrust Washer 2 55 30094 rag Brake Spacer 2 58 302855 Angle 1 Rev.10,000 WINCHsere awa za HONIM #000°2E2 & = PARTS LIST — 12,000# WINCH Part No. ‘300062 1302229 202380 302417 306036 308086 308048 314003 324163 328086 328057 330010 332074 332140 e214 334050 338038 338040 338270 340014 3a00z8 342024 342032 342051 342120 450017 352020 356808, 357466 357468, 356045 358001 362007 368195 370003 400003 400007 402044 402107 412008, 412006 aiart 414140 ararat 414283 414308 414457 414481 414603 414865, Description aty. Adapter ‘Angle ~ 600 ‘Angle - ¥600 ‘Angle = X600 Spring, Fiat Bushing Bushin Piate, Gam Clutch, Jaw Gover, G. Msg Cover, Brake Shoe, ‘Drag Brake Brum - Yeoo rum = 600 rum = X600 Gear, RH. Housing, Brake Housing, Cluten Housing, Gear Plate, Retainor ‘Shaft, Drum = X600 Shaft, Drum - 600 Shifter, Handle Spacer, Drum Worm, RH. Yoke. Ball, Poppet Bal Bearing, Ball Boaring, Thrust Bushing Bushing Capscrow Capscrow Capscrew Capscrow Capscrow: Capscrew Capscrew pscrew Capscrew oo E23 Date__6.1.96Part No. 414887 414952 414971 416059 416109 41612 418067 418163 418176 aigia4 416198 416218 4azte2 442100 442191 456008 456008 ‘458024 462003 ‘468002 468011 474004 486076 486079 494005 494010 494088 494089 518026 530096 Description aty. Capscrew Capscrew Screw, Poppet Setscrew Sotscr Satscrew Nut, Jam Lockwasher Lockwasher Washer, Fiat Lockwasher Lockwasner Gasket Gasket Gasket Fitting, Lube Fitting, Reliet Motor. Hyd. Quad, Ring Reducer Plug, Pipe Plato Thread Seal Seal, Pilot Spring Spring Spring Spring Washer Thrust Spacer, Drag Brake fi eas Date 6-198,sDMRW DECK MOUNTED RECOVERY WINCH PARTS 1 Past Number §-976-000017 Rev.PARTS LIST — DECK MOUNTED RECOVERY WINCH Ref. No. RUBsatsarasssoetoosen= Part No. 7115241250 7950240000 3502900010 3512900006 3510900088, 3691000002 7626000008 7370000002 ‘7248000001 7754000005, 7111181050 7950180400 7754000008 ‘7809000001 ‘7440030000, 4314000004 7114140823 7881000006 7950160161 7950160000 7118180850 4208000019 Description Capscrow Lockwasher Winch Mount Shoave Support Gable Guide Bin Orbit Motor 8.0008 Winch Cable Retaining Ring Capscrew Lockwasher Retaining Ring Wire Rope Sheave Groase Fiting Gover Plato Gapscrow Welt Nut Washer Lockwasher Capserew Bushing aty.2 wi (DECK HYDRAULIC COMPONENTS: NCH MOUNT) 0 No. DIRECTIONAL, CONTROL VALVE Part No. 7445081043, 4567332075 7443000023, 7936000076 Description ary. Adapter 4 Hose 2 Elbow 2 Valve Relief Cartridge 1 Rev. es ate __6-1.08Ret. No. Part No. 276028 300057 302809 302810 316083 324160 328134 1332007 1332105 334161 334163 334165 336010 338208 338273 342027 357479 357481 368002 368007 368011 402002 412003 412045 414038 414045 414279 414282 414842 414952 416030 416059 418177 416218 431008 438014 4a284 442205 450006 450016 ‘456001 456008 458050 468002 468011 470033 472012 472013 ‘436009 486017 494002 Bearing Cap Jaw Clutch ‘Cover Drum Drum RH, Gear BH. Gear RH Handle Clutch Housing Gear Housing key Drum Shaft Drum Shaft Worm RH. Worm FH, Worm FH Ball Bearing Capserow Capscrew Lockwasher Lockwasher Coupling Brake Dise Gasket Gasket Hydraulic Motor Reducer Pipe Plug Spirol Pin Plug Plug Oil Seat Gil Seal Spring Es Date. 2 2Ref. No. PARTS LIST — 8,000# WINCH Part No. Description 494053 Spring 518014 ‘Thrust Washer 518015 ‘Thrust Washer 7 Date Qty.HONIM #000'8PARTS LIST — LIGHT DUTY TOW SLING Ret. No. Part No. Description ayy. 1 '7804000001(A) Anchor Shackle 1 ‘7904000001(B) ‘Anchor Shackle 2 2 4706000727 ‘Anchor Plate 1 3 3017000008 Anchor Angie 5 4 7822000003 Cable Sing Bolt 2 5 ‘3500800031 Tow Siing Head i 8 14706000726 Plate 2 7 7115161250 Capscrew 6 8 17680162601 Locknut 12 8 7118163250 Capscrew 6 10 7440030000 Grease Fitting 7 "1 7105223050 Bolt 2 12 7881000017 Locknut 4 3 3020000008 Hold Back Bar, RH 4 14 3020000007 Hold Back Bar, LH 1 5 7105222650 Capscrew 2 18 3303000007 UsJoint 2 7 7673000010 Rubber Pad 2 18 ‘7115223806 Capscrew 2 19 7660202801 Locknut 2 20 7790101276 Screw 4 [A Application with Single Winch Wrecker Boom BB: Application with Dual Winch Wrecker Boom Fev. F2 ate__6-1-26,PARTS LIST — MEDIUM DUTY TRUCK BAR, Ret. No. Part No. 1 ‘7e04000002 2 ‘4706000983 3 ‘9565760025 4 3912000003 5 3512800043 8 7440030000 7 3308000008 8 7115223806 9 17680202601 10 3020000010 u 7105223250 2 7661000017 Description ‘Anchor Shackle Plate Tube Tube, Tow Sling Head Grease Fitting Udoint Capscrew Tosknut Hold Back Bar Capscrew Locknut FS. 2 2 2 4 2 2 4 7 2 2 2 2 4 4