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The company’s reputation, manufacturing capabilities, quality and reliability bagged it large orders from
world renowned EPC contractors like Snamprogetti – Italy, Snamprogetti – France, Chiyoda-Foster –
Japan/U.K. OCI, in a short span of time, has successfully made its mark in 4 continents of the world
against tough international competition. OCI products are also approved and registered with Department
of Electrical Services, Ministry of Development, Negara, Brunei Darussalam.
Located in Rusayl, the Sultanate’s largest industrial complex, the company is equipped with ultra-modern
Plant & Machinery. OCI gives you a choice in wires, cables and conductors as per British standards, IEC
specification, MEW-UAE, WED-Abudhabi, DEWA-Dubai, MEW Bahrain, Ministry of Defence and to other
national and international standards. In 1994 the company was accredited with the ISO 9002 certification
in remarkably short period of 6 months in line with OCI’s proven capability to meet it’s challenges. Added
to it, OCI is now accredited with the ISO 9001- design capabilities certification, which further bears
testimony to OCI’s consistency in Quality Management. The company is also a proud recipient of His
Majesty’s trophy for the Best Industry Award in the year 1991, 1992, 1996 and 1997 – a unique award for
it’s achievements. Certificate of Honour for excellence in the year 1993, 1994, 1995, 1998, 1999 to 2000
were further awarded to OCI’s success. The company continues to enjoy the position of the top ten best
performing companies in the Sultanate since and has shown a steep rise in growth. This demonstrates
the confidence the customer has reposed in OCI. The company draws strength from its highly
experienced staff, design & project management resources and stringent Quality Assurance procedures
to deliver total commitment to quality, reliability, safety and customer satisfaction.
OCI’s performance has attracted world renowned ‘DRAKA HOLDINGS NV’ – The Netherlands, one of
the largest ‘Special Cables’ manufacturing group in the world to participate in it’s equity. With technical
know-how and support of Draka Holdings, OCI is capable of displaying better growth and fostering
customer satisfaction. As an affiliate of Draka Holding Organisation with operations in Europe, United
States and the Far East, OCI is ideally positioned to service customers on both the national and global
front. OCI offers combine unrivalled experience and a vast product range developed with the support,
strength and resources of one of the world’s most significant cable companies.
In the year 1999, OCI has successfully launched and started delivering solutions to the Instrumentation
cables. Keeping in line with this success, the company has ventured into other hi-tech products, viz.,
special cables, Oil & Gas cables, etc., to its existing line of products. OCI is humbly proud of its efforts
and success and believes success is not a destination but a journey. It will strive further to achieve even
higher pinnacles of success and continue to offer better service and satisfaction to its distributors and
end users.
In this brochure we give details of the Low smoke and fire resistant cables and describe the various
mechanical and enhanced fire performance characteristics of the insulation and sheathing compounds.
OCI prides on its ability to offer products to each customer specific needs quickly, efficiently and with an
assurance of product quality.
Last Revision Date: August 2005 Page 3 of 23
LSF – wiring cables
LOW SMOKE AND FUME (LSF) WIRING CABLE
LSF cables combination of properties, which make it unique by reducing the threat to life and property.
LSF wiring cables produce lower levels of smoke and corrosive gases under fire conditions.
Resist Ignition
Thus increasing the time before cables actually start burning.
Reduce Propagation
Being slow to burn, it reduces the immediate threat to the life and allows more time for evacuation.
The cables are suitable for operation at a sustained conductor temperature of 90°C maximum. These
cables are suitable for using in areas of fire hazards or in areas like schools, hospitals, high rise building,
public places, etc., where safety of human life against toxic gas is of prime importance. The LSF
compound exhibits similar electrical and mechanical processing properties of PVC compounds but have
been specifically developed to meet the requirements of International fire tests for cable design and
material performance together with environmental benefits.
Cables of wide range of bright colours can be formulated with LSF compound.
ITAL EXTRUDER
Oxygen Index Test as per ASTM-D-2863 Smoke density chamber as per ASTM-D-2843
Temperature
°C 135
Duration BS 7655 Section 5.1 Hours 168
Maximum variation in tensile
% 30
strength
Maximum variation in elongation
% 30
at break
Bending test at low
temperature
BS 7655 Section 5.1
Temperature °C -15 ± 2 (No cracks)
Elongation test at low
temperature
Temperature
BS 7655 Section 5.1
°C 25 ± 2
Duration Hours 24
Ozone concentration ppm 250 to 300 (No cracks)
Alternative Ozone
resistance test
o
Temperature BS 7655 Section 5.1 C 40±2
Duration Hours 72
Ozone concentration ppm 200 ± 50 (No cracks)
PS Coiler
Identification
st st
From 1 April 2006 Valid till 31 March 2006
Cable type Insulation Colour Sheath Insulation colour Sheath colour
colour
PVC insulated non- Red, black, white, blue, - Red, black, white, blue, -
sheathed brown, grey, green/yellow, brown, grey,
(figs 1 and 2) orange, pink, turquoise, green/yellow, orange,
violet pink, turquoise, violet
PVC insulated, Two core: Brown & Blue * Grey Two core: red and black Black or grey
PVC sheathed Three core: Brown, Black & Three core: red, yellow
(light non-flexible Grey and blue
cable Four core: red, yellow,
with extruded inner blue and black
covering) Five core: red, yellow,
(Fig 4) blue, black and
green/yellow
PVC insulated, Two core: Brown & Blue * Grey Single core: red or black Grey or white
PVC sheathed Three core: Brown, Black & Two core: red and black
(fig 3, 5 and 6) Grey
* For 2 x 1.0 & 2 x 1.5 cables, Brown and Brown
The non-sheathed general-purpose cables are rated at 450/750V(450V to earth, 750V A.C. between
Conductors). All other types are rated at 300/500V to earth, 500V between conductors.
NOTE: PLAIN ANNEALED COPPER CONDUCTOR CLASS 1 SOLID OR CLASS 2 STRANDED CIRCULAR
COMPACTED OR NON-COMPACTED AS PER BS-6360
TABLE – 2
Nominal Radial Thickness Maximum overall Approximate
conductor area Class of of insulation diameter weight
(mm²) conductor (mm) (mm) (kg/km)
1.5 1 0.7 3.3 21
1.5 2 0.7 3.4 21
2.5 1 0.8 4.0 32
2.5 2 0.8 4.1 32
4 1 0.8 4.6 46
4 2 0.8 4.7 47
6 1 0.8 5.2 64
6 2 0.8 5.4 66
10 1 1.0 6.6 105
10 2 1.0 7.0 110
16 2 1.0 8.0 170
25 2 1.2 10.1 260
35 2 1.2 11.3 350
50 2 1.4 13.2 480
70 2 1.4 15.1 680
95 2 1.6 17.6 930
120 2 1.6 19.6 1160
150 2 1.8 21.6 1430
185 2 2.0 24.1 1740
240 2 2.2 27.5 2270
300 2 2.4 30.6 2840
400 2 2.6 34.3 3640
500 2 2.8 38.2 4650
630 2 2.8 42.50 5940
TABLE – 3
Thermosetting insulated Synthetic sheathed cables 450/750 V single core
TWO CORE
TABLE – 4
Cable size Radial Conductor Thickness Radial Overall
(No x mm²) thickness of class of inner thickness of diameter
insulation covering sheath maximum.
(mm) (mm) (mm) (mm)
2 x 1.0 0.7 1 0.4 1.2 9.5
THREE CORE
TABLE –5
Cable size Radial Conductor Thickness Radial Overall
(No x mm²) thickness of class of inner thickness of diameter
insulation covering sheath maximum.
(mm) (mm) (mm) (mm)
3 x 1.0 0.7 1 0.4 1.2 10.0
FOUR CORE
TABLE – 6
Cable size Radial Conductor Thickness Radial Overall
(No x mm²) thickness of class of inner thickness of diameter
insulation covering sheath maximum.
(mm) (mm) (mm) (mm)
4 x 1.0 0.7 1 0.4 1.2 11.2
FIVE CORE
TABLE – 7
Cable size Radial Conductor Thickness Radial Overall
(No x mm²) thickness of class of inner thickness of diameter
insulation covering sheath maximum.
(mm) (mm) (mm) (mm)
5 x 1.0 0.7 1 0.4 1.2 11.5
TABLE – 8
Single core insulated cables, non-armoured, with or without sheath (Copper conductors)
As per IEE wiring regulation-16th
Current-carrying capacity (Amperes): Ambient temperature: 30 °C
Conductor operating temperature: 90 °C
Conductor cross Enclosed in conduit on a Clipped direct In air
sectional area wall or in trunking etc. Vertical flat Trefoil
spaced
mm² 2 cables 3 or 4 2 cables 3 or 4 cables 2 cables single 3 cables trefoil
single cables three single phase three phase phase a.c or three-phase
phase a.c or phase a.c a.c or d.c flat a.c flat and d.c or3 cables a.c
d.c and touching touching or three-phase
trefoil a.c
1 13.5 12 15.5 14 - -
1.5 17.5 15.5 20 18 - -
2.5 24 21 27 25 - -
4 32 28 37 33 - -
6 41 36 47 43 - -
10 57 50 65 59 - -
16 76 68 87 79 - -
25 101 89 114 104 130 110
35 125 110 141 129 162 137
50 151 134 182 167 197 167
70 192 171 234 214 254 216
95 232 207 284 261 311 264
120 269 239 330 303 362 308
150 300 262 381 349 419 356
185 341 296 436 400 480 409
240 400 346 515 472 569 485
300 458 394 594 545 659 561
400 546 467 694 634 795 656
500 262 533 792 723 920 749
630 720 611 904 826 1070 855
800 - - 1030 943 1188 971
1000 - - 1154 1058 1337 1079
Rating Factors
The tabled ratings must be reduced for ambient air temperatures higher than 300C, appropriate
temperature ratings factors are as follows:-
RATING FACTORS
For ambient temperature other than 50oC, tabulated ratings shall be adjusted by factors as follows:
Ambient
25 30 35 40 45 50 55
Temperature (oC )
Thermo setting
compound EI 5 1.04 1.00 0.96 0.91 0.87 0.82 0.76
insulated (90 oC)
Protection
Coarse excess-current protection is defined as that which will not operate within four hours at 1.5 times
the load current of the circuit, which it protects. Current ratings given for course excess-current protection
may be increased by 1.33 when close excess-current protection may be assured.
Close excess-current protection operates within four hours at 1.5 times the load current which it protects.
Current ratings given for close excess-current protection must be decreased by a factor of 0.75 when
coarse excess current protection is used.
Production Facility
In all other cases, unless a more precise evaluation of current rating has been made based on
experimental work or calculated data, the following factors are applicable.
Correction factors for groups of more than one circuit of single-core cables, or more than one multicore cable.
th
As per IEE Wiring regulation - 16
Single layer Touching 0.85 0.79 0.75 0.73 0.72 0.72 0.71 0.70 -- -- -- -- -- --
clipped to a non-
metallic surface Spaced* 0.94 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
* Spaced by clearance between adjacent surfaces of a least one cable diameter (De). Where the horizontal clearances between
adjacent cables exceeds 2 De, no correction factor need be applied.
Installation
At temperatures of about -10oC, LSF cables begin to stiffen and should not be bent sharply or struck at
these lower temperatures. Prior to installation, cables should be stored for at least 24 hours in a warm
place. Low temperatures have no harmful effect; cables regain their normal flexibility at higher
temperatures.
Cables should be installed in accordance with the appropriate installation authority regulations.
In order to ensure Quality Assurance, it is extremely essential to test and inspect the product at raw
material stage, at each stage of manufacturing and finished product stage.
Raw-Materials inspection
All the raw materials are procured only from internationally approved companies known for their quality
products based on OCI’s raw material specifications. On receipt at OCI, the materials are tested and
inspected by Oman Cables quality team. All materials are accompanied by manufacturer’s test
certificate. Only those materials, which meet Oman Cables raw material specification, are released for
production.
In-Process Inspection
Teams of well-experienced and qualified personnel, dedicated to quality, inspects and test all the in-
process materials at every stage and on 100% compliance are released for next process.
Routine tests are carried out for conformity to specifications. These are intended to confirm to design and
quality parameter. Various type tests are conducted lot-wise at regular frequency on sampling basis to
determine the dimensional, physical, environmental and electrical acceptance.