Begin by choosing your area number below.

AREA 1

Symbols Meaning
S Sizing
C Costing

NOTE: Only fill out the coloured cells!

"Units" means equipment name, e.g P-101

For Pumps:
For sizing, fill out the Density, Flowrate, P,initial, P,final, Number of trays - all coloured green cells.
For costing, Description is optional and ONLY choose a material of construction!
 Default Unit Prefixes
Pumps P
Fans F
Blowers BL
Compressors CO
Heat Exchangers E
Vaccum Pumps VP
Storage/Surge Tanks T
Furnaces F
Reflux Drums RD
Flash Drums FD
Columns/Towers C
Valves X
Reactor R
 Heuristics Value Unit
Length between units 30 m
ΔPline loss 2 psi/100ft
ΔPcontrol valve 0.69 bar
ΔPSF 0.3 bar
∆𝑃𝑜𝑟𝑖𝑓𝑖𝑐e 0.1 bar
ΔPother services 0.41 bar
Tray Spacing 0.6 m
Bottom allowance 1.8 m
Line length 100 ft
ΔPline loss 0.274 bar

Given Info
Units
Density kg/m3
Flowrate kg/hr
P,initial barg
P,final barg
Number of trays -
Type -

Elevatio
For reaching a distillation on the 22th tray Source Units
Volumetric flowrate m3/min
z2 [Rule 13, table 9.13] & [Rule 2, Tablem9.14]
Elevation pressure bar
Pdischarge bar
ΔP bar
Liquid head m of liquid
Theoretical horsepower (THp) Sieder, 2016 kW
ε [Rule 4, Table 9.9]
Power kW
 [Rule 1 & 2, Table 9.8]

[Turton 9,11,5]

Assumed - [Rule 3, Table 9.8]

pump-unit-column

Given Information

- - - -

Elevation 𝝆𝒈𝒛2
- - - -
0.000 0.000 0.000 0.000
0 0 0 0
0.00 0.00 0.00 0.00
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0 0 0 0
0% 0% 0% 0%
0.0 0.0 0.0 0.0
 - - - - -

- - - - -
0.000 0.000 0.000 0.000 0.000
0 0 0 0 0
0.00 0.00 0.00 0.00 0.00
0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000
0 0 0 0 0
0% 0% 0% 0% 0%
0.0 0.0 0.0 0.0 0.0
 - - - -

- - - -
0.000 0.000 0.000 0.000
0 0 0 0
0.00 0.00 0.00 0.00
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000
0 0 0 0
0% 0% 0% 0%
0.0 0.0 0.0 0.0
 CEPSI DATA
CEPSI 2006
CEPCI 2023
Name
Description
Vol. flow rate [cum/hr]
Vol. flow rate [gal/min]
Head developed [meter]
Head developed [ft]
Size Factor, S
Calculated brake power [kW]
Liquid density (kg/m3)
Liquid density (lb/gal)
Bare-module factor (FMB)
Equipment
Type of pump
Vol. flow rate [gal/min]
Head developed [ft]
Material of Construction
Size Factor, S
Base cost, CB
Material factor, FM
Pump-type factor, FT
Purchase cost, CP (2006)
Purchase cost, CP (2023)
Pump brake horsepower, Pb
Liquid density (lb/gal)
Pump fractional efficiency, ɳp
Motor fractional efficiency, ɳm
Power consumption, Pc
Base cost, CB
Motor type
Motor type factor (FT)
Purchase cost, CP (2006)
Purchase cost, CP (2023)
CAPEX
Equipment number
Pump Type
567
799.1
- -
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
3.3
- -
- -
0.0 0.0
0 0
0 0
0.00 0.00
- -
1 1
$ - $ -
$ - $ -
0.0 0.0
0.0 0.0
0.00 0.00
0.00 0.00
0.0 0.0
0 0
Explosion-proof enclosure Explosion-proof enclosure
1.8 1.8
$ - $ -
$ - $ -
Summa
- -
- -
 Motor Type Explosion-proof enclosure Explosion-proof enclosure
Vol. flowrate (m3/h) 0 0
Total Cost (2023, $) 0 0
Total Cost inc. backup (2023, $) $ - $ -
 - - -

0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0

- - -
- - -
0.0 0.0 0.0
0 0 0

0 0 0
0.00 0.00 0.00
- - -
1 1 1
$ - $ - $ -
$ - $ - $ -
Electric Moto
0.0 0.0 0.0
0.0 0.0 0.0
0.00 0.00 0.00
0.00 0.00 0.00
0.0 0.0 0.0
0 0 0
Explosion-proof enclosure Explosion-proof enclosure Explosion-proof enclosure
1.8 1.8 1.8
$ - $ - $ -
$ - $ - $ -

Summary of pump costing

- - -
- - -
 Explosion-proof enclosure Explosion-proof enclosure Explosion-proof enclosure
0 0 0
0 0 0
$ - $ - $ -
 - - -

0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0

- - -
- - -
0.0 0.0 0.0
0 0 0

0 0 0
0.00 0.00 0.00
- - -
1 1 1
$ - $ - $ -
$ - $ - $ -
Electric Motor
0.0 0.0 0.0
0.0 0.0 0.0
0.00 0.00 0.00
0.00 0.00 0.00
0.0 0.0 0.0
0 0 0
Explosion-proof enclosure Explosion-proof enclosure Explosion-proof enclosure
1.8 1.8 1.8
$ - $ - $ -
$ - $ - $ -

- - -
- - -
 Explosion-proof enclosure Explosion-proof enclosure Explosion-proof enclosure
0 0 0
0 0 0
$ - $ - $ -
 - - -

0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0

- - -
- - -
0.0 0.0 0.0
0 0 0

0 0 0
0.00 0.00 0.00
- - -
1 1 1
$ - $ - $ -
$ - $ - $ -

0.0 0.0 0.0

0.0 0.0 0.0
0.00 0.00 0.00
0.00 0.00 0.00
0.0 0.0 0.0
0 0 0
Explosion-proof enclosure Explosion-proof enclosure Explosion-proof enclosure
1.8 1.8 1.8
$ - $ - $ -
$ - $ - $ -

- - -
- - -
 Explosion-proof enclosure Explosion-proof enclosure Explosion-proof enclosure
0 0 0
0 0 0
$ - $ - $ -
 - -

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0

- -
- -
0.0 0.0
0 0

0 0
0.00 0.00
- -
1 1
$ - $ -
$ - $ -

0.0 0.0
0.0 0.0
0.00 0.00
0.00 0.00
0.0 0.0
0 0
Explosion-proof enclosure Explosion-proof enclosure
1.8 1.8
$ - $ -
$ - $ -

- -
- -
 Explosion-proof enclosure Explosion-proof enclosure
0 0
0 0
$ - $ -
 Given Information
Units
Density kg/m3
Flowrate kg/hr
P,initial barg
P,final barg

Equipment - - -
Volumetric flowrate ft3/min 0 0 0
ΔP barg 0 0 0
Pdischarge bar 0.00 0.00 0.00
Total Head (in. H2O) in. H2O 0 0 0
Power Consumption (pc) kW 0 0 0
Centrifugal Centrifugal Centrifugal
Fan Type -
backward curved backward curved backward curved
 - - - - -
0 0 0 0 0
0 0 0 0 0
0.00 0.00 0.00 0.00 0.00
0 0 0 0 0
0 0 0 0 0
Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal
backward curved backward curved backward curved backward curved backward curved
 -
0
0
0.00
0
0
Centrifugal
backward curved
 Name - - - - - -
Description
ACFM 0 0 0 0 0 0

CAPEX

Bare-module factor (FMB) 3.3

Equipment - - - - - -
Base cost, CB 0 0 0 0 0 0
Material of Construction
Material factor, FM 0 0 0 0 0 0
Head Factor, FH 1 1 1 1 1 1
Purchase cost, CP (2013) $ - $ - $ - $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ - $ - $ - $ -
 -

-
0

0
1
$ -
$ -
 Given Information
Units
Density kg/m3
Flowrate kg/hr
P,initial lbf∕in2
P,final lbf∕in2
Type -

Assumptions
Cp/Cv 1.4 1.4 1.4 1.4 1.4
Z1 1 1 1 1 1

Equipment - - - - -
Volumetric flowrate ft3/min 0 0 0 0 0
Mechanical efficiency 𝜂B 0 0 0 0 0
Alpha 𝛼 0 0 0 0 0
Brake horsepower PB 0 0 0 0 0
𝜂M 0 0 0 0 0
1.4 1.4 1.4 1.4
1 1 1 1

- - - -
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
 Name - - - - - -
Description
Blower Type 0
Power consumption, PC 0 0 0 0 0 0

Bare-module factor (FMB) 2.15

Equipment - - - - - -
Base cost, CB 0 0 0 0 0 0
Material of Construction
Material factor, FM 0 0 0 0 0 0
Purchase Price $ - $ - $ - $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ - $ - $ - $ -

CAPEX
 -

-
0

0
$ -
$ -
 Given Information
Units
Molecular mass kg/kmol
Flowrate kg/hr
Inlet temperature °C
Ratio Cp/Cv for mixture 1.40 1.40 1.40 1.40 1.40
Compressibility factor, mixture, Z1 1 1 1 1 1

P,inlet barg
P,oulet barg
Number of stages n 1 1 1 1 1
Assumptions

Units - - - - -
Molar Flowrate kmol/s 0.0000 0.0000 0.0000 0.0000 0.0000
Alpha 𝛼 0.000 0.000 0.000 0.000 0.000
Compression ratio - 0.00 0.00 0.00 0.00 0.00
Theoretical horsepower (THp) Hp 0.0 0.0 0.0 0.0 0.0
Efficiency E 0% 0% 0% 0% 0%
Actual Power Hp 0 0 0 0 0
Exit temperature °C - - - - -
Add another stage? - Yes Yes Yes Yes Yes
Compressor Type -
 1.40 1.40
1 1

1 1

- -
0.0000 0.0000
0.000 0.000
0.00 0.00
0.0 0.0
0% 0%
0 0
- -
Yes Yes
 Name - - - -
Description
Compressor Type 0 0 0 0
PC 0 0 0 0

Bare-module factor (FMB) 2.15

Equipment - - - -
Base cost, CB 0 0 0 0
Electric motor drive
Motor drive factor, FD 1 1 1 1
Material of Construction
Material factor, FM 1 1 1 1
Purchase Price $ - $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ - $ -

CAPEX
 - - -

0 0 0
0 0 0

- - -
0 0 0

1 1 1

1 1 1
$ - $ - $ -
$ - $ - $ -
 Heuristics
Heating Utilities Used
Steam Utility Pressure (bar) Temperature (°C)
Low Pressure 1.5 128
Medium Pressure 10 186
High Pressure 41.3 252
Cooling Utilities Used
Type Pressure (bar) Tin (°C) Tout (°C)
Cooling water 1.01 30 45
Refrigerated water 1.01 10 20

Equipment
Operating Pressure (bar)
Tin (°C)
Tout (°C)
Utility type
Tin (°C)
Tout (°C)
∆T1 0.0 0.0 0.0 0.0
∆T2 0.0 0.0 0.0 0.0
Δ𝑇𝑚𝑖𝑛 0 0 0 0
LMTD (℃) 0.00000 0.00000 0.00000 0.00000
System type
Coefficient (U), W/m2°C - - - -
Constant F 1 1 1 1
𝑄𝑔𝑖𝑣𝑒𝑛 (kW)
𝑄𝐷𝑒𝑠𝑖𝑔𝑛 (kW) 0.0 0.0 0.0 0.0
A (m2) 0.0 0.0 0.0 0.0
Tdesign (℃) 25 25 25 25
Tdesign utility (℃) 25 25 25 25
Pdesign (bar) 1.7 1.7 1.7 1.7
Type - - - -
Nt 0 0 0 0
Db(m) 0.000 0.000 0.000 0.000
Dc(m) 0.008 0.008 0.008 0.008
Dsi(m) 0.008 0.008 0.008 0.008
Dso(m) 0.033 0.033 0.033 0.033
 Heat Transfer Coefficients (U) Number of passes
System Value Units Constant k1
Water to Liquid 850 W/m2°C Constant n1
Condenser 850 W/m2°C Inner tube diameter
Liquid to Liquid 280 W/m2°C Outer tube diameter
Liquid to Gas 60 W/m2°C Tube length
Reboiler 1140 W/m2°C Shell thickness
Gas to Gas 30 W/m2°C Thermal Insulations

0.0 0.0 0.0 0.0

0.0 0.0 0.0 0.0
0 0 0 0
0.00000 0.00000 0.00000 0.00000

- - - -
1 1 1 1

0.0 0.0 0.0 0.0

0.0 0.0 0.0 0.0
25 25 25 25
25 25 25 25
1.7 1.7 1.7 1.7
- - - -
0 0 0 0
0 0 0 0
0.008 0.008 0.008 0.008
0.008 0.008 0.008 0.008
0.0334 0.0334 0.0334 0.0334
N 8
K1 0.0365
n1 2.675
di 0.019 m
do 0.0254 m
L 4.9 m
St 0.0127 m(C.S)
0.0127 m
 Name
What for?
CEPSI DATA
CEPSI 2006 567 Tube Length (ft)
CEPCI 2023 799.1 8
12
Tube length (m) 4.9 16
20
Shell-and-tube heat exchangers 3.17
Double-pipe heat exchangers 1.8

Equipment
Surface area, A (m²) 0 0 0
Surface area, A (ft²) 0 0 0
Single or double piped - - -
S&T Exchanger type
Base cost, CB 0 0 0
Shell-side pressure, bar 0 0 0
Shell-side pressure, psig 0 0 0
Pressure factor, FP 0.9803 0.9803 0.9803
Tube length, m 4.9 4.9 4.9
Tube length, ft 16.08 16.08 16.08
The factor, FL 1.05 1.05 1.05
MOC in Shell side
MOC in Tube side
a - - -
b - - -
Material factor, FM 1 1 1
Purchase cost, CP (2006) $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ -

CAPEX

Summary of heat exchanger costing

Equipment number
Cost (2023, $) 0 0 0
 FL
1.25
1.12
1.05
1

0 0 0 0 0
0 0 0 0 0
- - - - -

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0.9803 0.9803 0.9803 0.9803 0.9803
4.9 4.9 4.9 4.9 4.9
16.08 16.08 16.08 16.08 16.08
1.05 1.05 1.05 1.05 1.05

- - - - -
- - - - -
1 1 1 1 1
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -

0 0 0 0 0
textbook
 Equipment
Vol. flow rate [cum/hr]
Vol. flow rate [ft3/min] 0 0 0 0 0
Pressure (bar)
Pressure (torr) 0 0 0 0 0
Flowrate (kg/hr)
Constant, k 0.12 0.12 0.12 0.12 0.12
Vessel volume (ft3) 0 0 0 0 0
 k 0.2 seider
Steam to air 5 seider
 Data (2006), INCL SOURCE

CEPSI DATA
CEPSI 2006 500 textbook
CEPCI 2023 799.1

Bare-module factor (FMB) 3.3

CAPEX

Equipment - - -
Suction pressure, torr 0 0 0
Leakage rate (lb/hr) 0 0 0
Vessel volume (ft3) 0 0 0
Absolute operating pressure, torr 760 760 760
Air leakage rate, W 0 0 0
Vaccum region Rough Rough Rough
Multiplying factor type
Multiplying factor 1 1 1
Size Factor, S 0.0000 0.0000 0.0000
Purchase cost, CP (2006) $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ -

Equipment - - -
Purchase cost, CP (2023) $ - $ - $ -
 - -
0 0
0 0
0 0
760 760
0 0
Rough Rough

1 1
0.0000 0.0000
$ - $ -
$ - $ -

- -
$ - $ -
 Heuristics Units Surge Storage
τ min 20 20160
Freeboard F 0.1
Aspect ratio L/D 3

REFLUX DRUM
Surge or Storage
Description
Operating Pressure (bar)
Design Pressure (bar) 1.70 1.70 1.70 1.70 1.70
Operating Temperature (°C)
Design Temperature (°C) 25 25 25 25 25
Vol Flow (m3/hr)
Vol flow (m3/min) 0.000 0.0 0.000 0.0 0
Volume (m3) 0.000 0.000 0.000 0.000 0.000
Freeboard, F 0% 0% 0% 0% 0%
Total Volume (incl F) 0.0 0.0 0.0 0.0 0.0
Diameter (m) 0.0 0.0 0.0 0.0 0.0
Length (m) 0.0 0.0 0.0 0.0 0.0
Type Floating roof
1.70 1.70 1.70

25 25 25

0 0 0
0.000 0.000 0.000
0% 0% 0%
0.0 0.0 0.0
0.0 0.0 0.0
0.0 0.0 0.0
 REFLUX DRUM
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Design pressure (Pd), psig lb/in3

Carbon steel 0.284
Stainless steel 304 0.289
Stainless steel 316 0.291547453704
Low-alloy steel 0.281792824074
Carpenter 20CB-3 0.291
Nickel-200 0.321171643519
Monel-400 0.317920138889
Inconel-600 0.305998148148
Incoloy-825 0.294076157407
Titanium 0.162572916667

Bare-module factor (Horizontal) 3.05

Bare-module factor (Vertical) 4.16
Vertical
CAPEX Horizontal

Equipment
Type of Geometry - - -
Internal diameter (D), m 0.00 0.00 0.00
Diameter (D), ft 0 0 0
Length, m 0.00 0.00 0.00
Length, ft 0 0 0
Operating pressure (Po), bar 0.00 0.00 0.00
Operating temperature (Po), psig 0 0 0
Design pressure (Pd), psig 10 10 10
Design temperature, ⁰C 25 25 25
Design temperature, ⁰F 77 77 77
Material of Construction (MOC)
Density of MOC, lb/in3 0.284 0.284 0.284
Material factor, FM 1 1 1
Max. allowable stress, S (psi) 15000 15000 15000
Weld efficiency, E
Material of Construction (MOC)
Modulus of Elasticity, EM 0 0 0
EM factor 0 0 0
Wall thickness (tp), in 0 0 0
Wall thickness, tE 0 0 0
Correction factor, tEC -0.19 -0.19 -0.19
 Total thickness, tv (in) 0 0 0
Total shell thickness, ts (in) 0 0 0
Weight of shell (W), lb 0 0 0
Cv $ - $ - $ -
Added cost, CLP $ - $ - $ -
Total purchase cost, 2013 $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ -
 - - - - -
0.00 0.00 0.00 0.00 0.00
0 0 0 0 0
0.00 0.00 0.00 0.00 0.00
0 0 0 0 0
0.00 0.00 0.00 0.00 0.00
0 0 0 0 0
10 10 10 10 10
25 25 25 25 25
77 77 77 77 77

0.284 0.284 0.284 0.284 0.284

1 1 1 1 1
15000 15000 15000 15000 15000

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
-0.19 -0.19 -0.19 -0.19 -0.19
 0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
 Convective Rate (kW/m2) 12.5 (Assume Equal Convective &
Radiant Rate (kW/m2) 37.6 Radiant Heat Transfer)
Termal Efficiency Average
80% of Range: Table 9.11 #13

Equipment
Operating Pressure (bar)
T1
T2
Duty (kW)
Aconvective m2 0.0 0.0 0.0 0.0 0.0 0.0
Aradiant m2 0.0 0.0 0.0 0.0 0.0 0.0
Atotal m2 0.0 0.0 0.0 0.0 0.0 0.0
Max Operating Pressure (bar) 1.7 1.7 1.7 1.7 1.7 1.7
Design Pressure (bar) 3.4 3.4 3.4 3.4 3.4 3.4
Operating Temperature (°C) 25 25 25 25 25 25
0.0 0.0
0.0 0.0
0.0 0.0
1.7 1.7
3.4 3.4
25 25
 Bare-module factor (FMB) 2.19

CAPEX

Equipment
Heat duty, Q (kW) 0.00 0.00 0.00 0.00 0.00
Heat duty, Q (Btu/hr) 0 0 0 0 0
Base cost (2013) $ - $ - $ - $ - $ -
Material of Construction (MOC)
MOC factor 1 1 1 1 1
Operating temperature (Po), bar 0 0 0 0 0
Operating temperature (Po), psig 0 0 0 0 0
Pressure factor, Fp 0.0000 0.0000 0.0000 0.0000 0.0000
Purchase price, Cp (2006) $ - $ - $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ - $ - $ -
 CEPSI DATA
CEPSI 2006 567 textbook
CEPCI 2019 799.1

0.00 0.00 0.00

0 0 0
$ - $ - $ -

1 1 1
0 0 0
0 0 0
0.0000 0.0000 0.0000
$ - $ - $ -
$ - $ - $ -
 Heuristics
τ 5 min
τ 300 sec
L/D (2.5-5) 3 Optimal

Equipment
Operating Pressure (bar)
Design Pressure (bar) 1.7 1.7 1.7 1.7 1.7 1.7
Operating Temperature (°C)
Design Temperature (°C) 25 25 25 25 25 25
Vapour Flow (m3/hr)
Residence time (min) 5 5 5 5 5
Distillate (m3/hr)
Volume (m3) 0.0 0.0 0.0 0 0 0
Diameter (m) 0.00 0.00 0.00 0.00 0.00 0.00
Height (m) 0.00 0.00 0.00 0.00 0.00 0.00
1.7 1.7

25 25

0 0
0.00 0.00
0.00 0.00
 REFLUX DRUM
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Design pressure (Pd), psig lb/in3

Carbon steel 0.284
Stainless steel 304 0.289
Stainless steel 316 0.291547453704
Low-alloy steel 0.281792824074
Carpenter 20CB-3 0.291
Nickel-200 0.321171643519
Monel-400 0.317920138889
Inconel-600 0.305998148148
Incoloy-825 0.294076157407
Titanium 0.162572916667

Bare-module factor (FMB) 3.05

CAPEX

Equipment
Internal diameter (D), m 0.00 0.00 0.00
Diameter (D), ft 0 0 0
Length, m 0.00 0.00 0.00
Length, ft 0 0 0
Operating temperature (Po), bar 0 0 0
Operating temperature (Po), psig 0 0 0
Design pressure (Pd), psig 10 10 10
Design temperature, ⁰C 25 25 25
Design temperature, ⁰F 77 77 77
Material of Construction (MOC)
Density of MOC, lb/in3 0.284 0.284 0.284
Material factor, FM 1 1 1
Max. allowable stress, S (psi) 15000 15000 15000
Weld efficiency, E
Material of Construction (MOC)
Modulus of Elasticity, EM 0 0 0
EM factor 0 0 0
Wall thickness (tp), in 0 0 0
Wall thickness, tE 0 0 0
Correction factor, tEC -0.19 -0.19 -0.19
Total thickness, tv (in) 0 0 0
Total shell thickness, ts (in) 0 0 0
Weight of shell (W), lb 0 0 0
Cv $ - $ - $ -
Added cost, CLP $ - $ - $ -
Total purchase cost, 2013 $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ -
0.00 0.00 0.00 0.00 0.00
0 0 0 0 0
0.00 0.00 0.00 0.00 0.00
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
10 10 10 10 10
25 25 25 25 25
77 77 77 77 77

0.284 0.284 0.284 0.284 0.284

1 1 1 1 1
15000 15000 15000 15000 15000

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
-0.19 -0.19 -0.19 -0.19 -0.19
0 0 0 0 0
 0 0 0 0 0
0 0 0 0 0
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
 Heuristics
τ 5 min
τ 300 sec
L/D (2.5-5) 3 Optimal

Equipment
Operating Pressure (bar)
Design Pressure (bar) 1.7 1.7 1.7 1.7 1.7
Operating Temperature (°C)
Design Temperature (°C) 25 25 25 25 25
Vapour Flow (kg/s)
Vapour Density (kg/m3)
Liquid Flow (kg/s)
Liquid Density (kg/m3)
linear velocity, u 0 0 0 0 0
Liquid volumetric flowrate (m3/s) 0 0 0 0 0
Vliquid of 5 min holdup 0 0 0 0 0
Internal diameter (D), m 0 0 0 0 0
Length, calculated (m) 0 0 0 0 0
L/D 0 0 0 0 0
Design Internal diameter (D), m 0 0 0 0 0
1.7 1.7 1.7 3

25 25 25

0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
 FLASH DRUM
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Design pressure (Pd), psig lb/in3

Carbon steel 0.284
Stainless steel 304 0.289
Stainless steel 316 0.291547453704
Low-alloy steel 0.281792824074
Carpenter 20CB-3 0.291
Nickel-200 0.321171643519
Monel-400 0.317920138889
Inconel-600 0.305998148148
Incoloy-825 0.294076157407
Titanium 0.162572916667

Bare-module factor (FMB) 4.16

CAPEX

Equipment
Internal diameter (D), m 0.00 0.00 0.00
Diameter (D), ft 0 0 0
Length, m 0.00 0.00 0.00
Length, ft 0 0 0
Operating temperature (Po), bar 0 0 0
Operating temperature (Po), psig 0 0 0
Design pressure (Pd), psig 10 10 10
Design temperature, ⁰C 25 25 25
Design temperature, ⁰F 77 77 77
Material of Construction (MOC)
Density of MOC, lb/in3 0.284 0.284 0.284
Material factor, FM 1 1 1
Max. allowable stress, S (psi) 15000 15000 15000
Weld efficiency, E
Material of Construction (MOC)
Modulus of Elasticity, EM 0 0 0
EM factor 0 0 0
Wall thickness (tp), in 0 0 0
Wall thickness, tE 0 0 0
Correction factor, tEC -0.19 -0.19 -0.19
Total thickness, tv (in) 0 0 0
Total shell thickness, ts (in) 0 0 0
Weight of shell (W), lb 0 0 0
Cv $ - $ - $ -
Added cost, CLP $ - $ - $ -
Total purchase cost, 2013 $ - $ - $ -
Purchase cost, CP (2023) $ - $ - $ -
0.00 0.00 0.00 0.00 0.00
0 0 0 0 0
0.00 0.00 0.00 0.00 0.00
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
10 10 10 10 10
25 25 25 25 25
77 77 77 77 77

0.284 0.284 0.284 0.284 0.284

1 1 1 1 1
15000 15000 15000 15000 15000

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
-0.19 -0.19 -0.19 -0.19 -0.19
0 0 0 0 0
 0 0 0 0 0
0 0 0 0 0
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
 Heuristics Units
Safety factor 10%
Tray spacing 0.6 m
Top allowance 1.2 m
Bottom allowance 1.8 m
Weir height (cm) 50 mm
0.007 bar
Vapour factor (Fs) 1.35

Equipment
Max Operating Temperature (°C)
Operating Pressure (bar)
Vapour flowrate (kg/hr)
Vapour density (kg/m3)
Feed Flowrate (kmol/h)
Average molar weight of distillate (kg/kmol)
Molar fraction of HK in feed
Molar fraction of substance LK in distillate
Molar fraction of substance LK in bottoms
K_(LK,top)
K_(LK,bottom)
K_(HK,top)
K_(HK,bottom)
α_(LK,HK)_top 0.00 0.00 0.00 0.00
α_(LK,HK)_bottom 0.00 0.00 0.00 0.00
α_(LK,HK)_median 0.00 0.00 0.00 0.00
Distillate flowrate (kmol/h) 0 0 0 0
Bottoms flowrate (kmol/h) 0 0 0 0
Vapour volumetric flowrate (m3/h) 0 0 0 0
Linear gas velocity (m/s) 0 0 0 0
Cross sectiona area (m2) 0.0 0.0 0.0 0.0
Diameter (m) 0.000 0.000 0.000 0.000
Weir length (m) 0 0 0 0
R_min 0 0 0 0
Actual reflux ratio 0 0 0 0
N_min 0 0 0 0
Theoratical number of stages 0 0 0 0
Actual number of trays 0 0 0 0
Column Height (m) 0.0 0.0 0.0 0.0
Max Operating Pressure (bar) 0 0 0 0
Design Pressure (bar) 0 0 0 0
Design Temperature (°C) 0.0 0.0 0.0 0.0
Total pressure drop (bar) 0.0 0.0 0.0 0.0
 pack -3.0
volume 0.00

0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.0 0.0 0.0 0.0
0.000 0.000 0.000 0.000
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0.0 0.0 0.0 0.0
0 0 0 0
0 0 0 0
0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0
 Tower/Distillation Column
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Design pressure (Pd), psig lb/in3

Carbon steel 0.284
Stainless steel 304 0.289
Stainless steel 316 0.291547453704
Low-alloy steel 0.281792824074
Carpenter 20CB-3 0.291
Nickel-200 0.321171643519
Monel-400 0.317920138889
Inconel-600 0.305998148148
Incoloy-825 0.294076157407
Titanium 0.162572916667

Bare-module factor (FMB) 4.16

CAPEX

Equipment
Internal diameter (D), m 0 0 0
Diameter (D), ft 0 0 0
Length, m 0 0 0
Length, ft 0 0 0
Operating temperature (Po), bar 0 0 0
Operating temperature (Po), psig 0 0 0
Design pressure (Pd), psig 10 10 10
Design temperature, ⁰C 0 0 0
Design temperature, ⁰F 32 32 32
Material of Construction (MOC)
Density of MOC, lb/in3 0.284 0.284 0.284
Material factor, FM 1 1 1
Max. allowable stress, S (psi) 15000 15000 15000
Weld efficiency, E
Material of Construction (MOC)
Modulus of Elasticity, EM 0 0 0
EM factor 0 0 0
Wall thickness (tp), in 0 0 0
Wall thickness, tE 0 0 0
Correction factor, tEC -0.19 -0.19 -0.19
Thickness for wind (tw), in 0 0 0
 Total thickness, tv (in) 0 0 0
Total shell thickness, ts (in) 0 0 0
Weight of shell (W), lb 0 0 0
Cv 0 0 0
Added cost, CLP $ - $ - $ -
Trays/Plates
Base cost, CBT 0.0 0.0 0.0
Number of trays, NT
Tray factor, FNT 2.25 2.25 2.25
Tray type
Tray type factor, FTT 1 1 1
Material of Construction (MOC)
MOC factor, FTM 1 1 1
Tray purchase cost, CT (2006) $ - $ - $ -
Total purchase cost, 2006 $ - $ - $ -
Packings
Are packings used?
Material of Construction (MOC)
Material Factor, FM 1 1 1
Empty vessel, CV 0 0 0
Volume of the packing, VP (ft3) 0 0 0
Material of Construction (MOC)
Installed cost of high-performance liquid, CDR ($/ft2) 0 0 0
Packing Syle
Size
Installed cost of the packing, CPK ($/ft3) 285 285 285
Purchase cost, CP (2023) $ - $ - $ -
 0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
10 10 10 10 10
0 0 0 0 0
32 32 32 32 32

0.284 0.284 0.284 0.284 0.284

1 1 1 1 1
15000 15000 15000 15000 15000

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
-0.19 -0.19 -0.19 -0.19 -0.19
0 0 0 0 0
 0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
$ - $ - $ - $ - $ -
ates
0.0 0.0 0.0 0.0 0.0

2.25 2.25 2.25 2.25 2.25

1 1 1 1 1

1 1 1 1 1
$ - $ - $ - $ - $ -
$ - $ - $ - $ - $ -
gs

1 1 1 1 1
0 0 0 0 0
0 0 0 0 0

0 0 0 0 0

285 285 285 285 285

$ - $ - $ - $ - $ -
 CEPSI 2015
CEPCI 2023
Plant run-time per year (hours)
Erroneous Message

Utility
Carbon tax
Electricity purchased from grid (380 V or 10kV)
Refrigeration (-20oC, saturated liquid)
Refrigeration (-50oC, saturated liquid)
Refrigeration (-160oC, saturated liquid)
Municipal water (20oC, 7 barg)
Cooling water (30oC, 5 barg)
Fuel Oil
Low pressure (LP) steam (5 barg saturated)
High pressure (HP) steam (40 barg saturated)
Caustic Soda
Hydrogen
Ammonia
H2SO4
NFM
Effluent disposal
Feed stream
Land

Feed stream (solids)

Utility Summary
Feed cost price
Electricity purhcased from grid
Refrigeration (-20oC, saturated liquid)
Refrigeration (-50oC, saturated liquid)
Refrigeration (-160oC, saturated liquid)
Municipal water
Cooling Water
Fuel Oil
Carbon tax
Low Pressure Stream
High Pressure Stream
Caustic Soda
 Hydrogen
Ammonia
H2SO4
NFM
Effluent disposal
Land
Total
CAPEX
 556.8
799.1
8000
Error

Mass Usage
Cost Units kg/h tonne/year Cost/year
9 $/tonne 10 80 720
0.018 $/kWh
15 $/GJ
30 $/GJ
200 $/GJ
2.3 $/m3
0.165 $/m3
1 $/m3
6 $/tonne 10 80 480
7.8 $/tonne 10 80 624
650 $/tonne 10 80 52000
1500 $/tonne 10 80 120000
1000 $/tonne 10 80 80000
200 $/tonne 10 80 16000
5000 $/tonne 10 80 400000
2.8 $/tonne 10 80 224
1 $/tonne
22 $/m2

680000.00 kg/h

Cost/Year
$ 5,440,000.00
$ 1,440.00
$ 1,200,000.00
$ 2,400,000.00
$ 16,000,000.00
$ 184,000.00
$ 13,200.00
$ 80,000.00
$ 720.00
$ 480.00
$ 624.00
$ 52,000.00
$ 120,000.00
$ 80,000.00
$ 16,000.00
$ 400,000.00
$ 224.00
$ 220.00
$ 25,988,908.00
 Volume Usage Electricity Usage Land Used Energy Used
m /h
3
m3/year Cost/year kWh/h Cost/year m2 Total Cost GJ/h

10 1440
10
10
10
10 80000 184000
10 80000 13200
10 80000 80000

10 220
Energy Used
GJ/year Cost/year

80000 1200000
80000 2400000
80000 16000000
 P 0 [No handeling of solids]
Number of compressors 0
Number of towers 0
Number of reactors 0
Number of exchangers (reboilers+condensors) 0
Number of heaters/coolers 0
Nnp 0
NOL 0
Operating Labor (operators) 0
Average Annual Salary of a Chemical Plant Operator R 199,766.00
Annual Labour Costs (ZAR/year) R -

CAPEX
 Adsorbents Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 4.16

CAPEX

Equipment
Bulk Volume, ft3
Equipment Type
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Agitators Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 4.16

CAPEX

Equipment
Motor Hp
Equipment Type
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Autoclaves Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 4.16

CAPEX

Equipment
Vessel volume, gal
Equipment Type
Total purchase cost, 2013 $ - $ - $ - $ -
 Total purchase cost, 2019 $ - $ - $ - $ -

Crystallizers Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.06

CAPEX

Equipment
Length, L, ft
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Continuous evaporative Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.45

CAPEX

Equipment
Tons crystals/day, W
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Batch evaporative Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.45

CAPEX
 Equipment
Volume, V, ft3
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Drives other than electric motors Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 3.3

CAPEX

Equipment
Shaft power, P, Hp
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Dryers Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.06

CAPEX

Equipment
Area, A, ft2/Evaporation rate W, lb/hr
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -
 Dust collectors Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.32

CAPEX

Equipment - - - -
Gas flow rate, actual ft3 /min
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Evaporators Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.45

CAPEX

Equipment - - - -
Heat-transfer area, A, ft2
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Fired heaters for specific purposes Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.19

CAPEX
 Equipment - - - -
Heat absorbed, Q, Btu/hr
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Heat exchangers, for other specific purposes Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.17

CAPEX

Equipment - - - -
Heat-transfer area, A, ft2
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Liquid–liquid extractors Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 4.16

CAPEX

Equipment - - - -
Height, H, ft
Diameter, D, ft
Size factor, S 0 0 0 0
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -
 Membrane separations Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.32

CAPEX

Equipment - - - -
Purified water, Q, gal/day or
Membrane surface area, A, ft2
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Mixers for powders, pastes, polymers, and doughs Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.05

CAPEX

Equipment - - - -
Volume, V, ft3
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Power-recovery turbines Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.15

CAPEX
 Equipment - - - -
Power extracted, P, Hp
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Screens Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 1.73

CAPEX

Equipment - - - -
Surface area, A, ft2
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Size enlargement Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.03

CAPEX

Equipment - - - -
Feed rate, F, lb/hr
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -
 Size reduction equipment Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 1.73

CAPEX

Equipment - - - -
Feed rate, W, ton/hr
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Solid-liquid separators Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 4.16

CAPEX

Equipment - - - -
Settling area, A, ft2
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Filters Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.32

CAPEX
 Equipment - - - -
Filtering area, A, ft2
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Wet classifiers (rake and spiral) Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.05

CAPEX

Equipment - - - -
Solids feed rate, F, lb/hr
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Hydroclones Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.05

CAPEX

Equipment - - - -
Liquid feed rate, Q, gal/min
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Centrifuges Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1
 Bare-module factor (FMB) 2.03

CAPEX

Equipment - - - -
Bowl diameter, D, in. or
Tons solids/hr, S
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Expression Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 1.39

CAPEX

Equipment - - - -
Wet solids flow rate, F, lb/hr
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Solids-handling systems Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 2.05

CAPEX

Equipment - - - -
 Volume, ft3. or
Volumetric flow rate, ft3 /hr
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Conveyors Costing
CEPSI 2006 567 textbook
CEPCI 2019 799.1

Bare-module factor (FMB) 1.61

Bare-module factor (bucket) 1.74
CAPEX

Equipment - - - -
Width, W, in. or
Diameter, D, in. or
Solids flow rate, m, lb/s
Length, L, ft
Equipment Type
Material of Construction
Material of Construction Factor, FM Choose MOC Choose MOC Choose MOCChoose MOC
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -

Wastewater treatment Costing

CEPSI 2006 567 textbook
CEPCI 2019 799.1

CAPEX

Equipment - - - -
Wastewater rate, Q, gal/min
Equipment Type
Total purchase cost, 2013 $ - $ - $ - $ -
Total purchase cost, 2019 $ - $ - $ - $ -
g

$ - $ - $ - $ -
$ - $ - $ - $ -

$ - $ - $ - $ -
$ - $ - $ - $ -

$ - $ - $ - $ -
 $ - $ - $ - $ -

ng

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

Costing

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

sting
 Choose MOC Choose MOC Choose MOC Choose MOC
$ - $ - $ - $ -
$ - $ - $ - $ -

tors Costing

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -
ing

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

ng

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

oses Costing
 - - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

purposes Costing

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

Costing

- - - -

0 0 0 0

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -
Costing

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

and doughs Costing

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

Costing
 - - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

sting

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -
 Costing

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

Costing

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -
 - - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

ral) Costing

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

ng

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

g
 - - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

- - - -

Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

Costing

- - - -
 Choose MOC Choose MOC Choose MOC Choose MOC
$ - $ - $ - $ -
$ - $ - $ - $ -

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Choose MOC Choose MOC Choose MOC Choose MOC

$ - $ - $ - $ -
$ - $ - $ - $ -

Costing

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$ - $ - $ - $ -
$ - $ - $ - $ -
 CEPCI 2023 799.1
ZAR/USD 1.00

Equipment Bare-module Purchase Cost

Pumps $ -
Furnace $ -
Storage Tanks $ -
Heat Exchangers $ -
Reflux Drum $ -
Columns & Extractor $ -
Compressor $ -
Fans $ -
Blowers $ -
Flash Drums $ -
Dryers $ -
Crystallizers $ -
Evaporators $ -
Autoclaves $ -
Adsorbents $ -
Agitators $ -
Drives other than electric motors $ -
Dust collectors $ -
Liquid–liquid extractors $ -
Membrane separators $ -
Mixers $ -
Power-recovery Turbines $ -
Screens $ -
Size enlargement $ -
Size reduction equipment $ -
Solid-liquid separators $ -
Filters $ -
Wet classifiers (rake and spiral) $ -
Hydroclones $ -
Centrifuges $ -
Expression $ -
Solids-handling systems $ -
Conveyors $ -
Wastewater treatment $ -
Initial Total bare-module cost (CTBM) $ -

Bare-module costs for computers and software 2%

Costs for computers, alarms and software $ -
Initial Total bare-module cost (CTBM) $ -
Indirect cost Cost/CTBM
Cost of site preparation (CSITE) 15%
 Building costs, CBUILDINGS 10%
Allocated costs for utility plants and related facilities (CALLOC) 5%
Total of direct permanent investment, (CDPI) $ -
Contingencies and Contractor’s Fee (CCONT) 15%
Total depreciable capital, TDC $ -
Indirect cost Cost/CDPI
Cost of land, CLAND 22000%
Royalty fee, CR 2%
Cost of plant startup,CSTARTUP 10%
Total permanent investment, TPI R 220.00
Working capital funds, CWC [15% OF TPI] R 33.00
Total Capital Investment (TCI) R 253
As of 06-Aug-23
 Equipment Bare-Module Factor (FBM)
Shop Furnaces and direct-fired heaters 2.19
Field Furnaces and direct fired heaters 1.86
Shell-and-tube heat exchangers 3.17
Double-pipe heat exchangers 1.8
Fin-tube air coolers 2.17
Vertical pressure vessels 4.16
Horizontal pressure vessels 3.05
Pumps and drivers 3.3
Gas compressors and drivers 2.15
Centrifuges 2.03
Horizontal conveyors 1.61
Bucket conveyors 1.74
Crushers 1.39
Mills 2.3
Crystallizers 2.06
Dryers 2.06
Evaporators 2.45
Filters 2.32
Flakers 2.05
Screens 1.73
 OPEX (Heuristics) COM COM/d
Raw Materials $ 6,372,000.00 $ 6,372,000.00
Utility cost $ 19,615,744.00 $ 19,615,744.00
Labour $ - $ -
Waste disposal $ 944.00 $ 944.00
Total $ 31,966,086.24 $ 31,966,086.24

Opex Formulas

COM Overall operating cost with depreciation

COM/d Overall operating cost without depreciation
FCI Fixed capital investment
COL Cost of operating labour
CMR Cost of raw materials
CWT Cost of waste treatment
CUT Cost of utilities