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DCDC RQ18150HPx12
DCDC RQ18150HPx12
Specification
RQ18xxxHPXxx
-G
0HPC 36NRS
R Q1805 RTER
CONVE
DC-DC @ 36A
5.0V OUT
9-36V IN
Operational Features
►High efficiency, 91% at full rated load current
►Delivers full power with minimal derating - no heatsink required Contents
►Operating input voltage range: 9-36V Family Electrical Characteristics........................................................................2
►Fixed frequency switching provides predictable EMI Electrical Characteristics (5.0Vout) & Figures...................................................4
Electrical Characteristics (12Vout) & Figures....................................................6
► No minimum load requirement
Electrical Characteristics (15Vout) & Figures....................................................8
►Meets requirements of standard EN 50155 Electrical Characteristics (24Vout) & Figures..................................................10
Electrical Characteristics (48Vout) & Figures..................................................12
Application Section...........................................................................................14
Standard Mechanical Diagram..........................................................................19
Mechanical Features Flanged Mechanical Diagram...........................................................................20
►Industry standard Half-brick pin-out configuration Standards & Qualification Testing....................................................................21
►Size: 2.386” x 2.486” x 0.495” (60.60 x 63.14 x 12.60 mm) Ordering Information........................................................................................22
►Weight: 4.7 oz (133 g)
►Flanged baseplate version available
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 1
Technical
Specification
RQ18xxxHPXxx
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 2
Technical
Specification
RQ18xxxHPXxx
120
40
Vin min
Vin nom
20
Vin max
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Load Current (%)
Common Figure 1: Typical startup waveform. Input voltage pre-applied, ON/ Common Figure 2: Output voltage vs. load current showing typical current limit
OFF Pin on Ch 2. curves and converter shutdown points.
100,000 10,000
All voltages
5V 12V 15V 24V 48V
10,000
Trim Resistance (kOhms)
1,000
1,000
100
100
10 10
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Increase in Vout (%) Decrease in Vout (%)
Common Figure 3: Trim graph for trim-up 5 to 48V outputs. Common Figure 4: Trim graph for trim down.
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 3
Input:9-36V
Output:5.0V
Current:36A
Part No.:RQ18050HPx36
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 4
Input:9-36V
Output:5.0V
Current:36A
Part No.:RQ18050HPx36
100 30
95
25
90
80 15
75
10
70
9 Vin 9 Vin
18 Vin 5 18 Vin
65
36 Vin 36 Vin
60 0
0 4 8 12 16 20 24 28 32 36 0 4 8 12 16 20 24 28 32 36
Load Current (A) Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for minimum, Figure 2: Power dissipation at nominal output voltage vs. load current for
nominal, and maximum input voltages at 25°C. minimum, nominal, and maximum input voltages at 25°C.
40
40
36
32
30
28
24
Iout (A)
20 20
Iout (A)
16
12
10
8 400LFM
300LFM
4 200LFM
100LFM
0 0
60 70 80 90 100 110 25 40 55 70 85
Baseplate Temperature (oC) Ambient Temperature (oC)
Figure 3: Maximum output current vs. base plate temperature (nominal input Figure 4: Encased Converter (0.7" heatsink) max. output current derating vs.
voltage). ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%- Figure 6: Output voltage response to step-change in input voltage (1V/µs). Load
50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 μF ceramic and 15 μF tantalum cap: 1 μF ceramic and 15 μF tantalum capacitors. Ch 1: Vout, Ch 2: Vin.
capacitors. Ch 1: Vout, Ch 2: Iout (10A/div.)
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 5
Input:9-36V
Output:12V
Current:15A
Part No.:RQ18120HPx15
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Input:9-36V
Output:12V
Current:15A
Part No.:RQ18120HPx15
100 24
95 21
90 18
80 12
75 9
70 6
9 Vin 9 Vin
18 Vin 3 18 Vin
65
36 Vin 36 Vin
60 0
0 3 6 9 12 15 0 3 6 9 12 15
Load Current (A) Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for minimum, Figure 2: Power dissipation at nominal output voltage vs. load current for
nominal, and maximum input voltages at 25°C. minimum, nominal, and maximum input voltages at 25°C.
18 18
15 15
12 12
Iout (A)
9 9
Iout (A)
6 6
400LFM
300LFM
3 3 200LFM
100LFM
0 0
60 70 80 90 100 110 25 40 55 70 85
Baseplate Temperature (oC) Ambient Temperature (oC)
Figure 3: Maximum output current vs. base plate temperature (nominal input Figure 4: Encased Converter (0.7" heatsink) max. output current derating vs.
voltage). ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%- Figure 6: Output voltage response to step-change in input voltage (1V/µs). Load
50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 μF ceramic and 15 μF tantalum cap: 1 μF ceramic and 15 μF tantalum capacitors. Ch 1: Vout, Ch 2: Vin.
capacitors. Ch 1: Vout, Ch 2: Iout (5A/div.)
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 7
Input:9-36V
Output:15V
Current:12A
Part No.:RQ18150HPx12
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 8
Input:9-36V
Output:15V
Current:12A
Part No.:RQ18150HPx12
100 24
95 21
90 18
80 12
75 9
70 6
9 Vin 9 Vin
65 18 Vin 18 Vin
3
36 Vin 36 Vin
60 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
Load Current (A) Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for minimum, Figure 2: Power dissipation at nominal output voltage vs. load current for
nominal, and maximum input voltage at 25°C. minimum, nominal, and maximum input voltage at 25°C.
14
14
12 12
10 10
8 8
Iout (A)
Iout (A)
6 6
4 4
400LFM
300LFM
2 2
200LFM
100LFM
0
0
25 40 55 70 85
60 70 80 90 100 110
Baseplate Temperature (oC) Ambient Temperature (oC)
Figure 3: Maximum output current vs. base plate temperature (nominal input Figure 4: Encased Converter (0.7" heatsink) max. output current derating vs.
voltage). ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%- Figure 6: Output voltage response to step-change in input voltage (1V/µs). Load
50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 μF ceramic and 15 μF tantalum cap: 1 μF ceramic and 15 μF tantalum capacitors. Ch 1: Vout, Ch 2: Vin.
capacitors. Ch 1: Vout, Ch 2: Iout (2.5 A/div).
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 9
Input:9-36V
Output:24V
Current:7.5A
Part No.:RQ18240HPx08
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Input:9-36V
Output:24V
Current:7.5A
Part No.:RQ18240HPx08
100 24
95 21
90 18
80 12
75 9
70 6
9 Vin 9 Vin
18 Vin 18 Vin
65 3
36 Vin 36 Vin
60 0
0.0 1.5 3.0 4.5 6.0 7.5 0.0 1.5 3.0 4.5 6.0 7.5
Load Current (A) Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for minimum, Figure 2: Power dissipation at nominal output voltage vs. load current for
nominal, and maximum input voltages at 25°C. minimum, nominal, and maximum input voltages at 25°C.
8
8
7
7
6
6
5 5
Iout (A)
4 4
Iout (A)
3 3
2 2
400LFM
300LFM
1 1 200LFM
100LFM
0 0
60 70 80 90 100 110 25 40 55 70 85
Baseplate Temperature (oC) Ambient Temperature (oC)
Figure 3: Maximum output current vs. base plate temperature (nominal input Figure 4: Encased Converter (0.7" heatsink) max. output current derating vs.
voltage). ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%- Figure 6: Output voltage response to step-change in input voltage (1V/ms). Load
50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 μF ceramic capacitor. Ch 1: cap: 1 μF ceramic capacitor. Ch 1: Vout, Ch 2: Vin.
Vout, Ch 2: Iout (2.5A/div.)
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 11
Input:9-36V
Output:48V
Current:3.7A
Part No.:RQ18480HPx04
Product # RQ18xxxHPXxx Phone 1-888-567-9596 www.SynQor.com Doc.# 005-0006683 Rev. B 09/21/2018 Page 12
Input:9-36V
Output:48V
Current:3.7A
Part No.:RQ18480HPx04
100 27
95 24
21
90
15
80
12
75
9
70
9 Vin 6 9 Vin
18 Vin 18 Vin
65 3
36 Vin 36 Vin
60 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Load Current (A) Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for minimum, Figure 2: Power dissipation at nominal output voltage vs. load current for
nominal, and maximum input voltage at 25°C. minimum, nominal, and maximum input voltage at 25°C.
4 4
3 3
Iout (A)
Iout (A)
2 2
1 1
400LFM
300LFM
200LFM
100LFM
0 0
60 70 80 90 100 110 25 40 55 70 85
Baseplate Temperature (oC) Ambient Temperature (oC)
Figure 3: Maximum output current vs. base plate temperature (nominal input Figure 4: Encased Converter (0.7" heatsink) max. output current derating vs.
voltage). ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air
flows across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%- Figure 6: Output voltage response to step-change in input voltage (1V/µs). Load
50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 μF ceramic and 15 μF tantalum cap: 1 μF ceramic and 15 μF tantalum capacitors. Ch 1: Vout, Ch 2: Vin.
capacitors. Ch 1: Vout, Ch 2: Iout (1A/div).
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Technical
Specification
RQ18xxxHPXxx
Application Section
BASIC OPERATION AND FEATURES CONTROL FEATURES
This converter series uses a two-stage power conversion topology. REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits
The first stage is a buck-converter that keeps the output voltage the user to control when the converter is on or off. This input is
constant over variations in line, load, and temperature. The second referenced to the return terminal of the input bus, Vin(-).
stage uses a transformer to provide the functions of input/output
isolation and voltage step-up or step-down to achieve the output The ON/OFF signal is active low (meaning that a low voltage turns
voltage required. the converter on). Figure A details four possible circuits for driving
the ON/OFF pin.
Both the first stage and the second stage switch at a fixed frequency REMOTE SENSE(±) (Pins 7 and 5): The SENSE(±) inputs
for predictable EMI performance. Rectification of the transformer’s correct for voltage drops along the conductors that connect the
output is accomplished with synchronous rectifiers. These devices, converter’s output pins to the load.
which are MOSFETs with a very low on-state resistance, dissipate
far less energy than Schottky diodes. This is the primary reason Pin 7 should be connected to Vout(+) and Pin 5 should be
that the converter has such high efficiency, even at very low output connected to Vout(-) at the point on the board where regulation is
voltages and very high output currents. desired. A remote connection at the load can adjust for a voltage
drop only as large as that specified in this datasheet, that is
ON/OFF ON/OFF
5V
Vin(_) Vin(_) 50 k
Remote Enable Circuit Negative Logic ON/
(Permanently Enabled)
OFF
ON/OFF 5V 50 k
TTL
TTL/ ON/OFF
CMOS
100 pF
Vin(_ ) Vin(_)
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Technical
Specification
RQ18xxxHPXxx
Application Section
OUTPUT VOLTAGE TRIM (Pin 6): The TRIM input permits the Protection Features
user to adjust the output voltage across the sense leads up or
down according to the trim range specifications. Input Under-Voltage Lockout: The converter is designed
to turn off when the input voltage is too low, helping to avoid
To decrease the output voltage, the user should connect a resistor an input system instability problem, which is described in more
between Pin 6 and Pin 5 (SENSE(-) input). For a desired decrease detail in the application note titled “Input System Instability” on
of the nominal output voltage, the value of the resistor should be: www.synqor.com. The lockout circuitry is a comparator with DC
hysteresis. When the input voltage is rising, it must exceed the
typical “Turn-On Voltage Threshold” value* before the converter
( ) - 10.22 [kΩ]
511
Rtrim-down = will turn on. Once the converter is on, the input voltage must
Δ%
fall below the typical Turn-Off Voltage Threshold value before the
where
converter will turn off.
| | x 100%
Vnominal – Vdesired
Δ% = Vnominal Output Current Limit: The maximum current limit remains
constant as the output voltage drops. However, once the
impedance of the load across the output is small enough to make
To increase the output voltage, the user should connect a resistor
the output voltage drop below the specified Output DC Current-
between Pin 6 and Pin 7 (SENSE(+) input). For a desired increase
Limit Shutdown Voltage, the converter turns off.
of the nominal output voltage, the value of the resistor should be:
(
The converter then enters a “hiccup mode” where it repeatedly
)
5.11 VOUT x (100+Δ%) 511
Rtrim-up = - - 10.22 [kΩ]
1.225Δ% Δ% turns on and off at a 5 Hz (nominal) frequency with a 5% duty
cycle until the short circuit condition is removed. This prevents
excessive heating of the converter or the load board.
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Technical
Specification
RQ18xxxHPXxx
Application Section
APPLICATION CONSIDERATIONS
Input System Instability: This condition can occur because any Application Circuits: Figure C below provides a typical circuit
DC-DC converter appears incrementally as a negative resistance diagram which details the input filtering and voltage trimming.
load. A detailed application note titled “Input System Instability” is
available on the SynQor website which provides an understanding
of why this instability arises, and shows the preferred solution for
correcting it.
Vin(+) Vout(+)
Electrolytic Vsense(+)
Capacitor
External Rtrim-up
Vin Input ON/OFF Trim or
Vin(_) Vout(_)
Input Filtering and External Input Capacitance: Figure The recommended external input capacitance is specified in the
D below shows the internal input filter components. This filter Input Characteristics section on the Electrical Specifications page.
dramatically reduces input terminal ripple current, which otherwise More detailed information is available in the application note
could exceed the rating of an external electrolytic input capacitor. titled “EMI Characteristics” on the SynQor website.
Vin(+)
Vin(_)
Figure D: Internal Input and Output Filter Diagram (component values listed on specifications page).
Vin(+)
Vin(_)
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Technical
Specification
RQ18xxxHPXxx
Application Section
Startup Inhibit Period: The Startup Inhibit Period ensures that the When the ON/OFF pin goes high after t2, the Startup Inhibit Period has
converter will remain off for approximately 200 ms when it is shut down for elapsed, and the output turns on within the typical Turn-On Time.
any reason. When an output short is present, this generates a 5 Hz “hiccup
mode,” which prevents the converter from overheating. In all, there are Thermal Considerations: The maximum operating baseplate
six ways that the converter can be shut down, initiating a Startup Inhibit temperature, TB, is 100 ºC. As long as the user’s thermal system keeps TB
Period: < 100 ºC, the converter can deliver its full rated power.
• Input Under-Voltage Lockout
• Output Over-Voltage Protection A power derating curve can be calculated for any heatsink that is attached
• Over Temperature Shutdown to the baseplate of the converter. It is only necessary to determine the
• Current Limit thermal resistance, RTH-BA, of the chosen heatsink between the baseplate
and the ambient air for a given airflow rate. This information is usually
• Short Circuit Protection
available from the heatsink vendor. The following formula can the be used
• Turned off by the ON/OFF input to determine the maximum power the converter can dissipate for a given
thermal condition if its baseplate is to be no higher than 100 ºC.
Figure E shows three turn-on scenarios, where a Startup Inhibit Period is
Pdiss
initiated at t0, t1, and t2: max 100 ºC - TA
=
RTH-BA
Before time t0, when the input voltage is below the UVL threshold, the
unit is disabled by the Input Under-Voltage Lockout feature. When the
input voltage rises above the UVL threshold, the Input Under-Voltage This value of power dissipation can then be used in conjunction with the
Lockout is released, and a Startup Inhibit Period is initiated. At the end data shown in Figure 2 to determine the maximum load current (and
of this delay, the ON/OFF pin is evaluated, and since it is active, the unit power) that the converter can deliver in the given thermal condition.
turns on.
At time t1, the unit is disabled by the ON/OFF pin, and it cannot be For convenience, power derating curves for an encased converter without
enabled again until the Startup Inhibit Period has elapsed. a heatsink are provided for each output voltage.
Vin
Under-Voltage Lockout
Turn-On Threshold
ON/OFF
(neg logic)
ON OFF ON OFF ON
9ms
(typical turn on time)
(initial start-up (typical start-up
Vout inhibit period) inhibit period)
200ms 200ms
215ms
t0 t1 t2
t
Figure E: Startup Inhibit Period (turn-on time not to scale)
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Technical
Specification
RQ18xxxHPXxx
Application Section
Designing for Maximizing Available Power: RailQor products Layout Considerations: Significant performance improvement
have been designed for full power operation in demanding thermal can be made by designing a printed circuit board to properly sink
environments. However, there are techniques that can be applied heat away from the converter through its pins. The first step is
external to the converter to ensure the best possible thermal to ensure a correctly formed solder joint at each pin. A smooth
performance. These include correctly applying a heatsink to the fillet and complete barrel fill should be observed at the boundary
baseplate of the converter and maximizing the heat transferred of pin and mounting hole to ensure maximum heat conduction
through the pins. The following discussions are only guidelines from pin to board (Figure F). It is worth noting here that encased
and may not be necessary depending on the application SynQor products are not compatible with reflow processes as it
Optimal Heatsink Application: There are two key components may disrupt the placement of internal components.
to maximizing the thermal dissipation when using a heatsink. One The board itself should also have as many layers and as high of
is minimizing the thermal resistance between the converter and copper weight as is practical for the application. Large ground
the heatsink itself. There are imperfections between the mating and power planes are best as the most heat will be conducted
surfaces that reduce contact area between the two. A suitable through the large power pins of the converter on both input
thermally conductive interface material should be used to maintain and output sides. The heat must also have a path to conduct
a good thermal connection. A commonly used example is thermal from the copper planes of the board to the outside environment.
grease. When utilizing the threaded inserts on the baseplate of The typical FR4 material used in construction of a printed circuit
a SynQor converter, care must be taken not to exceed the torque board is greater than 1000 times less thermally conductive than
or screw depth guidelines found in the mechanical diagram. Two, copper and will act as an insulator between each copper plane.
airflow must be directed to pass between the fins of the heatsink To mitigate this, generous use of thermal vias is recommended
to maximize the surface area for heat removal. in the board area surrounding and below the converter. A proper
Heatsinks are often available with both transverse and longitudinal density of vias allows heat to conduct from the board to the air
fin direction to allow system flexibility. Care should be taken to while maintaining a large amount of copper area to conduct to
avoid large external components surrounding the converter from the vias. For reference, boards used in SynQor thermal testing
blocking airflow. are 6 layer, 2 oz. copper boards with 50 mil diameter thermal
vias at a density of 36/in2 (Figure G).
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Technical
Specification
RQ18xxxHPXxx
Standard Mechanical Diagram
4 5 6 7 8
TOP VIEW
0.004 [0.10]
0.01
[0.3] 3 2 1
1
0.30
THRU HOLE STANDOFFS 0.400 [10.16]
[7.6]
SEE NOTE 1
(4 PLCS) 1.400 [35.56]
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Technical
Specification
RQ18xxxHPXxx
Flanged Mechanical Diagram
4 5 6 7 8
TOP VIEW
1.300
[33.02] 0.010 [0.25]
1.866 1.900
[47.40] [48.26]
0.31
[7.9] 2.386
[60.60]
3 2 1
1
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Technical
Specification
RQ18xxxHPXxx
Standards & Qualifications
STANDARDS COMPLIANCE
Parameter Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1 Basic insulation
CAN/CSA C22.2 No. 60950-1
EN 60950-1
IEC 61000-4-2 ESD test, 8kV - NP,15kV air - NP (Normal Performance)
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
QUALIFICATION TESTING
Parameter # Units Test Conditions
QUALIFICATION TESTING
Vibration 5 EN 61373:1999 Category I, Class B, Body mounted
Life Test 30 95% rated Vin and load, units at derating point, 1000 hours
Cold 5 EN 60068-2-1:2007
Dry Heat 5 EN 60068-2-1:2007
Mechanical Shock 5 EN 61373:1999 Category I, Class B, Body mounted
Temperature Cycling 5 -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Power/Thermal Cycling 5 Toperating = min to max, Vin = min to max, full load, 100 cycles
Design Marginality 5 Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
Damp Heat, Cyclic 5 EN 60068-2-30:2005
Solderability 15 pins MIL-STD-883, method 2003.8
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor corrective cooling at rare atmospheres.
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Technical
Specification
RQ18xxxHPXxx
Ordering Information
PART NUMBERING SYSTEM ORDERING INFORMATION
The part numbering system for SynQor’s dc-dc converters follows the format The tables below show the valid model numbers and ordering options for
shown in the example below. converters in this product family. When ordering SynQor converters, please
ensure that you use the complete 15 character part number consisting of
the 12 character base part number and the additional characters for options.
RQ 1 8 0 5 0 H P C 3 6 N R S - G Add “-G” to the model number for 6/6 RoHS compliance.
The first 12 characters comprise the base part number and the last 3
characters indicate available options. The “-G” suffix indicates 6/6 RoHS The following options must be included in place of the w x y z spaces in the
compliance. model numbers listed above. Not all combinations make valid part numbers,
please contact SynQor for availability.
Web: www.synqor.com
Address: 155 Swanson Road
Boxborough, MA 01719 WARRANTY
SynQor offers a two (2) year limited warranty. Complete warranty information
USA is listed on our website or is available upon request from SynQor.
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