Professional Documents
Culture Documents
DRS05-1S1# BA en 059101073G
DRS05-1S1# BA en 059101073G
Operating Manual
Doppler Radar Sensor
DRS05/1S1#
To use for:
DRS05/1S1a
DRS05/1S1ac Issue
DRS05/1S1c
Date
DRS05/1S1d
059101073G
A First edition 10-10 DL Date Name
B several updates 10-12 DL Comp. 160824 MHA/DL
C CE updated 11-03 DL Check. 161108 WKO/PRD Operating Manual DRS05/1S1#
D CE updated 11-03 DL
E Standards list update 11-04 VD VD 161108
F DRS05/1S1d added 12-06 DL
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G several updates 16-08 DL 4AB1073/G-EN
72 P.
Rev.. Modification Date Name Original Repl. for Repl. by
Foreword
Foreword
We are constantly striving to improve the quality of documentation for our devices.
If you have suggestions and proposals for improvement to the content and
structure of this documentation we would be pleased to hear from you. If you have
any questions concerning this documentation please contact our Documentation
Group in Germany, phone +49 (0) 2202 958-198.
For service questions contact our service personnel in Department “AT”,
phone +49 (0) 2202 958-235.
DEUTA-WERKE GmbH
Paffrather Straße 140
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Standards list with status of issues
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Index with description of revision
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Index with description of revision
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Contents
Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Standards list with status of issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Index with description of revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1 How to use this Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2 Fonts, Signs and Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 Reference to other documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Requirements of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5 Definition of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.5.1 Definitions of temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.6 List of Abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1 Special notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Definition of warning and safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4 Warning notices used within this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5 Obligations of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.6 Information regarding health hazards arising from micro wave radiation . . . . . . . . . . . . . . 19
2.7 Fire protection requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.8 Accident prevention regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1 DRS05/1S1# . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.2 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.3 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.3.1 Service inputs TEST and PROG . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.4 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.4.1 Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.5 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.5.1 RS232 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.5.2 RS485 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5.1 Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5.2 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.6 Ordering variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.7 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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4 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1.1 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2 Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3 Climate and Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.1 Operation temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.2 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.3 Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.4 Shock/Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.5 Fire protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.6 Influence of environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4 Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.3 Protection class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.4 Miscellaneous mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5.1 Power supply DRS05/1S1a, DRS05/1S1ac, DRS05/1S1c . . . . . . . . . . . . . . . . . 29
5.5.2 Power supply DRS05/1S1d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5.3 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.5.3.1 Service inputs TEST and PROG . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.5.4 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5.4.1 Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5.5 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.5.5.1 Serial interface RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.5.5.2 Serial interface RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.6 Device characteristics and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.6.1 Microwave transceiver module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.6.2 Speed measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.6.3 DOT detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.6.4 Measurement accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1 Certificate of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7 Further instructions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.1 Special notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.2 Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.1 Applicable EMC standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.2 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.1 Special Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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List of Figures
List of Figures
Figure 1/1: Temperature ranges in accordance with EN 50155 (driver’s console as an example) . 14
Figure 3/1: DRS05/1S1 ................................................................................................................... 20
Figure 3/2: Block diagram ............................................................................................................... 21
Figure 4/1: Front view...................................................................................................................... 25
Figure 4/2: Rear view with connector position................................................................................. 25
Figure 4/3: Top view........................................................................................................................ 26
Figure 4/4: Side view....................................................................................................................... 26
Figure 6/1: Illustration of an internal DEUTA document Declaration of Conformity, page 1 ........... 34
Figure 6/2: Illustration of an internal DEUTA document: Declaration of Conformity, page 2 .......... 35
Figure 9/1: Contact arrangement X1 ............................................................................................... 42
Figure 9/2: Installation example ...................................................................................................... 43
Figure 9/3: Recommended mounting positions............................................................................... 44
Figure 9/4: Installation dimensions using the middle assembly position as example, maximum values
(the beam dimension corresponds to the -3 dB limit).................................................... 45
Figure 9/5: Installation dimensions using the middle assembly position as example, minimum values
(the beam dimension corresponds to the -3 dB limit).................................................... 46
Figure 11/1: Block diagram of the pulse output with Open Collector ................................................ 49
Figure 11/2: RS485 interface ............................................................................................................ 50
Figure 16/1: Order code connection cable EZ154e........................................................................... 56
Figure 16/2: Bent mating connector for connection cable EZ154e... ................................................ 58
Figure 16/3: Order code for connection cable EZ154f... ................................................................... 59
Figure 16/4: Bent mating connector for connection cable EZ154f... ................................................. 61
Figure 16/5: Order code for connection cable EZ154g... .................................................................. 62
Figure 16/6: Bent mating connector for connection cable EZ154g... ................................................ 64
Figure 16/7: Explanation of bent mating connector outlet directions................................................. 65
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List of Tables
List of Tables
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1 General
1 General
1.1 How to use this Operating Manual
INFO
This Operating Manual is only valid together with a corresponding configuration
description.
Notes on more detailed software information or configuration-specific settings in
the configuration description have the following format: INFO
[see appropriate configuration description]
The purpose of this Operating Manual is to ensure that the product described can
be used properly and safely. It is therefore essential that you follow the following
instructions:
• Before using the device for the first time, carefully read through the Operating
Manual.
• Always follow all the warning and safety instructions listed in this Operating
Manual (see chapter 2.3).
• Store this Operating Manual near to the product in a location that is easily
accessible at all times.
• Ensure that every user of the product has fully read this Operating Manual before
using it.
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1 General
INFO
This symbol refers you to additional important information or practical tips.
It also refers to user tips and useful information about the optimal usage of the
product.
INFO
NOTE
This note applies to technical requirements which the user of the components
must pay special attention to.
Non-compliance can lead to disruptions, but not to damage to persons and/or
objects. NOTE
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1 General
1
3
2 e.g. display
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2 Safety Instructions
2 Safety Instructions
2.1 Special notes
DRS05/1S1# is not intended for mounting onto an unsuspended bogie.
WARNING
High voltage
This sign warns you that hazardous electrical voltages are occurring.
Non-compliance can result in the most serious of injuries or even in death! WARNING
CAUTION
CAUTION indicates a potentially hazardous situation.
If these are not avoided, slight or minor injuries could be the result.
This warning notice is also stated for working and operating methods
CAUTION
which must be adhered to exactly to exclude the endangerment of
persons. This also includes references to special hazards when handling
the components.
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2 Safety Instructions
ATTENTION
ATTENTION indicates a potentially dangerous situation.
If not avoided, the product or any objects in the vicinity can be damaged.
This sign warns you of incorrect operations.
Non-compliance can lead to damage to the device or to the files. ATTENTION
ATTENTION is for working and operating methods which must be
adhered to exactly to avoid damage to or destruction of the components.
This also applies to regularly implemented work as well as for work that
must be performed after especial stress or for unusual atmospheric
influences and operating methods.
Warning
Electric shock due to dangerous voltage
These contacts may carry voltages greater than 50 VDC.
Disconnect the voltage from the device and the power cables when WARNING
working on the device or connectors!
Attention / Note
In order to avoid malfunctions or damage, all the instructions in this sec-
tion must be complied with.
ATTENTION
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2 Safety Instructions
Attention
During installation and cabling, there should be no permanently
maintained torsional moments between the cables, plugs and the device
connector, i.e. the position of the cable connector to the device connector
should fit without twisting. ATTENTION
Due to the relatively large diameter and the close mechanical structure of
the cable, it is mandatory to support the torsional moments with an
additional fixation as necessary.
Attention
All variants of the cables supplied by DEUTA are described in the
appendix Chapter 16.1, page 56. These cables are build as 3 separately
shielded pairs. The RS485 interface is only connected by the signals A1 /
B1 and not by the GND signal. These cables have passed all the EMC ATTENTION
tests and this architecture can also be adopted by the customer as far as
the cable has shielded pairs with a high coverage of the shield material.
We recommend this configuration especially for battery supplied
applications.
Use only cable as described in Chapter 16.1, page 56.
Caution
Installation or disassembly of the DRS05/1S1# while the power supply is
connected is strictly prohibited.
Make sure that the voltage from the power cables of the device is
disconnected during all works on the DRS05/1S1#. CAUTION
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3 Product Description
3 Product Description
3.1 DRS05/1S1#
[see chapter 3 and chapter 5 of the appropriate configuration description]
DRS05/1S1# measures vehicle speed over ground by using the Doppler effect.
The two antennae of DRS05/1S1# permanently emit an electromagnetic field, at
the same time receiving a portion of the waves diffusely reflected by the ground
(transceiver principle, i.e. transmitter, directional coupler, receiver). The Doppler
effect causes a frequency shift between the transmitted and the received wave,
which is proportional to the speed and dependent upon the angle. This shift is
attained as a complex term by mixing the two signals at two mixers which are
phase-shifted by 90° (rotating pointer).
Due to the fact that the transceivers hardly focus, not only a single point, but a
whole area of the ground is irradiated and can accordingly contribute to reflection.
As a measurement, therefore, an amplitude-modulated and frequency-modulated
signal results.
As both antennae form different emission angles together with the ground, two
different spectrae arise, which can be evaluated with a DSP by applying a patented
method. In this process, the intersection of the two spectrae is evaluated. This
method ensures that the speed-output signal is largely independent of the condition
of the reflecting ground and of vibrations of the train.
Two microwave modules with a transmission frequency of approx. 24 GHz (K band)
and a maximum radiated power (EIRP) of 20 dBm are installed in the
DRS05/1S1# (see Chapter 5.6.1 “Microwave transceiver module” on page 33).
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3 Product Description
Device interface
+3.3V digital
Power
GND digital
supply
+5V analogue +UE
GND analogue - UE
-5V analogue
+5V impulse
GND impulse
40° Dop -40° +5V serial
Microwave GND serial
Dop +40°
transceiver
with TUV40° +5V impulse Impulse IMP_OC
preamplifier GND impulse IMP_GND
GND analogue
-5V analogue
+5V analogue
Impulse
Signal
+3.3V digital processing
GND digital
+5V analogue
GND analogue
-5V analogue
+5V analogue
GND analogue
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3 Product Description
3.3 Properties
The DRS05/1S1# Doppler radar sensor is used to detect speed data in railway
vehicles by using non-contacting speed measurement through analysis of the
Doppler effects of microwaves with a frequency of approx. 24 GHz (see
Chapter 5.6.1 “Microwave transceiver module” on page 33).
Provided in the following is an overview of the basic properties of the DRS05/1S1:
• Contactless speed measurement by evaluating the Doppler effect
• Protection Class
In a plugged-in condition, the housing is leakproof as per IP65, IP67, IP69.
• in accordance with EN50155
The DRS05/1S1# Doppler radar sensor fulfils the requirements for use on railway
vehicles in accordance with EN50155, temperature class TX, installation site "at
the car body", used i.e. for a test in accordance with EN61373, Cat. 1B applies.
• internal supervision of operation by watchdog and TUV signal
The watchdog is triggered periodically by the software. If this trigger does not
occur, it triggers a restart.
3.4 Hardware
3.4.1 Power supply
DRS05/1S1# uses a wide range DC/DC converter as power supply. Input voltage
in the range (min / max) from 15 VDC to 150 VDC resp. 13.5 VDC to 36 VDC for
DRS05/1S1d is supplied via device connector X1 of the device (see Chapter 5.5.1
“Power supply DRS05/1S1a, DRS05/1S1ac, DRS05/1S1c” on page 29 and see
Chapter 5.5.2 “Power supply DRS05/1S1d” on page 29).
3.4.2 Housing
The housing consists of black anodised cast aluminium. The front and rear sides
were reinforced as protection against stone impact.
3.4.3 Inputs
3.4.4 Outputs
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3 Product Description
3.4.5 Interfaces
INFO
The interfaces are galvanically seperated from each other and from the system.
INFO
3.5 Software
3.5.1 Protocols
Upon customer request, different transfer protocols (RS485) can be implemented.
3.5.2 Configurations
Depending on customer request or technical necessity, the DRS05/1S1# can be
configured correspondingly within the device features.
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3 Product Description
3.8 Accessories
The connection cable is offered (see chapter 16.1 on page 56).
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4 Dimensional Drawings
4 Dimensional Drawings
[see chapter 4 of the appropriate configuration description]
134
140
Figure 4/1: Front view
5
45
M6
104 9
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4 Dimensional Drawings
100` 0.15 64
8.4
Ø
214
118
100` 0.15 45
140
481
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5 Technical Data
5 Technical Data
5.1 General
5.1.1 Standards
The requirements of DIN EN 50155 are met.
(EN 50155, 4.2 Useful Life: The useful life is agreed contractually on an individual
basis with the user or customer, replacement parts see chapter 13 “Maintenance”
on page 52).
5.2 Reliability
Calculation according to SN 29500 and producer information, redundancy
(2 transceivers) not considered.
Total result: MTBF average: minimum 250,000 h
Ground mobile
50° C ambient temperature
operating time 8,760 h/year
Further documents concerning the MTBF value can be supplied by DEUTA upon
request.
5.3.3 Humidity
• yearly average: ≤75% relative humidity
• 30 consecutive days in the year: 95% relative humidity
5.3.4 Shock/Vibration
DIN EN 50155 is fulfilled; tests were performed as per EN 61373, Category 1,
Class B
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5 Technical Data
5.4.2 Weight
Weight approx. 5.1 kg
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5 Technical Data
WARNING
Electric shock due to dangerous voltage
These contacts may carry voltages greater than 50 VDC.
Disconnect the voltage from the device and the power cables when WARNING
working on the device or connectors!
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5 Technical Data
5.5.3 Inputs
NOTE
No external voltages may be connected.
NOTE
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5 Technical Data
5.5.4 Outputs
INFO
Further information regarding the pulse output can be found in chapter 11.3 on
page 48.
INFO
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5 Technical Data
5.5.5 Interfaces
INFO
This interface must only be used in connection with the TEST- or PROG modes.
INFO
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5 Technical Data
INFO
Observe the certificates in chapter 6 as of page 34. The device corresponds to
the provisions of the European R&TTE Directive (99/05/EG).
INFO
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6 Certificates
6 Certificates
6.1 Certificate of Conformity
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6 Certificates
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7 Further instructions for use
7.2 Shipping
The DRS05/1S1# shall only be transported in its original packaging which is
supplied or in a comparable packaging.
If sending the device back, take sufficient protective measures to prevent the
device from getting damaged.
7.3 Storage
Storage temperature range: –40° C to +85° C
The DRS05/1S1# should only be stored in its original packaging which is supplied
or in comparable packaging.
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8 Installation conditions
8 Installation conditions
8.1 Applicable EMC standards
For the Doppler Radar Sensor DRS05/1S1# – designed for use on rail vehicles –
are based on the following inspection specifications:
The tolerable function impairments under the effects of interference (with respect
to the evaluation criteria in the above product standard) are:
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8 Installation conditions
ATTENTION / NOTE
In order to avoid malfunctions or damage, all the instructions in this sec-
tion must be complied with.
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8 Installation conditions
General notes
To guarantee the operating quality, basic EMC measures to avoid unnecessary
interference coupling mechanisms are assumed and are therefore not
mentioned in more detail. For example, these include the selection of suitable
cables and components, professional and permanently locked connections,
sensible routing and arrangement of lines, observance of possible potential
differences, if necessary, the shortest possible connections, isolation of critical
signal groups, clearance to sources of interference, etc.
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9 Installation
9 Installation
9.1 Special Notes
INFO
The connection to the vehicle's earth can be done via the installation surface or
by means of earthing bolts on the unit (M6 stud bolt).
INFO
INFO
To achieve the optimum use of the DRS05/1S1#, we recommend implementing
the first commissioning with support from DEUTA engineers.
INFO
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9 Installation
The sensor shall be mounted at a position, where the rail fixing screws are inside
the footprint of the both antennae (see Figure 9/4, page 45). It is very important that
there are no obstacles or moving or vibrating objects inside the two antennae
beams.
INFO
It is important to observe that this also applies under the different
environmental conditions (for example, to make sure that no snow or ice
layers develop under winterly weather conditions, which extend into the
emission cone). INFO
The earth stud must be connected to the train ground through a braided earthing
strap.
The connection cable must have separately shielded twisted wire pairs and a total
shield with a minimum optical coverage of 80%. The cable must be attached in
such a way as to prevent vibrations and strong bending forces. The plug-type
connector is protected against reverse polarity and is locked by a bayonet.
ATTENTION
During installation and cabling, there should be no permanently
maintained torsional moments between the cables, plugs and the device
connector, i.e. the position of the cable connector to the device connector
should fit without twisting. ATTENTION
Due to the relatively large diameter and the close mechanical structure of
the cable, it is mandatory to support the torsional moments with an
additional fixation as necessary.
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9 Installation
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9 Installation
DRS05/1
Converter
DC-DC
Earth stud
coupler
RS485
Opto-
+UE, -UE
GND1
B1
A1
0V
-
M
H
N
K
F
I
6 *
5 *
3*
4*
2*
1*
Operational GND
GND1
B1
A1
0V
+
-
RS485
Pulse
Converter
DC-DC
ATTENTION
All variants of the cables supplied by DEUTA are described in the
appendix chapter 16.1, page 56 et sqq. These cables are build as 3
separately shielded pairs. The RS485 interface is only connected by the
signals A1 / B1 and not by the GND signal. These cables have passed all ATTENTION
the EMC tests and this architecture can also be adopted by the customer
as far as the cable has shielded pairs with a high coverage of the shield
material. We recommend this configuration especially for battery supplied
applications.
Use only cable as described in chapter 16.1, page 56 et sqq.
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9 Installation
120
1:20
track gauge
1435
Tilting technology
vehicles in centre
120
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9 Installation
2063
1348
902
586
140
828 hRTE hR
RTE
172 UIC 60 hS
min. 120
Figure 9/4: Installation dimensions using the middle assembly position as example,
maximum values (the beam dimension corresponds to the -3 dB limit)
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9 Installation
1119
708
512
321
hRTE 328
hR
Rails Top Edge (RTE)
hS 172 UIC 60
Rails Exemplar
379 293
Figure 9/5: Installation dimensions using the middle assembly position as example,
minimum values (the beam dimension corresponds to the -3 dB limit)
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10 Commissioning and system parameters
10.2 Commissioning
[see chapter 11.1 of the appropriate configuration description]
The Doppler Radar Sensor DRS05/1S1# needs no adjustment. The signal
processor will automatically boot by switching on the power supply. The voltage
rate must be as specified in chapter 5.5.1 or chapter 5.5.2, depending on the
variant.
Now check the function of the sensor. This happens by moving the hand in a
distance of approx. 60 cm periodically toward the front side of the sensor and away
from it. The procedure should last longer than 1 second. During this process the
sensor will send a square-wave voltage with speed-proportional frequency at the
pulse output. Otherwise, if no square-wave voltage is delivered, it is necessary to
check the connection of the connector, the cable and the supply voltage.
INFO
Incorrect measured value during standstill
During maintenance, if the device is close to, e.g. fluorescent tubes that are
operated with switching power supply, this can simulate a signal during standstill
that cannot be differentiated from a Doppler signal. The cause is the reflection at INFO
the conductive plasma of the fluorescent lamps which are modulated by the
switching frequency of their power supply.
Due to the modulation with a high frequency (10 to 30 KHz), a signal with a very
high speed can be correspondingly simulated. The recognition of a valid signal
using the phase relationship is not possible with certainty in this case, as this
results in a constant phase relationship which might coincidentally lie in the
range considered valid.
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11 Operation
11 Operation
11.1 Important Notice
This Operating Manual is only valid together with a corresponding configuration
description.
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11 Operation
Output
parameter:
Iout(max.): 30 mA
GNDI GNDI
UCLPI VCC15I Uout(max.): 30V DC
Collector-Resistor user-
is not built-in, interface
RC optionally inserted !
VCC15I 0.35V D4
1K33 external
Collector-
D3 L1 IMP_OC IOUT Resistor
R2 chipferrite
10K SS16
T1 D5
2Watt UOUT
trigger of
output state
by Y C4
Optocoupler RS 3.3nF
current control
and 3R3 R3 L2 IMP_GND
limiting
GNDI chipferrite
3R3
GNDI local earth
11.4 Interfaces
The DRS05/1S1# Doppler Radar Sensor provides a RS485 serial interface and an
open collector (OC) pulse output in the basic version for further processing in the
system. Galvanically they are isolated against each other and from the input
voltage, from the analogue and digital parts as well as from the housing.
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11 Operation
RS485 driver
DI
A1
RD A 10R
470 µH
470 µH B1
DE/RE B 10R
SMBJ22CA
SMBJ22CA
VV1210Z
VV1210Z
011KAST
011KAST
GND
GND1
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12 Diagnosis and Service Functions
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13 Maintenance
13 Maintenance
13.1 Special notes
Customer intervention during the guarantee period is not permitted or may only be
carried out after DEUTA has been informed and has given written approval.
INFO
Incorrect measured value during standstill
During maintenance, if the device is close to, e.g. fluorescent tubes that are ope-
rated with switching power supply, this can simulate a signal during standstill that
cannot be differentiated from a Doppler signal. The cause is the reflection at the INFO
conductive plasma of the fluorescent lamps which are modulated by the swit-
ching frequency of their power supply.
Due to the modulation with a high frequency (10 to 30 KHz), a signal with a very
high speed can be correspondingly simulated. The recognition of a valid signal
using the phase relationship is not possible with certainty in this case, as this re-
sults in a constant phase relationship which might coincidentally lie in the range
considered valid.
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13 Maintenance
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14 Decommissioning
14 Decommissioning
14.1 Dismantling
CAUTION
Installation or disassembly of the DRS05/1S1# while the power supply is
connected is strictly prohibited.
Make sure that the voltage from the power cables of the device is
disconnected during all works on the DRS05/1S1#. CAUTION
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15 Disposal
15 Disposal
15.1 Instructions for disposal
All electrical and electronic equipment should be disposed of in accordance with
directive 2002/96/EG of the European Parliament and Council dated January 27,
2003.
The complete units are handed over to a certified waste disposal vendor who will
dispose of the units sorted according to their materials.
In case the user disposes of the units himself, the units must be disassembled and
also disposed of according to their materials (for example metals, plastics,
electronics waste and glass). This must be done in accordance with the directive
2002/96/EG mentioned above.
For example,
• metals may be handed over to a scrap metal dealer
• plastics and glass may be supplied to recycling.
The electronic scrap materials must be handed over to a certified waste disposal
vendor.
In doing so, the respectively effective national laws and regulations need to be
observed under all circumstances.
The units may also be disposed of by returning them to DEUTA in connection with
a corresponding agreement.
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16 Annex
16 Annex
16.1 Connection Cable EZ154...
(to be ordered separately)
The connection cable used has been specially developed for use on rail vehicles.
Particular heed has been paid to protecting personnel and to flexible and
mechanically stable construction.
The overall shield of tin-coated copper braid largely prevents active and passive
interference. The polyurethane outer sheath is flexible at low temperatures, highly
resistant to notch impact and abrasion, oil-resistant, flame-retardant and halogen-
free.
cable length
5=5m
10 = 10 m
15 = 15 m
20 = 20 m
25 = 25 m
30 = 30 m
35 = 35 m
40 = 40 m
Cable outlet direction (when viewing DRS05 mating connector, see Chapter 16.1.4)
0 = 0 o'clock (360°)
3 = 3 o'clock (90°)
6 = 6 o'clock (180°)
9 = 9 o'clock (270°)
_ = Blank for straight mating connector EZ154eg...
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16 Annex
approx. 127
- 1 insert seal stranded wire arrangement 20-27
- 6 gold-plated crimp socket contacts size 16
(1 mm2...1.5 mm2)
- 8 blind plugs for contact size 16
- 1 tinel ring TR12A
- 1 preform 202K142-25/86-0
Cable Plug
Stranded wire no. Pin
1 I
2 K
3 D
4 M
5 N
6 H
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16 Annex
90° (
=
3
o'c
loc
k)
approx. 40
J A
I K B
H N L C
G M D
F E
approx. 80
approx. 125
F E
G M D
H N L C
I K B
J A
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16 Annex
Cable length
5=5m
10 = 10 m
15 = 15 m
20 = 20 m
25 = 25 m
Cable outlet direction (when viewing DRS05 mating connector, see Chapter 16.1.4)
0 = 0 o'clock (360°)
3 = 3 o'clock (90°)
6 = 6 o'clock (180°)
9 = 9 o'clock (270°)
_ = Blank for straight mating connector EZ154eg...
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16 Annex
approx. 125
- 8 blind plugs for contact size 16
Cable Plug
Stranded wire no. Pin
1 (1. wire pair) I
2 K
1 (2. wire pair) D
2 M
1 (3. wire pair) N
2 H
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16 Annex
90° (
=
3
o'c
loc
k)
approx. 40
J A
I K B
H N L C
G M D
F E
approx. 80
approx. 120
Protective tubing length
cable length
F E
G M D
H N L C
I K B
J A
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16 Annex
Cable length
5=5m
10 = 10 m
15 = 15 m
20 = 20 m
25 = 25 m
Cable outlet direction (when viewing DRS05 mating connector, see Chapter 16.1.4)
0 = 0 o'clock (360°)
3 = 3 o'clock (90°)
6 = 6 o'clock (180°)
9 = 9 o'clock (270°)
_ = Blank for straight mating connector EZ154gg...
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16 Annex
approx. 127
including
- 1 insert seal stranded wire arrangement 20-27
- 6 gold-plated crimp socket contacts size 16
(1 mm2...1.5 mm2)
- 8 blind plugs for contact size 16
- 1 tinel ring TR12A,
- 1 preform 202K142-25/86-0
Cable Plug
Stranded wire no. Pin
1 I
2 K
3 D
4 M
5 N
6 H
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16 Annex
90° (
=
3
o'c
loc
k)
approx. 40
AJ
I K B
H N L C
G M D
F E
approx. 80
approx. 125
F E
G M D
H N L C
I K B
J A
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16 Annex
°
= 360
'clock
0o
3 o'
cloc
k=
90°
9o
'clo
ck
=2
70°
°
= 180
'clock
6o
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Notes
Notes
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Notes
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Index
Index
A
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Accident prevention regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Antennae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 51
Visual inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Aperture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
B
Block circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Bore hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Broken cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
C
Cable outlet direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Cable terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Cables
Broken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Visual inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Calibration factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Car body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 40
Cast aluminium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 28
Certificates
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35
Check function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Chipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Clearance for plug connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Collector resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Commission data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Connecting the Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 38, 41, 53, 54, 56, 59, 62
Connection to test PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Connector position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Connectors
Visual inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Contact arrangement X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Cracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
D
Data exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Data rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50, 51
Data transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13, 34, 35
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Definition of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
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P. 71
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P. 72
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