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1 s2.0 S0921509318314527 Main
1 s2.0 S0921509318314527 Main
a
Osaka University, Japan
b
King Mongkut's University of Technology Thonburi, Thailand
Keywords: The pre-mixed pure Ti and Cr2O3 powder was consolidated by spark plasma sintering (SPS) and hot extrusion to
Powder metallurgy fabricate α-titanium (Ti) materials with oxygen (O) and chromium (Cr) elements by powder metallurgy (PM)
Titanium process. The Cr2O3 particles were completely decomposed during SPS, and then O and Cr atoms were dissolved
Chromium oxide in α-Ti matrix. Oxygen atoms were remarkably improved the mechanical strength of PM Ti-O-Cr alloys by their
Solid solution
solid solution hardening effect. The Cr solution and Ti4Cr precipitates had important roles to obstruct the grains
Grain refinement
Zener pinning
coarsening behavior by the solute drag and Zener pinning effects, respectively. The solid solution strengthening
Solute drag effect by Cr atoms, however, was very limited due to a small Cr solubility of about 0.35 at% in α-Ti phase of Ti-O-
Cr alloys. Since Ti4Cr precipitates with 10–20 µm diameters were not so fine, they hardly contributed to the
precipitation hardening of Ti-O-Cr alloys.
1. Introduction study, the elemental mixture of pure Ti powder and chromium oxide
(Cr2O3) particles was employed to fabricate PM Ti-O-Cr alloys. In SPS
Titanium (Ti) and its alloys are widely used as aircraft components, process [14], the additive Cr2O3 particle was decomposed, and O and Cr
chemical products plant and medical devices due to their high specific elements were dissolved in α-Ti phase. The lattice constant changes by
strength, excellent corrosion resistance and biocompatibility [1–3]. For these solution atoms were quantitatively evaluated by using XRD (X-ray
the further improvement of their mechanical properties, the alloying Diffraction) profiles of PM Ti-O-Cr and Ti-O alloys. Increasing in the
design by using the expensive rare metals was mainly discussed in the Cr2O3 content, not only Cr solution, but also Ti-Cr precipitates at α-Ti
previous studies. From a viewpoint of the sustainable use of rare metals, grain boundaries were effective to obstruct the grain coarsening. Mi-
however, a long-term strategy in the novel materials design and pro- crostructures changes were investigated through SEM (Scanning Elec-
cessing must be established [4]. For example, carbon (C), oxygen (O), tron Microscope) with EBSD (Electron Back Scattering Diffraction),
nitrogen (N), hydrogen (H) and silicon (Si), which are ubiquitous re- EPMA (Electron Probe Microanalysis) and TEM (Transmission Electron
sources, are employed as the alloying elements to improve the me- Microscope) with EDS (Energy Dispersive X-ray Spectrometry) analysis.
chanical properties of Ti materials by PM process [5–12]. In particular, Tensile properties of PM Ti-O-Cr alloys were evaluated, and the
O and N atoms are representative α-Ti phase stabilizer, and effectively strengthening mechanism was discussed by using their microstructures
improve the mechanical strength of Ti materials by their solid solution analysis results.
hardening behaviors because of a large solubility of both elements inα-
Ti phase shown in Ti-O and Ti-N binary phase diagrams [13]. At the 2. Experimental procedure
same time, it is well known that the ductility significantly decreases
with increase in their contents. In the recent studies, however, PM Ti-O A mean particle size of pure Ti powders (TC-450, Toho Technical
and Ti-N materials revealed a good balance between high strength and Service Co.) and Cr2O3 particles (KOJUNDO Chemical Laboratory CO.)
excellent ductility. In preparation of these Ti materials, the pre-mixed are 27.8 µm and 2.5 µm, respectively. Both raw powder materials have
pure Ti and TiO2 or TiN powder was used as the starting materials. The a purity of 99.9%. The elemental mixture powder of them was prepared
additive TiO2 or TiN particles were decomposed during sintering, and O by ball milling process for 3.6 ks, where the mixing ratio of Cr2O3
or N atoms originated from them were dissolved intoα-Ti matrix. In this particles to the pre-mixed powder was 0–5 mass%. They were
⁎
Corresponding author.
E-mail address: kondoh@jwri.osaka-u.ac.jp (K. Katsuyoshi).
https://doi.org/10.1016/j.msea.2018.10.081
Received 28 February 2018; Received in revised form 16 October 2018; Accepted 16 October 2018
Available online 18 October 2018
0921-5093/ © 2018 Elsevier B.V. All rights reserved.
K. Katsuyoshi et al. Materials Science & Engineering A 739 (2019) 491–498
Fig. 1. XRD profiles of Cr2O3 particle, Ti-5.0 mass% Cr2O3 raw mixture powder, their sintered materials at 873 K~1273 K and pure Ti sintered material at 1273 K:
2θ = 33.2°~34.0° (a) and 37.0°~39.0° (b).
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K. Katsuyoshi et al. Materials Science & Engineering A 739 (2019) 491–498
Fig. 3. Dependence of lattice constants in c-axis (a) and a-axis (b) directions on oxygen content of Ti-Cr2O3 and Ti-TiO2 sintered materials.
constant increment is mainly due to O solid solution in the case of Ti- easily occurs by plastic deformation during extrusion. Therefore, the
Cr2O3 sintered materials as well as Ti-TiO2 materials. As for the lattice extruded Ti-Cr2O3 materials with fine grains revealed the randomized
constant change in a-axis direction shown in (b), it shows a constant orientation as shown in Fig. 4(c)~(e).
value and independent of the oxygen content. This tendency is similar Fig. 5 reveals a dependence of mean grain size of Ti-Cr2O3 and Ti-
to the results in the previous studies on Ti materials with O solid so- TiO2 extruded materials on the oxygen content. The mean grain size of
lution [7,18,19]. each specimen was calculated by using IPF maps in EBSD analysis. In
both, the grain size becomes constant when O content reaches about
3.2. Grains refining behavior of Ti extruded materials 1.5 at%. Ti-Cr2O3 materials, however, indicate a remarkable grain re-
finement compared to Ti-TiO2 materials. It is obvious that Cr dis-
Fig. 4 shows inverse pole figure (IPF) maps in the cross-section of tribution in the Ti matrix is significantly effective for the grain refining
extruded Ti-Cr2O3 materials, where the Cr2O3 content is 0 mass% (a), behavior, and the role of Cr elements on α-Ti grains refinement will be
0.25 mass% (b), 0.5 mass% (c), 1.0 mass%(d) and 3.0 mass% (e). The α- discussed in later.
Ti mean grain size calculated from EBSD results significantly decreased Fig. 6 shows EMPA and TEM-EDS analysis results of Ti-5.0 mass
with increase in the Cr2O3 content. All specimens mainly consist of %Cr2O3 extruded material. The point analysis by TEM-EDS reveals that
equiaxed grains and a texture with (0 0 0 1) basal planes parallel to the about 3.0 at% O atoms uniformly exist inside ofα-Ti grains and their
extrusion direction. When the grains are refined, the crystal rotation boundaries. On the other hand, Cr elements are locally detected at the
Fig. 4. Inverse pole figure (IPF) maps of extruded Ti-Cr2O3 materials and mean grain size, where Cr2O3 contents is 0 mass% (a), 0.25 mass% (b), 0.5 mass% (c), 1.0
mass%(d) and 3.0 mass% (e).
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K. Katsuyoshi et al. Materials Science & Engineering A 739 (2019) 491–498
Fig. 6. EPMA results of extruded Ti-5.0 mass%Cr2O3 material; Ti (a), Cr (b), O (c), backscattered (BS) electron image (d) and TEM-EDS analysis results (e) of O, Ti
and Cr elements content (at%) inside α-Ti grains and compounds near grain boundary. No.1–5 and 14–18 (+): Inside of α-Ti grains, No.6–13 (•): Inside of compounds
at grain boundary.
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Fig. 7. Electron diffraction patterns of extruded Ti-5.0 mass% Cr2O3 material, TEM image (a), diffraction patterns of Ti4Cr near grain boundary (b) and α-Ti (c) in
grain.
Fig. 8. Changes in IPF maps and mean grain size of extruded Ti-Cr2O3 materials before and after heat treatment at 823 K for 86.4 ks in vacuum, where Cr2O3 content
is 0 mass% (a), 0.25 mass% (b) and 1.0 mass% (c).
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K. Katsuyoshi et al. Materials Science & Engineering A 739 (2019) 491–498
Fig. 9. Chromium mapping and backscattered electron images of extruded Ti-Cr2O3 materials with Cr2O3 content of 0.25 mass% (a) and 1.0 mass% (b).
precipitates at the boundaries ( Gpta ), which is express as Eq. (1) by Therefore, according the above Eq. (1), it is concluded that Zener drag
Zener-Smith model [23]. effect by Ti4Cr compounds at the grain boundaries is dominant to ob-
struct α-Ti grains coarsening behavior of Ti-1.0 mass%Cr2O3 material.
d
Gpta nV
2 (1)
3.3. Tensile properties of Ti-Cr2O3 materials and their strengthening
where, d, n and V is a diameter, a number density per unit area, and mechanism
molar volume of precipitates, respectively. As mentioned above in
Fig. 9, a number density of Ti4Cr precipitates of Ti-1.0 mass%Cr2O3 Fig. 10 shows a dependence of yield stress (a) and elongation to
material is much larger than that of Ti-0.25 mass%Cr2O3 one. failure (b) of Ti-Cr2O3 and Ti-TiO2 extruded materials on the O content
Fig. 10. Dependence of yield stress (a) and elongation to failure (b) of extruded Ti-Cr2O3 and Ti-TiO2 materials on oxygen content.
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K. Katsuyoshi et al. Materials Science & Engineering A 739 (2019) 491–498
at the ambient temperature. The yield stress (YS) of the former re-
markably increases with increase in O content as well as Ti-TiO2 ma-
terials, which are strengthened by O solid solution mechanism [26]. As
shown in (b), a high enough elongation more than 20% is obtained until
the addition of 1.0 mass% Cr2O3 particles (oxygen content; 1.90 at%).
In the case of Ti-3.0 mass% Cr2O3 material (O content; 3.53 at%),
however, it is remarkably reduced to about 2%, and the specimen is
very brittle due to a lot of Ti4Cr compounds dispersed in the matrix. On
the other hand, focusing on the gradient of YS line of each specimen
shown in Fig. 10(a), Ti-Cr2O3 material has two different slopes in the
relationship between YS and oxygen content even though the gradient
of Ti-TiO2 material is constant (276.2 MPa/at% O). In particular, the
slope of Ti-Cr2O3 materials with 1.90 at% O or less (512.9 MPa/at% O)
is significantly large. It means these materials are strengthened by both
O and Cr elements originated from Cr2O3 particles. On the other hand,
when O content is over 1.90 at%, the slope of Ti-Cr2O3 materials
(272.5 MPa/at% O) is almost equal to that of Ti-TiO2 materials. It in- Fig. 11. YS increment of theoretical using Labusch model and revised experi-
dicates the main strengthening factor is O solid solution hardening mental* as function of oxygen content of extruded Ti-Cr2O3 materials. * Effect
when Ti-Cr2O3 materials contain more than 1.90 at% O elements. of grain refinement on YS increment was removed from original experimental
In consideration of both α-Ti grains refinement and solid solution values.
behaviors of the extruded Ti-Cr2O3 materials with O content less than
1.90 at% shown in Fig. 5, the strengthening factors by the grain re- specimen employed in the previous works [9] are used in this study.
finement, O and Cr solid solution are effective. The quantitative eva- Fig. 11 shows Δσy[sss] by O solution using the above Eq. (3) shown as
luation of each factor of Ti-Cr2O3 materials is carried out as follows; “Theoretical” and the revised experimental as function of O content of
First of all, the grain refining effect (σy[gr], gr; grain refining) can be Ti-Cr2O3 extruded materials, where “revised experimental” means the
estimated by using Hall-Petch equation express as shown below YS increment after removing the grain refining effect (Δσy[gr]) from the
[27,28]; original experimental values. The theoretical and revised experimental
1 results increase with increasing the O content, and the theoretical re-
y [gr ] = y0 + Kd 2 (2)
sults are also generally consistent with the experimental values. The
where, K is Hall-Petch constant (18.6 MPa/mm −1/2
[17]) and d is a strict analysis, however, indicates that the revised experimental is
mean grain size of the specimen. Table 1 shows the oxygen content, a 40 MPa larger than the theoretical. Fig. 12 reveals a difference between
meanα-Ti grain size, and YS increment (Δσy[gr]) calculated by Eq. (2) the above theoretical and experimental results (Δσy[d], d; difference) as
of Ti-Cr2O3 and Ti-TiO2 extruded materials. The YS increment function of the Cr content of Ti-Cr2O3 extruded materials. Δσy[d] is
(94–232 MPa) by grains refining of Ti-Cr2O3 materials is much larger constant in the Cr content more than about 0.35 at%, which means an
than that (20–32 MPa) of Ti-TiO2 materials due to the remarkable grain experimental solid solubility of Cr atoms in α-Ti shown in Fig. 6(e). As
refinement by Zener pinning effect of the former as shown in Fig. 5. mentioned above, the grains refining behavior, O and Cr elements solid
With regard to the solid solution strengthening effect (Δσy[sss], sss; solution are the main strengthening factors of Ti-Cr2O3 extruded ma-
solid solution strengthening), O and Cr elements are active as the dis- terials. In addition, when Ti4Cr precipitation hardening is active to
solved atoms to increase the lattice constant in c-axis of hcp α-Ti improve their mechanical property, the estimated diameter of such
crystals of Ti-Cr2O3 materials. At first,Δσy[sss] by oxygen solution is effective precipitates is less than about 25 nm [31]. The size of Ti-Cr
calculated by using Labusch limit shown as follows [29]; precipitates is, however, about 2–10 µm as shown in Fig. 9, and then
1
their precipitation hardening effect is very limited. On the other hand,
0 1 Fm4 c 2w 3
y [sss ] = =
SF SF 4Gb9 (3)
Table 1
Oxygen content, mean grain size and YS increment estimated by Hall-Petch
equation of extruded Ti-Cr2O3 and Ti-TiO2 materials.
Oxygen content Mean grain YS increment by grain
(at%) size, d/μm refinement, Δσy[GR]/MPa
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K. Katsuyoshi et al. Materials Science & Engineering A 739 (2019) 491–498
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