Installation and Service LRSystem Alu 2018

Installation manual LR
System aluminium
Installation and service instructions crane

system with aluminium profiles LR86/LR113
www.TAWI.com
Tel +46 (0)300 185 00 Kungsbacka Sweden
LRSystem manual alu 2018.indd 1 2018-04-24 11:30:32

INSTALLATION CRANE SYSTEM ALUMINIUM
IMPORTANT! Tightening torques; the following recommended
tightening torques for unlubricated bolted joints must be followed:
M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
Assurance MD 2006/42/EC Annex IIA
ASSURANCE ABOUT COMPLIANCE

As defined in Machinery Directive 2006/42/EC Annex IIA
Manufacturer: TAWI AB
Box 10205, 434 23 Kungsbacka, Sweden
Authorized Representative: Name;……………………………………………………………………

Company;……………………………………………………………..
Address;……………………………………………………………….
Machine Description:
Product Group; TAWI crane systems
Product Type; ……………………………………………………………………………..
Serial Number; ……………………………………………………………………………..
It is hereby confirmed that the machine mentioned is in compliance with the Machinery Directive
2006/42/EC and also corresponding to:
• Directive 2006/95/EC Low Voltage Directive

• Directive 2004/108/EC EMC Directive
• Directive ____ /___ /__ Additional directives, ATEX , Pressure Vessels
The following harmonizing standards also apply;
2006/42/EC 2006/95/EC 2004/108/EC

SS-EN ISO 12100:2010 NA NA
Certificate no; 11-SKM-CM-0105
Place; KUNGSBACKA, SWEDEN Date; ……………………………………………………………
Signature; Signature;
Thomas Bräutigam, CEO TAWI AB Simon Törn, Responsible for the technical dossier
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Assurance MD 2006/42/EC Annex IIB
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY

As defined in Machinery Directive 2006/42/EC Annex IIB
Manufacturer: TAWI AB
Box 10205, 434 23 Kungsbacka, Sweden
Authorized Representative: Name;……………………………………………………………………

Company;……………………………………………………………..
Address;……………………………………………………………….
It is hereby confirmed that this partly completed machine intended for incorporation (further on
referred to as machine)
Product Group; TAWI crane systems

Product Type; ……………………………………………………………………………..
Serial Number; ……………………………………………………………………………..
is corresponding to basic demands in directive 2006/42/EC. In addition, this machine must not be
taken into service before the host machine, in which it is to be incorporated, is also corresponding to
directive 2006/42/EC.
Further it is confirmed that the machine mentioned is in compliance with appropriate directives
below:
• Directive 2006/95/EC Low Voltage Directive

• Directive 2004/108/EC EMC Directive
• Directive ____ /___ /__ Additional directives, ATEX , Pressure Vessels
The following harmonizing standards also apply;
2006/42/EC 2006/95/EC 2004/108/EC

SS-EN ISO 12100:2010
SS-EN 14238:2004 + A1:2009
SS-EN 13001-1:2004 + A1:2009
SS-EN 13001-2:2004 + A3:2009
SIS – CEN/TS 13001-3:2004
Place; KUNGSBACKA, SWEDEN Date; ……………………………………………………………
Signature; Signature;
Thomas Bräutigam, CEO TAWI AB Simon Törn, Responsible for the technical dossier
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
Tolerances
Y LR86 LR113 LR120 LR170
170
113
120
86
12 15 19 25
49 65 80 110
LR120F1 LR120F2 LR170F1 LR170F2

KKR80x80x5
TOP
U80x50x6
KKR80x80x5
U80x50x6
250
220
200
SIDE
170
19 19 25 25
80 80 110 110
LR86 LR113 LR120 LR120 LR120 LR170 LR170 LR170

F1 F2 F1 F2
Material
EN. EN. RAEX RAEX RAEX RAEX RAEX RAEX
6063-T6 6005 180HR 180HR 180HR 180HR 180HR 180HR
Weight kg/m 2,5 5 10 18,08 19,3 20 28,1 29,3
Ix 10 4 mm4 65 225 227 712,9 942,6 899 1854 2219
Wx 10³ mm³ 14,2 36,2 36,6 70,4 86,16 101 153,2 173,9
Iy 10 4 mm4 31 112 115 125,6 231 437 447,6 553
Wy 10³ mm³ 12,6 34,4 28,8 55,3 57,8 79,5 106 108,5
TOLERANCE LR120 LR170

Twisting around own axis (X) max 0,5°/m max 1°/m
Horizontal deflection from own axis (Y) ±2 mm/m ±2 mm/m
Vertical deflection from own axis (V) 0 to +2 mm/m 0 to +2 mm/m
Height of profile (H) ±1 mm ±1 mm
Track width;
- any chosen point (Z) ±1 mm ±2 mm
- end point max 3 mm max 4 mm
Flange width (W) ±2 mm ±2 mm
Load diagram
Load diagrams: The SWL (Safe Working Load, x=kg) is increased when the distance between suspension points (y=m) is decreased. (Deflection
max 1:350.)
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
IMPORTANT!
During design and installation it is vital to take into account relevant standards and regulations, the load bearing
capacity of the ceiling structure or the attachment devices and the relevant basic design information for the
LR-System.
Use only LR-System original parts.
Follow recommended tightening torques above.
In some countries the inspection of lifting equipment by a third party, after installation and then on a yearly basis, is
mandatory. Check the regulations in your country.
Installation preparations
* Before starting installation, prepare a sketch or drawing showing the extent of the system and its attachment
points. This will facilitate the remainder of the work and also act as documentation for inspection and any later
modifications/extensions.
* Use only original LR-System components. When using supplementary bolts etc use only the specified grade.
* Start by checking that all material is available in accordance with the order approval and packing slips. It is
advisable to do this when sorting the material in a suitable place where it will not be in the way of installation work.
* Measure and mark the span, track length, attachment points and check that pipes, light fittings, cable racks, air
ducts or other installations will not obstruct the system.
* Plan the installation! It is often possible to save a great deal of time by doing as much as possible of the assembly
work at floor level.
* Be accurate! Accuracy is a prerequisite for acheiving a reliable installation that works well. It is a must from
personnel safety point of view. We have taken a great deal of care to ensure that the lifting device will be safe and
you are the one to put the final touch to this work.
* We recommend that, after completion of installation but before taking the unit into service, it be inspected by
an accredited testing agency.
* We are naturally at your service with hints and advice should you require them. It is better to ask once too
much, nothing must be unclear!
IMPORTANT!
The installation of the crane system can pose, if not carried out correctly, serious risks to the safety of people
exposed both at the assembly stage and at the sucessive stage of operation. Therefore, the installation must be
assigned to installers specialising in the assembly of industrial equipment. A careful evaluation of the following
parameters must be observed:
* Working height and available space
* Availability of adequate individual safety measures (helmets etc)
* Work equipment suitable for the purpose (forklift trucks etc)
* Environmental characteristics of the workplace (type of floor surface etc) and conditions of use:
Temperature of use : minimum -10° C; maximum +40° C
Maximum relative humidity: 80%
Well ventilated place, free from corrosive vapours (acid vapouras, saline clouds etc)
The installation must take place indoors in normal production premises.
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
The lighting in the place of installation must be adequate, during installation and operation.
Order of Installation, general
1. Push the suspensions onto the gantry and into position.
2. Install the crane bridge suspensions on the crane bridge.
3. Push the cable trolleys and trolley/s for lifting equipment into gantry and crane.
4. Drill and install the end stops.
5. Lift up the gantry and install suspensions to suspension points.
6. Join gantry profiles.
7. Drill and tighten the suspensions to the gantry when in correct place.
8. Install crane bridge to crane bridge trolleys.
9. Install the lifting device. Follow separate product instructions.
10. Install the cable/airtube and spread evenly over system.
11. Make sure the system is completely horisontal. Inspect the installation. Adjust if necessary.
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12. Attach signs and carry out touching up.
1. Push the suspensions onto the gantry and into position.
• The preinstalled suspension is pushed onto the gantry. The attachment bracket inside the suspension will
hold the gantry temporarily until drilling and final installation is carried out.
• Place the suspension in the correct place on the gantry.
• Tighten the two Tensilock bolts on top of the suspension.
• If the suspension is unquestionably in the correct place; drill holes for the bolts that go through the
suspension and the profile on both sides; Ø7 mm for LR 86 profiles and Ø8.5 for LR113 profiles.
• Tighten bolts and nuts according to recommended tightening torques above.
Note that drilling in the profile can take place once the complete system is in place – allowing last minute horisontal
adjustment.
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
2
3 1
2 3
2 1
3 4
1
5 5
4
5
8 4 6
7
7
6 8 10
12 6 8
9 7
14 10 10 9
9
11 12 11
13
Beam Suspension Ceiling Suspension U-Suspension

Short: Short: Short:
LR86 181100 LR86 181200 LR86 181300
LR113 131100 LR113 131200 LR113 131300
Extended +100/+300/+600 mm: Extended +100/+300/+600 mm: Extended +100/+300/+600 mm:
LR86: 181700-100/300/600 LR86: 181800-100/300/600 LR86: 181900-100/300/600
LR113: 131700-100/300/600 LR113: 131800-100/300/600 LR113: 131900-100/300/600
Beam Suspension Beam Suspension

Short Extended +100/+300/+600 mm
Nr LR86: LR113: Pcs Description
LR86: LR113:
181700- 131700-
181100 131100
100/300/600 100/300/600
1 151100 151100 151100 151100 1 Beam attachment plate
2 151200 151200 151200 151200 2 Beam clamp
3 M6S M12x70 M6S M12x70 M6S M12x70 M6S M12x70 2 Screw
4 BRB 13x24 BRB 13x24 BRB 13x24 BRB 13x24 2 Washer
5 LM6M M12 LM6M M12 LM6M M12 LM6M M12 2 Nut
6 181130 161130 181130 161130 2 Support sleeve short/Support sleeve long
7 181145 161140 181180/81/89 161180/81/89 1 Support bolt short/Threaded pin +100/300/600
8 151109 151109 151109 151109 2 Hair pin
9 181106 131106 181106 131106 2 Permaglide washer
10 181110 131110 181110 131110 1 Attachment plate
11 181120 131120 181120 131120 1 Suspension cover
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12 M6SF M6x20 M6SF M6x20 M6SF M6x20 M6SF M6x20 2 Screw

Ceiling Suspension Ceiling Suspension
LR86: LR113:
181800- 131800-
181200 131200
100/300/600 100/300/600
1 151100 151100 151100 151100 1 Beam attachment plate
5 151109 151109 151109 151109 2 Hair pin
U-Suspension U-Suspension
LR86: LR113:
181900- 131900-
181300 131300
100/300/600 100/300/600
1 1R42001 1R42001 1R42001 1R42001 1 U-shaped attachment plate
5 151109 151109 151109 151109 2 Hair pin
Beam suspension
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D
E
F
A
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A B C D E F
181100 100-107 ------ 100 110 220 70-140
181700-100 180-195 100 100 110 220 70-140
181700-300 380-395 300 100 110 220 70-140
181700-600 680-695 600 100 110 220 70-140
181100B 100-107 ------ 100 110 400 140-300
181700-100B 180-195 100 100 110 400 140-300
181700-300B 380-395 300 100 110 400 140-300
181700-600B 680-695 600 100 110 400 140-300
131100 95-102 ------ 120 140 220 70-140
131700-100 175-190 100 120 140 220 70-140
131700-300 375-390 300 120 140 220 70-140
131700-600 675-690 600 120 140 220 70-140
131100B 95-102 ------ 120 140 400 140-300
131700-100B 175-190 100 120 140 400 140-300
131700-300B 375-390 300 120 140 400 140-300
131700-600B 675-690 600 120 140 400 140-300
Ceiling suspension
D
E F A B C D E
181200 100-107 ------ 100 220 60
181800-100 180-195 100 100 220 60
181800-300 380-395 300 100 220 60
181800-600 680-695 600 100 220 60
131200 95-102 ------ 120 220 60
A
131800-100 175-190 100 120 220 60

B
131800-300 375-390 300 120 220 60

131800-600 675-690 600 120 220 60
U-suspension
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
E
D A B C D E
181300 100-107 ------ 100 50 41
181900-100 180-195 100 100 50 41
181900-300 380-395 300 100 50 41
181900-600 680-695 600 100 50 41
131300 95-102 ------ 120 50 41
A
131900-100 175-190 100 120 50 41

B 131900-300 375-390 300 120 50 41
131900-600 675-690 600 120 50 41
2. Install the crane bridge suspensions on the crane bridge.

C 1
2
3
185100 135100
Crane bridge suspension, Crane bridge suspension,
LR86 LR113 5
6 4
Nr Art nr 185100* Art nr 135100* Pcs Description

1 TENSILOKM6x20 TENSILOKM6x20 2 Screw
2 MC6S M6x65 MC6S M8x85 1 Screw
3 M6M M6Lock M6M M8Lock 2 Nut
4 MC6S M6x75 MC6S M8x90 1 Screw
5 SRKB9x28x2 SRKB9x28x2 1 Washer
6 135110 135110 1 Security wire
*IMPORTANT!
Crane suspension eyelet with plate and bolt is preinstalled and may NOT be taken apart or
be disassembled in any way. The complete article must be replaced, factory-assembled, if
showing signs of wear or other damages.
• The preinstalled crane suspension is pushed onto the gantry track. The attachment bracket inside the suspension will hold
the track until drilling and final installation is carried out.
• Place the suspension in the correct place on the track.
• Tighten the two Tensilock bolts on top of the suspension. If the suspension is unquestionably in the correct place; drill
holes for the bolts that go through the suspension and the track on both sides; Ø7 mm for LR 86 tracks and Ø8.5 for
LR113 tracks.
• Tighten bolts and nuts according to recommended tightening torques above.
Note that drilling in the profile can take place once the complete system is in place – allowing last minute horisontal
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
adjustment.
3. Push the cable trolleys and trolley/s for lifting equipment into gantry and crane bridge.
184300 134300 184150/134150 182100 Trolley for lifting 132100 Trolley for lifting
Trolley for cable, LR86 Trolley for cable, LR113 Trolley for airtube equipment / crane bridge, LR86 equipment / crane bridge, LR113
• Slide the lifting equipment trolleys and cable trolleys into the gantry before fitting the end pieces.
• Check that the trolleys are designed for the relevant load.
Calculate 1 cable/air tube trolley per 1.5 metre gantry track.
4. Drill and install the end stops.
133300 End piece, LR113 183300 End piece, LR86
When trolleys have been pushed into the gantry, each end of gantry must be equipped with an end plate.
• Place the end plate on the end of gantry using the tracks in the end plate for a tight fit.
• Drill through the profile on each side, install and tighten bolts/nuts according to recommended tightening
torques above.
5. Lift up the gantry and install suspensions to suspension points.
IMPORTANT!
Please refer to building constructional drawings for info on ceiling carrying capacity and correct
choice of bolt type.
Ceiling suspension
Lift up the complete suspension. Place the ceiling attachment onto suspension point after drilling/preparing
according to methods based on building constructional drawings. Install bolts for ceiling suspension:
2 x M12 13x53 mm, not included in the delivery.
U-suspension
Lift up the complete suspension. Place the U-shaped beam bracket centrally and tight over suspension
point and tighten the bracket bolt and nut. Follow recommended tightening torques above.
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
Beam suspension
Lift up the complete suspension. Place the attachment beam centrally and at right angles to the beam and tighten the
beam clamps on the beam. Follow recommended tightening torques above.
6. . Join gantry profiles.
LR86/113 profiles are joined together using joint covers.

• Push the cover into one of the gantry profiles and place the pins in the track at the bottom of the profile – push
halfway into the profile.
• Install the other profile on remaining part of pins and make sure you have a tight fit.
• Push the joint cover back to rest halfway onto both profiles.
• Tighten the Tensilock bolts on top of the joint cover.
• Drill holes and install and tighten the bolts and nuts when joint is correctly placed. Use recommended tightening
torques above.
183100 Joint, LR86

133100 Joint, LR113
5 4
2
Nr Description Art nr for LR86 Art nr for LR113 Pcs

1 Joint cover 183120 133120 1
2 Attachment plate 183110 133110 1
3 Screw M6SF M6x20 M6SF M6x20 4
4 Screw M6S M6x65 M6S M8x85 4
5 Nut LM6M M6 LM6M M8 4
7. Drill and tighten the suspensions to the gantry when in correct place.
Ø7 mm for LR 86 tracks and Ø8.5 for LR113 tracks (for bolts and nuts attached horisontally through the profiles).
Tighten according to recommended tightening torques above.
8. Install crane bridge to crane bridge trolleys.

A simple action is required to remove the securing plate and take out the suspension axle.
Attach the safety cable between the trolley and the crane suspension.
9. Install the lifting device. Follow separate instructions.
10. Install the cable/airtube and spread evenly over system.

If air tube: Pinch the S-hooks to fit tight around the leather straps.
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
11. Make sure the system is completely horisontal. Inspect the installation. Adjust if necessary.
TAWI recommends that all inspections are carried out by an impartial, third-party testing authority. Always follow
any local/national recommendations as well as the instructions in this manual. In some countries the inspection of
lifting equipment by a third party, after installation and then on a yearly basis, is mandatory. Check the regulations in
your country.
Go through and check ALL bolts and nuts, clips and pins and make sure all attaching and tightening actions have been
carried out in a correct and safe manner. make sure that nothing is blocking the working area of the crane system.
Make sure that the travelling motion is smooth and without obstruction.
Is the system horisontal?
Adjusting the system is carried out with a simple action by releasing the hair pin/s from the bolt/threaded rod and
turning the bolt/s until desired level is accomplished. The LR86/113 systems allow a +-15 mm vertical adjustment.
When adjusting the system do not exceed the maximum 2 x ±15 mm vertical adjustment.
The hole through the threaded rod inside the sleeves must be visible at all times!
• Lock the suspension bolt/sleeve by inserting a hair pin/s in the hole/s provided:
(Short suspensions: Bolt/sleeve and 1 hair pin.
Extended suspensions: Sleeve/threaded rod/sleeve and 2 hair pins).
IMPORTANT!
Note that the hair pin MUST be inserted through BOTH

1) the hole in the sleeve AND
2) the hole in the bolt/threaded rod.
12. Attach signs and carry out touching up.

Load sign
Fit the load sign at the middle of both sides of the crane bridge. The sign has seperate numbers. Check the relevant
maximum load and attach these self-adhesive numbers to the sign. Clean the surface under the label before
attachment.
Company sign
Stick company signs on both sides of the crane bridge.
Rating plate
The rating plate, which contains data that will be important in future contacts with us must be stuck onto the
crane bridge alongside the crane bridge support at the power-supply side. Clean the surface under the label before
attachment.
Cable/electrical installation
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
IMPORTANT! Electrical installation may only be carried out by a qualified electrician.

The electrical cable must be sized for the approriate length and power consumption. The length of the cable must
never be fully stretched. Connection to the grid must be by means of a junction box at the end of the track and
a lockable all-pole working breaker, bearing the sign ”Break and lock in the event of work on…” (not normally
included in delivery), that is accessible from the floor level. Whenever more than one hoist is to be powered from
the same mains, equip each hoist with a line disconnector to permit service work without having to cut off the
power supply to all hoists.
Inspection
Check that the installation runs perfectly everywhere and under maximum load and make sure that all bolts and
locking pins are tight, and that all parts are correctly fitted.
In some countries the inspection of lifting equipment by a third party, after installation and then on a yearly basis, is
mandatory. Check the regulations in your country.
IMPORTANT!
Carry out the Mandatory Dynamic Operational Test on page 15 before putting into operation!
Operating instructions
• Never walk under a suspended load.
• Do not use the lifting equipment for anything but vertical lifts.
• Move the lifting equipment by pushing/pulling the load.
• Never overload any part of the system.
• The operator must be trained on the product.
• All information and instructions in this manual must always be followed.
IMPORTANT! If a trolley obstruction is installed, (to prevent the lifting equipment from travelling
beyond a certain point) its position must be marked so that the operator can stop the travelling motion
MANUALLY before this point. Obstruction of the travelling motion by bumping into the stop can result in
damage (stress) to the material which can cause the complete system to fall down.
Use manual force ONLY to stop the travelling of the trolley at all times.
Service and maintenance

* For information on lifting equipment (hoist, vacuum lifter etc) see separate manual.
* Retighten all bolts within 1-2 months of installation.
* Re-check the tightness of all bolts every 6 months.
* Make a general examination of cables, cable connections, wheel bearing wear, suspension wear and check tension
pins/hair pins and suspension axles every 12 months.
* When service and repairs are being carried out to the LR-System, it must be secured to avoid any risk of the
system or parts there of, falling down. The power must be shut down completely. When end pieces or joints are
being serviced, the trolleys in the tracks must be secured to avoid any risk of the lifting equipment falling down.
* Crane suspensions are preinstalled and may NOT be taken apart or be disassembled in anyway. The complete
crane suspension must be replaced if showing signs of wear or other damages.
* The LR-System must never, under any circumstances, be overloaded in any part.
* Never exceed the rated maximum capacity of the system.
* Maintenance and service that can not be carried out on the ground must be carried out on approved working
platforms only.
* Use only TAWI/Lyftman original spare parts.
* Any part of this system which shows signs of wear or other damage must be changed immediately. The system
must not be used before the damaged part is replaced.
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* The installation must take place indoors in normal production premises.

* The lighting in the place of installation must be adequate, during installation and operation.
* Lifting equipment designated to be used in the LR-System, must be approved by TAWI.
* Lifting person/s is prohibited.
* Welding and other mechanical modification to the LR-System must be carried out by TAWI staff.
* Always follow any local/national recommendations as well as the instructions in this manual. In some countries the
inspection of lifting equipment by a third party, after installation and then on a yearly basis, is mandatory. Check the
regulations in your country.
Inspection intervals
1 month 3 months 6 months 12 months
Overall impression Signs & rating visibility/General x
Bearing washers x
Suspending details Threaded rods x
(All suspensions Pins x
incl. crane bridge
suspensions) Suspension halves x
Bolts, securing plates and security cables x
Damage/wear/corrosion x
Fauling/dirt x
Tracks/profiles Attachment/joints x
End pieces x
Suspension axles (max 1,5 mm) x
Trolley frame x
Clamp rings x
Trolleys Wheels x
Bearings x
Guide rollers x
Cable trolleys x
Power supply Cable/air tube wear x
Cable/air tube obstructions x
CHECK LIST
1 Check that all guide wheels on the trolley are running smoothly. 
2 Check the length of the tracks/profiles. 
3 Check the amount. 
4 Wipe off all surfaces. 
5 If I-beam suspension, check that the flange width is compatible with the clamping beam. 
6 Correct surface treatment? 
7 Supply two trolleys for the TH80. 
8 Check that cable trolleys/air tube match the ordered lifting equipment. 
9 Check that the holes in the attachment plate are threaded. 
10 Check that the crane suspension eyelet is drilled through and that the tension pin is in place.
Check that the security cable is installed. 
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M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
11 When TAWI supplies installation service; check that expanders/foundation bolts are included. 
12 Make sure that all article numbers correspond with the packing list. 
Date:…………………………………………………Checked by:……………………………………………………
GUARANTEE
The guarantee is 12 months when employed in 1-shift = 8 hours/day. On 2-shift or more intensive operation the guarantee
period is reduced accordingly. Only valid with original parts and when all instructions in this manual have been followed. See
complete Guarantee at www.tawi.com ”SEARCH”.
With reference to this manual TAWI AB declines any responsibility in case of:
- Use of the machine contrary to national safety and accident prevention laws.
- Incorrect choice of the building site or buildings in which the machine is to be operated.
- Lack of or incorrect observation of the instructions supplied in this manual.
- Non-authorised modifications to the machine.
- Use of the machine by untrained or unsuitable staff.
To be able to use the warranty, the certification of which is shown below, the customer must scrupulously follow the
instructions indicated in this manual, and in particular:
- Always work within the operational limits described in this manual.
- Follow maintenance and service procedures carefully.
- Appoint operators of proven capability, who have been adequately trained for the job.
- Use original parts indicated by the manufacturer only.
CAUTION !
The intended use and configurations of the Lyftman LR-System are the only ones allowed.
Do not attempt to use it disregarding the supplied instructions. The instructions in this manual do not replace, but
add, to the obligations regarding the current legislation for accident prevention standards.
DYNAMIC OPERATIONAL TEST - MANDATORY

Important! The jib arm may not be used before this test has been carried out and signed below!
When the installation of the jib arm is carried out, and before the jib arm is put into operation, it must be submitted to a
dynamic operational test at the place of installation. The dynamic operational test must be carried out by qualified technicians
with a load of 1.25 times the maximum load specified by the manufacturer. This test shall be carried out for each motion of
the jib arm, testing its full function, with repeated starts and stops throughout the complete working range.
This test shall be considered successful if the jib arm has been found to perform all its functions and if the examination
subsequent to the test reveals no damage to mechanisms or structural components, and no connection has been loosened or
been damaged.
The dynamic test described above has been carried out on this jib arm:
www.TAWI.com
18 info@tawi.com

M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
............................................... ............................. .......................................................

Name and company Date Signature
Maximum static load @ maximum load 40 kg
www.TAWI.com
info@tawi.com 19

M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
SWL (Safe Working Load): 40 kg

A LR-Profile C D E F G J Weight (kg)
Min Max Min Max Min Max
1000 86 700 840 80 150 80 150 150 80 150 2,5
113 600 700 150 200 150 200 180 120 190 5
2000 86 1700 1840 80 150 80 150 220 80 150 5
113 1600 1700 150 200 150 200 250 120 190 10
3000 86 2700 2840 80 150 80 150 220 80 150 7,5
113 2600 2700 150 200 150 200 250 120 190 15
4000 86 3700 3840 80 150 80 150 290 80 150 10
113 3600 3700 150 200 150 200 320 120 190 20
5000 113 4600 4700 150 200 150 200 390 120 190 25
6000 113 5600 5700 150 200 150 200 390 120 190 30
N LR-Profile R S T U V Y Weight Max static

load (N)
4000 86 300 80 V+200 80 200 80 0,07xL 80 300 2,5 860
6000 113 390 150 V+200 150 200 120 0,07xL 150 500 5 1060
Maximum static load @ maximum load 60 kg
www.TAWI.com
20 info@tawi.com

M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
SWL (Safe Working Load): 60 kg

A LR-Profile C D E F G J Weight (kg)
1000 86 700 840 80 150 80 150 150 80 150 2,5
113 600 700 150 200 150 200 180 120 190 5
2000 86 1700 1840 80 150 80 150 220 80 150 5
113 1600 1700 150 200 150 200 250 120 190 10
3000 86 2700 2840 80 150 80 150 220 80 150 7,5
113 2600 2700 150 200 150 200 250 120 190 15
4000 113 3600 3700 150 200 150 200 320 120 190 20
5000 113 4600 4700 150 200 150 200 390 120 190 25
6000 113 5600 5700 150 200 150 200 390 120 190 30
N LR-Profile R S T U V Y Weight Max static

load (N)
3200 86 300 80 V+200 80 200 80 0,07xL 80 300 2,5 1040
6000 113 390 150 V+201 150 200 120 0,07xL 150 500 5 1390
www.TAWI.com
info@tawi.com 21

LR-SYSTEM TROLLEYS
FOR
IMPORTANT! Tightening LR86
torques; & LR113
the following recommended
M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
TROLLEY LR86
Art nr: 182100
Max capacity (SWL): 85 kg
122
Ø 35
22 Ø 12
TROLLEY LR113
Art nr: 132100
Max capacity (SWL): 125 kg
186
Ø 35
Ø 60
Ø 15
35
Box 10205 434 23 KUNGSBACKA Sweden

Tel +46 300 185 00
info@tawi.se
www.TAWI.com
www.TAWI.com
22 info@tawi.com

M8:25Nm M10:45Nm M12: 80Nm M16: 150Nm
www.TAWI.com
info@tawi.com 23

GB201606 Copyright TAWI AB 2016 All rights reserved.
www.TAWI .com
Tel +46 (0)300 185 00 info@tawi.se Kungsbacka Sweden

Installation and Service LRSystem Alu 2018

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Installation manual LR

Installation and service instructions crane

LRSystem manual alu 2018.indd 1 2018-04-24 11:30:32

Assurance MD 2006/42/EC Annex IIA

ASSURANCE ABOUT COMPLIANCE

Authorized Representative: Name;……………………………………………………………………

• Directive 2006/95/EC Low Voltage Directive

The following harmonizing standards also apply;

2006/42/EC 2006/95/EC 2004/108/EC

Certificate no; 11-SKM-CM-0105

Place; KUNGSBACKA, SWEDEN Date; ……………………………………………………………

LRSystem manual alu 2018.indd 2 2018-04-24 11:30:32

Assurance MD 2006/42/EC Annex IIB

DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY

Authorized Representative: Name;……………………………………………………………………

Product Group; TAWI crane systems

• Directive 2006/95/EC Low Voltage Directive

The following harmonizing standards also apply;

2006/42/EC 2006/95/EC 2004/108/EC

Place; KUNGSBACKA, SWEDEN Date; ……………………………………………………………

LRSystem manual alu 2018.indd 3 2018-04-24 11:30:32

LR120F1 LR120F2 LR170F1 LR170F2

LR86 LR113 LR120 LR120 LR120 LR170 LR170 LR170

TOLERANCE LR120 LR170

LRSystem manual alu 2018.indd 4 2018-04-24 11:30:33

LRSystem manual alu 2018.indd 5 2018-04-24 11:30:34

Order of Installation, general

1. Push the suspensions onto the gantry and into position.

2. Install the crane bridge suspensions on the crane bridge.

4. Drill and install the end stops.

5. Lift up the gantry and install suspensions to suspension points.

6. Join gantry profiles.

8. Install crane bridge to crane bridge trolleys.

9. Install the lifting device. Follow separate product instructions.

10. Install the cable/airtube and spread evenly over system.

LRSystem manual alu 2018.indd 6 2018-04-24 11:30:34

12. Attach signs and carry out touching up.

1. Push the suspensions onto the gantry and into position.

LRSystem manual alu 2018.indd 7 2018-04-24 11:30:34

Beam Suspension Ceiling Suspension U-Suspension

Beam Suspension Beam Suspension

LRSystem manual alu 2018.indd 8 2018-04-24 11:30:34

12 M6SF M6x20 M6SF M6x20 M6SF M6x20 M6SF M6x20 2 Screw

LRSystem manual alu 2018.indd 9 2018-04-24 11:30:34

LRSystem manual alu 2018.indd 10 2018-04-24 11:30:34

131800-100 175-190 100 120 220 60

131800-300 375-390 300 120 220 60

LRSystem manual alu 2018.indd 11 2018-04-24 11:30:34

131900-100 175-190 100 120 50 41

2. Install the crane bridge suspensions on the crane bridge.

Nr Art nr 185100* Art nr 135100* Pcs Description

LRSystem manual alu 2018.indd 12 2018-04-24 11:30:35

4. Drill and install the end stops.

133300 End piece, LR113 183300 End piece, LR86

5. Lift up the gantry and install suspensions to suspension points.

LRSystem manual alu 2018.indd 13 2018-04-24 11:30:35

6. . Join gantry profiles.

LR86/113 profiles are joined together using joint covers.

183100 Joint, LR86

Nr Description Art nr for LR86 Art nr for LR113 Pcs

8. Install crane bridge to crane bridge trolleys.

9. Install the lifting device. Follow separate instructions.

10. Install the cable/airtube and spread evenly over system.