Qatargas Operating Company Limited

NFPS Compression Project FEED

RP6S PIPING SPECIAL ITEMS DATASHEETS

COMPANY Document ID Document Class:

233-20-PI-DTS-00001 Internal
CONTRACTOR Document ID
201212-0000-SP-1300-03301

D1BM APPLICABILITY
RGE Comp. Hub 6S
Comp. Hub 7S
Comp. Hub 8S
Comp. Hub 4S
RL Comp. Hub 1S
QG2 Comp. Hub 4N
Comp. Hub 6N

CONTRACTOR APPROVAL DETAILS

DzharifAqilah Sabri Swapnil Kulkarni

MohdAminudin NikAzrita NikHusin
Mansor
2021.07.29 18:23:05 2021.07.29
18:27:59 +08'00' 2021.07.29 2021.07.30 08:48:24
+08'00' 18:54:17 +08'00'
+08'00'

B 29-JUL-2021 Issued for Design DAS SDK / MA NANH

A 27-APR-2021 Issued for Review DAS SDK / CKT CSL
Date
Rev STATUS Written By Checked By Approved By
DD-MMM-YYYY
 RECORD OF REVISION
The revisions listed below have been incorporated in this copy of the document.

REV. No. SECTION PAGE NO. DESCRIPTION OF CHANGES

B 2 6 Updated definitions.

SP Tag of Valve Interlock 233-SP-93-02 is deleted as per

B 4 7 the latest COMPANY philosophy, since only one Pig
Reciever will be used instead of earlier two.

B 5 8 Table layout changed.

Datasheets updated as per COMPANY comments and IFD

B Appendix A 9
PID.

HOLD LIST

HOLD NO. DESCRIPTION STATUS STATUS

FACILITY DESIGN NOTES DESCRIPTION

 NFPS Compression Project FEED

RP6S PIPING SPECIAL ITEMS

DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator

233-20-PI-DTS-00001 201212-0000-SP-1300-03301 B KLOC

Contents
1 INTRODUCTION ........................................................................................................................... 5
2 DEFINITIONS AND ACRONYMS ................................................................................................. 6
2.1 Definitions ............................................................................................................................ 6
2.2 Acronyms ............................................................................................................................. 6
3 SCOPE AND PURPOSE OF DOCUMENT ................................................................................... 7
3.1 General ................................................................................................................................ 7
4 ITEMS LIST ................................................................................................................................... 7
5 REFERENCES .............................................................................................................................. 8
APPENDIX A ........................................................................................................................................... 9

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 3 of 17
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
 NFPS Compression Project FEED

RP6S PIPING SPECIAL ITEMS

DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator

233-20-PI-DTS-00001 201212-0000-SP-1300-03301 B KLOC

Figures & Tables

Figures
Figure 1-1: North Field Context ............................................................................................................... 5

Tables
Table 4-1 : Valve Interlocks Items List .................................................................................................... 7
Table 4-2 : Couplings Items List ............................................................................................................. 8
Table 4-3 : Sampling Quills Items List .................................................................................................... 8
Table 4-4 : Chemical Injection Quill Item List.......................................................................................... 8

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 4 of 17
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
 NFPS Compression Project FEED

RP6S PIPING SPECIAL ITEMS

DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator

233-20-PI-DTS-00001 201212-0000-SP-1300-03301 B KLOC

1 INTRODUCTION
The reservoir pressure in Qatar’s North Field has been declining due to continuous production since
the early 1990s. The North Field is the world’s largest natural gas field and accounts for nearly all of the
state of Qatar’s gas production. The principal objective of the NFPS project is to sustain plateau from
existing QG South Operation – RL Dry Gas, RGE Wet gas and existing QG North Operation – QG1 &
QG2, production areas by implementing an integrated and optimum investment program consisting of
subsurface development, pressure drop reduction steps and compression. Refer to Figure below for a
schematic of North Field.

Figure 1-1: North Field Context

NFPS project comprises of 3 main investment programs:

1) Investment #1: Drilling and Associated Facilities
• QG North : QG1 (WHP10N and WHP11N) and QG2 (WHP12N and WHP13N)
• QG South : RGE (WHP12S, WHP13S, WHP14S)
• RL, RGE, QG2 Spare Slots Project
2) Investment #2: Trunk line Looping and Intra-field pipeline looping
• QG North: QG1 32” Looping
• QG South: RL 32” Looping and RGE PL 610 38” Looping
3) Investment #3: Compression
• QG North: QG1 Compression (CP1N) and QG2 Compression (CP4N and CP6N)
• QG South: RL Compression (CP1S) and RGE Compression (CP6S, CP7S, CP4S and CP8S)

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 5 of 17
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
 NFPS Compression Project FEED

RP6S PIPING SPECIAL ITEMS

DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator

233-20-PI-DTS-00001 201212-0000-SP-1300-03301 B KLOC

Drilling and Looping Investments #1 and #2 are in execution phase and are being executed by I1P1
EPC, EPCO and EPCL projects with the exception of WHP13N, which will be part of NFPS
Compression project execution. The NFPS Compression Project involves the installation of large
offshore compression facilities at multiple locations. The compression facilities will be installed after the
completion of the Drilling and Looping Projects.
Qatargas Operating Company Limited is leading the development of the North Field Production
Sustainability (NFPS) Project. The principal objective of the NFPS project is to economically sustain
plateau from existing QG South (RGE, RL) and QG North (QG1 & QG2) production assets by
implementing an integrated and optimum investment program consisting of subsurface developments,
pressure drop reduction steps and offshore compression facilities installation.
CONTRACTOR is awarded to perform FEED for NFPS Compression Project – RGE, RL and QG2
Facilities.

2 DEFINITIONS AND ACRONYMS

2.1 Definitions
The following definitions used in the present PROJECT procedure are:
PROJECT NFPS Compression Project FEED
COMPANY Qatargas Operating Company limited
CONTRACTOR Middle East Projects International (Technip MEPI)
EPC CONTRACTOR CONTRACTOR engaged by COMPANY to execute EPC contract activities
or/and services
SUBCONTRACTOR A party who is providing subcontracted services specified and ordered by
CONTRACTOR or EPC CONTRACTOR
VENDOR (SUPPLIER) A party who is responsible to manufacture and supply equipment and/or
services
SUB-VENDOR A party who is responsible to manufacture and supply equipment and/or
(SUB-SUPPLIER) services under responsibility of main VENDOR
SHALL The word “Shall” is to be understood as a mandatory requirement.
SHOULD The word “Should” is to be understood as strongly recommended.
MAY The word “May” is to be understood as an action to be undertaken at
CONTRACTOR / COMPANY ‘s discretion and upon evaluation of a review of
the circumstances of the issue in question.

2.2 Acronyms
The following acronyms are used in this document.
AMB Ambient Temperature
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
ATM Atmospheric Pressure

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 6 of 17
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
 NFPS Compression Project FEED

RP6S PIPING SPECIAL ITEMS

DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator

233-20-PI-DTS-00001 201212-0000-SP-1300-03301 B KLOC

EPC Engineering Procurement and Construction

FEED Front End Engineering Design
IOC India Operating Center
KLOC Kuala Lumpur Operating Center
NDE Non-Destructive Examination
NFPS North Field Production Sustainability
P&ID Piping & Instrument Diagram
QG Qatargas Company Limited
QRC Quick Release Coupling
RF Raised Face
RGE RasGas Wet Gas Asset
RL Ras Laffan
RTJ Ring Joint Flange
SP Special Item
SS316L Stainless Steel 316L
25Cr SDSS 25Chromium Super Duplex Stainless Steel

3 SCOPE AND PURPOSE OF DOCUMENT

3.1 General
The scope and purpose of this document is to develop datasheets for all SP items on RP6S of RGE
610 Complex for Brownfield scope.

4 ITEMS LIST

Table 4-1 : Valve Interlocks Items List

SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE

1 233-SP-93-01 233 4" 900 1 Page 10 of 17

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 7 of 17
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
 NFPS Compression Project FEED

RP6S PIPING SPECIAL ITEMS

DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator

233-20-PI-DTS-00001 201212-0000-SP-1300-03301 B KLOC

Table 4-2 : Couplings Items List

SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE

1 233-SP-93-03 233 1" 150 1 Page 12 of 17

2 233-SP-93-04 233 1" 150 1 Page 12 of 17

3 233-SP-93-05 233 1" 150 1 Page 12 of 17

4 233-SP-96-01 233 3/4" 150 1 Page 13 of 17

5 233-SP-96-02 233 3/4" 150 1 Page 13 of 17

6 233-SP-96-03 233 3/4" 150 1 Page 13 of 17

Table 4-3 : Sampling Quills Items List

SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE

1 233-SP-93-06 233 1 1/2" x 3/4" 1500 1 Page 14 of 17

2 233-SP-93-07 233 1 1/2" x 3/4" 1500 1 Page 14 of 17

Table 4-4 : Chemical Injection Quill Item List

SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE

1 233-SP-79-05 233 2" x 3/4" 1500 1 Page 16 of 17

5 REFERENCES

DOCUMENT NO. DOCUMENT TITLE

[1] 200-20-PI-SPC-00018 Specification for Speciality Items
[2] 233-20-PI-LIS-00005 RP6S Special Item List
[3] 200-20-CE-SPC-00001 Painting Specification
[4] 200-20-PI-SPC-00019 Specification for Positive Material Identification (PMI)

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 8 of 17
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
 NFPS Compression Project FEED

RP6S PIPING SPECIAL ITEMS

DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator

233-20-PI-DTS-00001 201212-0000-SP-1300-03301 B KLOC

APPENDIX A
RP6S SP Items Datasheets

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 9 of 17
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
 VALVE INTERLOCK
DATASHEET Doc. No. 233-20-PI-DTS-00001
Page No. 10 of 17 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED

1 GENERAL

2 SP Number 233-SP-93-01

3 System Number 233

4 Piping Material Class E34A

5 Pig Receiver Number 233-Y9301

6 Vent Line Number FG233930024-4"(E34A)N

7 P&ID Number 233-93-PR-PID-00002

8 DESIGN

9 Description Valve Interlock System for Pig Receiver End Closure

10 Valve Type Ball Valve (V1) & Globe Valve (V2), Refer to Figure A

11 Valve Piping Class E34A

12 Valve Rating 900#

13 Valve Size (in) 4

14 Valve Code

15 - Ball Valve To be Specified during EPC Stage

16 - Globe Valve To be Specified during EPC Stage

17 Valve Operation Both Ball & Globe Valve Gear Operated

18 Interlock Type Linear Key

19 Receiver End Closure Door Bandlock-II / Tubeturn or Equivalent

20 End Closure Door Rating 900#

21 Control Room Key Cabinet Manufacturer Standard

22 Number of Keys One (1) Each (A, B & C) for Each SP Number

23 MATERIALS

24 Material (Lock Key) Stainless Steel 316

25 Material Key Cabinet Stainless Steel 316

26 ADDITIONAL/ OTHER REQUIREMENTS

27 Material Certification BS EN 10204 Type 2.2

28 Positive Material Identification (PMI) 100% as per 200-20-PI-SPC-00019 (Specification for Positive Material Identification (PMI))

29 Visual Examination 100% As Per MSS SP 25

30 Dimension Check 100%

31 Fuctional Test 100% After Installation

32 Pickling / Passivation Required

33 Painting As Per 200-20-CE-SPC-00001 (Painting Specification)

34 Key Tag Engraving, Numbering and Color Vendor to Advise

35 Marking/ Packing/ Shipping Vendor to Advise

36 End Closure Manufacturer GD Engineering / SYPRIS Technologies or Equivalent

37 Interlock Manufacturer Netherlocs / Smith Flow Control / Ellis

NOTES

1 Interlocking devices shall be suitable for offshore, marine, salt laden atmosphere.

2 Interlocking devices shall be designed to fit the specified Ball (V1), Globe (V2) valves and end closure door of receiver without the necessity of modification of the parent item. Supply of valves

V1, V2 and receiver with end closure doors are by others.

3 Vendor shall coordinate with the manufacturers of valves and receiver (End Closure) supplier to get required topworks details.

4 A key can only be removed from the valve either in fully open or closed position and end closure in fully closed position.

5 All keys A, B & C associated with one receiver valve interlocking system shall be prefixed with SP Number or Receiver Number.

6 Vendor to provide a schematic details with operational sequence for each SP Number as part of vendor documentation.

7 Vendor to supply one key cabinet for accommodating initiating Key A for all receivers. The key cabinet shall be provided with safety lock and wall mounting bracket. The cabinet width shall not

exceed 800mm.

8 Key cabinet shall have dedicated key slots for all initiating keys A for all receivers with marking/ tagging.

9 Valve Interlocks shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).

 FIGURE A
VALVE INTERLOCKING SYSTEM SCHEMATIC DIAGRAM Doc. No. 233-20-PI-DTS-00001
Page No. 11 of 17 Rev. No. B

VALVE INTERLOCK SYSTEM FOR PIG RECEIVER END CLOSURE

Functional Requirements -

1) To ensure total isolation, venting and draining before opening of the Receiver Closure.

2) To provide reliable operational control of this safety critical system with robust and maintenace free Mechanical key interlocks assemblies.

System Description –

Valve interlocking of Pig Receiver End Closure Door and Vent Valve to ensure that End Closure Door cannot be opened whilst Pig Receiver is under pressure.

Depressurization of Pig Receiver

Initially Valve V1 & V2 and End Closure Door of the Pig Receiver are in lock closed position.

Initiating Key A is in the control room key cabinet / In the possession of Operation Team Lead.

Keys B & C are trapped in the locks of vent Valve V1 & V2 respectively.

For receiving of Pig, and depressurization of Pig Receiver, following steps shall be followed:

1) Obtain initiating key A from the control room cabinet issued by Production Supervisor / Operation Team Leader.

2) Insert key A in the lock of vent Valve V1 and open the valve V1.

3) Remove key B from Valve V1. Now key A is trapped in Valve V1, leaving the Valve V1 in locked open position.

4) Insert key B in the lock of vent Valve V2 and open the valve V2.

5) Remove key C from Valve V2. Now key B is trapped in Valve V2, leaving the Valve V2 in locked open position.

6) Insert the key C, in the safety device of receiver End Closure Door, unlock and open the End Closure Door.

7) Now key C is trapped in End Closure Door with End Closure Door in open position.

8) Remove the Pig from the Receiver.

9) The presence of key C in the End Closure indicates that the Receiver is depressurized.

Note

1 EPC Contractor to get approval from COMPANY on the above interlocking sequence, or to modify as per COMPANY requirement during EPC stage.
 COUPLINGS
DATASHEET Doc. No. 233-20-PI-DTS-00001
Page No. 12 of 17 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED

1 GENERAL

2 SP Number 233-SP-93-03 233-SP-93-04 233-SP-93-05

3 System Number 233

4 Size (in) 1

5 Piping Material Class A11A

6 Rating 150#

7 Line Number DW233930001-3"(A11A)N

8 P&ID Number 233-93-PR-PID-00001

9 Quantity 1 1 1

10 PROCESS DATA

11 Service Drinking Water

12 Line Design Pressure (barg) 15.0

13 Line Design Temperature (°C) 85 / 0

14 Operating Pressure (barg) 4.0

15 Operating Temperature (°C) 45.6

16 CONSTRUCTION

17 Design Code ASME B31.3

18 Description Hose Coupling with Dust Cap/ Plug

19 Standard Manufacturer Standard

20 Manufacturer DIXON ANDREWS or Equivalent

21 End Connections

22 - One End Flanged ASME B16.5 CL 150 RF

23 - Other End Female Cam Lock Style Coupler

24 MATERIALS

25 Flange ASTM A182 Grade F316/316L

26 Couplers AISI SS 316/316L

27 Dust Cap/ Plug AISI SS 316/316L

28 ADDITIONAL/ OTHER REQUIREMENTS

29 Hydrotest Pressure 28.5 (Note 3)

30 BS EN 10204 Type 3.1 (for pressure retaining metallic parts)

Material Certification
31 BS EN 10204 Type 2.2 (for other parts)

32 Positive Material Identification (PMI) As per 200-20-PI-SPC-00019 (Specification for Positive Material Identification (PMI)) for metallic parts

33 Packing/ Shipping Vendor to Advise

34 Marking As per MSS SP-25 (Note 7)

35 External Coating As Per 200-20-CE-SPC-00001 (Painting Specification)

36 Color Code Aluminium (Paint System Code D)

NOTES

1 Vendor shall provide maximum allowable pressure for hose assembly.

2 Weld repair on forging/casting is not allowed.

3 Hydrotest shall comply with the requirements of ASME B16.34 and held for a duration of 60 minutes.

4 Flange gasket contact surface finish shall have a roughness between 3.2 and 6.3 µm Ra.

5 Items supplied shall be suitable for offshore, marine and salt laden environment.

6 Dust cap/plug shall be chained to hose adapter.

7 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and

attached/ affixed using appropriately sized stainless steel wire.

8 Drinking water couplings shall consists of Female Cam Lock Style Coupler, Male Dust plug and 6 inch long chain. Dust Plug shall be chained to Female coupler and drilled to prevent

pressure build up when in place.

9 Couplings shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).

 COUPLINGS
DATASHEET Doc. No. 233-20-PI-DTS-00001
Page No. 13 of 17 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED

1 GENERAL

2 SP Number 233-SP-96-01 233-SP-96-02 233-SP-96-03

3 System Number 233

4 Size (in) 3/4

5 Piping Material Class A11A

6 Rating 150#

7 Line Number N233960001-2"(A11A)N

8 P&ID Number 233-96-PR-PID-00001

9 Quantity 1 1 1

10 PROCESS DATA

11 Service Nitrogen Gas

12 Line Design Pressure (barg) 10.0

13 Line Design Temperature (°C) 85 / 0

14 Operating Pressure (barg) 8.0

15 Operating Temperature (°C) 50.0

16 CONSTRUCTION

17 Design Code ASME B31.3

18 Description Hose Coupling with Dust Cap/ Plug

19 Standard Manufacturer Standard

20 Manufacturer Air King or Equivalent Universal Couplings

21 End Connections

22 - One End Flanged ASME B16.5 CL 150 RF

23 - Other End Universal Couplings

24 MATERIALS

25 Flange ASTM A182 Grade F316/316L

26 Couplers AISI SS 316/316L

27 Dust Cap/ Plug AISI SS 316/316L

28 ADDITIONAL/ OTHER REQUIREMENTS

29 Hydrotest Pressure 28.5 (Note 3)

30 BS EN 10204 Type 3.1 (for pressure retaining metallic parts)

Material Certification
31 BS EN 10204 Type 2.2 (for other parts)

32 Positive Material Identification (PMI) As per 200-20-PI-SPC-00019 (Specification for Positive Material Identification (PMI)) for metallic parts

33 Packing/ Shipping Vendor to Advise

34 Marking As per MSS SP-25 (Note 7)

35 External Coating As Per 200-20-CE-SPC-00001 (Painting Specification)

36 Color Code Aluminium (Paint System Code D)

NOTES

1 Vendor shall provide maximum allowable pressure for hose assembly.

2 Weld repair on forging/casting is not allowed.

3 Hydrotest shall comply with the requirements of ASME B16.34 and held for a duration of 60 minutes.

4 Flange gasket contact surface finish shall have a roughness between 3.2 and 6.3 µm Ra.

5 Items supplied shall be suitable for offshore, marine and salt laden environment.

6 Dust cap/plug shall be chained to hose adapter.

7 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and

attached/ affixed using appropriately sized stainless steel wire.

8 Nitrogen couplings shall consist of:

- Air King AB-8 or equivalent, Universal coupling with Flanged end.

- Air King AB-0 or equivalent, Universal coupling with Blind end.

- Jack chains with S-hooks

9 All couplings shall be provided with standard safety clips (Air King AC1 or equivalent), to prevent accidental disconnection.

10 Couplings shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).

 SAMPLING QUILL
DATASHEET Doc. No. 233-20-PI-DTS-00001
Page No. 14 of 17 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED
1 GENERAL
2 SP Number 233-SP-93-06 233-SP-93-07
3 System Number 233
4 Valve Size (in) 1 1/2 x 3/4
5 Piping Material Class E5E
6 Corrosion Allowance 0 mm
7 NACE Compliance No
8 Line Number FG233930010-10"(E5E)N FG233930009-10"(E5E)N
9 P&ID Number 233-23-PR-PID-00002
10 Header Size/ Thickness (in/mm) 10" / 21.44 mm (S-120)
11 Branch Size/ Thickness (in/mm) 1 1/2" / 7.14 mm (S-160)
12 Quantity 1 1
13 PROCESS DATA
14 Service Fuel Gas
15 Fluid (Type/ Phase) Gas/ Vapor
16 Header Pipe:
17 a) Line Design Pressure (barg) 112.0
18 b) Line Design Temperature (°C) 85.0 / -46.0
19 c) Operating Pressure (barg) 44.0 - 65.0
20 d) Operating Temperature (°C) 15.0 - 33.0
3
21 e) Flow Rate (m /h) 1433.0
22 f) Fluid Velocity (m/s) 9.6
23 g) Fluid Density (kg/m3) 31.8
24 h) Suspended Particles No
25 DESIGN
26 Valve Type Sampling Valve with Dual Isolation Ball Valve and A Bleed Ball Valve Construction c/w Quill and Plug on Bleed (Note 4)
27 Branch Component Weldolet + Flange
28 Rating 1500#
29 Standard Manufacturer's Standard (ASME B16.34)
30 Valve Bore 10 MM (Vendor to Advise)
31 Floating or Trunnion Mounted Ball Floating Ball
32 Operation Lever Operated
33 Locking Arrangement No
34 Installation Position 12 o'clock
35 End Connection: Mounting Flange 1 1/2" Flanged ASME B16.5, Class 1500 RTJ
36 : Vent 1/2" NPTF with Plug
37 : Sampling Inlet 3/4" NPTF ASME B16.11
38 Flanges Facing Finish or Grooves Facing Finish 1.6 µm Ra
39 End to End Dimensions (mm) Vendor to Advise
40 Quill Length 'L' (mm) 277.3
41 Quill Diameter (in) 3/4
42 Quill Schedule (Note 2) Vendor to Advise
43 Diameter 'A' (mm) 34.02
44 Diameter 'D' (mm) 273.0
45 Length 'B' (mm) 140.8
46 Fire Safe Yes
47 MATERIALS
48 Body / Closure ASTM A350 Gr.LF2 Cl.1
49 Ball AISI 316
50 Stem AISI 316
51 Seat Spring/Seat Washer -
52 Seat Holder AISI 316
53 Bolting ASTM A320 Gr.L7/A194 Gr.7, Zn/Ni Plated + PTFE Coated
54 Seat/ Seat Insert PEEK
55 Static and Dynamic Seals Primary FKM Type GLT/ Secondary Graphite
56 Firesafe Graphite Back-up Seals Yes
57 Quill AISI 316
58 Bleed Plug ASTM A350 Gr.LF2 Cl.1
59 DELIVERY REQUIREMENTS
60 Non Destructive Tests Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
61 Pressure Test Certificates Yes (229.8 barg as per 200-20-PI-SPC-00006 (Specification for Manual Valves))
62 Material Certificates Yes (As per BS EN 10204 Type 3.1)
63 Fire Safe Certificate Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
64 Marking (Note 5) Yes (As per MSS SP-25)
65 External Coating Yes (As per 200-20-CE-SPC-00001 (Painting Specification))
66 Colour Code Yes (Beige RAL 1019 (Paint System Code A))
NOTES
1 Vendor to confirm materials recommended are suitable for the design conditions and fluids.
2 Vendor to submit the wake frequency calculation according to ASME PTC 19.3 TW latest edition to prove that the quill can withstand the design conditions. The calculated wake frequency shall not
exceed 80% natural frequency. The quill schedule to be determined by vendor based on this calculation (S-160 minimum).
3 Sampling quills shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).
4 Isolation Ball Valve and Bleed Ball Valve shall comply to 200-20-PI-SPC-00006 (Specification for Manual Valves) requirements.
5 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and attached/
affixed using appropriately sized stainless steel wire.
6 For "A", "B", "D" and "L" dimensions see Figure B.
7 The flow direction shall be marked on the valve body.
 FIGURE B
SAMPLING QUILL DRAWINGS (FOR GAS) Doc. No. 233-20-PI-DTS-00001
Page No. 15 of 17 Rev. No. B

Header size 6" and above

NOTES
1 The length of quill including all other dimension shall be in accordance to datasheets.
2 The preferred angle is 45°. When required due to space limitations, the angle may be reduced to minimum 15°.
3 It is preferred that the tip of the quill is located in the center line of the header.
4 Sampling quill shall be adequately supported, considering the fatigue loading on branch connections.
5 Tag no. and flow direction for quill shall be marked on the valve.
 CHEMICAL INJECTION QUILL
DATASHEET Doc. No. 233-20-PI-DTS-00001
Page No. 16 of 17 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED
1 GENERAL
2 SP Number 233-SP-79-05
3 System Number 233
4 Valve Size (in) 2 x 3/4
5 Piping Material Class F34A
6 Corrosion Allowance 0 mm
7 NACE Compliance Yes (Note 7)
8 Line Number SF233870011-4"(F34A)N
9 P&ID Number 233-87-PR-PID-00001
10 Header Size/ Thickness (in/mm) 4" / 8.56 mm (S-80S)
11 Branch Size/ Thickness (in/mm) 2" / 5.54 mm (S-80S)
12 Quantity 1
13 PROCESS DATA
14 Service Sour Gas Flare
15 Injected Fluid Mono-Ethylene Glycol
16 Fluid (Type/ Phase) Two Phases (Liquid/ Gas)
17 Injecting Line Flow Rate (L/h) 5000.0
18 Injecting Line Design Pressure (barg) 234.0
19 Header Pipe:
20 a) Line Design Pressure (barg)234.0
21 b) Line Design Temperature (°C)94.0 / -100.0
22 c) Operating Pressure (barg)0.1
23 d) Operating Temperature (°C)45.6
3
24 e) Flow Rate (m /h) 517.0
25 f) Fluid Velocity (m/s)16.1
26 g) Fluid Density (kg/m3) 1000.0
27 h) Suspended Particles No
28 DESIGN
Injection valve with integral check valve, dual isolation ball valve and a bleed ball valve construction c/w probe (quill) and
29 Valve Type
plug on bleed (Note 4)
30 Injection Location Middle Section of Pipe
31 Branch Component Reducing Tee + Flange
32 Rating 1500#
33 Standard Manufacturer's Standard (ASME B16.34)
34 Valve Bore 10 MM (Vendor to Advise)
35 Floating or Trunnion Mounted Ball Floating Ball
36 Operation Lever Operated
37 Locking Arrangement No
38 Installation Position 12 o'clock
39 End Connection: Mounting Flange 2" ASME B16.5, Class 1500 RTJ
40 : Vent 1/2" NPTF with Plug
41 : Injection Inlet 2" ASME B16.5, Class 1500 RTJ
42 Flanges Facing Finish or Grooves Facing Finish 1.6 µm Ra
43 End to End Dimensions (mm) Vendor to Advise
44 Quill Length 'L' (mm) 198.0
45 Quill Diameter (in) 3/4 (Vendor to Advise)
46 Quill Schedule (Note 2) Vendor to Advise
47 Diameter 'A' (mm) 49.22
48 Diameter 'D' (mm) 114.3
49 Length 'B' (mm) 140.9
50 Fire Safe Yes
51 MATERIALS
52 Body / Closure ASTM B564 UNS N06625
53 Ball UNS N06625
54 Check Valve (Ball / Piston) ASTM B564 UNS N06625
55 Stem UNS N07718
56 Seat Spring/Seat Washer -
57 Seat Holder UNS N06625
58 Bolting ASTM F468 UNS N06625/ ASTM F467 UNS N06625
59 Seat/ Seat Insert PEEK
60 Static and Dynamic Seals Primary FKM Type GLT/ Secondary Graphite
61 Firesafe Graphite Back-up Seals Yes
62 Check Valve (Ball/ Piston) Trim UNS N06625
63 Quill UNS N06625
64 Bleed Plug ASTM B564 UNS N06625
65 DELIVERY REQUIREMENTS
66 Non Destructive Tests Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
67 Pressure Test Certificates Yes (387.9 barg as per 200-20-PI-SPC-00006 (Specification for Manual Valves))
68 Material Certificates Yes (As per BS EN 10204 Type 3.1)
69 Fire Safe Certificate Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
70 Marking (Note 6) Yes (As per MSS SP-25)
71 External Coating Yes (As per 200-20-CE-SPC-00001 (Painting Specification))
72 Colour Code Yes (Beige RAL 1019 (Paint System Code I))
NOTES
1 Vendor to confirm materials recommended are suitable for the design conditions and fluids.
2 Vendor to submit the wake frequency calculation according to ASME PTC 19.3 TW latest edition to prove that the quill can withstand the design conditions. The calculated wake frequency shall not
exceed 80% natural frequency. The quill schedule to be determined by vendor based on this calculation.
3 Chemical injection quills shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).
4 Isolation ball valve, bleed ball valve and check valve shall comply to 200-20-PI-SPC-00006 (Specification for Manual Valves) requirements.
5 Type of check valve shall be manufacturer's standard and suitable for the design conditions and service. Flow direction to be marked on valve body.
6 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and attached/
affixed using appropriately sized stainless steel wire.
7 All materials shall comply with requirements of 200-20-CE-SPC-00003 (Material Requirements for Sour Service).
8 For "A", "B", "D" and "L" dimensions see Figure C.
9 The flow direction shall be marked on the valve body.
 FIGURE C
CHEMICAL INJECTION QUILL DRAWINGS Doc. No. 233-20-PI-DTS-00001
Page No. 17 of 17 Rev. No. B

Header size 2" - 4"

NOTES
1 The length of quill including all other dimension shall be in accordance to datasheets.
2 The preferred angle is 45°. When required due to space limitations, the angle may be reduced to minimum 15°.
3 It is preferred that the tip of the quill is located in the center line of the header.
4 Injection quill shall be adequately supported, considering the fatigue loading on branch connections.
5 Tag no. and flow direction for quill shall be marked on the valve.