as 870-17 SM/OCT 85 ( FPICK Service Manual FRICK ROTARY SCREW COMPRESSORS Models TDSH-163 thru -28370-116 SM Pogo 2 FRICK TOSH SCREW COMPRESSOR SERVICE MANUAL ‘TABLE OF CONTENTS GENERAL General Maintenance Preventive Maintenanes Inepection Inspection Schedule SEGTION'SHAFTSEAL) | wre D-USE S70-a51SM Installation SECTION 2~ SLIDE VALVE CONTROL, Removal Installation SECTION 3 ~ SLIDE STOP INDICATOR Removal Instalition SECTION 4 ~ CYLINDER ASSEMBLY, TOSH~163, 199 and 233 Removal Dissesombly| laspection ‘Assembly Installation SECTION 4A ~ CYLINDER ASSEMBLY, TOSH 263, Removal and Disassembly Disassembly — Slide Stop, Slide Valve Inspection Assembly and Insalation SECTION 5 ~ TOSH COMPRESSOR Dissesombly Accambly SECTION 6 ~ COMPRESSOR TO BASE INSTALLATION Page oo 8 9,10 10 " 2 13 4 “4 1“ 15 thw 17 1B thru 21 aFRICK TOSH SCREW COMPRESSOR SERVICE MANUAL GENERAL "ns manuel provides recommended instructions for removal, dis: tswmbly, astembly and installation of all Frick manufactured OSH eompresocs installed on RWB II units Whenever cantscting Frick Company for parts arders or technical rnquines the full model ard serial number must be used to avoid MODEL and SERIAL NUMBER EXPLANATION TOsH 183 S_——«100IA ey Rotor Dia. (MM) Shoei Rotor —S Long Rotor = L Seri Number GENERAL MAINTENANCE Proper maintenance i Important inorder to assure long end trouble. free service from your seraw compressor. Some areas critical to pod compressor operation are: 1. Keep refrigerant and oll clean and dry, avoid moisture contam- ination, ‘After servicing any portion of the cefrgeration system, traciate to remave moisture before returning to service. Water Vapor condensing in the compressor while running, or more Ticly while 2ut down, can ease rusting of ertial components aandeduce It 2. Keap svetion strane clean. Check periodically, particularly on new systams whore welding siag or pipe scale could find is ‘way £0 the compressor suction. Excessive ct iv the suction Strainer could cause Ie to collapse, dumping particles lato the compressors 3. Keep cil fters clean, If filters show inereasing pressure drop indeating dit or wator, stop compressor and change filter, Running 2 compreisor for long periods with high filter pressure trop can starve the comprossor for oil and lead to premature bearing failure. 4. Avoid slugging comprastor with liquid refrigerant. While serow ‘compress are probably the mast tolerant to ingestion of fome refrigerant liquid of any compressor type avilable today, ‘hey are not liquid pumps. Make certain to maintain adequate Supsrheat and properly. size suction eecumulators to. avOld, “dumping ligud refrigerant into compressor suction. Keep liquid injection valves properly adjusted and in good con: dition 10 avoid fleecing compressor with liquid. Liquid can ‘cause’ reduction in compressor life and in extreme casas can cause complete failure, 5. Protect compressor during long periods of shut down. If com- preior will be setting for long periods without running it Edvsable to evacuate to low pressure and chargo with dry nitro- ‘9 oF oil, particularly on systems known to contain water vapor : 6, Preventive maintenance Inspection is recommended eny time a compressor exhibits @ noticeable change in vibration level, noise ‘or performance. 70-115 5M Page 3 PREVENTIVE MAINTENANCE INSPECTION and SERVICE Frick TOSH screw compresors or designed and manufactured to sive many years of toubie-foe operation. A proventive maintonance program tisures this maximim eomprertor Ife and minimizes cosy Unscheduled unit downtime, Immediate Inepaction should be made if inerased sound or vibration, inroated shat soa! leakage, erratic tlide valve operation, fluctuating el pressure, less of compressor ef Cleney, increased ol Uiage orl contamination is noticed. Major Inspection should be made, por the following schedule, evan if ro {deviations from normal aperation is noticed MAJOR INSPECTION and SERVICE INTERVALS (MAY INCLUDE BEARING REPLACEMENT) BOOSTER DUTY 75,000 HRS HIGH STAGE OUTY 40,000 HRS GAS PROCESSING OR HEAT PUMP DUTY 25,000 HFS HIGHER THAN NORMAL HIGH STAGE OPERATING PRESSURES ‘See unit IOM manual for maintenance and service required on other {nit components TORQUE DATA Fostener torque data is lstd bolow. REFER TO THIS DURING [ASSEMBLY AND INSTALLATION ‘TORQUE SPECIFICATIONS BASED ON LUBRICATED APPLICATION cap torque | size SCREW Friis | SOCKET ma 2 A) 5 4 4 6 7 5 a 8 6 2 58 10 16 14 4 20 280 7 2 308 7 TooL KIT A kit of spacial tools aquired for servicing the TOSH compressor i ‘ralable and consists of one (1) each of the fliowing Male Thrust Bearing Toot Female Thrust Bearing Tool LLock Washer Tab Bender Too! Slide Valve Locking Too! Rotor Endplay Checking Too! Spindle Extension Tool (TDSH -283) Male Rotor Locknut Spanner Wrench Spindle Locknut Spanner Wrench ‘Slice Stop Piston Spanner Wrench Seal Housing Puller Inlet Bore Cover and Balance Piston Pllor Female Outat Cover70-1168 FRICK TOSH SCREW COMPRESSOR Page 6 SERVICE MANUAL SECTION 2 ~ SLIDE VALVE CONTROL POTENTIOMETER and SEAL REPLACEMENT Two differnt types of sels hove beon used for sealing the potent: lometer control rad. The serve procedure ie the same for both arrangements A. REMOVAL 1. Remave slide valve potentiometer cover and cover gasket. Dis: card gosket, 2, Remove and replace potentiometer if faulty. Refer to S70=115 TOM, Section 4=3-2.3-5 for procedure. 3. Remove potentiometer mounting bracket, FIG. 7 Fic. 4, Remove plug from cylinder bottom port $C1 and drain ol Reinstall plug. 5, Remove helicl rod, rod seal end eylinder cover assombly. 6. Remove helical rod eal at outlined below. AA. Remove and retsin collar ar enap ring ae spplicable. Remove sea! cover plate and pull helical rod from eylinder ©. From eylinder cover remave and discard O-ring or V-Ring seal 3s appieebe. 8. INSTALLATION 1. Install 2 new oiled O-ring o-M4rng-seorassembly-aoppteable- In evlinder cover 2, Install helical rod and seal cover plate, 3, ‘Secure helical rod using retained collar or snap ring, Rad must turn freely, NOTE: When collar is used with the helical rod pushed against cylinder cover there must be O05 inch clearance between colar ‘snde5! cover piste 44, Install asembled helical rod, rod seal and cylinder cover. CAUTION: Make sure groove in helical rod engages with drive pin inside valve spine 5. Install potentiometer mounting bracket, potentiometer, new cover gasket and cover.FRICK TOSH SCREW COMPRESSOR 70-115 SM, SERVICE MANUAL, Pogo 7 SECTION 3 ~ SLIDE STOP POTENTIOMETER snd ROD RE- PLACEMENT A, REMOVAL 1. Remove slide stop potentiometer cover and cover gaket, Die: ca gasket, 2. Remove and replace potentiometer if faulty or remave mounting bracket with potentiometer atteched. “Refer 0 S70—115 (0M Section 43-236 for procedure. Fig. 8 NOTE: Early version of the TOSH compressor wed an adiust ble potentiometer mounting bracket. When replacing potent meter on thee comprestors remove and discard. mounting bracket a potentiometer fumished with bracket Fic. 3. Remove seal plug, slide stop indicetor rod, spacer, soring and 8 plug external Qving. Discard O-ring, FIG. 9 and 10 44, Remove indieator rod and internal Oring from sesl plug, Dis card O-ing, 8, INSTALLATION 1, Install in the reverse order of removal using new cil coated Onings and gasket Fis. 9 Fic. 10s70-115SM Page 8 SECTION 4 ~ CYLINDER ASSEMBLY . TOSH 163, 193 and 233, SUIDE STOP PISTON — SUIDE VALVE PISTON FRICK TOSH SCREW COMPRESSOR SERVICE MANUAL /-— INLET covER \ \\ anes owe ; aa\ oi / Sia papel lal tat wa EER BSS \a ge ae i \— cYUNDER COVER ASSEMBLY A. REMOVAL, WARNING ~ SLIDE STOP POTENTIOMETER AND INDICATOR ROD MUST BE RENOVED PRIOR TO REMOVING CYLINDER ASSEMBLY. 1. Remove plug rom oil drain port SC9 located in bottom center of, inlet cose and dain oi. Reinstall plug, 2. Remove the four (4) plugs from cylinder drain ports SC1, 2,3, and 4 Toested in the bottom of the oyinder and drain oil Rein all loge NOTE: Early versions of the TDSH compressors do not have those dain pgs 3. Remove slide valve potentiometer cover, cover gasket, potent ‘meter and mounting bracket. Refer to Section 2 4. Remove side stop potentiometer cover, cover gasket, potent: ‘ameter and mounting bracket. Retr to Seetion 3 5. Remove cap serews attaching cylinder assembly and inlet cover to inet cas, FIG,11 6. tnstal_a 3/8” valve in cylinder top por SC? and pressurize veh dry nitrogen to 30 i, 7. Attach a sling to support and balance the eylinder assembly, pull esembiy stvaight ut unt slide valve clears inlet cae, NOTE: A fabricated lifting eye using 3/8" pipe installed in cy: linger top port SC4 may be used in lou of sling. FIG, 12 \— crumoen euereno LOCKNUT wiWASHER Crack valve in port $C2, slowly bleed presture to atmosphere, altowing slide valve to extend tots ful stroke. WARNING —Use caution as spring pressure is considerable, Fis. uFRICK TOSH SCREW COMPRESSOR SERVICE MANUAL 8, DISASSEMBLY It is recommended that when disassembling the cylinder assembiy all O-rings, ava sings and lock washers be removed and discarded, 1, Remove inlet cover from eylinderassombly. 2, Remove cylinder cover. FIG. 13, CAUTION ~ To prevent damoge to potentiometer shaft pull cover straight off until shaft disengaged from deve pin in spindle. 3. Seteylinder upon liner cover face slide vae up. FIG. 14 WARNING — Slide valve is under high spring tension, use caution in disassembly, 4. Band back teb on lide valve locknut lock washer. 5. Wile pressing down on slide valve to relieve pressure on lock nut, remove locknurt and lock washer, FIG. 15 6, Slowly releate spring prossure letting slide valve side up off spindle, 7. Remove spring and reinstall locknut 8, Install a 2/8” valve in cylinder top port SC3 and slowly pres surize with dry nitrogen until movable stop assembiy pops out feylinde. Lift stop assembly off spindle. FIG. 16 anc 17 FiG. 8 70-115 5M Page 9s70-115 5M FRICK TDSH SCREW COMPRESSOR Page 10 SERVICE MANUAL 9, Place eyinder on its side, Bend back lock washer tab securing slide valve piston locknu. Remove focknut, lock washer and Side valve piston, Discard lock washer. FIG. 18 NOTE: On compressors operating at less then 2500 APM femove the ide vee piston stop which is on the spindle bbeticen piston and bulkhead. 10, From the compressor end of the eylinder remove the spindle 11. Remove and retain snap rings securing bulkhead in eylinder, FIG. 18 12, Use awood block to push bulkhead from eylinder, FIG, 20 13, Bond back tab on slide stop piston locknut lock washer. Re move locknut and lock washer. Discard lock washer, FIG.21 FIG. 20 14. Remove side stop piston from slide stop. FIG. 22, 15, Remove slide stop from side stop guide Fic. 2 Fis. 8 Fic. 2 Fic. . INSPECTION Clean and inspect al pects Ground surface of spindle must be free of scratches, nicks or Cylinder bore may be honed lightly to restore 9 good surface Feplace if deeply soratched or pittedFRICK TOSH SCREW COMPRESSOR SERVICE MANUAL D. ASSEMBLY 1 10. 15, To install an internal tation glyd ring in the eylindor bulkhead, Inovable slide stop or lide stop cover ute the following pro cadre: A. Clean part applicable and insert new O-ring into groove 120" FC30°¢ 8, Haat new gly ring to BIQSRREGOE) 101720 minutes in sm ot pot or oven 6. While hot place gly cing in groave over O-ring, immed sialy sze glyd ring by pushing mating part through bore. Sing i competed en sl ig coo (peroximnaly NOTE: For siting eylinder bulkhead and movable slide Sop use polshed end of spindle assembly. For side stop Cover use movable slide stop Set cylinder upon cylinder cover face and install a snap ring in the third groove in the cylinder from the compressor end or top. CAUTION ~ Care must be taken not to damage honed surfsce of eylinder. Place new ciled O-ring in second groove in cylinder, Push eylinder bulkhead with alyd ring through O-ring until firmly seated op snap ring. Secure by installing stan ring in third groove of cylinder. Lightly it machined surface of movable slide stop and push ‘through bore of slide stop cover. On threaded end of slide stop install new O-ring, lige stop piston, lock wether and forknut, Tighten lock nut until tab on fock wither aligns with slot in nut. Bend washer tab into sot to scure nut. Place new O-ring in piston groove thon split alyd ring over Oring, Place new ciled O-ring in large ciameter groove in slide stop 9. Carefully, so not to damage piston alyd ring, push assembied slide stop piston and cover inte cylinder until cover s seated Install O-ring on polished end of spindle (end with drive pin. Oil O-ing and polished surface of spindle then carefully so not to darnago aid rings, push spindle through movable slide stop andeylinder bukhead Lay eylinder on its side and push spindle forward until spindle just clears cylinder cover Face CAUTION = Unpotished surface of spindle must not enter gly ing in movable slide stop. 1 Install side valve piston, lock washer end locknut. Tighten Tocknut until slot im nut aligns with lock washer tab, Bend tab 10 secure nut, Install O-ring then split glyd ing into groove in piston. Push piston and spindle assembly back into cylinder. Install assembled potentiometer sheft and eylinder cover, CAUTION ~ Make sure shaft groove engages with drive pin in spindle Install a 3/8" valve in eylinder top port SCI and pressurize 10:30 psig with ry nitrogen, 19, 870-115 81 Page 11 lace spring over slide valve spindle into slide stop pocket then place side vale with soring packet over soil and spring, Compress side valve sping by pushing down on side valve, Install new lock washer with ta ond locknut. Tighten locknut Uni washer teb-align wrth sot in lockrut, band tab into sot crack 3/8 valve in eylinder top port SCT and slowly bleed pressure to atmesph Install niet cover to cylinder assy.870-115 SM FRICK TOSH SCREW COMPRESSOR Poge 12 SERVICE MANUAL E, INSTALLATION 1, Insta new oiled Oxing in groove in slide stop cover 2. Lightly ol slid valve and slide stop. 3, Install 9 3/8" valve in cylinder top port SC2 and pressurize 10-20 psig with dry nitrogen, 4, Sling cylinder assembly and align peaks of slide valve and slide stop withthe verteal center lin of inlet cover. FIG, 23, 5. With slide valte facing inlet cae slowly move assembly forward, ‘rough inlet casa unt slide valve contacts rotor eae CAUTION — Do not bump side valve against rotor case, 6. Install @ 3/8" ~ 16 UNC x 4.1/4" bolt in inlet case por SCO 23 Unt contect is made with slide velve, slowly turn bolt in, raising slide valve while applying pressure on the cylinder assembly until it comes in contact with the quide surfece in Fotor cave, Back out bolt 1/8 tun and continue to push aseer. bly forward into pesition. FIG. 24 NOTE: Do not force, if resctane is felt, rotate cylinder assem: bly back and forth while appiying presture to ai in alignment, 17. Remove the 3/8" bolt end install pipe plug. 8. Secure assembled cylinder and inlet cover to inlet case. FIG. 2 8. Crack 3/8” valve in cylinder top port SC2 and slowiy biees pressure to atmosphere 10. Instal slide top indicator rod assembly. Fic. 11, To check the operation of the side stop indicator rod and the 24 suction valve potentiometer rod proceed as outlined, [A Slide Stop Indicator Rod — Apply and rgleve presayre to port SB. Thesed should move 10mm. (°, 343°") B, Sle Velve Potentiometer Red ~ Apply and relieve pressure to port SC2. The red should rotate 300° with slide stop in low Vi poston (toward inlet end) 12, Install slide stop indicator potentiometer bracket, potenti: ‘omoter, cover end geske. 13, Install slide valve potentiometer brecket, potentiometer and Fis.FRICK TOSH SCREW COMPRESSOR s70-115 8m SERVICE MANUAL Page 13, SECTION 44 - CYLINDER ASSEMBLY . TDSH 283 SUE STOP PISTON LOCKNUT WASHER “ve roo sneer sue stor —evUNoER TOP COVE SLIDE STOP coveR LocKNUT w/WasHeR SUE VALVE \ sune vatve eisrow d \ SLIDE VALVE/SPINDLE ASSEMBLY \C crumoeR coven assemety A. REMOVAL and DISASSEMBLY CAUTION = To prevent damage to potentiometer shaft pull Cove: staight off until shaft is disengaged from drive pin in WARNING — SLIDE STOP POTENTIOMETER AND INDICATOR spindle ROD MUST 8E REMOVED PRIOR TO REMOVING CYLINDER ASSEMBLY. 10, Remave cylinder from inlot case cove, 1k fs recommended that when disassombling the cylinder assembly CAUTION ~ Cylinder weight must be supported and cylinder all Oxing,alyd rings, siya ring bearings and lock washers be removed ‘must be pulled steight off to prevent damago to cylinder bor and discarded. and slide vale piston. 1. Remove plug from oil drain port SC4 located at the bottom of 11. ‘Bend beck tab on slide valve piston lock wather. Remove » Inlet case end drain oil. Reinstall plug. locknut and lock washer, Discard lock washer 12, Remove the two (2) plugs from eylinder drain ports SC1 and 12, Remove lide valve piston and O-ring, Diseard O-ring '8C2 located in the bottom of the cylinder and drain oil, Rein: stall pugs NOTE: On compressors operating at less than 2600 RPM remove the slide valve piston stop which ts on the spindle 3 Remove slide vahe control potentiometer cover, potentiometer, between piston and side sop cover. ‘mounting bracket nd attaching ports 13, Remove inlet ave cover from int cave 44, Romove sido stop potentiometer cowr, cover gest, potent moter, mounting bracket and attaching parts Discard cover 14. Install ping extension toc on and of spindle. xe - WARNING — Movable slide stop cover is under high spring 5, Remove slide stop incestor re assembly by turing out seal Toad caution must be taken when removing. lug and tdrewing od sesembly. = 15. Ramove alternately three (3) ofthe fue (5 cap eres securing 6. Install 3/8" vein eylinder tp por SC2 and pressurize with Imovabe slide top cove 0 inlet case dry ntvopen 1030 958, 16. instal thee [3) jack bolt and spacer in hoes where ap srews 7. Remove plug from top SC6 port in the face of outlet case. wore removed, Tighten ute On Jack Bolts, then remove re: Install side valve locking too. ‘maining ap screws 18 Crack vlve in port SC2, slowly bleed pressure to atmosphere 17. Looean nuts on jack bolts evenly until spring tension is eased. 9. Remove cylinder cover from eylinder. 18. Remove jack bots nd side stop cover.70-1155 Page 14 18. Remove side stop piston and stop assembly, 20. Remove spring then spindle extension tool 21. Remove spindle and side valve assembly, 22. Remove sie vale locking tool B. DISASSEMBLY SLIDE STOP, SLIDE VALVE 11 upan inspection of the spindle slide valve assembly and/or piston slide stop assembly no detets are found, classombly is unnecessary, IW defects ae foune proceed as outlined 1. Bend back t20 on slide valve lack washer, lock washer. Discard lack washer Remove lecknut and 2, Remove slide valve from spindle 3. Bend beck tab on movable slide stop piston lock washer Remove lecknut and lock wesher. Discard lack ater, 4, Remove side stop piston and O-ring trom slide stop. c._ INSPECTION (Clean and inspect al part Ground suctace must be tee of seratehes, nicks oF dents, Cylinder bore may be tightly honed to restore @ goed surface. Replece if deeply eratcned or pitted, . ASSEMBLY and INSTALLATION |A. Clean part applicable and insert ney ing io groove, 120° i onc) B,_ Heat new lyd ring to for 20 minutes in an oil peter oven. CC. While hot place gid ring in groove ever Oring, immedi stoly size alyd ring. by pushing mating par through bore Sizing is completed when alyd ring cools (approximately Bminuted NOTE: Fer sizing use polished end of spindle sembly. 2, Assemble spindle and slide valve if disazsemblad, Secure side valve to spindle using locknut and now lock wather. Tighten Tocknt until sot in nut aigne with lock washer tab. Bend tab 3. Assumble piston and movable slide stop if dlsassenbied. On slide stop place new O-ring, piston and new lockwasher. install Tocknut and vghten until slot In nur aligns with washer tab ‘Bend tab to secure rut 4. Install slide valve locking too! in top SCS port in the face of outlet cae, 5. Lightly ol spindle and slide vole assembly, then instal in 6. Screw spindle extension tool on end of spindle, 7. Install spring ver extension too! and spindle, Make sure spring is seated ineounterbore of slide valve CAUTION ~ Care must be t surface of the spindle, 17 not to damoge the polished 8 10. 16, 16, 1 21 2, 24, 2%, 28, 2. FRICK TDSH SCREW COMPRESSOR SERVICE MANUAL Install new sly ring bearing, Osring and split glyd ring on movable slide stop piston, WARNING ~ When installing movable slide stop piston assem bly or movible slide stop cover care must be taken not to emage polished suffece of spindle, internal and extrnal ‘ivd rings ands rig bearing. Sige assembled movable slide stop snd piston on extension too eeating spring in eounterbore of side stop, Pace a new oiled O-ring on inboard flange of movable side ‘stop cover then slide cover on extenton tool CAUTION ~ Support weight of side stop cover until cover I Jacked into positon. Install three (3) jack ols with spacers through holes in side stop cover into inlet case, NOTE: Jack bolts should be placed at2,6 and TO o‘ciock 2. Align peak of aide stop with vertical center ine of compressa Tighten the nuts on the jock bolts evenly pushing the lide stop cover and slide stop into inlet case Bore uni slide stop contacts 1 Install 91/2" — 20 UNC x 4-1/2" bolt in inlet cate port SCA Until contaet is made with slide stop, —Siowiy turn Bolt in, ‘ising slide stop while applying pressure on the side stop nti it comes in contact with the guide surface in rotor cae. Back ‘out bolt 1/8 tuen and continue to jack slide stop and cover into position. Use two (2) cap screws st 4 and 8 o'clock, Socure movable slide stop cover to inlet eas, Remove jack bolts and install cap screws. Torque all ive (5) cap sews, Remove spindle extension too. Place & new olled O-ring on outboard flange of slide stop cover ‘then instal inet case cove, Place Ovring then slide valve piston on spindle and secure with lock washer and nut. Tien locknut until tb on lock washer signs with slot in locknut then bend tab into slot to secure Install slyd ring besring, new Oving and split giyd ring on piston, Supporting cylinder, carefully so not to damage siyd ring bearing and alyd ring, side cylinder over alide valve piston Secure cylinder to inlet cove cover ond torque eap terews. Install eylinder cover and potentiometer shaft assembly. Make sure potentiometer shaft groove is aligned with drive pin in ‘indie Insta 3/8" valve in cylinder top SC2 port and pressurize to 30 psig with dry nitrogen, Remove slide vale locking tool from top SCE port in face of outlet case ad install NPT plug, Crack 3/8" valve and siowiy elive pressure to atmosphere Install movable slide stop indicator rod assembly, potent lometer bracket, potentiometer, cover and gasket. Install slide valve potentiometer bracket, potentiometer andFRICK TOSH SCREW COMPRESSOR 70-115 SM SERVICE MANUAL age 15, SECTION 5 ~ TOSH COMPRESSOR A. DISASSEMBLY 1. Drain oi! from compresior. The drain port's located at the botiom eontar of the inlet casing and ‘dentfed as, SCO on TDSH 162, 193 and 233, SC4 on TOSH 263, 2, Remove movable slide stop potentiometer and rod assembly. Rotor to Seetion 3, 4. Remove cylinder asiembly. Refer to Section 4. 4, Use coverpision puller and remove male and female balance Piston covers from inlet case. FIG. 26 5. Remove and discard cover O-rings Fi DP _& Remon mo FG. 27 a 2. Use eoverpistn pul end erove male balan piston. F16. 28 8. Remove mae balance piston sev ad baek.u sng. Disord Oven NOTE: Later mchines incorporate one psc sleeve and back a NOTE: Steps 8 tu 11 are not aplabeto the TOSH 283 J’. femora snap ing rom onde roo, #16, 28 10. Use cnrpision pila and revo fanaa alr ston Dd FIG. 30 11, Remove fale ble piston seve and back ra, Fe oun e 12, Remove rotor shalt seal, Refer to Section 1 13, Remove shot sal drive ring, Fc. 26 Fis. 0‘s70-115 sit FRICK TDSH SCREW COMPRESSOR Page 16 SERVICE MANUAL Remove stl crve pin fram rotor shaft. FIG. 31 Sane a bck on ack water, remove okt, ock water er bearing spore fram mi FIG. 3 Loosen cap screws securing female rotor bearing cover even'y Unit spring washer pressure is released. Remove cap serena, cover and spring washer. FIG. 23 Remove female besring housing spacer. FIG. 24 Remove Nylok cap sere, washer, bearing plate and dowel pin from end of female rotor Discard Nylok can serew. FIG. 38 Drive out dowel pins which align inlet ease sith rotor ese FiG.36 Fic. Attach sling t0 support inlet ease, then remove attching cap 34 screws. FIG, 37 Be br = ehFRICK TDSH SCREW COMPRESSOR 70-118 Si SERVICE MANUAL Poge 17 21, Using jek bolts, push inlet ease apart fom rotor cate, FIG, 38 CAUTION ~Keep sling taut and move inlet cate straight out Until ear of rotors to prevent damage to roller bearings and 22, Use male thrust bearing tool and push male roto: clear of thrust bearing inner races. (You will hear inner races drop). FiG.39 23, Use female thrust bearing tool and push female rotor cles of ‘hut bearing inner races, (You will ear inner races drop). Fig40 24. From the inlet end pull male -otor approximately 2/3 of the way out. Support rotor with a sling around canter of rotor and remove. Repeat prosidure for omalaroter. FIG. 41 Fis. CAUTION ~ Care must be taken to prevent damage to rotor 40 sealing stip 25. Remove from outlet case both male and female rotor thrust bearings. bearing back-up rings and Dearing back-up plates. 26. Drive out dowel pins which align outiet ease with rotor 27, Remove outlet case attaching cap serews, then us jack bolts to Separate outet case from olor case and remove outlet case Fig. 42 28, Roller Besring Removal — When caller bearings are removed they should be diearded and replaced with new bearings. |A. Remove both snap rings ftom inlet ase retaining roller boaring outer races. 8, Uso brass drift and drive bearing outer rees from inet nd FIG, outlet eaies, NOTE: Oamage to bearings during vemoval 7 is insignificant as they should not be reused ©. Use a bearing puller and remove bearing inner ‘abe: from both ends of male and female rotore. FIG. 43, Fie, a2 Fic, 38 Fis. Fis. 39 3s70~ Page 18 10. 115.80 ASSEMBLY Roller Bearing ~ Roller bearing inner and outer races must be kept asa matched set ~ do not min Hest bearing inner race on oll pot or ven to no more than 2SOUEHPBES). COE 43°C Install inner ace on rotor. Be sure race is seated firmly against rotor shoulder. NOTE: "Put «thin coating of molybeenum disulfide powder on rotor where inner rave will be seated. Wipe off excos Install outer rave in applicable ease, Outer racexzpoy either be Dressed into position with a hydraulic press of {+22 and slid into postion. Race must be seeted squarely ‘against shoulder in eave, Intl retaining sr Seas yey ee ae Attach outlet case with roller bearing outer races and new Osring to rotor ease. “Uses light cost of grees to retain Ong in place Align dowel pin holes in rotor case with dowel pin holes in outlet ce, Insta round dowel pin in male rotor side pin hoe. Install dismond shaped dowel pin in female rotor side pin hole. WARNING — Contact surface of dowel pin must be in the vertical direction ~ not horizontal ‘Torque attaching cap serows in erisicross sequence starting with ap serew nearest male rotor side dove! pin. LLorste serial number stampsd on helix lobe of femsle rotor at outlet end. Follow the labe fo the inlet end. Use a tease pencil or layout dye to mark this lobe on the inlet end Install female rotor, end with serial number goes in frst. After installing turn rotor until marked lobe. points toward male CAUTION ~ Care must be used not to damage sealing stipe on lobes, Locate serial number stamped in root of helix lobe on outlet fend. “Mark foce of rotor at this position with grease pencil oF layout dye. Install male rotor aligning root mark with marked lobe of female rotor CAUTION ~ Care must be used not to damage sealing strips on lobes ‘Attach init case with roller bearing outer reces end new xing loosely to rotor casa. Use light coat of grease to retain Oving in pce, Align dowel pin holes and install round dowel pin in male rotor se pin hole. Install diamond shaped cove! pin in female rotor side pin hole WARNING ~ Contact surface of dowel pin must be in the vertical diretion ~ no: horizontal Secure iniet case to rotor case using sx (6) cap screws spaced evenly around inlet case. Torque cap sews, heck rotor end play betweon inlet and outlet esses. Attach fend play tool to rotor andl inlet cover. male rotor fist. With ‘ool push rotor forward unt it contacts outlet ease, FIG. 44 Attach dial indicator to outlet case and rotor, male rotor firs. Setindieatoret zero (0), FIG. 48 FRICK TDSH SCREW COMPRESSOR SERVICE MANUAL, 18, Use end play too! to pul rotor beck uni it contacts inlet case Read indicator. FIG. 46 Clearance Specifications: OSH 169 o@¥'7,099" «O25 TOSH 193 ‘9es"/026" oar = Tosh 233 ‘ess/o3e" 55, TOSH 283 ‘030"/036" WARNING ~ if end play clecanee isnot within above speci tations consult Frick Company 19, Repeat Steps 16 thru 18 fr female rotor.a 2 2 24 26 27 28, 2. 20 a 2, a 31 FRICK TOSH SCREW COMPRESSOR SERVICE MANUAL Installation of Thrust Bearings — When the TOSH compressor 35, has been ditszembied for provontive mamntonanee it ve ommended that new thrust Bearing kts be used, The bearing tet const of 9 new thrust bearing, antivotation O-ring oF fall pin, Bearing back-up ring and Bearing adjusting washer The braving back-up ring is ground for proper stand out and cannot be interchanged between bearings. Whetner you are instaling new thrust bearing kit or sin stalling remaved parts the procedure is the seme. NOTE: On early versions of TOSH comaressors there are two (2) rol pins in the bearing baccup ring ~ remove these pins Place bearing adjusting washer on male roto. ‘washer rust be inboard against shoulder of rotor, chamfer on Install bearing back-up olate with narrow face inboard. Coat inboard inner race of thrust bearing with alight cost of ‘molybdenum disulfide power, Wipe faces clean af ponder NOTE: Inboard sde of thrust bearing inner and outer cacas are identified by the letter "A" on the flat Tacs of race. The face with te lettor “A must be installed facing the rotor body. With tat face “A of inner race toward rotor body start race on rotor shaft. Use bearing installation too! to seat inner race ‘aint bearing agjuting washer. FIG. 47 Fic. With the letter "A" on bearing race Facing the rator body install 47 the sxsembled bearing back-up “ing and outer race into the out lot com. Cost thrust bearing outboard inner race with malyodenum Avalide powder. Wipe face clean and start race on rotor sxatt, with rived se tonard rotor body Using bearing installation too! push outer race until seated gninet inboard race Install bearing spacer (TOSH 163, 193), lock washer ano lovknur. NOTE: Do not bend tab on lock washer Repeat Steps 21 thru 28 for female sie. Install retaining washer, anti-ratation pin and cap sere, Fic. 48 Check outlet end clerance ~ Attach end play too! to rotor end inlet cover, male rotor first. Apply alr and push rotor forward Fig. 48 Attach cial inciestar to outlet case an rotor, male eotor fist Sot indicator at 2era (0). FIG, 49 Use end play t00! to pull rotor back = ead and record indicator retina Fis, 70-115 5m Page 19 Recommended outlet end clesrance TDSH 163 and 193 07s! TDSH 233 10035) TDSH 285, (0030) The difference between indicator reading and recommended fend clearance ie the amount 10 be ground trom adjusting washers, Example: Rotor MALE FEMALE Dial Reading 0158" 0175" Recom. Clearance 0085" 008s" Amount tobe ground .007" 0s" Repeat Stepe 32 thru 34 with female rotor then remove end play toa! and dit indicator.70-115 5 FRICK TOSH SCREW COMPRESSOR Page 20, SERVICE MANUAL 36. Remove inet case, Reler to Section 5A Steps 19 thru 37, Remove locknut, lock washer and spacer from male rotor (TOSH 163, 193), 38, Remove cap screw, antizotation pin and retaining wesher from tema rotor 39, Use male thrust bearing too! end push male rotor clear of thrust bearing inner race 40. Use female thrust beoring tool and push female rotor clear of ‘theust bearing inner race, 41, Remove bearing back-up ings, thrust bearing outer races and bearing adjusting washers which are to be ground to new dimensions. Fis. To calevite dimensions use the following example procedure; 50 Thrust Washer MALE FEMALE Original Thicknoss ‘Amount toberemoved Step 38) 00100005 New Thieknes: WARNING — Adjusting washers must be parallel within ‘0008 42, From inlet end push rotors forwerd, then cinstall inlet case. Refer to 88 Steps 12 tha 15. 49. Reinstall thrust bearings using redimensioned bearing adjusting washers and recheck outlet end clearance. Refor to BB Steps 21th 36, Outlet end clearance must be within the following limits: Fis. 51 TDSH 163, 193 006s" - 0095" TDSH 233 0078" - 0105" TDSH 283 00g" 011" 1 clearances still more than the maximum the spacer is too ‘thik and can be reground. I clesrance i& lest than minimum 2 new bearing adjusting Es was must be used a 44, When outer end clearance is within tolerance bend down tab ‘on male rotor lock washer 45, Install remaining cap screws attaching inlet case to rotor case Tighten cap screws ina crsseross pattern, 46, Install Sh@ x 10.mm seal drive pin in male rotor. FIG. 50 Fis. 47, Insal vel distance cng on male rotor. FIG. 51 52 CAUTION ~ Slot in distnee ring must engage with seal drive pio, 48, Install seal, Refer to Section 1. 49, Insta female distance sleeve CAUTION — Alignment slot must be, ibourd for TOSH 193 ‘and 203, utbcard for TOSH 183 end 233, 150, Instll female spring wether ond special female outlet case CAUTION — Spring wesher must contact the distance slaove Fis.FRICK TOSH SCREW COMPRESSOR SERVICE MANUAL 51. Check outlet end olearance. Refer to Step 32 thea 35, FIG. 52 and 83 Neasured and clearance mast be within the folloing limits: Tost 163, 193 Tosi 239 OSH 283 152, Remove special female outlet case cover and install origina CAUTION ~ On TDSH 163 and 233 the alignment pin in cover ‘must align with sot in distance steve WARNING — There are two (2) versions of male balance piston cover, piston slave and/or spacer used on some TDSH ‘The early version uses the two (2) piece piston slow and ‘pacer srrangament with balance piston cover les val pin ‘Aapiieable for TOSH 185, 198 ane 233, ‘The lator version uses a one (1] pice piston sleove/spacer and balance piston cover with roll pin. Applicable for all TOSH eompresiors, ‘Check the version you have and proceed with the applicable instructions. EARLY VERSION ~ TOSH 163, 193 and 233 53, Pace new oiled O-ring on piston sleeve spacer and install in tale rotor bore of int £356 ‘54, Place balance piston sleeve on flat surtae, place balance piston ‘aside piston sleeve and with fecler gouges check the clearance Between piston and sleeve diametra. Clesrancs Specification 003," — 005". Repiare at 008" 155. Place new O-ring in balance piston sieve and install with the roll pn at Qo'lack in mala rotar bora of inlet cas. ‘56. Install male balance piston on male rotor aligning slot in piston sith pinin rotor sha 87. Seeure balance piston with snap ring. ‘5B. Piace new oiled Oing on male balance piston cover and install with tapped puller holes vertical and right side ol slot aligning nth piston steve val pin LATER VERSION ~ ALL TOSH COMPRESSORS 9A, Place balance piston sleeve/spacer on flat surface, Place balanor piston insde piston siaeve/soacer and with feoler fauges check clearance between piston and sleove/spacer iametal Clearance Speciteaion 003" — 005". Reptece ne OOS™ S54, Plage hew oiled O-ring on male balance piston slevespacer fn intl male rotor bore of inet casa wth sot Out Dead at 12 oeock '55A Install male balance piston on male rotor aligning slot in piston with pin in rota shaft, '5GA. Secure balance pison with snap cing, '57A, Place new oiled O-ring an male balance piston caver and instal with col pin at 12 clock meting with slat ia balance piston Seavespacer If installed corretiy the tapped pul F hole in piston cover 70-115 5M Page 21 will be, vertical for TDSH 183, 193 and 283, horizontel for TOsH 233, NOTE: Galance piston for forale rotort are only used ia TTOSH 188, 193-andh28 comprasso’s. Notwsed--FOSH-283 compares, ~ 59, Place new oiled Oving on female balance piston sleeve spacer ‘and intl in female rotor bore of inet eae, 60. Place femae balance piston sleeve on fiat surface, Place female balance piston inside piston sieve and with feeier gauges check the clearance between piston and steve dametal, Clearance Specification 003" ~ 008". 61, Install female balance piston on female rotor aligning sot in piston with pin in rotor shat, Secure Dlance piston with snap Fina. 62, Place new Orring on feraie balance piston sleeve and install ‘over balance piston, roll pin should be at 2 olock 63, Place new oiled O-ing on female balance piston cover snd ‘install with tapped puller holes verticl and te lat sie ol slot aligning with piston sleave rl pi 64. Install evinder assembly — Refe: to Section a SECTION 6 - COMPRESSOR TO BASE INSTALLATION 11s important when installing » TDSH compressor on 2 compressor bse that excessive atest i¢ not imposed on the compressor easing taten it i bolted down, therefore the following procedure is rex ‘ommended! WARNING Net following recommended procedure can cause fexcessive load on compressor and may lead ta. premature bearing failure or lds vave Binding, Install naw gasket on surface of discharge flange of package and bolt comprestor to flange. Torque to 260 FT/LE oiled. If compressor feat come up off the base place shims under feet to ‘reduce gap to les than 808” then bolt dawn compressor with shins in pace oom, 11 compressor fet 00 NOT come up off the base when compressor is bolted to dschacge flange, remove compressor and place two (2) sntkets on cicharge lange ond repeat above