RAR NO.

–
MSSB-20-22
HIRARC Form
(Project Based)

Location Job No: No. of Pages: 08, Include Name

Vessel List
Processes Build-Up Weld Metal Pressure Vessel And Date of Job Start Preparation Date: 6/8/2020
Cleaning Activity by HPWJ 3000 PSI
Risk Assessment NOOR AKMAL,RASYID RA Conducted By Akmal Hakim Next review Date: Next 2 years / or
Team any changes
(PEAR)
Approved By Ong Cheng Chen Prepared By Akmal Hakim Reviewed By:
(Operation Supt.) (HSE
Supervisor)
Hazard Identification Risk Evaluation Risk Control
No. Activity Hazard Possible Accident / Persons at Existing Risk Control Additional Control Person – in –

severity

likelihood

Risk level

severity

likelihood

Risk level
Ill Health risk Measures Charge (follow-
up Date)

1. Mobilization of Falling from  Pump drop worker  All lifting equipment is 2 2 L  Clear area prior to 1 1 L Site supervisor
pumps and height from height Certify lifting
equipment’s  Only authorize person &
crane operator to do the
task.
 Ensure no one standing
below the lifting load
 Barricade mobilization
area to prevent
unauthorized entry
 Wear full PPE

SEVERITY
1
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
 2. Preparation of  Conflict with  Work Clash workers  Attend PTW coordination 2 3 6  To discuss with 1 2 2 Supervisor
PTW other PTW. with other meeting. Authorized Work leader
group lead to Supervisor
accident. regarding job.

 Wrong PTW  Wrong risk workers  Applicant/work leader to  Clearly Supervisor

control measure be familiar with the job. communication &
taken lead to  Discuss with PTW receiver double confirm for
incident. what type of PTW. PTW issuing
 To be check
before continuous
2 1 2 1 1 1
the job
 Wear Proper PPE
(Safety glove,
glass, coverall,
helmet, Shoes,
earplug)
3. Area inspection  Tripping  Obstacles or workers  Check the working area 1 2 2  Check all working 1 1 1 Supervisor
objects along along the passages for personnel to wear Foremen
hazard
passage leading movement and work proper PPE
to tripping  Check working area is safe
for work

4. Rigging and  Falling object  Lifting Belt/ workers  To check lifting 2 1 2  Barricade passage 1 1 1 Supervisor
material chain /slings belt/chain/sling and work area for Foremen
handling  Trip and fall
break loose certification before use more hazardous
 Obstacles  Only certified riggers & work when required.
along passage operator shall perform the
leading to lifting works.
tripping

5. Tools  Hand injury  Cut by tools Workers  To check all pneumatic and 1 2 2  To wear correct and 1 1 1 Supervisor
inspection electrical tools before use. proper PPE before Foremen
 To return damage tools the use of the
back to store keeper. following tools.

SEVERITY
2
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
6. Entering  Lack of  Body Injury Workers  Ensure PTW available 3 2 6  Close supervision 2 1 2 Supervisor
Confined communicatio  Difficulties to prior entering confined required while Foremen
Space n breath space. working inside AGT
 Oxygen  Unknown  All personnel working in
deficiency entrants during confined space must have
accumulation emergency confined space training.
of toxic gases  Confined space procedure
 Unauthorized shall be followed
entrant  Standby Person is attentive
all the time during confined
space activity. Lighting
provided in CSE
 Communication between
SP and AE is established
all the time.
 Gas test to be done by
AGT prior to entering the
confined space.
 Proper air supply to be
provided or air mover will
be provided.
 Barricade & install signage
prior closing manhole
before stop work.
7. Working at  Falling from  Body Injury workers  Use proper PPE including 3 2 6  Ensure body harness 2 2 2 Supervisor
height (if height, body harness are hooked onto
required)  Trip and fall,  Plan way up and down strong structure
 Ergonomics before inclining the
fatigue
scaffolds
 Ensure personnel are
feeling well before start
work.

SEVERITY
3
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
8. Grinding and  Hand and  Cut by rotating Workers  To check all grinding 2 3 6  To ensure 2 1 2 Supervisor
polishing finger injury disk equipment to have continuous Foremen
 Flying spark  Hit by broken guarding monitoring by Fire Watcher
grinding disk  To ensure fire blanket supervisor
placed at area of spark
produced
 To ensure all grinding disk
should not have any crack
prior used at site
 To ensure user wear proper
PPE (Face shield, Semi-
Leather Glove, Ear Plug)
 Fire watcher to standby
good condition of fire
extinguisher at site.

9. Cutting of  Hand injured  Cut by sharp Workers  Wearing of PPE goggles, 3 2 6 3 1 3 Supervisor
tubes to the edge ear plug, hand glove Foremen
required length Firewatch
10. Setting up  Hands and  Hands and workers  Proper maintenance of gas 3 2 6  Use proper gas 3 1 3 Supervisor
cutting torch & finger Injury finger caught in cylinder by authorizes regulator on all Foremen
cutting hose  Fire and between objects party gas cylinder. Fitter
and work explosion or tools  Proper maintenance of
pieces  Burns  Gas leak from cutting torch by authorizes
 Inhalation cylinder cause personnel
fire and  Cleaning the cutting nozzle
explosion before cutting
 Fire and  Proper storage of oxygen
explosion cause and acetylene gas
burns to cylinders.
personnel.  Always place the cylinder
up in vertically beside the
wall and lock the area.

SEVERITY
4
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
11. Gas cutting  Hands and  Hands and Workers  Barricade the working area 3 2 6  Connect spark or 3 1 3 Supervisor
process finger Injury finger caught in And  Ensure the surrounding flash back arrestor Foremen
 Fire and between objects equipment welding area is isolated. to sources. Fire Watcher
explosion or tools  Only certified workers can  Certified Fire
 Burns  Gas leak from perform the gas cutting. watchman to be
 Inhalation cylinder cause  Keep safe cutting torch around during the
fire and when not in use process Stand by
explosion  Ensure no heat source fire extinguisher.
 Fire and around the gas cylinder
explosion cause storage area.
burns to  Ensure that the oxygen and
personnel. acetylene gas cylinder are
 Inhalation of inspected by authorize
poisonous gas party
cause breathing  Ensure no flammable
problem material around the
working area.
 Ensure there is no leakage
of oxygen and acetylene
gas cylinder and hose
connectors

SEVERITY
5
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
12. Welding  UV Light  Eye injured due Welder  Ensure welder wearing 3 3 9  Fire watchman to 2 2 4 Site supervisor
Activity repair from to UV from Worker PPE (Welding Shield, be around during
for weldment Welding welding around the Welding glove) the process
 sparks and  Burns by sparks area  Do not operate any  Stand by fire
welding slag and welding electrical appliances or extinguisher or
slag wiring if body is wet fire hose
 Fire and  Use welding machine,  Ensure only
Explosion welding cable and trained Fire
 Electrocution electrode holder with watchman to do
valid certificate of the job
adapter for required
current
 Ensure there are no
exposed wire
 Switch off welding
machine when not in use
 Ensure no heat source
around the working area

13. NDT - DYE  Tools/equip  Damaged/broke QC 3 2 6  Ensure no hot 1 1 1 Site supervisor

PENETRANT Workers  Safe Work Practices,
ment n tools. work activity
TEST Supervision
/machine Ergonomic behind DPI
PPE: Wear safety helmet,
preparation. hazard Activity
safety shoes, semi/leather
 Falling,  Head injury
gloves, back support
tripping,  Minor cut
 Wear 3M dust mask, safety
slipping  Chronic disease helmet, safety shoes, safety
 Inhale of effect lung. glasses, semi/leather
chemical

SEVERITY
6
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
14. Inspection of  Incorrect  Injured by worker  Physically identified and 1 2 L  All the joints must 1 1 L Site supervisor
hoses & joints hose pressure whipping of check marking on the hose have a whip lock Pump operator
connector selection& hose  Check sheet to fill in prior device
defective  Injured by to start work at each shift  Ensure earth wire
connector pressured water  Check the condition of is connected to the
cause hose hose & connector plant earthing
burst and  All joints have a whip lock point.
impact to device fitted
personal  Before start the operation
supervisor must inspection
all hose & connector is
properly secure

15. Inspection of  Jam trigger  Injured by worker  Check the condition of the 1 2 L  Use Checklist 1 1 L Site supervisor
high pressure  Block nozzle pressured water trigger and “dead man Foremen
gun head switch”
 Check the condition of the
nozzle head
16. HPWJ hose  Tripping  Worker trip by worker  Hoses to be laid out free of 1 2 L  Use Checklist 1 1 L Site supervisor
inspection  Damage of hose kinks and away from work Foremen
hoses  Hose burst area
 Hose damaged  Protect all the sharp edges
by vehicle  Hose lay across the road
must be protected by
planks

17. Join the high  Hand injured  Spanner may worker  Use proper PPE 1 2 L  Use Checklist 1 1 L Site supervisor
pressure hose slip and knock  Use correct tool Foremen
against personal  Check the hose nut in good
 Hand injured condition
cause by sharp  Fitted by train personal
edges

SEVERITY
7
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
18 Connect water  Impact by  injured by worker  Use F/W hose supplied or 2 3 M  Use Checklist 1 1 L Site supervisor
from fresh hoses whipping of approved by the Plant Foremen
water supply  Injured by hose and  Proper laying of F/W hose
outlet to water pressured pressure water
pump. water  entangled hose
tripping cause worker to
trip
19. Start water  Hose burst  injured by Worker  Ensure the pump is on 3 3 M  Use Checklist 2 2 L Site supervisor
pump and flash by whipping of idling speed Foremen
the high uncontrolled hose and  Aim the hose at the open
pressure hose pressure pressure water area
for 10 sec build up.  Ensure nobody is near the
without nozzle area
attached
20. Stop the pump  Pump failed  Injured by worker  To test the emergency, stop 3 3 H  Look out for any 2 2 L Site supervisor
to stop pressure water switch at any new shift unauthorized Foremen
personnel

21. Preparation for  Unauthorized  Injured by Trespass  Barricade the hydro jetting 2 2 L Look out for any 1 1 L Site supervisor
cleaning personal flying debris personal area and putting up unauthorized personnel Foremen
activity trespass into  Exposed to warning sign “danger-high
hydro jetting contaminated pressure water jetting in  Perform briefing
area water operation” before start work
 Waste  Proper secured with laying
water/dirty heavy duty canvas.
water  Use proper PPE for
cleaning activity.
22. Start cleaning  Noise from  Skins burn due Worker  Use proper PPE 3 3 H  Work to be stop 2 2 L HP supervisor
work with the pump. to hot water  No unauthorized personal when he feels Foremen
HPWJ gun  Hose leak at splashes. around the jetting area unsafe
3000 PSI joint.  Injured by  Barricade with signage
flying debris “DO Not Enter HPWJ in
 Temporary progress”
hearing loss.

SEVERITY
8
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
23. Stop machine  Injured  Injured by worker  Release all valves & 2 2 L  Safe work 1 1 L Site supervisor
pressured water ensure no pressure in line practice Foremen
 Injured by and system
flying debris  Ensure machine are stop
 Noise created  Fresh water to be “off”
by the pump

24. Material a) Falling object a) Chain /sling workers a) Belt/chain/sling certified to 2 1 2  Ensure a safety 1 2 2 Supervisor
handling/ loss load required supervisor to Foremen
b) Trip and fall
Housekeeping b) Certified riggers & supervise the
b) Obstacles operator process
along passage c) Barricade passage and
leading to work area
tripping

SEVERITY
9
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
 HIRARC GUIDELINE:

RISK (TABLE C): LIKELIHOOD (TABLE A) X SEVERITY (TABLE B)

SEVERITY
10
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00
 RAR NO. –
MSSB-20-22
HIRARC Form
(Project Based)

Location Job No: No. of Pages: 08, Include Name

Vessel List
Processes Build-Up Weld Metal Pressure Vessel And Date of Job Start Preparation Date: 6/8/2020
Cleaning Activity by HPWJ 3000 PSI
Risk Assessment Noor Akmal, Rasyid RA Conducted By Akmal Next review Date: Next 2 years / or
Team any changes
(PEAR)
Approved By Ong Cheng Chen Prepared By Akmal (HSE Reviewed By:
(Operation Supt.) Supervisor)
NAME LIST OF RISK ASSESSMENT BRIEFING

NO. NAME IC / PASSPORT NO. SIGN NO. NAME IC / PASSPORT NO. SIGN
1 11
2 12
3 13
4 14
5 15
6 16
7 17
8 18
9 19
10 20

SEVERITY
11
FREQUNCY OF
ACCURANCE

Negligible (1) Minor (2) Serious (3) Fatal (4) Catastrophic (5)
Most likely (5) 5 10 15 20 25
Possible (4) 4 8 12 16 20
Conceivable (3) 3 6 9 12 15
Remote (2) 2 4 6 8 10
Inconceivable (1) 1 2 3 4 5

Please returned the last page of this Risk Assessment Form for Filing FORM: RA102 / rev: 00