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Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140

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Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

Lignocellulosic biomass pyrolysis: A review of product properties


and effects of pyrolysis parameters
Tao Kan n, Vladimir Strezov, Tim J. Evans
Department of Environmental Sciences, Faculty of Science and Engineering, Macquarie University, Sydney, NSW 2109, Australia

art ic l e i nf o a b s t r a c t

Article history: Pyrolysis is one of the thermochemical technologies for converting biomass into energy and chemical
Received 4 February 2015 products consisting of liquid bio-oil, solid biochar, and pyrolytic gas. Depending on the heating rate and
Received in revised form residence time, biomass pyrolysis can be divided into three main categories slow (conventional), fast and
23 September 2015
flash pyrolysis mainly aiming at maximising either the bio-oil or biochar yields. Synthesis gas or
Accepted 17 December 2015
Available online 8 January 2016
hydrogen-rich gas can also be the target of biomass pyrolysis. Maximised gas rates can be achieved
through the catalytic pyrolysis process, which is now increasingly being developed. Biomass pyrolysis
Keywords: generally follows a three-step mechanism comprising of dehydration, primary and secondary reactions.
Biomass pyrolysis Dehydrogenation, depolymerisation, and fragmentation are the main competitive reactions during the
Mechanism
primary decomposition of biomass. A number of parameters affect the biomass pyrolysis process, yields
Bio-oil
and properties of products. These include the biomass type, biomass pretreatment (physical, chemical,
Biochar
Pretreatment and biological), reaction atmosphere, temperature, heating rate and vapour residence time. This
Pyrolysis parameters manuscript gives a general summary of the properties of the pyrolytic products and their analysis
methods. Also provided are a review of the parameters that affect biomass pyrolysis and a summary of
the state of industrial pyrolysis technologies.
& 2016 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1127
2. Pyrolysis mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1127
3. Properties and applications of products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1127
3.1. Bio-oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1127
3.2. Biochar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1128
3.3. Pyrolytic gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1130
3.4. Analysis of pyrolysis products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1132
4. Parameters influencing biomass pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1132
4.1. Biomass type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1132
4.2. Biomass pretreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1132
4.2.1. Physical pretreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1132
4.2.2. Thermal pretreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1133
4.2.3. Chemical pretreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1133
4.2.4. Biological pretreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
4.3. Effects of reaction conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
4.3.1. Reaction atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
4.3.2. Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
4.3.3. Heating rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
4.3.4. Vapour residence time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134

n
Corresponding author. Tel.: þ 61 2 9850 7950.
E-mail address: tao.kan@mq.edu.au (T. Kan).

http://dx.doi.org/10.1016/j.rser.2015.12.185
1364-0321/& 2016 Elsevier Ltd. All rights reserved.
T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140 1127

5. Biomass pyrolysis reactors and state-of-arts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1135


6. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1135
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1136

1. Introduction 2. Pyrolysis mechanism

With the rapid increase in global energy demand and increas- The complexity of biomass pyrolysis arises from the difference
ing environmental and sustainability challenges, biomass fuels as in decomposition of the biomass components with varying reac-
renewable energy sources have increasingly been considered as a tion mechanisms and reaction rates which also partly depend on
key option to substitute conventional fossil fuels. Currently, bio- the thermal processing conditions and reactor designs. Interac-
mass and waste contribute to around 10% of the global energy tions between the major constituents of the woody biomass, such
as the cellulose, hemicelluloses, and lignin, during pyrolysis have
supply [1]. The full estimated potential of annual biomass avail-
been confirmed previously [14], which makes prediction of bio-
ability is predicted to be as high as 1.08  1011 toe (tons of oil
mass pyrolysis characteristics simply based on the thermal beha-
equivalent), which is almost 10 times the world's current energy
viour of the three individual components very difficult. For
need [2,3]. The abundant biomass reserves, its renewability, CO2 example, the interaction between hemicellulose and lignin pro-
neutrality, and technical grafting from coal industries have been motes production of lignin-derived phenols while hinders the
the main driving forces for research and utilisation of biomass. generation of hydrocarbons [15]. Lignin also significantly interacts
Thermochemical technologies for converting biomass into with cellulose during pyrolysis as lignin hinders the polymerisa-
energy or chemicals mainly consist of combustion, pyrolysis, tion of levoglucosan from cellulose thus reducing biochar forma-
gasification, and high-pressure liquefaction [4]. Biomass pyrolysis tion, while the cellulose-hemicellulose interaction has a lower
with a long history of use, initially for the production of charcoal effect on the formation and distribution of pyrolysis products [16].
(biochar), has emerged as a frontier research domain. Biomass During biomass pyrolysis, a large number of reactions take
pyrolysis is generally defined as the thermal decomposition of the place in parallel and series, including dehydration, depolymerisa-
biomass organic matrix in non-oxidising atmospheres resulting in tion, isomerization, aromatisation, decarboxylation, and charring
[12,17,18]. It is generally accepted that the pyrolysis of biomass
liquid bio-oil, solid biochar, and non-condensable gas products.
consists of three main stages: (i) initial evaporation of free
Depending on the heating rate and solid residence time, bio-
moisture, (ii) primary decomposition followed by (iii) secondary
mass pyrolysis can be divided into three main types including slow
reactions (oil cracking and repolymerisation) [19]. These stages are
(conventional) pyrolysis, fast pyrolysis and flash pyrolysis [5,6]. intermingled, with a possibility to observe their transitional
Some other pyrolysis processes may also be conducted between behaviour through thermal analysis. The apparent specific heat of
these typical pyrolysis types [7]. Slow pyrolysis, termed carboni- biomass during pyrolysis and the corresponding heats of reactions
sation, has been conventionally applied for the production of during different pyrolysis stages have been extensively studied in
charcoal. Due to the long residence time (lasting hours to days), the past using computer-aided thermal analysis (CATA) under
relatively low temperature (  300–700 °C), and the acceptance of different heating rates [20–26].
a wide range of particle sizes (5–50 mm) [8], the thermal Biomass decomposition generally occurs during the primary
decomposition of biomass (mostly lignocellulosic types) proceeds decomposition to form solid char at 200–400 °C, which is
under a very low heating rate with sufficient time allowed for responsible for the largest degradation of biomass [27]. The sec-
ondary reactions proceed to take place within the solid matrix
repolymerisation reactions to maximise the solid yields. Fast pyr-
with further rising of the temperature [27].
olysis typically involves high heating rates (4 10–200 °C/s) and
The degradation pathways of the main biomass components have
short residence times (0.5–10 s, typically o2 s) [8]. Bio-oil yield
been investigated separately. Decomposition of hemicellulose, gen-
(dry biomass basis) can be as high as 50–70 wt%. The flash pyr- erally represented by xylan, mainly takes place between 250 and
olysis process is characterised by higher heating rates of 103– 350 °C, followed by cellulose decomposition, which primarily occurs
104 °C/s and shorter residence times (o 0.5 s), resulting in very between 325 and 400 °C with levoglucosan as the main pyrolysis
high bio-oil yields which can achieve up to 75–80 wt% [9–11]. product [28,29]. Lignin is the most stable component which
The future of research on biomass pyrolysis toward achieve- decomposes at higher temperature range of 300–550 °C [30].
ment of high energy efficiencies and tailoring the conditions to Among the three major biomass constituents of cellulose, hemi-
produce the desired product types takes into consideration the celluloses, and lignin, the decomposition of cellulose has been most
experience and knowledge of the influences of pyrolysis para- widely analysed and best comprehended [31]. Fig. 1 illustrates the
meters on the process performance, including reaction rate, pro- simplified reaction pathway of cellulose pyrolysis, which is the gen-
duct selectivities and yields, product properties and energy effi- erally accepted Waterloo-mechanism [32]. Dehydrogenation, depo-
lymerisation and fragmentation are the main competitive reactions
ciency [12]. The pyrolysis parameters for consideration involve
dominant at different temperature ranges.
feedstock type selection (biomass type, particle size, biomass
pretreatment), reaction conditions (pyrolysis temperature, pres-
sure, particle heating rate, residence time), reactor configurations 3. Properties and applications of products
and processes, and miscellaneous variables, such as the addition of
catalysts and vapour condensation mechanisms [13]. This paper 3.1. Bio-oil
aims to review the properties and applications of pyrolysis pro-
ducts, as well as the effects of pyrolysis parameters on biomass When bio-oil production is the primary product of interest,
pyrolysis product yields and properties. fast or flash pyrolysis are the conditions of choice to maximise the
1128 T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140

k Char, water, CO , Apart from the high oxygen content, the other undesirable
Dehydration CO, etc. characteristics of the pyrolysis bio-oils are low pH value of 2–3.7
(dominant at T< 250°C and slow heating due to the presence of the carboxylic acids. Hence bio-oils are
rates)
Anhydrosugars potentially corrosive to common structures, high instability during
k
(levoglucosan, etc.) storage due to the ongoing chemical reactions to form larger
molecules (mainly polymerisation, etherification and esterifica-
Cellulose
k
Active cellulose
tion) [45], and solids retention with a proportion of 0.01–1 wt% of
Low degree of the bio-oils [46]. The detailed comparisons between bio-oil and
polymerisation k heavy fuel oil, including moisture content (15–30 wt% vs. 0.1 wt%),
Carbonyls, acids, specific gravity (1.2 vs. 0.94), elemental composition, and some
alcohols, etc. other fuel indexes, such as pour point (  33 °C vs.  18 °C), were
presented by Mohan et al. [7]
Fig. 1. Waterloo-mechanism of primary decomposition of cellulose [31]. Bio-oils were extensively tested as candidate combustion fuels
for electricity and heat production in boilers, furnaces, and com-
bio-oil yields. The essential principles of fast pyrolysis generally bustors [47,48], diesel engines [49,50], and gas turbines [51,52].
involve moderate pyrolysis temperature (450–650 °C), biomass Bio-oils were successfully fired in a diesel test engine with limited
particle sizes of less than 2 mm, very high heating rates (103– operation time, whereas long-term operation is not possible due
105 °C/s), very short vapour residence time (o 2 s), and rapid to the poor quality of the bio-oils, such as poor volatility, high
quenching of pyrolytic vapours to suppress secondary reactions viscosity, high corrosiveness and coking [35].
[5,33–35]. Fast removal of primary char is a general requirement as It is generally accepted that further upgrading of the bio-oils is
it acts as a catalyst for cracking primary organic vapours to form needed prior to their practical application in engines [46,53,54].
secondary char, gas, and water, leading to lower bio-oil yields [35]. Production of transportation liquid fuels from bio-oils has been
The fast pyrolysis process typically results in bio-oil, gas, and char demonstrated after upgrading through catalytic cracking tech-
yields of 60–70 wt%, 13–25 wt%, and 12–15 wt%, based on dry nologies [55–59] and high-pressure hydroprocessing [60–66].
biomass feed weight [36]. Flash pyrolysis requires typical feed Combustible syngas and hydrogen can be produced through steam
particle sizes of not more than 200 mm and higher temperatures of reforming and gasification [67–80]. Butler et al. [81] and Xiu et al.
around 800–1000 °C, giving a typical bio-oil yield of 75 wt%, and [82] provided comprehensive reviews of bio-oil upgrading
gas and char yields of 12–13 wt% [5,10]. through steam reforming and gasification. In addition, bio-oils can
Bio-oil is also referred to as pyrolysis oil, pyrolysis liquid, pyr- be used as a feedstock for production of chemicals, such as phenols
olysis tar, bio-crude, wood liquid, wood oil or wood distillate for resin production, additives in fertilising and pharmaceutical
[7,37]. It is a dark brown, free flowing organic liquid mixture, industries, flavouring agents (such as glycolaldehyde) in food
which generally comprises of a great amount of water (usually 15– industries and other special chemicals [53,83].
35 wt%) and hundreds of organic compounds, such as acids,
alcohols, ketones, aldehydes, phenols, ethers, esters, sugars, fur- 3.2. Biochar
ans, alkenes, nitrogen compounds and miscellaneous oxygenates
Biochar (also called charcoal) is the major solid product, which
[38], as well as solid particles [39]. The final water content of the
contains unconverted organic solids and carbonaceous residues
bio-oils depends on the initial moisture content of the feedstock
produced from the partial or complete decomposition of biomass
and water formation during pyrolysis relating to the reaction
components, as well as a mineral fraction. The physical, chemical,
parameters. It is very hard to achieve chemically accurate identi-
and mechanical properties of chars depend on the feedstock type
fication of some individual components in the bio-oils due to the
and pyrolysis operating conditions. Slow pyrolysis (typical product
existence of pyrolytic lignins with molecular weights as high as
yields: bio-oil 30 wt%, biochar 35 wt%, and gas 35 wt%) at pyrolysis
5000 amu or even more [40].
temperatures ranging from 300 to 800 °C favours the production
The higher heating value (HHV) of the bio-oils typically ranges
of biochar by reducing the yields of bio-oil. Demirbas [84,85]
between 15 and 20 MJ/kg which is only 40–50% of the conven-
summarised the elemental composition (carbon content ranging
tional petroleum fuels' HHV (42–45 MJ/kg) [41]. This is due to the
from 53% to 96%), HHVs (20–36 MJ/kg), and yields (30–90 wt%) of
considerable oxygen content which is in the extent of 35-40 wt%
biochars from pyrolysis of several biomass feedstock, and pyrolysis
on dry basis weight. The HHV of the bio-oils can be approximately
at different heating rates and temperatures. The high HHV makes
calculated from elemental analysis by the following empirical
chars attractive in some fuel applications as substitutes for coal.
correlation: The microscopic surface structure of biochars formed during

HHV MJ=kg ¼ 0:3491  C þ 1:1783  H þ 0:1005  S – 0:1034 pyrolysis endows their potential for filtration and adsorption of
 O – 0:0151  N – 0:0211  A organic and inorganic pollutants [85,86], especially after the chars
are physically or chemically activated. The optimal biochar prop-
[42], erties for filtration purposes (surface area of 1400 m2/g and
or simplified as: micropore volume of 0.7 cm3/g) was obtained from coconut shells
  with a particle diameter of 1.55 mm, reaction temperature of
HHV MJ=kg ¼ ð338:2  C þ 1442:8  H–O=8 Þ  0:001
850 °C and a retention time of 1.5 h under steam using a fluidised
[43] bed reactor [87]. A biochar with similar properties (surface area of
where C, H, S, O, and N are the weight percent of carbon, 1690 m2/g and micropore volume of 0.7 cm3/g) was achieved by
hydrogen, sulphur, oxygen, and nitrogen, and A is weight percent pyrolysing olive seed waste in a fixed bed heated under N2 at
of ash. 800 °C for 1 h and activating the produced biochar with KOH [88].
The lower heating value (LHV) can be calculated by the pro- More details about the activation conditions (reaction atmosphere,
posed equation: temperature and retention time) and characteristics (BET surface
area, micropore volume and ratio of micropore volume to total
LHV ðkJ=kgÞ ¼ HHV  218:3  H%ðwt%Þ
pore volume) of different activated biochars have been given by
[44]. Manyà [89].
Table 1
Nutrient concentration of biochars produced from different lignocellulosic biomass.

Feedstock Reaction conditions Biochar yield Total concentration of nutrient elements (mg/kg) Ref.
(wt%)
Macronutrients Micronutrients

T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140


Pyrolysis T Heating rate (°C/min) or residence time (s) N P K Ca Mg S Na Mn Cu Fe Se Mo Zn
(°C)

Switchgrass (Panicum virgatum 525 Residence time of 90 s / / 815 3622 4055 2504 498 498 / / / / / / [92]
L.)
Switchgrass 450 Residence time of 30 s 31.3 12800 1963 11309 10439 9637 1257 248 246 14 457 4.4 2.3 102 [93]
600 16.9 11300 2400 16452 14611 11802 1338 208 341 46 797 5.6 5.7 115
800 11.4 8600 4046 16734 17513 15022 1917 220 374 61 633 5.1 6.0 155
Pine wood 450 Residence time of 30 s 26.6 2300 162 1684 2318 730 153 56 195 ND 202 3.8 0.5 49
600 15.2 2300 281 2889 4158 1281 214 104 324 6 167 7.2 1.9 71
800 9.5 2600 439 4237 4915 1952 270 129 488 18 164 5.7 4.6 445
Wheat straw 300 7–10 °C/min heating rate and 20 min resi- 48a 13800 2600 30000 6300 4500 / / 106 / 158 / / 47 [94]
400 dence time at peak temperature 38a 9400 3000 32000 8300 5600 / / 117 / 259 / / 59
500 33a 8500 3400 36000 8700 6900 / / 163 / 422 / / 70
Rice straw 300 45 a 11500 1100 36000 9100 8100 / / 396 / 195 / / 67
400 36 a 9800 1300 41000 9800 9600 / / 554 / 341 / / 89
500 32 a 8500 1400 48000 13300 11300 / / 649 / 521 / / 98
Miscanthus (Miscanthus x 700 / / 3400 820 18330 / 1520 340 / / / / / / [95]
giganteus) straw
Willow wood (Salix sp.) 450 / / 9100 1560 5180 / 1830 160 / / / / / /
Switchgrass b 500 Fast pyrolysis in a fluidised bed / / 9202 27184 14235 6367 2100 284 495 / 4469 / / / [96]
Corn stover b 500 Fast pyrolysis in a fluidised bed / / 2582 16620 13490 7553 600 737 390 / 10009 / / /
Hardwood b 500 15 °C/min to 500 °C / / 121 1557 22210 502 500 62 697 / 3533 / / /
Corn stover 500 Fast pyrolysis in a fluidised bed 17.0 14700 12940 23460 20130 14240 1070 650 / 15950 / / / [97]
Birch (Betula pendula) wood 450 For 4 h 28.7 / 225 750 / 300 19 100 5.5 1.7 8.7 / / 28 [98]
700 For 4 h 26.7 / 230 785 / 315 19 75 6.5 1.9 10 / / 25
Oil palm empty fruit bunch 300-350 / / 16300 2100 53000 1100 1300 / / / / / / / / [99]
Rice husk 500 / / 2300 3600 7200 200 800 / / / / / / / /

ND: not detected.


a
On basis of as received.
b
Concentration values of nutrient elements are calculated from the data in the corresponding references.

1129
1130 T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140

Biochars contain a range of plant nutrients, making them volatile than the other nutrients and the concentrations may
valuable as soil amendments [90] and they can also contribute to change differently, depending on the biomass type and the
carbon sequestration to mitigate atmospheric carbon [91]. Table 1 chemistry of the nitrogen in the feedstock.
lists the range of nutrient contents (macro- and micronutrients) of
biochars produced from different feedstock. The concentration of 3.3. Pyrolytic gas
respective nutrient elements varies in a wide range, depending
primarily on the biomass type and pyrolysis conditions. The Gases released from biomass pyrolysis may consist of carbon
increase in pyrolysis temperature results in the increased con- dioxide (CO2), carbon monoxide (CO), hydrogen (H2), low carbon
centrations of nutrient elements in the biochars due to loss of number hydrocarbons such as methane (CH4), ethane (C2H6), and
mass of the biomass at higher temperatures. Nitrogen is more ethylene (C2H4), and small amounts of other gases, such as

Table 2
Analysis methods employed on the biomass and pyrolysis products.

Pyrolysis Properties Analysis methods Ref.


products

Bio-oil Water content ASTM E203 or ASTM D-1744 by Karl-Fischer titration [111,112]
Carbon residue ASTM E203 by Destructive distillation method [111]
Qualitative and quantitative Gas chromatography–mass spectrometry (GC–MS), high performance liquid chromatography (HPLC) [111]
identification of bio-oil
compounds
Molecular weight Gel permeation spectroscopy (GPC), [113,114]
distributions Matrix-assisted laser desorption/ionisation (MALDI) mass spectroscopy [22,23]
Gross calorific value (GCV)/ ASTM D4809 [111,115]
Higher heating value (HHV) Theoretical calculation [116]
Elemental composition (CHN ASTM D5373 [111,115]
and O by difference)
Sulphur content ASTM D4294 by Energy dispersive X-ray fluorescence (EDXRF) spectrometry, or ASTM D4239 by Infrared [111]
measurement of SOx after combustion of bio-oils
Functional groups Infrared techniques including near-IR (NIR) and Fourier transform infrared (FT-IR) spectroscopy [117]
Types of hydrogens or car- Nuclear magnetic resonance (NMR) spectroscopy [118,119]
bons in specific structures
Acid number ASTM D664 by potentiometric titration method, or ASTM D974 by colour-indicator titration [111]
Density at 15 °C (kg/m3) ASTM D4052 by digital density metre [111]
Kinematic viscosity (mm2/s) ASTM D445–03 [111]
Flash point, pour point, and ASTM D93, D97, and D2887, respectively [111]
boiling range (°C)
Water insolubles FT-IR, 13C NMR, and column chromatography [117]
Biomass/ Proximate analysis (moist- ASTM D1762-84, 2007 [92,96,120]
Char ure, ash, volatile matter, and
fixed carbon contents)
Ultimate analysis (elemental ASTM standard D3176-89, 2002 [120,121]
analysis of CHN, and O by
difference)
Metal content X-ray fluorescence (XRF), inductively coupled plasma mass spectrometry (ICP-MS), inductively coupled [96,122,123]
plasma atomic emission spectroscopy (ICP-AES)
Elemental surface Scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM/EDX) [121,124]
distribution
Functional groups FT-IR [89,96]
13
Aromaticity C NMR [96,125,126]
Mass/heat change during Thermogravimetric analysis with differential scanning calorimetry (TGA/DSC) [121,127–129]
heating in different atmo-
spheres (N2, O2, air, etc.)
Crystalline phases, and their X-ray diffraction (XRD) [128,130]
qualitative and semi-quanti-
tative data
Brunauer–Emmet–Teller Nitrogen gas sorption [96,121]
(BET) surface area, porous
structure
Surface morphology SEM [99,128,131]
Particle size distribution Laser sizing equipment [132]
Electrical conductivity (EC) Conductivity metre [128,133]
Particle size distribution Microscopy, particle counter laser sizing equipment [132]
Surface acidity and alkalinity Boehm titration [134]
Organic carbon DPI in-house method 236 [134,135]
Cation exchange capacity Ion chromatography (IC) [137]
[136]
Gas Gases species and Gas chromatography (GC); mass spectrometry (MS); non-dispersive infrared (NDIR) analysis [23,73,137,138]
concentrations
Functional groups FT-IR [139,140]
Lower heating value (LHV) Calculation from gas composition: LHV(MJ/m3) ¼ [141]
(107.98  H2 þ126.36  COþ358.18  CH4 þ59.036  C2H4 þ 63.772  C2H6)/1000, where gas species
represent the respective volumetric fractions
H2S content Lead sulphur precipitate through reaction between H2S and lead nitrate [142]
Tar content and composition Cold trapping; solid phase adsorption (SPA) [143,144]
Size distribution of particles Scanning mobility particle sizer (SMPS) [145]
Table 3
Cellulose, hemicelluose, lignin, and extractives in selected groups of biomass, and pyrolysis behaviour of biomass [146–149].

Biomass groups Cellulose (%) Hemicellulose (%) Lignin (%) Extractives (%) Pyrolysis behaviour

Species Pyrolysis conditions Product yields (wt%) Oil composition Ref.

Liquid Char Gas

Hardwood 45–50 20–25 20–25 2–4 Mixture of various Eastern tree Two-step vacuum pyr- 50–55 25–27 Others C 36–38%, H 8%, O [160]
species olysis (200 –275 °C for 53–55%
30–45 min, and then
450 °C for 1 h)

T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140


Hardwood shavings Fast pyrolysis with 63.3 12.7 24.0 C 55.2%, H 6.5%, N [161]
τ o 5 s, T ¼ 500 °C o 0.5%, O 37.6%
Aspen poplar þwhite birch Vacuum pyrolysis 53.9 26.2 19.9 / [112]
Sweet Gum Heating rate at 1000 °C/s, 52.5 / / C 53.9%, H 5.9%, O [162]
 620 °C 37.1%
Softwood 35–40 20–25 27–30 1–10 De-barked Lodgepole pine Two-step vacuum pyr- 50–55 25–27 Others C 33–36%, H 8%, O [160]
(Pinus contorta) and Douglas Fir olysis (200–275 °C for 55–60%
(Pseudotsuga menziesii)wood 30–45 min, and then
450 °C for 1 h)
White spruceþ balsam Vacuum pyrolysis 45 27.6 27.4 C 62.6%, H 7.0%, N [112]
fir þ larch 1.05%, O 29.0%
Softwood Flash pyrolysis 75 / / C 55%, H 7% [163]
Spruce wood (Picea orientalis) Final T of 750 °C in a 39.7 32.4 28.9 C 69.3%, H 8.6%, N [164]
horizontal cylindrical 0.7%, O 21.4%
reactor
Lignin containing crop resi- 38 26–29 15–19 5 Single-pass corn stover τ ¼ 1.5 s, 500 °C in a free- 55 25.5 16.2 C 46.7%, H 14.7%, [165]
dues (corn stover, wheat (ensiled) fall pyrolyzer N 0.5%, O 38.1%
straw) Corn stover 400 °C for 20 min in in a 31 37 15 C 78%, H 9%, N [166]
batch pressure reactor 1.9%, O 10.6%
Corn stover Fast pyrolysis at 500 °C 61.6 17 21.9 C 54%, H 6.9%, N [97]
in a fluidized bed 1.2%, O 37.9%
Wheat straw 400 °C and τ ¼ 1 s in a 46 47 7 C 34.5%, H 8.2%, N [167]
CFB reactor 0.8%, O 56.5%
Acid-treated wheat straw 400 °C and τ ¼ 1 s in a 57 38 5 C 41.3%, H 7.5%, N [167]
CFB reactor 0.9%, O 50.3%
Lignin free crop residues 31–42 15–25 – 3–7 Soybean cake 5 °C/min to 550 °C in 30 [168] þ 25 25 C 62.2%, H 8.3%, N [169]
(soybean, rye straw) sweeping N2 20 (water) 7.5%, O 22.0%
Soybean (Glycine max L.) 400 °C with a heating 25.81 23.56 Others C 67.9%, H 7.8%, N [170]
rate of 50 °C/min 10.8%, O 13.5%
Soybean cake 300 °C/min to 550 °C in 39 [168] þ 21 18 C 67.2%, H 9.0%, N [171]
sweeping N2 22 (water) 10.8%, O 13.0%
Lignin containing warm 37–43 24–29 18–19 3–6 Switchgrass (Panicum virgatum) 6 °C/min to 600 °C and 37 25 26 (syn-gas) C 50%, H 9.3%, N [172]
season grasses (switch- then 20 min at 600 °C 1.5%, S 0.6%, O 37%
grass, mischantus, big Switchgrass (Cave-in-Rock 480 °C in fluidized bed 60.7 12.9 11.3 / [173]
bluestern) variety) (noncondensable)
Lignin free warm season 35–40 30–33 – 0–3 / / / / / / /
grasses
Cool season grasses 25–35 30–35 – 3–15 / / / / / / /

1131
1132 T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140

propane (C3H8), ammonia (NH3), nitrogen oxides (NOx), sulphur growth environment and harvesting time. Pyrolysis of each con-
oxides (SOx) and alcohols of low carbon numbers. The typical LHVs stituent features unique reaction pathways and thermochemical
of the pyrolytic gases range between 10 and 20 MJ/N m3, characteristics, and produces different products [29,140,150–152].
depending on their practical composition. As the primary products Cellulose and hemicelluloses contribute to the bio-oil production
of biomass pyrolysis, CO2 and CO mainly originate from the yield, while lignin yields larger proportion of solid char [153].
decomposition and reforming of carbonyl (C ¼ O) and carboxyl Higher lignin content may increase the average molecular weight
(COO) groups [23,100]. Light hydrocarbons (primarily CH4) are and viscosity but decrease the water concentration of the bio-oils
primarily attributed to the decomposition of weakly bonded [154]. Extractives in lignocellulosic biomass refer to the non-
methoxyl ( O CH3) and methylene (  CH2 ) groups as well as structural materials that can be extracted by solvents (e.g., water,
the secondary decomposition of the oxygenated compounds, ethanol, acetone, benzene and toluene), such as fatty acids, simple
while H2 results from secondary decomposition and reforming of sugars, waxes and sterols [155,156]. Wang et al. [157] found that
the aromatic C ¼C and C–H groups at high temperatures [101,102]. the extractives could benefit the bio-oil yield and suppress the
Synthesis gas or hydrogen-rich gas, can be produced from char and gas production when using corn stalk and wheat straw as
biomass pyrolysis. Wet biomass could give up to 40% higher H2 the feedstocks for pyrolysis. The bio-oils from the extracted sam-
yield and content in the gas, compared to the dried biomass [103]. ples with reduced extractives also exhibited higher oxygen and
Temperature and catalysts can further enhance the hydrogen lower alkane contents than those from the original samples. In
production from biomass [104]. Catalysts which can promote H2 another study, the extractives were confirmed to lower the acti-
production and adjust the gas composition for downstream vation energy and the yields of CO2, CO and aldehydes while
applications (e.g., Fischer–Tropsch synthesis) include ZnCl2, dolo- enhance and acid generation during the pyrolysis of Mongolian
mite, K2CO3, Na2CO3, Ni/Al, Ni/Fe, CaO, Fe2O3, Cr2O3 and Rh/CeO2 pine and manchurian ash [158]. The structural combination of the
[105–109]. Prior to practical use of the pyrolytic gas, some treat- components generally differ from biomass to biomass (Table 3),
ments are required to reduce or eliminate the undesired con- which makes the interactions among components change with
stituents which may include tars, dust/aerosols, evaporated heavy biomass types, and subsequently affects the pyrolysis perfor-
metals, steam, HCN, NH3, and H2S. mance. Additionally, the mineral matter composition and content
The pyrolysis gas has multiple potential applications, such as in the biomass types can also be factors that influence distribution
direct use for production of heat or electricity (e.g., gas combustion and properties of products due to its catalytic effect during bio-
in spark ignition and compression ignition engines [110]), either mass pyrolysis [154,159].
directly or co-fired with coal, production of individual gas com-
ponents, including CH4, H2 or other volatiles, or in production of 4.2. Biomass pretreatment
liquid bio-fuels through synthesis. In some applications, the hot
pyrolytic gas can be used to preheat the inert sweeping gas or can The biomass feedstock usually requires some form of pre-
be returned to the pyrolysis reactor as a carrier gas. treatment before its pyrolysis. The aim of the pretreatment is to
change or even destruct the lignocellulosic structure so that the
3.4. Analysis of pyrolysis products pyrolysis efficiency can be enhanced. The technologies for biomass
pretreatment can be divided into five main categories, including 1)
A number of analysis methods have been employed to chemi- physical (e.g., milling/grinding and extrusion); 2) thermal (e.g.,
cally and physically characterise the bio-oil, char, and bio-gas torrefaction, steam explosion/liquid hot water pretreatment and
products of pyrolysis. Table 2 summarises the properties of these ultrasound/microwave irradiation); 3) chemical (e.g., treatment
products as well as the corresponding analysis methods. with acids, bases and ionic liquids); 4) biological (e.g., fungal,
microbial consortium and enzymatic); and 5) above combined
pretreatments [174].
4. Parameters influencing biomass pyrolysis
4.2.1. Physical pretreatment
4.1. Biomass type Milling or grinding of biomass to smaller particles is a con-
ventional treatment to facilitate the biomass feeding into reactors
Lignocellulosic biomass is composed of cellulose (25–50 wt%), and improve the pyrolysis performance. As biomass is generally a
hemicellulose (15–40 wt%), lignin (10–40 wt%), extractives (0– poor conductor of heat, the temperature gradient across the par-
15 wt%), and generally a small fraction of inorganic mineral matter ticle will influence the biomass pyrolysis mechanism [175,176].
[146–149]. The biomass type influences the pyrolysis process and Generally, smaller particles promote the heat and mass transfer to
products in several ways. Firstly, the relative mass ratios of the form uniform temperature within particles during pyrolysis,
organic and inorganic components vary with biomass types, thereby enhancing the bio-oil production by restraining the char

Table 4
Effect of biomass particle size on pyrolysis products distribution.

Feedstock Pyrolysis conditions Particle size range, in mm (liquid, biochar and gas yields, wt%) Ref.

1
Cotton stalk 550 °C, heating rate: 7 °C min in 0.225–0.425 (21, 0.425–0.850 (22, 0.850–1.80 (23.8, 41.80 (22.5, / [177]
a fixed bed 27.5, 31.1) 27.8, 30.5) 27.1, 28.6) 26.6, 28.5)
1
Hazelnut bagasse 10 °C min to 500 °C in a fixed bed 0.224–0.425 (30.7, 0.425–0.6 (33.2, 0.6–0.85 (32.5, 0.85–1.8 (31.9, / [178]
27.8, 28.5) 27.9, 29) 27.5, 29.7) 27.4, 31)
Rapeseed 30 °C min  1 to 550 °C in a fixed bed o 0.425 (42.7, 23, 0.6–0.85 (48, 17.5, 0.85–1.25 (49, 16, 1.25–1.8 (48, 17.5, 41.8 (46, 21, [179]
without sweeping gas 26) 27.5) 29) 27.5) 26.5)
Oil mallee 500 °C in a fluidised bed 1–2 (52.0, 18.8, 19.4) 2.0–3.35 (47.5, 4.75–5.6 (51.0, / / [180]
18.8, 28.4) 20.2, 24.0)
Cylindrical wood 500 °C in a fluidised bed 4 (64.2, /, /) 6 (64.6, /, /) 9 (64.0, /, /) 12 (63.0, /, /) 15 (61.2, /, /) [181]
particles
T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140 1133

formation and secondary cracking of vapours. However, particle sometimes ultilised to partially remove the hemicellulose in the
size reduction can be costly and significantly increase the overall biomass feedstock, which is beneficial to the decrease in acetic
cost of the biomass pyrolysis operation. Table 4 summarises the acid content and the stabilisation of bio-oils [188].
effect of biomass particle size on production of liquid, biochar and Ultrasound and microwave irradiation are unconventional ther-
gas yields in fixed and fluidised bed reactors. mal methods for biomass pretreatment. The ultrasound is mostly
Extrusion of biomass under higher pressure produces biomass used to enhance the anaerobic digestion and biogas (mainly
pellets which generally take the shape of small cylinders, methane) production from sludge [200]. Several studies have also
increasing the volumetric energy density of biomass, while been performed on lignocellulosic biomass. Yachmenev et al. [201]
decreasing the moisture content [182]. Xue et al. [183] found that applied ultrasound to efficiently accelerate the enzymatic hydrolysis
larger pellet diameters increased the char and gas yields as well as of cellulose in corn stover and sugar cane bagasse to generate
the char density, but lowered the tar yield. Similar phenomena sugars due to the cavitation effects which could enhance the
were also observed by Erlich et al. [182]. Pellets of mixed biomass movement of enzyme molecules and the opening up of the sub-
materials may also be used in the pyrolysis practices. Zabaniotou strates surface [201]. Sun et al. [202] used KOH solution and ultra-
et al. [184] mixed pine (25%), fir (25%) wood and cotton (50%) or sonic irradiation to extract hemicellulose from the wheat straw and
corn (50%) to form pellets, and the results of pyrolysis at 400– found that the ultrasound assistance produced hemicellulose with
750 °C showed that gas products with high CO and H2 and low CO2 larger linearity and less acidity than those obtained from conven-
contents were generated and the gas heating value was around tional KOH extraction. The effect of ultrasound pretreatment on the
14–15 MJ/m3. biomass pyrolysis needs further investigation. Microwave irradia-
tion is nowadays a common alternative to traditional heating of
4.2.2. Thermal pretreatment lignocellulosic biomass, and it is able to generate ‘hot spots’ in the
Biomass drying prior to pyrolysis increases the energy effi- biomass [200,203]. Although microwave-assisted pyrolysis of bio-
ciency of the pyrolysis process and improves the quality of the bio- mass has been widely studied [204], biomass pretreatment by
oil products. There are various different industrial dryers applic- microwave irradiation prior to the pyrolysis is not well investigated
able for biomass drying [185] which are designed to reuse the [205]. Microwave drying at 600 W and 6 min was proposed to
fugitive heat released during the heating pyrolysis process and improve the bio-oil and char yields with performance showing
remove the moisture from the biomass. When the thermal pre- better yields than conventional electrical oven drying due to the
treatment is conducted at temperatures between 200 and 300 °C, suppression of secondary reactions during pyrolysis after biomass
process termed as torrefaction, the water content is fully removed drying in a microwave oven [205].
and the oxygen content is partially reduced from the biomass
[186]. Compared to untreated biomass, torrefied biomass pos- 4.2.3. Chemical pretreatment
sesses several advantages. It is higher in energy density, it has The presence of inorganic minerals, especially the alkali (K, Na,
improved grindability, lower hygroscopicity when stored in open etc.) and alkaline-earth (Mg, Ca, etc.) metal salts, is believed to
air, lowers the risk of biological degradation and self-ignition, and affect the mechanism of biomass pyrolysis [206,207]. For example,
improves feeding in the reactors [187,188]. During torrefaction, K in the biomass mineral matter catalytically promotes the for-
some decomposition reactions begin to take place, forming CO2, mation of lower molecular weight compounds and suppresses the
CO, acetic acid and levoglucosan [189,190]. Boateng et al. [190] formation of levoglucosan during the primary pyrolysis of cellu-
found that the fast pyrolysis of torrefied hardwood and switch- lose [208]. The cations, acting as catalysts, induce the fragmenta-
grass pellets in a fluidized bed produced bio-oils with lower tion of the biomass monomers rather than the depolymerisation,
acidity and higher energy density but lower liquid yield and car- which favours char formation and lowers bio-oil yields [208–211].
bon conversion than the oils from untreated biomass. Higher The deposit of salts onto the reactor and pipeline inner walls also
quality and lower yield of bio-oils from pyrolysis of torrefied causes corrosion and engineering difficulties [212]. Besides, the
biomass were also confirmed by others [191,192]. Torrefaction was presence of ash in bio-oils affects the subsequent applications of
found to improve the quality of produced syngas via reduction of bio-oils and accelerates their aging.
its CO2 content and increase in H2 and CH4 contents [193]. The above shortcomings can be improved by reducing the ash
Steam explosion (SE) is a process consisting of exposure of content through water or acid washing. Water washing is used to
biomass to saturated steam at generally 1.5–5 MPa and 150–260 °C remove the dirt and minerals on the surface of biomass particles
for seconds to minutes in a sealed vessel followed by a sudden during biomass harvesting, transport and storage. However, the
depressurisation to ‘explode’ the biomass structure [194–197]. SE structural minerals will still remain within the biomass matrix.
causes the breakage of carbohydrate linkages and also alters the Washing by acids, such as HNO3 and HF, can further reduce the ash
physical properties of lignocellulose [198], thus changing the content [213]. Blasi et al. [214] examined the effect of water
behaviour of biomass pyrolysis and product properties. Biswas et washing on pyrolysis characteristics of straw, and found that water
al [194] investigated the pyrolysis of willow chips after SE pre- washing increases the bio-oil yields while char formation is
treatment at 205 °C through thermogravimetric analysis at 10 °C/ decreased. Phosphoric acid was applied to pretreat cellulose
min, and observed increased cellulose crystallinity compared to feedstock to obtain higher production of levoglucosan and levo-
the untreated material. During this process, the degradation of glucosenone in the bio-oils [215]. In some cases, concentrated
hemicellulose shifted to lower temperature region and became acids (e.g., H2SO4) were applied to hydrolyse and solubilise car-
more active but the thermal stability of cellulose and lignin bohydrates in biomass to extract lignin [216], and alkaline solu-
increased. Wang et al [199] pretreated loblolly pine chips by SE tions (e.g., NaOH) were used to remove lignin, hemicellulose, and/
(1.3 MPa and 173–193 °C) and the untreated and pretreated or cellulose [174].
materials were then separately pyrolysed in a proprietary auger Ionic liquids are a series of recently emerging compounds
reactor. Results showed that, in comparison to the untreated mainly consisting of organic cations and inorganic/organic anions
feedstock, the chips after SE pretreatment had increased cellulose and can take the form of/turn into liquids at temperatures below
and lignin contents while reduced hemicellulose content. The SE 100 °C (especially room temperature) [217]. They are regarded as
pretreatment also resulted in a bio-oil product with different acid green solvents with unique physical and chemical characteristics,
value from 90.1 to 64.2, viscosity (cSt at 40 °C) from 6.5 to 3.9, and such as low vapour pressure, strong chemical stability, and non-
water content (%) from 20.8 to 29.3. Similarly, hot liquid water is flammability [218–220]. Ionic liquids have found applications in
1134 T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140

not only various industrial areas applications, such as catalysis, gas. Under H2 atmosphere, the HHV of the bio-oils could reach the
chemical synthesis and engineering fluids, but also the decon- highest value of 24.4 MJ/kg and more oxygen in biomass was
struction and dissolution of cellulose, hemicellulose and lignin converted into H2O comparing to other atmospheres. The char
[221]. Ionic liquids have been used to pretreat lignocellulosic obtained in the CO2-containing atmosphere had increased surface
biomass for the production of sugars from enhanced enzymatic area and different chemical composition [234] compared to the
hydrolysis of oil palm fronds [222], renewable chemicals of
chars produced under inert atmosphere.
vanillin, syringyl and allyl guaiacol from eucalyptus, switchgrass
and pine respectively [223], levulinic acid from cellulose [224], and
4.3.2. Temperature
biogas from improved anaerobic digestion of water hyacinth, rice
Pyrolysis temperature significantly influences the distribution
straw, mango leaves and spruce[225]. The thermal behaviour of
and properties of products [235–237]. Generally, the bio-oil yields
biomass materials can also be changed after their pretreatment by
reach their peak concentrations at temperatures between 400 and
ionic liquids. Zhang et al. [226] found that after the pretreatment
550 °C, and then decline after proceeding with heating. At tem-
by 1-butyl-3-methylimidazolium acetate ([C4mim][OAc]), the
Avicel and switchgrass samples showed higher thermal resistance peratures higher than 600 °C, the bio-oils and char products are
due to the crystal change of cellulose and the removal of minerals, converted into gas due to the dominant secondary cracking reac-
respectively [226]. tions [238]. The polar, aliphatic and aromatic fractions in the bio-
oils enhance with increased temperatures from 300–500 °C to
4.2.4. Biological pretreatment 600–800 °C [239]. Generally, temperatures exceeding 700 °C
Comparing physical and chemical pretreatments, biological increase the carbon content of the bio-oils in the form of polycyclic
methods are slower but less energy-consuming and with better aromatic hydrocarbons (PAHs), such as pyrene and phenanthrene,
environmental footprint [227]. Fungal pretreatment of lig- due to the decarboxylation and dehydration reactions [153]. The
nocellulose prior to pyrolysis has been proved to improve the variation of gas yields and composition (CO, CO2, CH4, H2, etc.)
efficiency of the pyrolysis performance. White-rot fungus has been
with pyrolysis temperature has been reviewed by Uddin et al.
selected to pretreat the natural lignocellulose as it could selec-
[101]. The physicochemical characteristics (e.g., surface area,
tively decompose the refractory lignin component during pyrolysis
electrical conductivity, concentration of inorganic elements, car-
[228,229]. Yang et al. [230] employed three different species of
bon content, aromatic structure, and HHV) of biochars from bio-
white-rot fungus (Pleurotus ostreatus BP2, Echinodontium taxodii
2538, and Irpex lacteus CD2) to biopretreat corn stover and then mass fast pyrolysis at different temperatures were also investi-
studied its thermal characteristics during pyrolysis in a TGA gated in the past [128,240–242].
instrument. Results showed that this biopretreatment could
effectively lower the pyrolysis temperature by 1–35 °C and 4.3.3. Heating rate
decrease the emission of toxic SOx through reduction of the sul- Heating rate is a fundamental parameter that defines the type
phur content in the feedstock by 30–45%. Yu et al. [227] investi- of biomass pyrolysis, i.e., flash, fast, and slow pyrolysis. Fast
gated fast pyrolysis of corn stover pretreated by white-rot fungus I. heating rates favour quick fragmentation of the biomass and yield
lacteus CD2 in the presence of ZSM-5 zeolite, and observed 10% more gases and produce less char. Bio-oil production is also
improvement in valuable aromatics product yields and 20% enhanced at fast heating rates due to the reduction in mass and
reduction in deposition of undesired coke on catalysts. heat transfer limitations, and short time available for secondary
Microbial consortium has been generally used to pretreat lig- reactions [153]. The effect of heating rate on yields and properties
nocellulosic biomass to enhance the biogas production. It employs of products has been determined previously [176,243,244]. Salehi
certain microbes selected from the natural environment which
et al. [245] observed that an increase in heating rate from 500 °C/
mainly degrade the cellulose and hemicellulose components [174].
min to 700 °C/min increased the bio-oil yields from sawdust by 8%,
The process lasts for several hours to several days with the ability
however, no obvious change in the bio-oil yields was detected
of increasing the methane yield by 25% to nearly 100% [174].
when further increasing the heating from 700 to 1000 °C/min due
Enzymes have been proposed as a pre-treatment for hydrolysis
of lignin prior to its pyrolysis in order to enhance production of to the overcoming of mass and heat transfer limitations. Similarly,
aromatic phenols and hydrocarbons [231]. The produced chars rapid increase in liquid yield for pyrolysis of cottonseed cake was
also appeared to be highly porous with vesicles. observed when elevating the heating rate from 5 °C/min (26 wt%)
to 300 °C/min (35 wt%), where as no obvious change of liquid yield
4.3. Effects of reaction conditions was found when further increasing the heating rate from 300 °C/
min to 700 °C/min [246].
4.3.1. Reaction atmosphere
Biomass pyrolysis is typically carried out under inert atmo- 4.3.4. Vapour residence time
sphere. Other gases can be also introduced to modify the pyrolysis Shorter residence time favours bio-oil production due to the
process. For instance, steam can weakly oxidise the biomass and quick removal of organic vapours from reactors which minimises
provide partial gasification. In a recently developed pyrolysis the secondary reactions [247]. For the pyrolysis of raw sorghum
process, referred to as steam pyrolysis, the steam is used as the bagasse at 525 °C Scott et al. [248] observed that an increase in
carrier gas, which may also take part in the reactions. The steam
vapour residence time from 0.2 to 0.9 s resulted in a decrease in
for biomass pyrolysis has several advantages. Primarily, it can
the bio-oil yields from 75% to 57%, while the char and gas yields
upgrade the yield of organic oxygenated products by preventing to
increased. Similarly, during the pyrolysis of sweet gum hardwood
some extent the secondary cracking reactions in the gas phase
[232]. Zhang et al. [233] studied the effects of N2, CO2, CO, CH4 and at 700 °C, the oil yield dropped from 22 wt% to 15 wt% by
H2 atmospheres on biomass pyrolysis in a fluidised bed reactor. It increasing the vapour residence time from 0.7 s to 1.7 s [247].
was found that CH4 atmosphere gave the highest bio-oil yields Although the effect of vapour residence time on product dis-
(58.7%) with the lowest yield in CO (49.6%). Lower methoxy- tribution is well studied, the interaction between vapour residence
containing compounds and larger monofunctional phenols in the time and pyrolysis temperature on not only product yields but also
bio-oils were detected when applying CO and CO2 as the sweeping product quality needs further clarification [101].
T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140 1135

5. Biomass pyrolysis reactors and state-of-arts

Ash formation in circulating solids leads to

Gas can contain particulates and tar, may be Lower process temperatures (400 °C); heat
Heat transfer to bed has yet to be proven at

biomass particles on the hot reactor wall;

transfer at large scales may be a problem


Simple reactor design; clogging and foul-

Water and some ash and charcoal particles High heat transfer and high pressure of
Quick char removal is essential; special

loss of bio-oil yield; acceptance of very


designs are required to minimise tem-

ing of gas handling system due to tars


perature and concentration gradients
Modern reactor configurations for biomass pyrolysis mainly
Advantages and disadvantages
comprise of fixed bed, fluidised bed, heated kiln, rotating cone,
ablative, screw feeder/auger and vacuum pyrolysers [33,249].
Typical industrial pyrolysis processes for various reactor config-

rapid removal of volatiles


urations have been well reviewed in the past [33,250]. Mohan
et al. [7] also reviewed the properties of bio-oils produced from

large throughputs
pyrolysis of various biomass feedstock in different reactor designs.

Demonstration
Table 5 summarises the characteristics and current status of

large scales
common pyrolysis reactors. Three reactor types, including bub-
bling and circulating fluidised beds and rotating cone, have been
commercialised in the market while others still remain at the
stage of demonstration, pilot or even laboratory research. Table 6
Water and high level of ash and charcoal

Water and high level of ash and charcoal

very acidic. High moisture content in gas


lists the typical examples of pyrolysis facilities at commercial
Commercial 200–2000 kg/h Water, ash and charcoal particles in oils.

scales. During the period of 1994–2002 the cost of production of

and/or oil if feed is not dried before


bio-oil was estimated to range between US$0.62 and US$1.40 per
gallon. [251].
Beside the above-mentioned pyrolysis processes, there is also a
range of other technologies at research and development stage
which are being considered for industrial biomass pyrolysis
operations, including microwave-assisted pyrolysis [204,253–256],
particles in oils.

particles in oils.
Product quality

hydrothermal pyrolysis [257–259], catalytic pyrolysis [260–263],


and integration of biomass pyrolysis with other processes, such as
pyrolysis
in oils.

iron ore reduction [264] and NOx reduction systems [265].


200–2000 kg/h Hard

Biomass pyrolysis in now a promising technology for generat-


/

ing energy, fuels and chemicals. Although rapid progress in the


biomass pyrolysis field has been achieved, a number of barriers
Commercial o 4000 kg/h

20–200 kg/h

and challenges are still to be overcome to unleash the full potential


1–20 kg/h
Commercial 2–20 t/h

Commercial 2–20 t/h

of various pyrolysis processes, including limitations in unsatisfying


Scale

overall energy efficiency relating to feedstock pretreatment,


reliability of reactors and processes, poor product quality, com-
Laboratory

plete product standards for producers and customers, and reactor


scalability [10,266]. Additional technology development is
Status

Pilot

required on the integration of biomass pyrolysis process and


downstream upgrading of pyrolytic products aiming at final pro-
ducts with high added value. The science and engineering devel-
difficulty
Complexity Scale-up

Medium

Medium

opment of biomass pyrolysis is expected to address the production


Hard
Easy

Easy

of designed fuels or chemicals from specific biomass materials


with finer control of the pyrolysis process (e.g., pyrolysis para-
/

meters and addition of catalysts), simpler pyrolysis procedures and


Medium

Medium

reduction of the production cost.


High

High

High

High
Low

6. Conclusions
Bio-oil
yield

75%

75%

75%

60%

60%
70%
/

This paper reviews the parameters and pre-treatment pro-


Characteristics and current status of pyrolysis reactors [7,250,252].

Carrier gas

cesses that influence biomass pyrolysis. Heating rate and tem-


perature are the two the most studied process conditions. Higher
need

High

High

Low

Low

Low

Low

heating rates promote production of higher liquid yields, while


/

lower heating rates are applied for enhanced biochar yields. The
optimum temperature for maximised liquid and solid product
moisture

yields is in the range of 400–550 °C. Bio-gas is now increasingly


o 10%

o 10%

o 10%

o 10%

o 10%

o 10%

o 10%
Feed

being considered as a product of choice from biomass pyrolysis,


mainly for production of hydrogen rich synthetic gas. High tem-
perature catalytic pyrolysis is proposed for achieving high yield
o 0.2–6 mm
requirement

and quality of bio-gas. Reaction atmosphere and residence time


o 20 mm
5–50 mm

Auger/screw feed 5–50 mm

5–50 mm
Feed size

o 2 mm

o 6 mm

both significantly affect the products of biomass pyrolysis. Slightly


oxidising atmospheres and increased residence times promote
gasification and reduce the bio-oil yields. Significant improve-
ments to the pyrolysis process can be achieved through pre-
Circulating flui-

treatment of the biomass prior to pyrolysis. Physical, thermal,


Rotating cone
Bubbling flui-
Reactor type

dised bed

dised bed

Heated kiln

chemical and biological pre-treatments have been developed to


Ablative

Vacuum

tailor for the desired properties of the pyrolysis products. Physical


Table 5

pre-treatment involves reduction of particle size to promote


intraparticle heat and mass transfer and enhance bio-oil
1136 T. Kan et al. / Renewable and Sustainable Energy Reviews 57 (2016) 1126–1140

Table 6
Examples of pyrolysis facilities at commercial scales [250].

Company name Location Pyrolysis type Reactor type Capacity (t/ Feed Primary
day) Product

Dynamotive West Lorne, Ontario, Flash pyrolysis Bubbling fluidised bed 100–130 (dry) Waste sawdust and Bio-oil
Canada woodchips
Guelph, Ontario, Flash pyrolysis Bubbling fluidised bed 200 (dry) Wood waste
Canada
Mitsubishi Heavy Industries/ Mie Prefecture, Japan Slow pyrolysis Indirect heating rotary kiln 100 Woodchips Gas
Mie Chuo Kaihatsu
Ensyn Rhinelander, Fast pyrolysis Circulating fluidised bed 40 (dry) Hardwood wastes Bio-oil
Wisconsin
Renfrew, Canada Fast Pyrolysis Circulating fluidised bed 100 (dry) Wood residues
BTG Malaysia Fast pyrolysis Rotating cone 50 (dry) Palm oil waste Bio-oil
Choren Germany Slow pyrolysis and Heated kiln pyrolysis fol- 180 (dry) Woody biomass and Syngas
gasification lowed by gasification agricultural residue

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