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Foreword
We have pleasure in presenting the Spare Parts Catalogue for ‘CT 100B’ Motorcycle.
This catalogue has been specially designed to assist you in selecting the correct parts
for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
CRANKSHAFT 5 TRANSMISSION 6
Pictorial Index Pictorial Index
PLATE NO. : 31 PAGE NO.: PLATE NO. : 32 PAGE NO.: PLATE NO. : 37 PAGE NO.: PLATE NO. : 38 PAGE NO.:
PAINTED PARTS 38 & 39 MAGNETO ASSLY. 40 HEAD LAMP ASSLY 45 TURN SIGNAL LAMP 46
PLATE NO. : 33 PAGE NO.: PLATE NO. : 34 PAGE NO.: PLATE NO. : 39 PAGE NO.: PLATE NO. : 40 PAGE NO.:
CHAIN CASE 41 FITTINGS-PETROL TANK & SIDE COVER 42 FRONT AND REAR NUMBER PLATE 47 TURN SIGNAL LAMP 48
PLATE NO. : 35 PAGE NO.: PLATE NO. : 36 PAGE NO.: PLATE NO. : 41 PAGE NO.: PLATE NO. : 42 PAGE NO.:
6 8
3 2
9
18
7
7
4
2
5
3
10
14
15
1 11
12 14
12 16
3
13
17
Qty/
No. Part No. Description Veh. Remarks
6 DD 1013 47 Bolt 2
7 DD 1013 50 Stud 2
8 DD 1013 49 Bolt 4
9 DU 1012 08 Head Comp. Cylinder 1
10 52 DD02 53 Cover (OHC) 1
11 DU 1012 28 Bolt 2
12 39 1000 06 Hollow Dowel Pin 2
13 DD 1013 43 Gasket head 1
14 39 1017 21 O Ring 2
15 DD 1014 81 Damper Cylinder Head 4
2
3 4
5 5
13
3 12 4 10 6
1
6 11
5
8 1
7
10
11
2
7
14
9
9
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 DU 1011 91 Shaft Rocker 2 1 36 3110 06 Chain Guide Kit 1 Ref. Page No. 50
2 DF 1010 55 Screw 2 2 39 1017 21 O Ring 1
3 DU 1011 90 Rocker arm assembly 2 3 DU 1012 25 Hex. Soc. HD Screw 1
4 31 1011 04 Stopper 1 N.S 4 DU 1010 56 Sprocket (28 T) 1
5 39 0702 01 Screw Pan Cros 2 5 DZ 1010 75 Camshaft Assly 1 New
3 4
16
2
1
1
2
1
5
6
6 4
3 8
14 13
15
5 7
7
5
11
9
10 12
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6 2
5
8
4 7
7 1
3
2 4
8
1
16
4 9
9
3
14 6
10 2
12 13
11
5
15
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6
6
2 7
3
7
1
4 2
1 8
5 13
12 1
13 11
11
2
3 4
8
5 12
9
12
3
9 10
10
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
15 3
11
14
2 4
12
10 2
9
1
1
8
3
2 2
7 2
7
5
4 13
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 01 1701 11 Ball Bearing 1 1 DU 1210 05 Pipe Oil 1 Use with Bkt. Engine Front
2 39 1050 06 Dowel Pin 1 RH DU161094
3 39 1066 04 Bolt Flanged Small 3 2 DD 1015 17 Gasket 4
4 39 1043 19 Oil Seal 1 3 39 1023 04 Bolt 2
5 39 1080 19 Seal Oil 1 4 39 1062 04 Bolt flanged small 2
6
4
2 7
1 10
8 9 3
8
3
EXHAUST
TECH 2
1
7
10 3
6
9 5
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
5
1
1
4
3 4
14
16 10 14
13
9 15
7 12
6 6
5 15
13
14
11
14
10
8 14 16
9 9
7 8
13
12
11 2 2
3
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
9 1
2
4
8
72
6 17
12 7
10
3
16
12/13 5
5 13
15
9 15
14 1
4
11 8
11 14
10
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 1 2
2 3
4
4
5
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6
4 5
3
3 4
18 6
5
1 19 15 16
2
1
7 9 11
8
6 8
15
13
14 11 7
13 10
10
17
11
17
14 12
12 9
2
16
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
3 2
1 2 3 1
16
1 17/18
18 16
17
4
5 5 4
5
6 10 3
8 10
9
9 14
6 8 8
7
7
11
6
11
7
15
12/13
3 13
2 13 9
1 14
15
12 14
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1
1
3 10
2
7 2
8
6
3
4
9
11
8
5 3
1
2 4
Qty/ Qty/
No. Part No. Description
Veh.
Remarks No. Part No. Description Veh. Remarks
5
6
6 7 8
7 9 12 2
3
2 4
20
3
5
16
22 24
17 23
15 22
14 1
1 21 25
13 18
12
4 20
8 19 10
10 19
18 11
11 25 11
25 17 15 9
16 26 24
14 13
21 23
Qty/
No. Part No. Description Veh. Remarks
29
29
28 5 2 28 5 2
23 23
27 27
8 8 26
26
1 3 1 3
4 4
7B
25 25
7A
7
11 11
10 10
12 12
6 17 6
17
18 18
14 14 19
19
24 15 24
15 9
9
16 16
13 13
21 22 21 22
20 20
Qty/ Qty/
Qty/
No. Part No. Description Veh. Remarks No. Part
Part No.
No. Description
Description
Veh.
Veh. Remarks
Remarks
1 36 DU15 05 Chain Sprocket Kit 110mm Rr. Dr. 1 Ref. Page No. 53 16 30 1510 08 Panel Rear Brake 1
36 DM00 01 Chain Sprocket Kit 130mm Rr. Dr. 1 17 30 1510 38 Ring O 1
18 DD 1510 15 Lever Brake 1
2 DP 1510 28 ‘D’ bolt 6
19 39 2447 04 Bolt 1
3 30 1510 81 Washer 2 20 DM 1510 32 Axle 1
4 39 0794 15 Nut Hex. Fine 4
5 39 2240 20 Bearing Ball 1 21 39 2566 11 Washer Plain 1
22 DH 1710 19 Nut Castle 1
6 39 0798 15 Hex. nut 1 23 DJ 1510 18 Sprocket 1
7A 39 2686 20 Bearing Ball 6202 RS1/C3 1 15X35X11 24 30 1510 05 Indicator 1
7B 39 2687 20 Bearing Ball 6302 RS1/C3 1 15X42X13 25 31 1510 30 Collar 1
8 39 0988 15 Nut Hex. 1
26 30 1510 78 Coupling 1
9 31 1510 26 Collar 1
27 30 1510 79 Sleeve 1
10 DP 1510 27 Shock Damper 4
28 DF 1510 23 Chain 1
29 DX 1510 81 Drive Chain Connecting Link 1
11 30 1510 63 Drum Rear 1 Alt. DF 1510 09
12 30 1510 75 Collar Assly. 1
13 30 1510 69 Spring 2
14 30 1511 05 Shoe Brake Assly. 1
15 30 1510 11 Brake Cam assly 1
29 29
28 5 2 5 2
28
23 23
8 27 27
26 8 26
1 3 1 3
4 4
25 25
7 7
11 11
10 10
12 17 12
6 17 6
18 18
14 19 14 19
15 24 24
9 15
9
16 16
13 13
21 22 21 22
20 20
Qty/ Qty/
No. Part No. Description Remarks No. Part No. Description Remarks
Veh. Veh.
1 36 DU15 05 Chain Sprocket Kit 1 Upto Aug.05 16 31 15 1024 Panel Rear Brake 1
36 DU40 03 Chain Sprocket Kit 1 Between Sep.05 to Dec.05 17 30 15 1038 Ring O 1
36 DU40 17 Chain Sprocket Kit 1 w.e.f. Jan.06 18 31 15 1037 Lever Brake 1
2 39 0978 04 ‘D’ bolt 4 19 39 0775 04 Bolt 1
3 31 15 1029 Washer 2 20 31 15 1001 Axle 1
4 39 0794 15 Nut Hex. Fine 4
5 39 2240 20 Bearing Ball 1 21 39 0714 11 Washer Plain 1
22 DH 1710 19 Nut Castle 1
6 39 0798 15 Hex. nut 1 23 DM 1510 09 Sprocket 47 T 1 Upto Dec. 05
7 36 DU15 06 Rear Wheel Bearing Kit 1 Ref. Page No.63 DU 1510 27 Sprocket 42 T 1 w.e.f. Jan. 06
8 39 0988 15 Nut Hex. 1 24 30 1510 05 Indicator 1
9 31 1510 26 Collar 1 25 31 1510 30 Collar 1
10 31 15 1021 Shock Damper 4
26 31 1510 27 Coupling 1
11 DU 1510 09 Drum Rear 1 27 31 1510 28 Sleeve 1
12 31 1510 18 Collar Assly. 1 28 DM 1510 05 Chain 114 Link 1 Upto Dec. 05
13 30 15 1069 Spring 2 DF 1510 23 Chain 112 Link 1 w.e.f. Jan. 06
14 31 1510 60 Shoe Brake Assly. 1 29 DX 1510 81 Drive Chain Connecting Link 1
15 31 1510 23 Brake Cam Assly. 1 N.S
JB 1312 23 Brake Cam Assly. 1 Alternate
27
4 7
5 7
17 6
5
1 6
3 9
4
8 3
2
2
1
8
10 2
11 12
12 10
15
11 9
21 22
23
14 24 13
15 16 14
18
16
13 18
10
19 20 15 12 11
17
Qty/ Qty/
No. Part No. Description
Veh.
Remarks No. Part No. Description Veh. Remarks
3 3
4 4
2 2
27 15 27 15
1 1
8 8
16 16
17 17
19 19
5 5
7 7
20 24 20 24
18 18
21 21
13 10 13 10
7 7
14 14
11 14 23 12 11 14 23 12
9 9
22 22
6 6
9 23 9 23
25 25
22 22
26 26
9 9
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
10 10
9 9
6 11 6 11
22/23 12 22/23 12
19 19
13 13
20 20
1 1
24 24
7 7
8 8
21 21
2/3 14/15 2/3 14/15
25 25
4 4
16 16
5 5
17 17
18 18
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1
1
2/3
2/3
Qty/ Qty/
No. Part No. Description Remarks No. Part No. Description Remarks
Veh. Veh.
1 52 DM03 10 Fuel Tank Eb Black W Red Dcl 1 3 52 DM02 98 Side Cove RH Blk Red Dcl 1
52 DM03 11 Fuel Tank Flame Red W Dcl 1 52 DM03 00 Side cover RH Flame Red Dcl 1
52 DM03 12 Fuel Tank Electron Blue W Dcl 1 52 DM03 02 Side cover RH El Blue Dcl 1
52 DM03 13 Fule Tank Eb. Blck W Blue Dcl 1 52 DM03 04 Side Cover RH Black Blue Dcl 1
BLANK PAGE
Qty/ Qty/
No. Part No. Description Remarks No. Part No. Description Remarks
Veh. Veh.
7 3
8
10
8 1
3
7
5
9
6
2
1
4 4
6
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
9
10
4 3
3
1
6 13
5 4/6
5
11
7
12
8
1 8
2
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1
2 14 16
3 4
4
5
6
6
7
5
13
7 3
10 10
8
1
9 11
8 15
9 11
2
12 17
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 DU 1910 41 Cable Brake (FR) 1 1 DM 2010 22 Head light assly with lamp 1
2 30 19 1070 Spring 1 2 DD 2010 45 Screw 1 N.S
3 30 19 1069 Dust Seal 1 3 DU 2010 57 Head Light Housing 1
4 30 19 1071 Rod End 1 4 DJ 2010 46 Head Light Rim 1
5 30 19 1072 Adjusting Nut 1 5 DJ 2010 51 Reflector with Lens 1
3
1/2
3 4 3
4
1
6 7
6
10
5
5
8
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 DM 2010 28 Dir. ind. Front RH with Lamp 1 1 DP 1611 44 Front Number plate 1
2 DM 2010 27 Dir. ind. Front LH with Lamp 1 2 DF 1810 97 Bracket Front No. Plate 1 N.S
3 DM 2010 29 Dir. ind. Rear LH with Lamp 1 3 39 1783 01 Truss Screw 2
4 DM 2010 30 Dir. ind. Rear RH with Lamp 1 4 39 2473 04 Flanged bolt 2
5 06 2010 83 Lamp 12 V 10 W 4 5 DP 1611 45 Number plate Rear 1
2
3
6 10 8
4
5 3
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
2 3
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
5 31101054 SPRING 1
DU101084 SPRING 1
6 36DU1007 BOSS KICK KIT 30101233 BOSS KICK 1
30101234 SPRING 1
30101236 BALL STEEL 1
30101235 PIN 1
39085517 E - TYPE CIRCLIP 1
7 36DU1201 AIR FILTER KIT DM121007 O RING FOR AIR FILTER 1
DM121004 CAP 1
01110609 PLAIN WASHER 4
39083001 SCREW PAN CROSS 4
DF161426 BOLT STEEPED FLANGED 2
Qty/ 8 36311803 BEARING CONE KIT DH181025 BEARING CONE 1
No. Part No. Description Veh. Remarks
DH181026 BEARING RACE 1
DH181024 UPPER BEARING RACE 1
1 DZ 2210 03 Leg guard 1
2 39 1814 04 Bolt Flanged 1 DH181023 BEARING CONE 1
3 39 1940 04 Flanged Bolt 2 For mounting Leg guard 9 36DF1701 RUBBER - INNER BUSH KIT 30171030 RUBBER BUSH 4
4 DF 2210 54 Saree Guard 1 30171031 INNER BUSH 4
5 39 1608 04 Hex. soc. hd. bolt 2 10 36DU1601 CHAIN CASE KIT 52DU0175 CASE CHAIN UPPER ASSLY. 1
52DU0176 CASE CHAIN LOWER ASSLY. 1
11 36DU1503 GEAR METER SCREW KIT 31151064 SPEEDO GEAR (22T) 1
30151041 GEAR METER SCREW 1
12 36DM0001 CHAIN SPROCKET KIT DF151023 CHAIN (112 LINKS) 1
DJ151018 SPROCKET (42 T) 1
DX101052 SPROCKET 0/P 1
13 36DU1506 REAR WHEEL BEARING KIT 39236220 BEARING BALL :- 12 X 37 X 12 1
39239620 BEARING BALL :- 12 X 32 X 10 1
14 36DU1901 CABLE ADJUSTER KIT 30191017 NUT 2
DD191147 SCREW 2
15 36DU1202 IDLING SCREW KIT DU121024 SCREW IDLING (STOP SCREW) 1
DD121176 SPRING - IDLING SCREW 1 1 DM181042 HOLDER FORK UPPER (REF. CIR. IB-179) 1 38 13
16 36DU1203 AIR CONTROL SCREW KIT DU121025 SCREW - AIR (ADJUST) 1 2 DM181043 FRONT FORK (REF. CIR. IB-179) 1 39 21
3 DM191009 METER ASSLY / LAMP (REF. CIR. IB-179) 1 45 1
DD121178 SPRING - SCREW AIR 1
4 DM201035 WIRING HARNESS (REF. CIR. IB-179) 1 52 5
17 36DU1204 GASKET O RING KIT FOR CARB. DD121170 GASKET - FLOAT CHAMBER 1 5 PF232603 LOCK SET(4IN1) (REF. CIR. IB-179) 1 21 18
DU121023 GASKET TOP 1 6 36DU4065 KIT TANK DECAL BLACK RED CT100 B PHIL 1 42 1
18 36DU1205 CARBURETTOR FLOAT PIN KIT DD121168 VALVE COMPLETE FLOAT 1 7 36DU4066 KIT TANK DECAL FLAME RED CT100 B PHIL 1 42 1
DU121015 FLOAT COMPLETE 1 8 36DU4067 KIT TANK DECAL EL BLUE CT100 B PHIL 1 42 1
19 36DU1206 CARBURETTOR HOLDER/JET KIT DU121018 NEEDLE JET 1
9 36DU4068 KIT TANK DECAL BLACK BLUE CT100 B PHIL 1 42 1
10 36DU4069 KIT SIDE COVER DECAL BLACK RED CT100 B PHIL 1 42 2
DU121012 HOLDER - NEEDLE JET 1
11 36DU4070 KIT SIDE COVER DECAL FLAME RED CT100 B PHIL 1 42 2
DU121013 MAIN JET 1 12 36DU4071 KIT SIDE COVER DECAL EL BLUE CT100 B PHIL 1 42 2
DU121014 SLOW JET COMPLETE 1 13 36DU4072 KIT SIDE COVER DECAL BLACK BLUE CT100 B PHIL 1 42 2
DU121021 SPRING - VALVE THROTTLE 1 14 DM121007 O RING 1 17 16
20 36DU4065 KIT TANK DCL BLACK RED DU141232 TANK DCL UPPER LH 1
DU141233 TANK DCL UPPER RH 1
DU141234 TANK DCL LOWER LH 1
DU141235 TANK DCL LOWER RH 1
21 36DU4066 KIT TANK DCL FLAME RED DU141236 TANK DCL UPPER LH 1
DU141237 TANK DCL UPPER RH 1
DU141238 TANK DCL LOWER LH 1
DU141239 TANK DCL LOWER RH 1
22 36DU4067 KIT TANK DCL EL BLUE DU141240 TANK DCL UPPER LH 1
DU141241 TANK DCL UPPER RH 1
DU141242 TANK DCL LOWER LH 1
DU141243 TANK DCL LOWER RH 1
23 36DU4068 KIT TANK DCL BLACK BLUE DU141244 TANK DCL UPPER LH 1
DU141245 TANK DCL UPPER RH 1
DU141246 TANK DCL LOWER LH 1
DU141247 TANK DCL LOWER RH 1
24 36DU4069 KIT SIDE COVER DCL BLACK RED DM161164 COVER SIDE DCL LH 1
DM161165 COVER SIDE DCL RH 1
25 36DU4070 KIT SIDE COVER DCL FLAME RED DM161166 COVER SIDE DCL LH 1
DM161167 COVER SIDE DCL RH 1
26 36DU4071 KIT SIDE COVER DCL EL BLUE DM161168 COVER SIDE DCL LH 1
DM161169 COVER SIDE DCL RH 1
27 36DU4072 KIT SIDE COVER DCL BLACK BLUE DM161170 COVER SIDE DCL LH 1
DM161171 COVER SIDE DCL RH 1
58 59
AMENDMENT SHEET (PARTS DELETED) AMENDMENT SHEET (PARTS DELETED)
60 3
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.