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Page 1 of 243

1. Design Of Level 1 AC charging Station


(240V 15A) (SAEJ1772 standard).

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 2 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 3 of 243

Process Plan Sheet-Day No. -

S. No Process Plan  Actual Plan Executed


Page 4 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
v Page 5 of 243

Daily Task Details

Day No. Name Of The Tasks


Brief description of
task
Page 6 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Aspect of Extra aspect Requirement Max. Awarded
No. (M or J) description of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
-
iii) Ensure actions of self do 0.66 – demonstrated the 3
not compromise the safety of aspects
others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 1
-
Partial-0.5, Accurate-1
3 M Construct the circuit using 2
Tinker cad Calculation of BJT & MOSFET param-
Select the virtual breadboard eters is same -2
and place the required electri- Calculation Component parameter is
Check with the
cal & electronics components same – 1
standard value
in selected virtual breadboard Connection of component using
Connect the components jumped wires is same - 1
using wires in the virtual No parameters are matched - 0
breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 2
Switch the input voltage to 0V Only voltage is correct - 1
of the transistor and observe Only current value is correct – 1
the state of the LED Both voltage and current are
Switch the input voltage to correct - 2
Check with the
5 V of the transistor and ob-
given value
serve the state of the LED
Measure and record the base
current Is, collector current
Ic and the collector-emitter
voltage VCE
5 J Developing model for electri- Completely incorrect-0 2
-
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
-
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 2
-
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
-
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 2
-
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 7 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3
cause disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero refer- Measure the DC power supply is
ence is at the centre of the same - 1
screen No parameters are matched - 0
•Set the time scale to display
one or two complete cycles

Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 8 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A PWM Generator Circuit Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one -
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all
others 3 aspects
2 J Arranging the workplace Completely incorrect-0 1
Partial-0.5 -
Accurate-1
3 M Select the Arduino PWM Calculate the duty cycle and config- 2
using tinker cad ure the PWM pins is same -2
Check with
Connect the breadboard Calculate the duty cycle is same - 1
the standard
Negative to the GND of the Configure the PWM pins is same
value
PWM -1
No parameters are matched - 0
4 M Configure the PWM pin and Completely incorrect - 0 2
write the code using Tinker Only Pin configuration is correct - 1 Check with
cad Only Coding value is correct – 1 the given
Both Configuration and coding are value
correct – 2
5 J Developing model for electri- Completely incorrect-0 2
-
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
-
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 2
-
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
-
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 2
-
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 9 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-on Different components used in Level 1 using
AUTODESK Tinker CAD
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select the DC power Supply Select power source, Suitable Check with 2
Select the Suitable converters converter, Level 1 Charger Coding is the standard
using Tinker Cad same -2 value
Write a Level 1 charger coding Calculation of Power source & Suit-
and dump into hardware kit / able converter is same – 1
Arduino kit Calculation of Level 1 charger
coding - 1
No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 10 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A 240V (LEVEL 1) AC Charging station and
Convertor for Battery Charging
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3
cause disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design converter (Buck/ Select components needed for DC- Check with 2
boost converter) and gener- DC buck converter- 1 the standard
ate some of its key and Design a Buck/boost converter value
waveforms and generate the waveforms -2
A Voltage source Select components needed for DC-
Control circuit with a high- DC buck converter- 1
speed switching device Design a converter is same – 1
A transformer (primary side No parameters are matched - 0
connected to control circuit
and secondary side connect-
ed to filtering circuit)
Low pass filter circuit
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do the physical implementa- Both code and waveforms are
tion of 240V (LEVEL 1) AC correct – 2
Charging station and
Convertor for Battery
Charging circuit
5 J Developing model for Completely incorrect-0 2
-
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
-
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 2
-
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
-
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 2
-
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 11 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 12 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 13 of 243

2.Design Of Level 1 DC charging Station


(48V 40A) (SAEJ1772 standard)

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 14 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 15 of 243

Process Plan Sheet-Day No. -

S. No Process Plan  Actual Plan Executed


Page 16 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 17 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description of
task
Page 18 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Assessment Pattern: Software (BJT And MOSFET Switching)

Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects - 1
i) Clean up Workspace as listed in i, ii, iii
ii)Respectful and do not cause dis- 0.33 – demonstrated little of 3
ruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3
compromise the safety of others aspects
1 – Strong demonstration of all
3 aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET Check with 2
cad parameters is same -2 the standard
Select the virtual breadboard and Calculation Component pa- value
place the required electrical & rameter is same – 1
electronics components in selected Connection of component us-
virtual breadboard ing jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of the Only voltage is correct - 1 the given
transistor and observe the state of Only current value is correct value
the LED –1
Switch the input voltage to 5 V of Both voltage and current are
the transistor and observe the state correct - 2
of the LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of compo- Completely incorrect-0 - 2
nents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcompo- Completely incorrect-0 - 2
nents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 19 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects
cause disruption to others or only one -
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 1
-
Partial-0.5, Accurate-1
3 M Set the DC power supply 2
Set the function generator
Measure the DC power supply and
Connect CH1 of the oscillo- Connect CH1 of the oscilloscope to
scope to node 1 and CH2 to node 1 and CH2 to node 2
node 2
is same -2 Check with
•The vertical position of both
Connect CH1 of the oscilloscope to the standard
channels to the zero refer-
node 1 and CH2 to node 2 is 1 value
ence is at the centre of the
Measure the DC power supply is
screen
same - 1
•Set the time scale to display
No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 2
period and frequency of the Only amplitude is correct - 1 Check with
time varying signals Only time current value is correct – 1 the given
Both amplitude, frequency, time pe- value
riod are correct – 2
5 J Developing model for electri- Completely incorrect-0 2
-
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
-
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 2
-
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
-
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 2
-
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 20 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A PWM Generator Circuit Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 as-
cause disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select the Arduino PWM Calculate the duty cycle and config- Check with 2
using tinker cad ure the PWM pins is same -2 the standard
Connect the breadboard Calculate the duty cycle is same - 1 value
Negative to the GND of the configure the PWM pins is
PWM same - 1
No parameters are matched - 0
4 M Configure the PWM pin and Completely incorrect - 0 Check with 2
write the code using Tinker Only Pin configuration is correct - 1 the given
cad Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 21 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On the Different Components Used in level 1 And
Simulate in Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Select the Suitable converters er, Level 1 Charger Coding is same -2 the standard
using Tinker Cad Calculation of Power source & Suitable value
Write a Level 1 charger coding converter is same – 1
and dump into hardware kit / Calculation of Level 1 charger
Arduino kit coding - 1
No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 22 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A 48V (LEVEL 1) DC Charging station and
Convertor for Battery Charging
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one -
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 1
Partial-0.5 -
Accurate-1
3 M Design converter (Buck/ boost 2
converter) and generate some
Select components needed for DC-DC
of its key waveforms
buck converter- 1
A Voltage source
and Design a Buck/boost converter
Control circuit with a high- and generate the waveforms -2 Check with
speed switching device the standard
Select components needed for DC-DC
A transformer (primary side value
buck converter- 1
connected to control circuit
Design a converter is same – 1
and secondary side connected
to filtering circuit) No parameters are matched - 0
Low pass filter circuit
4 M Select PWM Control Using Completely incorrect - 0 2
Arduino and Execute Arduino Executing code correct - 1
Code Only output/waveform is correct – 1 Check with
Do the physical implemen- Both code and waveforms are correct the given
tation of 48V (LEVEL 1) DC –2 value
Charging station and Conver-
tor for Battery Charging circuit
5 J Developing model for Completely incorrect-0 2
-
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
-
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 2
-
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
-
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 2
-
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 23 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 24 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 25 of 243

3. Design Of Level 2, Level 3 ACDC fast


charging station. (DCFC)

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 26 of 243
Page 27 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 28 of 243

Process Plan Sheet-Day No. -

S. No Process Plan  Actual Plan Executed


Page 29 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 30 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 31 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects 1
i) Clean up Workspace as listed in i, ii, iii
ii)Respectful and do not cause dis- 0.33 – demonstrated little of 3
ruption to others aspects or only one
-
iii) Ensure actions of self do not com- 0.66 – demonstrated the 3
promise the safety of others aspects
1 – Strong demonstration of
all 3 aspects
2 J Arranging the workplace Completely incorrect-0 1
-
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker cad Calculation of BJT & MOSFET 2
Select the virtual breadboard and parameters is same -2
place the required electrical & Calculation Component Check with
electronics components in selected parameter is same – 1 the standard
virtual breadboard Connection of component us- value
Connect the components using wires ing jumped wires is same - 1
in the virtual breadboard No parameters are matched - 0
4 M BJT & MOFET act has a Switch Completely incorrect - 0 2
Switch the input voltage to 0V of the Only voltage is correct - 1
transistor and observe the state of Only current value is correct
the LED –1
Check with
Switch the input voltage to 5 V of the Both voltage and current are the given
transistor and observe the state of correct - 2 value
the LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 2
-
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
-
Partial-1, Accurate-2
7 J Select and arrangement of compo- Completely incorrect-0 2
-
nents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
-
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcompo- Completely incorrect-0 2
-
nents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 32 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is
is at the centre of the screen same - 1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 33 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A PWM Generator Circuit Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:

Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one -
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 1
-
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and config- 2
tinker cad ure the PWM pins is same -2 Check with
Connect the breadboard Calculate the duty cycle is same - 1 the standard
Negative to the GND of the
configure the PWM pins is same - 1 value
PWM
No parameters are matched – 0
4 M Configure the PWM pin and Completely incorrect – 0 2
write the code using Tinker cad Only Pin configuration is correct - 1 Check with
Only Coding value is correct – 1 the given
Both Configuration and coding are value
correct – 2
5 J Developing model for electri- Completely incorrect-0 2
cal system Partial-1 -
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
Partial-1 -
Accurate-2
7 J Completely incorrect-0 2
Select and arrangement of Partial-1 -
components in Tinker CAD Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
Partial-1 -
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 2
components Partial-1 -
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
Partial-1 -
Accurate-2
11 J Workplace setup Completely incorrect-0 2
Partial-1 -
Accurate-2
Total marks 20
Page 34 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On the Different Components Used in level 3 and
Simulate in Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable Check with 2
converter, Level 2 & Level 3 Charger the standard
Select the Suitable converters Coding is same -2 value
using Tinker Cad Calculation of Power source & Suit-
Write a Level 2 & Level 3 able converter is same – 1
charger coding and dump into Calculation of Level 2 & Level 3
hardware kit /Arduino kit charger coding - 1
No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, ccurate-2
Total marks 20
Page 35 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A (LEVEL 2, 3) AC/DC Charging station and
Convertor for Battery Charging
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3
cause disruption to others aspects or only one
0.66 – demonstrated the 3 aspects
iii) Ensure actions of self do
not compromise the safety 1 – Strong demonstration of all 3
of others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design converter (Buck/ Select components needed for DC- Check with 2
boost converter) and gener- DC buck converter- 1 the standard
ate some of its key wave- and Design a Buck/boost converter value
forms and generate the waveforms -2
A Voltage source Select components needed for DC-
Control circuit with a high- DC buck converter- 1
speed switching device Design a converter is same – 1
A transformer (primary side No parameters are matched - 0
connected to control circuit
and secondary side connect-
ed to filtering circuit)
Low pass filter circuit
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Ar- Executing code correct - 1 the given
duino Code Only output/waveform is value
Do the physical implementa- correct – 1
tion of a (LEVEL 2, 3) AC/DC Both code and waveforms are
Charging station and Con- correct – 2
vertor for Battery Charging
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1, Accurate-2
6 J Developing Proto-type Completely incorrect-0 - 2
model Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 36 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 37 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 38 of 243
Page 39 of 243

4. Design of SingleThree phase AC-DC


Converter for DC charging station.
(Thyristor Based).
NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 40 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 41 of 243

Process Plan Sheet-Day No. -

S. No Process Plan  Actual Plan Executed


Page 42 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 43 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 44 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects - 1
i) Clean up Workspace as listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not com- 0.66 – demonstrated the 3
promise the safety of others aspects
1 – Strong demonstration of all
3 aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker cad Calculation of BJT & MOSFET Check with 2
Select the virtual breadboard and parameters is same -2 the standard
place the required electrical & elec- Calculation Component value
tronics components in selected virtual parameter is same – 1
breadboard connection of component us-
Connect the components using wires ing jumped wires is same - 1
in the virtual breadboard No parameters are matched - 0
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of the Only voltage is correct - 1 the given
transistor and observe the state of the Only current value is correct value
LED –1
Switch the input voltage to 5 V of the Both voltage and current are
transistor and observe the state of the correct - 2
LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for electrical sys- Completely incorrect-0 - 2
tem Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of compo- Completely incorrect-0 - 2
nents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcompo- Completely incorrect-0 - 2
nents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 45 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed in - 1
i) Clean up Workspace i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects or
cause disruption to others only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety 1 – Strong demonstration of all 3 aspects
of others
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Con- Check with 2
Set the function generator nect CH1 of the oscilloscope to node 1 the standard
Connect CH1 of the oscil- and CH2 to node 2 value
loscope to node 1 and CH2 is same -2
to node 2 Connect CH1 of the oscilloscope to node
•The vertical position of 1 and CH2 to node 2 is 1
both channels to the zero Measure the DC power supply is same - 1
reference is at the centre of No parameters are matched - 0
the screen
•Set the time scale to dis-
play one or two complete
cycles
Set
4 M Measure the amplitude, Completely incorrect - 0 Check with 2
time period and frequency Only amplitude is correct - 1 the given
of the time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time period
are correct – 2
5 J Developing model for elec- Completely incorrect-0 - 2
trical system Partial-1, Accurate-2
6 J Developing Proto-type Completely incorrect-0 - 2
model Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 46 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Thyristor Circuit Using Autodesk Tinkercad
/Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed in - 1
i) Clean up Workspace i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects or
cause disruption to others only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety 1 – Strong demonstration of all 3 aspects
of others
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select the Thyristor, Load, Set the values of input Source and Pulse Check with 2
Power Source and Connect generator and generate the AC- DC con- the standard
components to form cor- verter waveforms is same -2 value
rect circuit diagram Set the values of input Source and Pulse
Design a AC-DC convert generator is same – 1
circuit using tinkercad Generate the AC- DC converter
waveforms is same – 1
No parameters are matched – 0
4 M Gate sequence for the Completely incorrect – 0 Check with 2
thyristor Only Pin configuration is correct – 1 the given
Generate a pulse-signal at Only Coding value is correct – 1 value
positive zero crossing of the Both Configuration and coding are
supply voltage Vs. correct – 2
Delay the pulse by de-
sired angle α and apply it
between the gate and cath-
ode terminal terminals of
T1 through a gate-isolating
circuit
5 J Developing model for elec- Completely incorrect-0 - 2
trical system Partial-1, Accurate-2
6 J Developing Proto-type Completely incorrect-0 - 2
model Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 47 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On the Different Components Used in AC-DC
Converter and Simulate in Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3
compromise the safety of others aspects
1 – Strong demonstration of all
3 aspects

2 J Arranging the tools and compo- Completely incorrect-0 - 1


nents Partial-0.5
Accurate-1
3 M Calculation of Charing Calculation of Charing station Check with 2
station parameters parameters Power and energy is the standard
same -2 value
Calculation of Charing station
parameter Power is same - 1
Calculation of Charing station
parameter Power is same - 1
No parameters are matched - 0
4 M Matching battery rating Completely incorrect - 0 Check with 2
Only voltage is correct - 1 the given
Only current value is correct – 1 value
Both voltage and current are
correct - 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Finding and arrangement of Tink- Completely incorrect-0 - 2
erCAD Partial-1, Accurate-2
8 J Simulating TinkerCAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of EV and its subcompo- Completely incorrect-0 - 2
nents Partial-1, Accurate-2
10 J Neatness of wiring tagging, sleav- Completely incorrect-0 - 2
ing, crimping and Partial-1, Accurate-2
11 J placement of tools and cleaning Completely incorrect-0 - 2
the workplace Partial-1
Accurate-2
Total marks 20
Page 48 of 243

Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects
cause disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select the AC power Supply, Select power source, Suitable AC-DC Check with 2
Signal generator converter, Level 1 AC-DC converter the standard
Select the Suitable converters Coding is same -2 value
using Tinker Cad Calculation of Power source & Suitable
converter is same – 1
Write a Level 1 charger cod- Write a code for Level 1 AC-DC con-
ing for AC-DC converter and verter- 1
dump into hardware kit / No parameters are matched – 0
Arduino kit
4 M Measure Waveforms for gat- Completely incorrect – 0 Check with 2
ing pulses Ig1, source voltage Only Gate pulse waveform is correct - 1 the given
Vs , load voltage Vo,Load cur- Only current & Voltage is correct – 1 value
rent Io ,Voltage Across SCR
Both Gate pulse, Load voltage, load
T1 with R/RL/RC load using
current is correct – 2
CRO/Oscilloscope
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 49 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A 230v to AC-DC Converter Using Thyristor for
Battery Charging
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects
cause disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Design Thyristor circuit and Select components needed for Thyris- Check with 2
generate some of its key tor circuit - 1 the standard
waveforms and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Control circuit with a Select components needed for Thyris-
Thyristor switching device tor circuit - 1
Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do the physical implemen- Both code and waveforms are
tation of 230V to AC-DC correct – 2
Converter Using Thyristor for
Battery Charging
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, ccurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 50 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 51 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 52 of 243
Page 53 of 243

5. Design Of SingleThree phase AC-DC


Converter for DC charging station.
(Transformer Based
NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 54 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 55 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 56 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 57 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 as-
compromise the safety of others pects, 1 – Strong demonstration
of all 3 aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker cadCalculation of BJT & MOSFET Check with 2
Select the virtual breadboard and parameters is same -2 the standard
place the required electrical & Calculation Component value
electronics components in selected parameter is same – 1
virtual breadboard Connection of component using
Connect the components using wires jumped wires is same - 1
in the virtual breadboard No parameters are matched - 0
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of the Only voltage is correct - 1 the given
transistor and observe the state of Only current value is correct – 1 value
the LED Both voltage and current are
Switch the input voltage to 5 V of thecorrect - 2
transistor and observe the state of
the LED
Measure and record the base
current Is, collector current Ic and
the collector-emitter
voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcompo- Completely incorrect-0 - 2
nents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 58 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one -
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 1
Partial-0.5 -
Accurate-1
3 M Set the DC power supply 2
Measure the DC power supply and
Set the function generator
Connect CH1 of the oscilloscope to
Connect CH1 of the oscilloscope node 1 and CH2 to node 2
to node 1 and CH2 to node 2
is same -2 Check with
•The vertical position of both
Connect CH1 of the oscilloscope to the standard
channels to the zero reference
node 1 and CH2 to node 2 is 1 value
is at the centre of the screen
Measure the DC power supply is
•Set the time scale to display
same - 1
one or two complete cycles
No parameters are matched - 0
Set
4 M Measure the amplitude, time Completely incorrect - 0 2
period and frequency of the Only amplitude is correct - 1 Check with
time varying signals Only time current value is correct – 1 the given
Both amplitude, frequency, time value
period are correct – 2
5 J Developing model for electrical Completely incorrect-0 2
-
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
-
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 2
-
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
-
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 2
-
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 59 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Coupled Transformer (Step Up and Step
Down) Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed in - 1
i) Clean up Workspace i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects or
cause disruption to others only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety 1 – Strong demonstration of all 3 aspects
of others
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Design a Step up & Step Calculate coupling transformer voltage is Check with 2
down transformer and same -2 the standard
write the coding for Cou- Calculate the peak voltage is same - 1 value
pled Transformer (Step Up Calculate the RMS value is same - 1
and Step Down)
No parameters are matched – 0

4 M Calculate step up, step Completely incorrect – 0 Check with 2


down voltage, peak voltage Only Peak voltage is correct - 1 the given
, RMS value Only RMS value is correct – 1 value
Both Voltage value and coding are
correct – 2
5 J Developing model for elec- Completely incorrect-0 - 2
trical system Partial-1
Accurate-2
6 J Developing Proto-type Completely incorrect-0 - 2
model Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 60 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On the Different Components Used in AC-DC
Converter and Simulate in Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the tools and Completely incorrect-0 - 1
components Partial-0.5, Accurate-1
3 M Calculation of Charing station Calculation of Charing station Check with 2
parameters parameters Power and energy is the standard
same -2 value
Calculation of Charing station pa-
rameter Power is same - 1
Calculation of Charing station pa-
rameter Power is same - 1
No parameters are matched - 0
4 M Matching battery rating Completely incorrect - 0 Check with 2
Only voltage is correct - 1 the given
Only current value is correct – 1 value
Both voltage and current are cor-
rect - 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Finding and arrangement of Completely incorrect-0 - 2
TinkerCAD Partial-1
Accurate-2
8 J Simulating TinkerCAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of EV and its subcompo- Completely incorrect-0 - 2
nents Partial-1
Accurate-2
10 J Neatness of wiring tagging, sleav- Completely incorrect-0 - 2
ing, crimping and Partial-1
Accurate-2
11 J placement of tools and cleaning Completely incorrect-0 - 2
the workplace Partial-1, Accurate-2
Total marks 20
Page 61 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A 230v AC-DC Converter Using Transformer for
Battery Charging
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects
cause disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the tools and com- Completely incorrect-0 - 1
ponents Partial-0.5, Accurate-1
3 M Calculation of Charing station Calculation of Charing station param- Check with 2
parameters eters Power and energy is same -2 the standard
Calculation of Charing station value
parameter Power is same - 1
Calculation of Charing station
parameter Power is same - 1
No parameters are matched - 0
4 M Matching battery rating Completely incorrect - 0 Check with 2
Only voltage is correct - 1 the given
Only current value is correct – 1 value
Both voltage and current are correct - 2
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Finding and arrangement of Completely incorrect-0 - 2
TinkerCAD Partial-1
Accurate-2
8 J Simulating TinkerCAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of EV and its Completely incorrect-0 - 2
subcomponents Partial-1
Accurate-2
10 J Neatness of wiring tagging, Completely incorrect-0 - 2
sleaving, crimping and Partial-1
Accurate-2
11 J placement of tools and clean- Completely incorrect-0 - 2
ing the workplace Partial-1
Accurate-2
Total marks 20
Page 62 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 63 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 64 of 243
Page 65 of 243

6. Design Of AC-DC Converter Using UC384x


series IC

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 66 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 67 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 68 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 69 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects - 1
i) Clean up Workspace as listed in i, ii, iii
ii)Respectful and do not cause disrup- 0.33 – demonstrated little of 3
tion to others aspects or only one
iii) Ensure actions of self do not com- 0.66 – demonstrated the 3
promise the safety of others aspects
1 – Strong demonstration of all
3 aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker cad Calculation of BJT & MOSFET Check with 2
Select the virtual breadboard and parameters is same -2 the standard
place the required electrical & Calculation Component param- value
electronics components in selected eter is same – 1
virtual breadboard Connection of component using
Connect the components using wires jumped wires is same - 1
in the virtual breadboard No parameters are matched - 0
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of the Only voltage is correct - 1 the given
transistor and observe the state of Only current value is correct – 1 value
the LED Both voltage and current are
Switch the input voltage to 5 V of the correct - 2
transistor and
observe the state of the LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, ccurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of compo- Completely incorrect-0 - 2
nents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcompo- Completely incorrect-0 - 2
nents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 70 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscilloscope node 1 and CH2 to node 2 value
to node 1 and CH2 to node 2 is same -2
•The vertical position of both Connect CH1 of the oscilloscope to
channels to the zero reference node 1 and CH2 to node 2 is 1
is at the centre of the screen Measure the DC power supply is
•Set the time scale to display same - 1
one or two complete cycles No parameters are matched - 0
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 71 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A PWM And MOSFET Switching Circuit Using
Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and config- Check with 2
tinker cad ure the PWM pins is same -2 the standard
Design a MOSFET switching Calculate the duty cycle is same - 1 value
circuit configure the PWM pins is same - 1
Connect the breadboard Nega- No parameters are matched – 0
tive to the GND of the PWM
4 M Configure the PWM pin and write Completely incorrect – 0 Check with 2
the code using Tinker cad Only Pin configuration is correct - 1 the given
Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 72 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On the Different Components Used in AC-DC
Converter and Simulate in Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects
cause disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety 1 – Strong demonstration of all 3
of others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the AC power Supply, Select power source, Suitable AC-DC Check with 2
Signal generator converter, Level 1 AC-DC converter Cod- the standard
Select the Suitable convert- ing is same -2 value
ers using Tinker Cad Calculation of Power source & Suitable
Write a Level 1 charger cod- converter is same – 1
ing for AC-DC converter and Write a code for Level 1 AC-DC con-
dump into hardware kit / verter- 1
Arduino kit No parameters are matched – 0
4 M Measure Waveforms for gat- Completely incorrect – 0 Check with 2
ing pulses Ig1, source volt- Only Gate pulse waveform is correct - 1 the given
age Vs , load voltage Vo,Load Only current & Voltage is correct – 1 value
current Io ,Voltage Across
Both Gate pulse, Load voltage, load
SCR T1 with R/RL/RC load
current is correct – 2
using CRO/Oscilloscope
5 J Developing model for elec- Completely incorrect-0 - 2
trical system Partial-1, Accurate-2
6 J Developing Proto-type Completely incorrect-0 - 2
model Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 73 of 243

Electric Vehicle Charging System Design


TASK – 5: A Design A 230v to 48V AC-DC Converter (SMPS)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Design Thyristor circuit and Select components needed for Thyris- Check with 2
generate some of its key wave- tor circuit - 1 the standard
forms and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Control circuit with a Thyristor Select components needed for Thyris-
switching device tor circuit - 1
Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do the physical implementation Both code and waveforms are
of 230V to 48V AC-DC correct – 2
Converter (SMPS)
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 74 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 75 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 76 of 243
Page 77 of 243

7. Design A battery management system


Circuit for A Single Li-Ion Battery Cell with
over voltage and Reverse polarity protection
NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 78 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 79 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 80 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 81 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Calculation of BJT & MOSFET param- Check with 2
Tinker cad eters is same -2 the standard
Select the virtual breadboard Calculation Component parameter is value
and place the required electri- same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V Only voltage is correct - 1 the given
of the transistor and observe Only current value is correct – 1 value
the state of the LED Both voltage and current are cor-
Switch the input voltage to 5 V rect - 2
of the transistor and observe
the state of the LED
Measure and record the base
current Is, collector current Ic
and the collector-emitter volt-
age VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, ccurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 82 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is
is at the centre of the screen same - 1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 83 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Voltage Divider and Voltage Reference Using
Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Thyristor, Load, Set the values of input Source and Check with 2
Power Source and Connect Pulse generator and generate the AC- the standard
components to form correct DC converter waveforms is same -2 value
circuit diagram Set the values of input Source and
Design a AC-DC convert circuit Pulse generator is same – 1
using tinkercad Generate the AC- DC converter wave-
Design a Volage divider circuit forms is same – 1
Read the analog voltage pro- No parameters are matched – 0
duced by a voltage divider
4 M Gate sequence for the thyristor Completely incorrect – 0 Check with 2
Generate a pulse-signal at posi- Only Pin configuration is correct – 1 the given
tive zero crossing of the supply Only Coding value is correct – 1 value
voltage Vs. Both Configuration and coding are
Delay the pulse by desired correct – 2
angle α and apply it between
the gate and cathode terminal
terminals of T1 through a gate-
isolating circuit
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1 , Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 84 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-on with the Different Components Used in BMS
And Simulate It Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type (M Aspect of description Requirement Max. Awarded
No. or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select the AC power Supply, Select power source, Suitable AC-DC Check with 2
Signal generator converter, Level 1 AC-DC converter the standard
Select the Suitable converters Coding is same -2 value
using Tinker Cad Calculation of Power source &
Write a Level 1 charger coding Suitable converter is same – 1
for AC-DC converter and dump Write a code for Level 1 AC-DC
into hardware kit /Arduino kit converter- 1
Select the BMS using Tinker cad No parameters are matched – 0
Control the charging and dis-
charging cycles using BMS
4 M Measure Waveforms for gating Completely incorrect – 0 Check with 2
pulses Ig1, source voltage Vs , Only Gate pulse waveform is the given
load voltage Vo,Load current correct - 1 value
Io ,Voltage Across SCR T1 with Only current & Voltage is correct – 1
R/RL/RC load using CRO/Oscil-
Both Gate pulse, Load voltage, load
loscope
current is correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 85 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A BMS Circuit for a Single Li-ion Battery

Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Design Thyristor circuit and Select components needed for Thy- Check with 2
generate some of its key wave- ristor circuit - 1 the standard
forms and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Control circuit with a Thyristor Select components needed for Thy-
switching device ristor circuit - 1
Design a converter is same – 1
No parameters are matched – 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Both code and waveforms are
Do the physical implementation correct – 2
of BMS Circuit for a Single Li-ion
Battery
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 86 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 87 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 88 of 243
Page 89 of 243

8. Design A battery management system


Circuit for 4S1P with overvoltage and
overcurrent protection.
NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 90 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 91 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 92 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 93 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET pa- Check with 2
cad rameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are cor-
Switch the input voltage to 5 V rect - 2
of the transistor and observe the
state of the LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 94 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero refer- Measure the DC power supply is
ence is at the centre of the same - 1
screen No parameters are matched - 0
•Set the time scale to display
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time pe-
riod are correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 95 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Voltage Divider and Voltage Reference Using
Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Thyristor, Load, Set the values of input Source and Check with 2
Power Source and Connect Pulse generator and generate the AC- the standard
components to form correct DC converter waveforms is same -2 value
circuit diagram Set the values of input Source and
Design a AC-DC convert circuit Pulse generator is same – 1
using tinkercad Generate the AC- DC converter wave-
Design a Volage divider circuit forms is same – 1
Read the analog voltage pro- No parameters are matched – 0
duced by a voltage divider
4 M Gate sequence for the thyris- Completely incorrect – 0 Check with 2
tor Only Pin configuration is correct – 1 the given
Generate a pulse-signal at Only Coding value is correct – 1 value
positive zero crossing of the Both Configuration and coding are
supply voltage Vs. correct – 2
Delay the pulse by desired
angle α and apply it between
the gate and cathode termi-
nal terminals of T1 through a
gate-isolating circuit
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 96 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On the Building A Battery Pack and Simulate It
Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the AC power Supply, Select power source, Suitable AC-DC Check with 2
Signal generator converter, Level 1 AC-DC converter, the standard
Select the Suitable converters Coding is same -2 value
using Tinker Cad Calculation of Power source & Suitable
Design a Battery pack converter is same – 1
Write a Level 1 charger cod- Write a code for Level 1 AC-DC
ing for AC-DC converter and converter- 1
dump into hardware kit / No parameters are matched – 0
Arduino kit
Select the BMS using Tinker
cad
Control the charging and
discharging cycles using BMS
4 M Measure Waveforms for gat- Completely incorrect – 0 Check with 2
ing pulses Ig1, source voltage Only Gate pulse waveform is correct - 1 the given
Vs , load voltage Vo,Load cur- Only current & Voltage is correct – 1 value
rent Io ,Voltage Across SCR T1
Both Gate pulse, Load voltage, load
with R/RL/RC load using CRO/
current is correct – 2
Oscilloscope
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 97 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A battery management system Circuit for 4S1P
with overvoltage and overcurrent protection
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Design Thyristor circuit and Select components needed for Thy- Check with 2
generate some of its key ristor circuit - 1 the standard
waveforms and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Control circuit with a Thyristor Select components needed for Thy-
switching device ristor circuit - 1
Design a Battery pack Design a converter is same – 1
No parameters are matched – 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do the physical implementa- Both code and waveforms are
tion of battery management correct – 2
system Circuit for 4S1P with
overvoltage and overcurrent
protection
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 98 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 99 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 100 of 243
Page 101 of 243

9. Design A Wireless Charging Circuit for


Battery Charging

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 102 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 103 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 104 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 105 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET Check with 2
cad parameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base
current Is, collector current Ic and
the collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 106 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is
is at the centre of the screen same - 1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is value
correct – 1
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 107 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate Coupled Inductor and Power Transfer Using
Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as 1
i) Clean up Workspace listed in i, ii, iii, 0.33 – demon-
ii)Respectful and do not cause strated little of 3 aspects or only
disruption to others one, 0.66 – demonstrated the 3 -
aspects, 1 – Strong demonstra-
iii) Ensure actions of self do not
tion of all 3 aspects
compromise the safety of others
2 J Arranging the workplace Completely incorrect-0 1
-
Partial-0.5, Accurate-1
3 M Design a coupled Inductance Set the values of input Source 2
• Draft an inductor for each and Pulse generator and
transformer winding generate the AC- DC converter
• Couple them using a single mutual waveforms wave forms, Design
inductance (K) statement a coupled transformer and Check with
generate is same -2, the standard
Set the values of input Source value
and Pulse generator is same – 1
Generate the AC- DC converter
waveforms is same – 1
No parameters are matched – 0
4 M Gate sequence for the thyristor Completely incorrect – 0 2
Generate a pulse-signal at positive Only Pin configuration is
zero crossing of the supply voltage correct – 1
Vs. Delay the pulse by desired angle Only Coding value is correct – 1
α and apply it between the gate and Both Configuration and coding Check with
cathode terminal terminals of T1 are correct – 2 the given
through a gate-isolating circuit,Adjust value
the inductor positions to match the
transformer polarity by using move
(F7), rotate (Ctrl + R) and mirror (Ctrl
+ E) commands
5 J Developing model for electrical Completely incorrect-0 2
-
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 2
-
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 2
-
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 2
-
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcompo- Completely incorrect-0 2
-
nents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 2
-
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 2
-
Partial-1, Accurate-2
Total marks 20
Page 108 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-on with the Inductor Power Transfer and
Simulate it Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select the AC power Supply, Select power source, Suitable AC-DC Check with 2
Signal generator converter, Level 1 AC-DC converter, the standard
Select the Suitable converters inductor circuit Coding is same -2 value
using Tinker Cad Calculation of Power source &
Select the inductor circuit Suitable converter is same – 1
Write a Level 1 charger coding Write a code for Level 1 AC-DC
for AC-DC converter and dump converter- 1
into hardware kit /Arduino kit No parameters are matched – 0
Select the BMS using Tinker cad
Control the charging and dis-
charging cycles using BMS
4 M Measure Waveforms for gating Completely incorrect – 0 Check with 2
pulses Ig1, source voltage Vs , Only Gate pulse waveform is correct the given
load voltage Vo,Load current -1 value
Io ,Voltage Across SCR T1 with Only current & Voltage is correct – 1
R/RL/RC load using CRO/Oscil-
Both Gate pulse, Load voltage, load
loscope
current is correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 109 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A Wireless Charging Circuit for Battery Charging

Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design a Wireless charging Select components needed for wire- Check with 2
circuit for battery charging less charging and Thyristor circuit - 1 the standard
Connect the battery charger at and Design a Buck/boost converter value
the output of the circuit. and generate the waveforms -2
Design Thyristor circuit and Select components needed for Thyris-
generate some of its key tor circuit - 1
waveforms Design a converter is same – 1
A Voltage source No parameters are matched – 0
Control circuit with a Thyristor
switching device
Observe the charging of the
battery
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do the physical implementa- Both code and waveforms are correct
tion of Wireless Charging –2
Circuit for Battery Charging
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 110 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 111 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 112 of 243
Page 113 of 243

10. Design A Solar-Powered Hybrid


Charging Circuit for EVs

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 114 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 115 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 116 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 117 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET pa- Check with 2
cad rameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in Connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are cor-
Switch the input voltage to 5 V rect - 2
of the transistor and observe the
state of the LED
Measure and record the base
current Is, collector current Ic and
the collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 118 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is same
is at the centre of the screen - 1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time pe-
riod are correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 119 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Solar Cell Using Autodesk Tinkercad /Circuit
Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design a solar panel based on Selection of solar model and calculate Check with 2
the mathematical equation load voltage, current is same -2 the standard
Vary the load resistance Selection of solar panel is same – 1 value
through band switch and note Calculate the load voltage and current
down the current and voltage is same – 1
readings No parameters are matched – 0
4 M Set the distance between solar Completely incorrect – 0 Check with 2
cell and lamp in such a way Only solar panel connection is correct the given
that current meter shows 250 –1 value
µA deflections. Note down the Only Coding is correct – 1
observation of voltage and
Both Solar panel connection, Configu-
current
ration and coding are correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 120 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On the Erecting Solar Panel and Simulate it
Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects
cause disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety 1 – Strong demonstration of all 3 as-
of others pects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Simulates one complete AC Erect the solar panel and calculations is Check with 2
cycle for a specified level of same -2 the standard
solar irradiance and corre- Erect solar panel is same – 1 value
sponding optimal DC voltage Solar power calculations- 1
and AC RMS current.
No parameters are matched – 0

4 M Measure Waveforms for Completely incorrect – 0 Check with 2


power dissipate and inverter Only Gate pulse waveform is correct - 1 the given
output using CRO/Oscillo- Only current & Voltage is correct – 1 value
scope
Both Gate pulse, Load voltage, load cur-
rent is correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 121 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A Solar Powered Battery Charging Station

Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects
cause disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety 1 – Strong demonstration of all 3 as-
of others pects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design a solar power battery Design a solar panel - 1 Check with 2
charging station Design a solar power battery charging the standard
Observe the solar power and station and generate the waveforms -2 value
output voltage Select components needed for Thyristor
circuit - 1
Design a converter is same – 1
No parameters are matched – 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do the physical implementa- Both code and waveforms are correct
tion of solar power battery –2
charging station
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 122 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 123 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 124 of 243
Page 125 of 243

11. Design A battery pack for EV for desired


specification compatible with LEVEL 123
charging station.
NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 126 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 127 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 128 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 129 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging Workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET pa- Check with 2
cad rameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base cur-
rent Is, collector current I and the
collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement Tinker- Completely incorrect-0 - 2
CAD Partial-1, Accurate-2
8 J Simulating TinkerCAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace Clearness Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 130 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the tools and com- Completely incorrect-0 - 1
ponents Partial-0.5
Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2
•The vertical position of both Connect CH1 of the oscilloscope to
channels to the zero reference node 1 and CH2 to node 2 is 1
is at the centre of the screen Measure the DC power supply is
•Set the time scale to display same - 1
one or two complete cycles No parameters are matched - 0
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace Cleaness Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 131 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Battery pack Using Autodesk Tinker cad
/Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the tools and com- Completely incorrect-0 - 1
ponents Partial-0.5, Accurate-1
3 M Select the Batteries using Calculate the duty cycle and configure Check with 2
TinkerCAD the PWM pins is same -2 the standard
Calculate the duty cycle is same - 1 value
Connect the breadboard Configure the PWM pins is same - 1
Negative to the GND of the No parameters are matched - 0
PWM
4 M Configure the PWM pin and Completely incorrect - 0 Check with 2
write the code using Tinker Only Pin configuration is correct - 1 the given
cad Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 132 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On the Battery and Other Components and
Simulate Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 as-
cause disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety 1 – Strong demonstration of all 3
of others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select suitable Batteries Select power source, Suitable Check with 2
Select the Suitable convert- converter, Level 1 Charger Coding is the standard
ers using Tinker Cad same -2 value
Calculation of Power source & Suit-
able converter is same – 1
Calculation of Level 1 charger coding
-1
No parameters are matched – 0
4 M Measure the Nominal Completely incorrect – 0 Check with 2
Voltage, DC voltage Charg- Only voltage is correct - 1 the given
ing time, Power levels using Only charging time is correct – 1 value
CRO/Oscilloscope
Both voltage and charging time are
correct – 2
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 133 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A battery pack for a given specification

Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design Battery pack for EV Select components needed for DC-DC Check with 2
compatible for Level 1/2/3 buck converter- 1 the standard
Charging and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Control circuit with a high- Select components needed for DC-DC
speed switching device buck converter- 1
A transformer (primary side Design a converter is same – 1
connected to control circuit No parameters are matched - 0
and secondary side connected
to filtering circuit)
4 M Do Physical Implementation Completely incorrect - 0 Check with 2
of the Battery pack and its Executing code correct - 1 the given
Compatible circuit Only output/waveform is correct – 1 value
Both code and waveforms are correct
–2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 134 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 135 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 136 of 243
Page 137 of 243

12. Design A Real-Time SOC Estimation Circuit


for A Battery

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 138 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 139 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 140 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 141 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET Check with 2
cad parameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 142 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero refer- Measure the DC power supply is
ence is at the centre of the same - 1
screen No parameters are matched - 0
•Set the time scale to display
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time pe-
riod are correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 143 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Battery and Measure Using at mega
Microcontroller using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and configure Check with 2
tinker cad the PWM pins is same -2 the standard
Connect the breadboard Calculate the duty cycle is same - 1 value
Negative to the GND of the configure the PWM pins is same - 1
PWM No parameters are matched - 0
4 M Configure the PWM pin and Completely incorrect - 0 Check with 2
write the code using Tinker Only Pin configuration is correct - 1 the given
cad Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 144 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On Programming in ATMEGA Microcontroller and
Simulate it Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Select the Suitable converters er, Level 1 Charger Coding is same -2 the standard
using Tinker Cad Calculation of Power source & Suitable value
Write a Real time SOC Estima- converter is same – 1
tion coding and dump into Calculation of Level 1 charger coding
hardware kit /Arduino kit -1
No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 145 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A Microcontroller Based SOC Estimation Circuit

Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A Real – Time SOC Esti- Select components needed for DC- Check with 2
mation circuit DC buck converter- 1 the standard
A Voltage source and Design a Buck/boost converter value
Upload the Code into Arduino and generate the waveforms -2
and Check in Serial Monitor for Select components needed for DC-
result DC buck converter- 1
Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Ar- Completely incorrect - 0 Check with 2
duino and Execute Arduino Code Executing code correct - 1 the given
Do Physical implementation of Only output/waveform is correct – 1 value
SOC Real Time Estimation circuit Both code and waveforms are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 146 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 147 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 148 of 243
Page 149 of 243

13. Design a Real-Time Prediction Circuit for


Battery Operation

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 150 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 151 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 152 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 153 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Calculation of BJT & MOSFET param- Check with 2
Tinker cad eters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in Connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base
current Is, collector current Ic and
the collector-emitter voltage VCE
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 154 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is same
is at the centre of the screen -1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time pe-
riod are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 155 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Battery and Measure Using at mega
Microcontroller using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and configure Check with 2
tinker cad the PWM pins is same -2 the standard
Connect the breadboard Calculate the duty cycle is same - 1 value
Negative to the GND of the configure the PWM pins is same - 1
PWM No parameters are matched - 0
4 M Configure the PWM pin and Completely incorrect - 0 Check with 2
write the code using Tinker Only Pin configuration is correct - 1 the given
cad Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 156 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On Programming in ATMEGA Microcontroller and
Simulate it Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Select the Suitable converters er, Level 1 Charger Coding is same -2 the standard
using Tinker Cad Calculation of Power source & Suitable value
Write a Real time SOC Estima- converter is same – 1
tion coding and dump into Calculation of Level 1 charger coding
hardware kit /Arduino kit -1
No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 157 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A Real-Time Prediction Circuit for Battery
Operation
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A Real – Time Select components needed for DC-DC Check with 2
Prediction circuit for Battery buck converter- 1 the standard
Operation and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Upload the Code into Arduino Select components needed for DC-DC
and Check in Serial Monitor buck converter- 1
for result Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do Physical implementation Both code and waveforms are correct
of SOC Real Time Estimation –2
circuit
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 158 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 159 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 160 of 243
Page 161 of 243

14. Design a Real-Time Battery Testing and


Monitoring System (Single Cell )

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 162 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 163 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 164 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 165 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET Check with 2
cad parameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base
current Is, collector current Ic and
the collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 166 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscilloscope node 1 and CH2 to node 2 value
to node 1 and CH2 to node 2 is same -2
•The vertical position of both Connect CH1 of the oscilloscope to
channels to the zero reference node 1 and CH2 to node 2 is 1
is at the centre of the screen Measure the DC power supply is
•Set the time scale to display same - 1
one or two complete cycles No parameters are matched - 0
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 167 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Battery and Voltage Reference using
Autodesk/Circuit lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and config- Check with 2
tinker cad ure the PWM pins is same -2 the standard
Connect the breadboard Calculate the duty cycle is same - 1 value
Negative to the GND of the configure the PWM pins is same - 1
PWM No parameters are matched - 0
4 M Configure the PWM pin and Completely incorrect - 0 Check with 2
write the code to read Voltage Only Pin configuration is correct - 1 the given
reference of an Battery Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 168 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On Programming in ATMEGA Microcontroller and
Simulate it Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Select the Suitable converters er, Level 1 Charger Coding is same -2 the standard
using Tinker Cad Calculation of Power source & value
Write a Real time Battery test- Suitable converter is same – 1
ing and Monitoring system Calculation of Level 1 charger
and dump into hardware kit / coding - 1
Arduino kit No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 169 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A Real-Time Battery Testing and Monitoring
System
Assessment Pattern:
Aspect
SI. type Aspect of description Requirement Max. Awarded
No. (M or J) Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A Real – Time Battery Select components needed for DC-DC Check with 2
Testing Monitoring sytem buck converter- 1 the standard
A Voltage source and Design a Buck/boost converter value
Upload the Code into Arduino and generate the waveforms -2
and Check in Serial Monitor for Select components needed for DC-DC
result buck converter- 1
Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do Physical implementation Both code and waveforms are correct
of Battery Monitoring using –2
Voltage reference of Real time
battery system circuit
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1,, ccurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1,, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 170 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 171 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 172 of 243
Page 173 of 243

15. Design a Real-Time Battery Testing and


Monitoring System ( Battery Pack )

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 174 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 175 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 176 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 177 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET pa- Check with 2
cad rameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base
current Is, collector current Ic and
the collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 178 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is same
is at the centre of the screen -1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time pe-
riod are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 179 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Battery and Voltage Reference using
Autodesk/Circuit lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and configure Check with 2
tinker cad the PWM pins is same -2 the standard
Connect the breadboard Nega- Calculate the duty cycle is same - 1 value
tive to the GND of the PWM configure the PWM pins is same - 1
No parameters are matched - 0
4 M Configure the PWM pin and Completely incorrect - 0 Check with 2
write the code to read Voltage Only Pin configuration is correct - 1 the given
reference of an Battery Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 180 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On Programming in ATMEGA Microcontroller and
Simulate it Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Select the Suitable converters er, Level 1 Charger Coding is same -2 the standard
using Tinker Cad Calculation of Power source & Suit- value
Write a Real time Battery able converter is same – 1
testing and Monitoring system Calculation of Level 1 charger cod-
and dump into hardware kit / ing - 1
Arduino kit No parameters are matched – 0

4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2


age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 181 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A Real-Time Battery Testing and Monitoring
System ( Battery Pack )
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A Real – Time Battery Select components needed for DC-DC Check with 2
Testing Monitoring system for buck converter- 1 the standard
Multiple battery (Battery Pack ) and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Upload the Code into Arduino Select components needed for DC-DC
and Check in Serial Monitor for buck converter- 1
result Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do Physical implementation Both code and waveforms are correct
of Battery Monitoring using –2
Voltage reference of Real time
battery system circuit for Bat-
tery Pack
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 182 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 183 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 184 of 243
Page 185 of 243

16. Design a DC-DC Converter Tester for


Mutliple Load Configuration

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 186 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 187 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 188 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 189 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET pa- Check with 2
cad rameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base
current Is, collector current Ic and
the collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 190 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is
is at the centre of the screen same - 1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 191 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Battery and Voltage Reference using
Autodesk/Circuit lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and config- Check with 2
tinker cad ure the PWM pins is same -2 the standard
Connect the breadboard Calculate the duty cycle is same - 1 value
Negative to the GND of the configure the PWM pins is same - 1
PWM No parameters are matched - 0

4 M Configure the PWM pin and Completely incorrect - 0 Check with 2


write the code to read Voltage Only Pin configuration is correct - 1 the given
reference of an Battery Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 192 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On Programming in ATMEGA Microcontroller and
Simulate it Using Autodesk Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Select the Suitable converters er, Level 1 Charger Coding is same -2 the standard
using Tinker Cad Calculation of Power source & value
Write a Real time Battery test- Suitable converter is same – 1
ing and Monitoring system Calculation of Level 1 charger
and dump into hardware kit / coding - 1
Arduino kit No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 193 of 243

Electric Vehicle Charging System Design


TASK – 5: Design a DC-DC Converter Tester using an
Microcontroller
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A DC-DC Converter Select components needed for DC-DC Check with 2
Tester for Multiple load configu- buck converter- 1 the standard
ration and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Upload the Code into Arduino Select components needed for DC-DC
and Check in Serial Monitor for buck converter- 1
result Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do Physical implementation to Both code and waveforms are correct
Test Multiple Load configuration – 2
using DC-DC Converter
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 194 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 195 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 196 of 243
Page 197 of 243

17. Desing a Fast Charger Circuit for EV

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 198 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 199 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 200 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 201 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET pa- Check with 2
cad rameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base
current Is, collector current Ic and
the collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 202 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 as-
disruption to others pects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is
is at the centre of the screen same - 1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 203 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A High Power Charger circuit and Voltage
Reference using Autodesk TinkerCad
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and configure Check with 2
tinker cad the PWM pins is same -2 the standard
Connect the breadboard Nega- Calculate the duty cycle is same - 1 value
tive to the GND of the PWM configure the PWM pins is same - 1
No parameters are matched - 0

4 M Configure the PWM pin and Completely incorrect - 0 Check with 2


write the code to read Voltage Only Pin configuration is correct - 1 the given
reference of an Battery Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 204 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-on Building a Battery Pack and Simulate it using
AutoDesk TinkerCAD
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Select the Suitable converters er, Level 1 Charger Coding is same -2 the standard
using Tinker Cad Calculation of Power source & Suit- value
Arrange and fix all the compo- able converter is same – 1
nents required for the simula- Calculation of Level 1 charger cod-
tion and Simulate ing - 1
No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 205 of 243

Electric Vehicle Charging System Design


TASK – 5: Design a Fast Charger Circuit

Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A Fast Charging Circuit Select components needed - 1 Check with 2
A Voltage source and Design Fast charging circuit -2 the standard
Arrange and Fix all the compo- Select components needed for Fast value
nents and Test accordingly to Charging- 1
the Simulation result Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Both code and waveforms are correct
Do Physical implementation of – 2
Fast Charging Circuit
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 206 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 207 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 208 of 243
Page 209 of 243

18. Integration of EV Charging Stations into


Grid Through IoT

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 210 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 211 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 212 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 213 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)

Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET pa- Check with 2
cad rameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in Connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are cor-
Switch the input voltage to 5 V rect - 2
of the transistor and observe the
state of the LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 214 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is same
is at the centre of the screen -1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time pe-
riod are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 215 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate GPS with Wi-Fi Board using Autodesk
Tinkercad/Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and configure Check with 2
tinker cad the PWM pins is same -2 the standard
Connect the breadboard Calculate the duty cycle is same - 1 value
Negative to the GND of the configure the PWM pins is same - 1
PWM No parameters are matched - 0

4 M Configure the PWM pin and Completely incorrect - 0 Check with 2


write the code using Tinker cad Only Pin configuration is correct - 1 the given
Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 216 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On Programming Wi-Fi Module and interface it
with Charging station
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5
Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Select the Suitable converters er, Level 1 Charger Coding is same -2 the standard
using Tinker Cad Calculation of Power source & Suit- value
Write a code and execute In- able converter is same – 1
tegrate EV charging station into Calculation of Level 1 charger
to Grid through IOT coding - 1
No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 217 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A Interface circuit using a Wi-Fi Module and GPS

Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A Real – Time Predic- Select components needed for DC-DC Check with 2
tion circuit for Battery Opera- buck converter- 1 the standard
tion and Design a Buck/boost converter value
Connect to a Voltage source and generate the waveforms -2
Upload the Code into Wi-Fi Select components needed for DC-DC
Module and check for the con- buck converter- 1
nectivity and GPS data Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Wi-Fi Module and Execute Executing code correct - 1 the given
Arduino Code Only output/waveform is correct – 1 value
Do Physical implementation of Both code and waveforms are correct
Integration of EV Charging –2
Stations into Grid through IOT
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 218 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 219 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 220 of 243
Page 221 of 243

19. Design a Data Logger for the Battery Pack


for Performance Estimation

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 222 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 223 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 224 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 225 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET pa- Check with 2
cad rameters is same -2 the standard
Select the virtual breadboard Calculation Component parameter value
and place the required electri- is same – 1
cal & electronics components in connection of component using
selected virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of com- Completely incorrect-0 - 2
ponents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 226 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is
is at the centre of the screen same - 1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct value
–1
Both amplitude, frequency, time
period are correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 227 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A SD Card Reader and Voltage and Current
Sensor and Simulate it using Autodesk Tinkercad/Circuit
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and configure Check with 2
tinker cad the PWM pins is same -2 the standard
Connect the breadboard Nega- Calculate the duty cycle is same - 1 value
tive to the GND of the PWM configure the PWM pins is same - 1
No parameters are matched - 0
4 M Configure the PWM pin and Completely incorrect - 0 Check with 2
write the code to read Voltage Only Pin configuration is correct - 1 the given
reference of an Battery Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for Completely incorrect-0 - 2
electrical system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its Completely incorrect-0 - 2
subcomponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 228 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-On SD Card , Read and Log Voltage and Current
Sensor
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not 0.33 – demonstrated little of 3 aspects
cause disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety 1 – Strong demonstration of all 3
of others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable converter, Check with 2
Log Current and Voltage data Level 1 Charger Coding is same -2 the standard
in SD Card Calculation of Power source & value
Based on data Estimate per- Suitable converter is same – 1
formance of Battery pack Calculation of Level 1 charger coding - 1
No parameters are matched – 0
4 M Measure the Nominal Completely incorrect – 0 Check with 2
Voltage, DC voltage Charg- Only voltage is correct - 1 the given
ing time, Power levels using Only charging time is correct – 1 value
CRO/Oscilloscope
Both voltage and charging time are
correct – 2
5 J Developing model for electri- Completely incorrect-0 - 2
cal system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 229 of 243

Electric Vehicle Charging System Design


TASK – 5: Design A Data Logger for an EV using Microcontroller

Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A Data Logger for the Select components needed for DC-DC Check with 2
Battery pack for performance buck converter- 1 the standard
estimation and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Upload the Code into Arduino Select components needed for DC-DC
and Check in Serial Monitor for buck converter- 1
result Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do Physical implementation Both code and waveforms are
of Data Logger for the Battery correct – 2
pack to estimate the perfor-
mance
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 230 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 231 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks


Page 232 of 243
Page 233 of 243

20. Design a Smart Charging Platform with a


Data Acquisition system

NAME :

ROLL NO :

DEPARTMENT :

COLLEGE NAME & CODE :

YEAR/ SEM :

BATCH :

SUBJECT NAME :
Page 234 of 243

Day Brief Description Of Every Day Task Marks Obtained


1

6 Online Assessment
Page 235 of 243

Reflection Sheet-Day No.-

S. No Problems Arrived Countermeasures Status

Temp/ Permanent
Page 236 of 243

Daily Task Details

Day No. Name of the Tasks


Brief description
of task
Page 237 of 243

SKILLSONICS INDIA PRIVATE LIMITED


Electric Vehicle Charging System Design
TASK – 1 : Simulate A Basic Electrical And Electronics Components In
Autodesk Tinkercad /Circuit Lab
Software (BJT And MOSFET Switching)
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as - 1
i) Clean up Workspace listed in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3
disruption to others aspects or only one
iii) Ensure actions of self do not 0.66 – demonstrated the 3 aspects
compromise the safety of others 1 – Strong demonstration of all 3
aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Construct the circuit using Tinker Calculation of BJT & MOSFET Check with 2
cad parameters is same -2 the standard
Select the virtual breadboard and Calculation Component parameter value
place the required electrical & is same – 1
electronics components in selected connection of component using
virtual breadboard jumped wires is same - 1
Connect the components using No parameters are matched - 0
wires in the virtual breadboard
4 M BJT & MOFET act has a Switch Completely incorrect - 0 Check with 2
Switch the input voltage to 0V of Only voltage is correct - 1 the given
the transistor and observe the Only current value is correct – 1 value
state of the LED Both voltage and current are
Switch the input voltage to 5 V correct - 2
of the transistor and observe the
state of the LED
Measure and record the base cur-
rent Is, collector current Ic and the
collector-emitter voltage VCE
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of compo- Completely incorrect-0 - 2
nents in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its subcom- Completely incorrect-0 - 2
ponents Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 238 of 243

Electric Vehicle Charging System Design


TASK – 2 : Simulate A Function Generator and CRO Using Autodesk
Tinkercad /Circuit Lab
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Set the DC power supply Measure the DC power supply and Check with 2
Set the function generator Connect CH1 of the oscilloscope to the standard
Connect CH1 of the oscillo- node 1 and CH2 to node 2 value
scope to node 1 and CH2 to is same -2
node 2 Connect CH1 of the oscilloscope to
•The vertical position of both node 1 and CH2 to node 2 is 1
channels to the zero reference Measure the DC power supply is same
is at the centre of the screen -1
•Set the time scale to display No parameters are matched - 0
one or two complete cycles
Set
4 M Measure the amplitude, time Completely incorrect - 0 Check with 2
period and frequency of the Only amplitude is correct - 1 the given
time varying signals Only time current value is correct – 1 value
Both amplitude, frequency, time pe-
riod are correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 239 of 243

Electric Vehicle Charging System Design


TASK – 3 : Simulate A Voltage Divider and Voltage reference using
TinkerCad Autodesk
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the Arduino PWM using Calculate the duty cycle and configure Check with 2
tinker cad the PWM pins is same -2 the standard
Connect the breadboard Nega- Calculate the duty cycle is same - 1 value
tive to the GND of the PWM configure the PWM pins is same - 1
No parameters are matched - 0

4 M Configure the PWM pin and Completely incorrect - 0 Check with 2


write the code to read Voltage Only Pin configuration is correct - 1 the given
reference of an Battery Only Coding value is correct – 1 value
Both Configuration and coding are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 240 of 243

Electric Vehicle Charging System Design


TASK – 4 : Hands-on Building a Battery pack and Simulate it using
TinkerCad
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Select the DC power Supply Select power source, Suitable convert- Check with 2
Connect it to the Battery pack er, Level 1 Charger Coding is same -2 the standard
to read Data and record ir Calculation of Power source & value
Suitable converter is same – 1
Calculation of Level 1 charger
coding - 1
No parameters are matched – 0
4 M Measure the Nominal Volt- Completely incorrect – 0 Check with 2
age, DC voltage Charging time, Only voltage is correct - 1 the given
Power levels using CRO/Oscil- Only charging time is correct – 1 value
loscope
Both voltage and charging time are
correct – 2
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1
Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1
Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1
Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1
Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1
Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1
Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1
Accurate-2
Total marks 20
Page 241 of 243

Electric Vehicle Charging System Design


TASK – 5: Design Smart Charging Platform with Data Acquisition
System
Assessment Pattern:
Aspect
SI. type Requirement Max. Awarded
No. (M or J) Aspect of description Extra aspect of description (M only) marks marks
1 J Work place safety: 0 – Don’t display all 3 aspects as listed - 1
i) Clean up Workspace in i, ii, iii
ii)Respectful and do not cause 0.33 – demonstrated little of 3 aspects
disruption to others or only one
iii) Ensure actions of self do 0.66 – demonstrated the 3 aspects
not compromise the safety of 1 – Strong demonstration of all 3
others aspects
2 J Arranging the workplace Completely incorrect-0 - 1
Partial-0.5, Accurate-1
3 M Design A Smart Charging Select components needed for DC-DC Check with 2
platform using Data Acquisition buck converter- 1 the standard
system and Design a Buck/boost converter value
A Voltage source and generate the waveforms -2
Upload the Code into Arduino Select components needed for DC-DC
and Check in Serial Monitor for buck converter- 1
result Design a converter is same – 1
No parameters are matched - 0
4 M Select PWM Control Using Completely incorrect - 0 Check with 2
Arduino and Execute Arduino Executing code correct - 1 the given
Code Only output/waveform is correct – 1 value
Do Physical implementation of Both code and waveforms are correct
Smart Charging platform with – 2
Data Acquisition System
5 J Developing model for electrical Completely incorrect-0 - 2
system Partial-1, Accurate-2
6 J Developing Proto-type model Completely incorrect-0 - 2
Partial-1, Accurate-2
7 J Select and arrangement of Completely incorrect-0 - 2
components in Tinker CAD Partial-1, Accurate-2
8 J Simulating Tinker CAD Completely incorrect-0 - 2
Partial-1, Accurate-2
9 J Wiring of Circuit and its sub- Completely incorrect-0 - 2
components Partial-1, Accurate-2
10 J Neatness of wiring, tagging Completely incorrect-0 - 2
Partial-1, Accurate-2
11 J Workplace setup Completely incorrect-0 - 2
Partial-1, Accurate-2
Total marks 20
Page 242 of 243

Name of the student :

Roll No. :

Task Instruction Sheet-SOP

Sl. No. Guidelines/Task Day 1 Day 2 Day 3 Day 4 Day 5

1 Objectives

2 Verification of Circuit diagram/Ladder logic by Faculty

Plan 3 Components & tools identification

4 Ensure proper working of components

5 Your role in the task

(If PLC is used) Switch on PLC with no connection and load the
1 program

2 Switch off the power supply & unplug the power cords of all
Do
3 Arrangements of components & tools

4 Make connections as per industry standards

1 Ensure power is off and unplugged

2 Peer checking of connections & SOP


Check
3 Workplace arrangement

4 Demonstration of the faculty

1 Incorporating the suggestions of faculty

Act 2 Reflection sheet updating

3 Testing & Verification of final run


Page 243 of 243

Name of the student :

Roll No. :
Standard Operating Procedure‐Checklist

Time of Check Sl. No. Criteria Day 1 Day 2 Day 3 Day 4 Day 5

1 Arrival on time to the lab


Start of the day

2 Proper Attire

3 Possessing necessary kits

4 Watched all the video content prior to the skill class

5 Attended the opening meeting


During the day

6 Active interaction with faculty members

7 Avoid unnecessary interactions

8 No usage of cell phones

9 All task completion in PDCA (enter task no)


End of the day

10 Ensure switching off computers. PLC kits etc.

11 Workplace arrangement

12 Could you follow SOP today for all tasks

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