For Dhon siri Diesel Co.

, Ltd
INJECTION PUMP TEST SPECIFICATIONS with DST-1 096500-5012
Manufacturer ISUZU
Injection Pump
096500-501#
(VE4/11E2000LND501) Vehicle Model TRUCK

Governor Type Electoronic control Engine Type 4JH1

Timer Electoronic control Rated Voltage 14 V

Rotation Counterclockwise viewed from drive side Dimension KF (mm) 7.5 ± 0.1

Injection Order A-D-C-B Dimension K (mm) 3.9 ± 0.1

Injection Interval 90° Test Bench CPS No.1

1. SETUP CONDITION
1) Nozzle 093400-7110 (DLLA0P711) 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)

2) Nozzle Opening Pressure 17.2 ± 0.2 MPa ( 175.0 ± 2.0 kg/cm2) 5) High Pressure Pipe Ø1.8 × Ø6 × 840 mm

3) Test Oil SAE J967 (ISO4113) 6) Fuel Temperature 40 - 43 °C (104 - 109.4 °F)

2. BASIC CHECK (RUNNING)

Pump Speed Outlet Fuel Temp.
(rpm) Condition (°C) Remarks

200 No fuel leaks, no abnormal noise, — Drive more than 2 minutes.

and no abnormal temperature rising.
1200 — Drive more than 5 minutes.

3. BASIC CHECK (FUEL TEMP)

Pump Speed Sensor Resistance Outlet Fuel Temp.
(rpm) (k ) (°C) Remarks

— 1.85 ± 1.50 30 ± 15

4. BASIC CHECK (NE SENSOR : Vp-p)

Pump Speed Sensor Output Voltage Outlet Fuel Temp.
(rpm) (V) (°C) Remarks

50 0.1 V or more 30 ± 15

5. BASIC CHECK (INTERNAL PRESSURE)

Pump Speed Feed Pressure Outlet Fuel Temp.
(rpm) (MPa) (°C) Remarks

1900 0.92 ± 0.03 46 ± 19

6. BASIC CHECK (OVER FLOW)

Pump Speed Overflow Quantity Outlet Fuel Temp.
(rpm) (cc/min) (°C) Remarks

The sub overflow valve belonging to the

1900 750 - 1170 50 ± 15 pump should be used for checking.
2005.01.14
For Dhon siri Diesel Co., Ltd 096500-5012

7. IN COMING Q CHECK (Pilot Q CHECK)

Pump Speed Target Quantity Outlet Fuel Temp.
(rpm) Item Cylinder (cc/200st) (°C) Remarks
+ 0.52
A 1.4 - 0.10
+ 0.52
B 0.9 - 0.10

Qp + 0.52 40 ± 5
C 1.4 - 0.10
+ 0.52
D 1.4 - 0.10
A 21.8 ± 0.52
B 21.6 ± 0.52
Qm' 41 ± 6
C 22.4 ± 0.52
D 21.4 ± 0.52
350
A 5.4 ± 0.84
B 4.7 ± 0.84
QtH 41 ± 6
C 5.4 ± 0.84
D 4.8 ± 0.84
A 3.6 ± 0.76
B 3.0 ± 0.76
QtL 41 ± 6
C 3.7 ± 0.76
D 3.6 ± 0.76
A 1.2 ± 0.44
B 0.8 ± 0.44
Qp 40 ± 5
C 1.2 ± 0.44
D 1.2 ± 0.44
A 20.2 ± 1.00
B 19.8 ± 1.00
Qm' 41 ± 6
C 20.5 ± 1.00
D 19.6 ± 1.00
500
A 5.0 ± 0.58
B 4.3 ± 0.58
QtH 41 ± 6
C 4.8 ± 0.58
D 4.7 ± 0.58
A 3.6 ± 0.56
B 3.1 ± 0.56
QtL 41 ± 6
C 3.7 ± 0.56
D 3.6 ± 0.56
350 Qt CHECK — 1.3 or less 41 ± 6

8. IN COMING Q CHECK (Main Q CHECK)

Max. Spread
Pump Speed Target Quantity In Delivery Outlet Fuel Temp.
(rpm) (cc/200st) (cc/200st) (°C) Remarks

200 8.7 ± 0.80 — 40 ± 5

200 15.3 ± 0.78 — 40 ± 5
350 1.5 ± 0.48 0.8 40 ± 5
350 12.5 ± 0.48 — 40 ± 6
500 0.8 ± 0.38 — 40 ± 6
500 10.0 ± 0.42 — 42 ± 7
1000 1.2 ± 0.46 — 42 ± 7
1000 10.3 ± 0.52 0.7 46 ± 7
1900 3.1 ± 0.40 — 49 ± 5
1900 11.3 ± 0.34 0.8 52 ± 7
2100 1.0 or less — 56 ± 10 Check point
2300 4.0 ± 1.00 — 55 ± 9 Check point
For Dhon siri Diesel Co., Ltd 096500-5012

9. TIMER CHECK
Pump Speed Target Timer Angle Timer Stroke Outlet Fuel Temp.
(rpm) (°PA) (mm) (°C) Remarks

1900 17.3 ± 0.4 14.3 ± 0.4 50 ± 15

1000 17.3 ± 0.4 14.3 ± 0.4 45 ± 11
1000 1.1 - 10.5 0.9 - 8.6 45 ± 11
1000 0 ± 0.1 0 ± 0.1 45 ± 11
200 4.4 or more 3.6 or more 40 ± 6
350 3.5 or less 2.9 or less 40 ± 5

10. Q ADJUST (Pilot Q ADJUST)

Pump Speed Target Quantity Outlet Fuel Temp.
(rpm) Item Cylinder (cc/200st) (°C) Remarks

+ 0.16
A 1.4 - 0.00

Qp + 0.16
B 0.9 - 0.00
+ 0.16 43.5 ± 1.5
C 1.4 - 0.00
+ 0.16
D 1.4 - 0.00
A 21.8 ± 0.20
B 21.6 ± 0.20
Qm' 44.5 ± 1.5
C 22.4 ± 0.20
D 21.4 ± 0.20
350
A 5.4 ± 0.10
B 4.7 ± 0.10
QtH 44.5 ± 1.5
C 5.4 ± 0.10
D 4.8 ± 0.10
A 3.6 ± 0.10
B 3.0 ± 0.10
QtL 44.5 ± 1.5
C 3.7 ± 0.10
D 3.6 ± 0.10
A 1.2 ± 0.16
B 0.8 ± 0.16
Qp 43.5 ± 1.5
C 1.2 ± 0.16
D 1.2 ± 0.16
A 20.2 ± 0.24
B 19.8 ± 0.24
Qm' 44.5 ± 1.5
C 20.5 ± 0.24
D 19.6 ± 0.24
500
A 5.0 ± 0.10
B 4.3 ± 0.10
QtH 44.5 ± 1.5
C 4.8 ± 0.10
D 4.7 ± 0.10
A 3.6 ± 0.10
B 3.1 ± 0.10
QtL 44.5 ± 1.5
C 3.7 ± 0.10
D 3.6 ± 0.10

350 Qt CHECK — 1.3 or less 41 ± 6

For Dhon siri Diesel Co., Ltd 096500-5012

11. Q ADJUST (Main Q ADJUST)

Max. Spread
Pump Speed Target Quantity In Delivery Outlet Fuel Temp.
Remarks
(rpm) (cc/200st) (cc/200st) (°C)

200 8.7 ± 0.20 — 40 ± 5

200 15.3 ± 0.20 — 40 ± 5
350 1.5 ± 0.16 0.8 40 ± 5
350 12.5 ± 0.10 — 40 ± 6
500 0.8 ± 0.16 — 40 ± 6
500 10.0 ± 0.10 — 42 ± 7
1000 1.2 ± 0.16 — 42 ± 7
1000 10.3 ± 0.10 0.7 46 ± 7
1900 3.1 ± 0.10 — 49 ± 5
1900 11.3 ± 0.10 0.8 52 ± 7
2100 1.0 or less — 56 ± 10 Check point
2300 4.0 ± 1.00 — 55 ± 9 Check point

12. CAM ANGLE (PRESET)

Pump Speed Target Quantity Outlet Fuel Temp.
(rpm) (cc/200st) (°C) Remarks

350 3.4 ± 0.20 40 ± 6

13. CAM ANGLE (AUTO)

Pump Speed Outlet Fuel Temp.
(rpm) Judging Standard (°C) Remarks

350 To display "OK" 40 ± 6 Use 3.73 (°PA) when the offset data is input.

NOTE : Attach a pressure sensor to A cylinder before auto adjusting CAM ANGLE.
Diattach a pressure sensor to A cylinder after auto adjusting CAM ANGLE.
For Dhon siri Diesel Co., Ltd
INJECTION PUMP TEST SPECIFICATIONS with DST-1 096500-5012

Manufacturer ISUZU
Injection Pump
096500-501#
(VE4/11E2000LND501) Vehicle Model TRUCK

Governor Type Electoronic control Engine Type 4JH1

Timer Electoronic control Rated Voltage 14 V

Rotation Counterclockwise viewed from drive side Dimension KF (mm) 7.5 ± 0.1

Injection Order A-D-C-B Dimension K (mm) 3.9 ± 0.1

Injection Interval 90° Test Bench CPS No.2

1. SETUP CONDITION
1) Nozzle 093400-7110 (DLLA0P711) 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)

2) Nozzle Opening Pressure 17.2 ± 0.2 MPa ( 175.0 ± 2.0 kg/cm2) 5) High Pressure Pipe Ø1.8 × Ø6 × 840 mm

3) Test Oil SAE J967 (ISO4113) 6) Fuel Temperature 40 - 43 °C (104 - 109.4 °F)

2. BASIC CHECK (RUNNING)

Pump Speed Outlet Fuel Temp.
(rpm) Condition (°C) Remarks

200 No fuel leaks, no abnormal noise, — Drive more than 2 minutes.

and no abnormal temperature rising.
1200 — Drive more than 5 minutes.

3. BASIC CHECK (FUEL TEMP)

Pump Speed Sensor Resistance Outlet Fuel Temp.
(rpm) (k ) (°C) Remarks

— 1.85 ± 1.50 30 ± 15

4. BASIC CHECK (NE SENSOR : Vp-p)

Pump Speed Sensor Output Voltage Outlet Fuel Temp.
(rpm) (V) (°C) Remarks

50 0.1 V or more 30 ± 15

5. BASIC CHECK (INTERNAL PRESSURE)

Pump Speed Feed Pressure Outlet Fuel Temp.
(rpm) (MPa) (°C) Remarks

1900 0.92 ± 0.03 46 ± 19

6. BASIC CHECK (OVER FLOW)

Pump Speed Overflow Quantity Outlet Fuel Temp.
(rpm) (cc/min) (°C) Remarks

The sub overflow valve belonging to the

1900 750 - 1170 50 ± 15 pump should be used for checking.
2005.01.14
For Dhon siri Diesel Co., Ltd 096500-5012

7. IN COMING Q CHECK (Pilot Q CHECK)

Pump Speed Target Quantity Outlet Fuel Temp.
(rpm) Item Cylinder (°C) Remarks
(cc/200st)
+ 0.52
A 1.2 - 0.10
+ 0.52
B 0.7 - 0.10 40 ± 5
Qp + 0.52
C 1.0 - 0.10
+ 0.52
D 1.3 - 0.10
A 22.3 ± 0.52
B 22.0 ± 0.52
Qm' 41 ± 6
C 21.8 ± 0.52
D 22.0 ± 0.52
350
A 5.5 ± 0.84
B 4.4 ± 0.84
QtH 41 ± 6
C 5.2 ± 0.84
D 5.2 ± 0.84
A 3.7 ± 0.76
B 3.1 ± 0.76
QtL 41 ± 6
C 3.5 ± 0.76
D 3.9 ± 0.76
A 1.1 ± 0.44
B 0.7 ± 0.44
Qp 40 ± 5
C 0.8 ± 0.44
D 1.1 ± 0.44
A 20.0 ± 1.0
B 19.7 ± 1.0
Qm' 41 ± 6
C 19.6 ± 1.0
D 19.8 ± 1.0
500
A 4.8 ± 0.58
B 3.6 ± 0.58
QtH 41 ± 6
C 4.2 ± 0.58
D 4.5 ± 0.58
A 3.6 ± 0.56
B 2.8 ± 0.56
QtL 41 ± 6
C 3.4 ± 0.56
D 3.6 ± 0.56
350 Qt CHECK — 1.3 or less 41 ± 6

8. IN COMING Q CHECK (Main Q CHECK)

Max. Spread
Pump Speed Target Quantity In Delivery Outlet Fuel Temp.
(rpm) (cc/200st) (cc/200st) (°C) Remarks

200 8.2 ± 0.8 — 40 ± 5

200 14.9 ± 0.78 — 40 ± 5
350 1.3 ± 0.48 0.8 40 ± 5
350 12.4 ± 0.48 — 40 ± 6
500 0.6 ± 0.38 — 40 ± 6
500 9.7 ± 0.42 — 42 ± 7
1000 0.9 ± 0.46 — 42 ± 7
1000 10.2 ± 0.52 0.7 46 ± 7
1900 2.8 ± 0.4 — 49 ± 5
1900 11.4 ± 0.4 0.8 52 ± 7
2100 1.0 or less — 56 ± 10 Check point
2300 3.7 ± 1.0 — 55 ± 9 Check point
For Dhon siri Diesel Co., Ltd 096500-5012

9. TIMER CHECK
Pump Speed Target Timer Angle Timer Stroke Outlet Fuel Temp.
(rpm) (°PA) (mm) (°C) Remarks

1900 17.3 ± 0.4 14.3 ± 0.4 50 ± 15

1000 17.3 ± 0.4 14.3 ± 0.4 45 ± 11
1000 1.1 - 10.5 0.9 - 8.6 45 ± 11
1000 0 ± 0.1 0 ± 0.1 45 ± 11
200 4.4 or more 3.6 or more 40 ± 6
350 3.5 or less 2.9 or less 40 ± 5

10. Q ADJUST (Pilot Q ADJUST)

Pump Speed Target Quantity Outlet Fuel Temp.
(rpm) Item Cylinder (cc/200st) (°C) Remarks

+ 0.16
A 1.2 - 0.00
+ 0.16
B 0.7 - 0.00
+ 0.16 43.5 ± 1.5
Qp C 1.0 - 0.00
+ 0.16
D 1.3 - 0.00
A 22.3 ± 0.2
B 22.0 ± 0.2 44.5 ± 1.5
Qm' C 21.8 ± 0.2
D 22.0 ± 0.2
350
A 5.5 ± 0.1
B 4.4 ± 0.1 44.5 ± 1.5
QtH
C 5.2 ± 0.1
D 5.2 ± 0.1
A 3.7 ± 0.1
B 3.1 ± 0.1
QtL 44.5 ± 1.5
C 3.5 ± 0.1
D 3.9 ± 0.1
A 1.1 ± 0.16
B 0.7 ± 0.16 43.5 ± 1.5
Qp
C 0.8 ± 0.16
D 1.1 ± 0.16
A 20.0 ± 0.24
B 19.7 ± 0.24
Qm' 44.5 ± 1.5
C 19.6 ± 0.24
D 19.8 ± 0.24
500
A 4.8 ± 0.1
B 3.6 ± 0.1
QtH 44.5 ± 1.5
C 4.2 ± 0.1
D 4.5 ± 0.1
A 3.6 ± 0.1
B 2.8 ± 0.1
QtL 44.5 ± 1.5
C 3.4 ± 0.1
D 3.6 ± 0.1
350 Qt CHECK — 1.3 or less 41 ± 6
For Dhon siri Diesel Co., Ltd 096500-5012

11. Q ADJUST (Main Q ADJUST)

Max. Spread
Pump Speed Target Quantity In Delivery Outlet Fuel Temp.
Remarks
(rpm) (cc/200st) (cc/200st) (°C)

200 8.2 ± 0.2 — 40 ± 5

200 14.9 ± 0.2 — 40 ± 5
350 1.3 ± 0.16 0.8 40 ± 5
350 12.4 ± 0.1 — 40 ± 6
500 0.6 ± 0.16 — 40 ± 6
500 9.7 ± 0.1 — 42 ± 7
1000 0.9 ± 0.16 — 42 ± 7
1000 10.2 ± 0.1 0.7 46 ± 7
1900 2.8 ± 0.1 — 49 ± 5
1900 11.4 ± 0.1 0.8 52 ± 7
2100 1.0 or less — 56 ± 10 Check point
2300 3.7 ± 1.0 — 55 ± 9 Check point

12. CAM ANGLE (PRESET)

Pump Speed Target Quantity Outlet Fuel Temp.
(rpm) (cc/200st) (°C) Remarks

350 3.4 ± 0.20 40 ± 6

13. CAM ANGLE (AUTO)

Pump Speed Outlet Fuel Temp.
(rpm) Judging Standard (°C) Remarks

350 To display "OK" 40 ± 6 Use 3.73 (°PA) when the offset data is input.

NOTE : Attach a pressure sensor to A cylinder before auto adjusting CAM ANGLE.
Diattach a pressure sensor to A cylinder after auto adjusting CAM ANGLE.