Presentation

Mr. Ibrahim NUHOGLU

M.Sc. Mechanical Engineer
-Business Devolopment Manager-

Lubrication Technology
&
The FUCHS-Group
The World’s largest independent specialty lubricants
manufacturer with approx. 80 Companies around the globe

Employees worldwide:
4000 Total
300 R & D

Decentralized organization:
Global Resources
Local Support & Service
 FUCHS PETROLUB AG

Industry Division Automotive Division Speciality Division

=
Fuchs LUBRITECH
 Locations of the LUBRITECH GROUP
FUCHS LUBRITECH GMBH
FUCHS LUBRITECH UK LTD

FUCHS LUBRITECH FRANCE SARL

FUCHS LUBRITECH ASIA PACIFIC PTY LTD

K. S. PAUL GMBH

BREMER & LEGUIL GMBH

FUCHS LUBRITECH USA, Division of FUCHS LUBRICANTS CO.

FUCHS LUBRITECH CHINA, Division of FUCHS LUBRICANTS (Shanghai) LTD.

FUCHS LUBRITECH JAPAN LTD. (JV)

Manufacturing Programme
0 Release Agents 5 Solid Film Lubricants

1 Adhesive Lubricants 6 Aerosols

2 Lubricating Greases 7 Metal Forming

Lubricants

3 Lubricating Fluids 8 Chemo-technical

Products

4 Pastes/Grease Pastes 9 Equipment

LUBRITECH Production- and Service
locations in Germany

Dohna graphite plant

Eching coating center
Hilden coating center
Kaiserslautern
Weilerbach head office and plant
Kaiserslautern production plant
Especially for the key equipment approved,
special lubricants are demanded by all major
equipment manufacturers.
Manufacturers like F.L.Smidth, KHD and
Polysius have strict guidelines for the use of
lubricants during the warranty period.

Speciality lubricants from

FUCHS LUBRITECH are approved by e.g.
following companies:
LUBRITECH specialities are approved by all major
equipment manufacturers

and more …
 LUBRITECH contacts with key account
customers

• Lafarge
• Holcim
• CEMEX
• HeidelbergCement
• Italcementi
• Taiheiyo
Special Lubricants for Cement Plants
Overview
GERMASTER PGP 1000
Roller press bearing CEPLATTYN KG 10 HMF
Gear and pinion
gleitmo 160 NEU
Bolts and flap valve
CEPLATTYN HT
Riding ring lubrication

URETHYN MP 1
or LAGERMEISTER CX EP 2
GEARMASTER CLPF 460 Gearmaster CLP 220 URETHYN MP 2 Bearings at the cooler line
Support roller bearing, gearbox High temperature bearings
Special Lubricants for Mining Plants
Overview

STABYL HD URETHYN MP 2 GEARMASTER CLP 320

Roller press bearings Separator Trunion bearing and Gearbox
Special Lubricants for Ball Mill
Electro motor STABYL L 120
Open gear CEPLATTYN KG 10 HMF (OEM Approval)
Gearbox GEARMASTER CLP 220
Vertical bearing and GEARMASTER CLP 220
pinion bearing or URETHYN MP 2

Gear cupling gleitmo 805 K 0

CEPLATTYN KG 10 HMF
Special Lubricants for Ball Race
CEPLATTYN HT
 Special lubricants for the Roller Press

Electro motor bearing STABYL L 120

Planetary gear GEARMASTER SYN 460
Roll bearing STABYL HD
(Approval from KHD and Polysius)
Special Lubricants for Traveller Grades
Operation conditions:
•extreme high bearing temperature
•blocking of lubrication pipes

Lubricant solution:
High temperature, non hardening grease
e.g. Lagermeister CX EP 2 or URETHYN MP2
Special Lubricants for Separator
bearing and seal
Operation conditions: lubrication
• High temperatures
• High load
• Relative high speed

Lubricant solution:
High temperature grease with high load
carrying capacity
e.g URETHYN MP 2 or URETHYN E/M 2
Special Lubricants for Vertical Mill

Operation conditions:
• High temperature
• High shock load roller bearings
• long lifetime needed

Lubricant solution:
High duty and shock
resisting grease or
synthetic, high viscous
oil
e.g. STABYL HD or
GEARMASTER PGP/SYN
Service in cement plants
Measurements on open gears

- Temperatures
ƒTemperature profile on tooth flanks
ƒBearing housing temperature
ƒMill/kiln shell temperature
- Vibrations
Reporting
ƒPinion bearings (horiz./vert./axial)
- Tooth flank
ƒRoot clearance
ƒBacklash
ƒTooth thickness
ƒSurface roughness
Service in mining plants
Documentation
Checklist for open gears includes

- Customer data
- Photo documentation
- Gear data
- Check of lubrication system
- Additional documentation
- Assessment
- Results of measurements
- Comments
Trends for temperatures and vibrations
CEPLATTYN
The story of success
More than 40 years of experience
in open gear lubrication

1962 REINER (now Fuchs Lubritech)

developed CEPLATTYN KG 10
The first bitumen and solvent free, easily
sprayable open gear grease
 CEPLATTYN® KG 10 HMF
Features Benefits

Heavy metal free - waste can be disposed off

with normal mineral oil
Bitumen and solvent free - does not compact in the
gear tooth root
- non carcinogenic
good sprayability - will not clog spray nozzles
- good spray pattern
Lubricant reduction - amount of lubricant can
be optimised by using high
quality CEPLATTYN® products
 Criteria to select the correct
CEPLATTYN® type
Specific Load
All CEPLATTYN® Open Gear Lubricants are tested
and approved for specific loads > 1841 N/mm² *.
The specific load on Open Gears is approximately 600 N/mm² max.

CEPLATTYN® KG 10 HMF
CEPLATTYN® KG 10 HMF-1000
CEPLATTYN® KG 10 HMF-2500
CEPLATTYN® KG 10 LC
CEPLATTYN® KG SF 10 / 30 / 50
*According to DIN 51354
Advantages and Disadvantages of different
open gear lubricants
Advantages of open gear lubricants on grease basis with graphite are:
• Sprayable without heating system *

• Good pumpability even at lower temperatures

• Emergency running capabilities

• Approved by most open gear manufacturers

• Load carrying pattern visible because of sheared

graphite
* depends on the base oil viscosity
Main demands on modern Open Gear Lubrican

•Corrosion protection

• Low dust attraction

• Certain flushing behaviour
 CEPLATTYN® product range
For extreme high duty open gear drives and for gear drives designed according to AGMA /
FALK-Standard, FUCHS LUBRITECH offers special qualities as follows:

Open gear lubricant with graphite:

CEPLATTYN® KG 10 LC 10

Open gear Lubricants without solids:

CEPLATTYN® SF 10
CEPLATTYN® SF 30
CEPLATTYN® SF 50

Nevertheless, CEPLATTYN® KG 10 HMF - types have proven their performance on many

AGMA drives for more than 30 Years !
CEPLATTYN ® : BLACK or WHITE ?
FUCHS LUBRITECH has BOTH
M-P-Lplus = Multi-Phase-Lubrication + Service

• CEPLATTYN® 300 or SF300 - Priming lubricant

applied manually as a
precoating lubricant
• CEPLATTYN® RN or SF RN - Running-in lubricant
applied via automatic
spray system
• CEPLATTYN® KG 10 xyz or SF xyz - Operational lubricant
applied via automatic
spray system
 FUCHS Industrial Gear Oil

High Performance Synthetic Industrial Gear Oils

RENOLIN UNISYN CLP Series – PAO

 Classification of Gear Oils
Automotive Gear Oils
Gear Oils
API, GL4, GL5
Industrial Gear Oils

DIN 51517 / DIN ISO 6743-6 AGMA 9005 / D94 Foodgrade

51502 Lubricants
CL R.DTA / CL CKB – R&O R&O Oils NSF - H1 USP White
Oil
AGMA 0-6:
CLP RENOLIN CLP CKC – R&O, EP/AW ISO VG 32 – 320 NSF - H1 PAO

CLP(D) R.CLPPLUS/AW CKD – R&O, EP/AW, R&O Oils + Frict. Mod.

D HT AGMA 7 Comp – 460 L = Anti Oxidant, Anti
CLPF (D) R CLPF Super CKE – CKB + Frict. AGMA 8 Comp – 680 Corrosion
= R&O
Mod. AGMA 8A Comp - P = Anti-wear, Extreme
CLP-HC R. UNISYN CKS – Synthetic 1000 Pressure
(PAO) CLP (AW/EP – light), LT, R&O and EP Oils = AW/EP
CLP-PG (PAG) RENOLIN PG HT AGMA 2EP – 9EP D = Detergent / Dispersant
ISO VG 68 - 1500 F = MOS2 (black colour)
CKT – Synthetic HT = High Temperature
CLP-E (Ester) PLANTOGEAR (AW/EP – high), LT, LT = Low Temperature
(biodegradable S HT Synthetic Gear Oils Frict. Mod. = Friction Modifier
fluids) AGMA 0S – 8S
ISO VG 32 - 680
New 2007 Flender Approval for RENOLIN CLP – Core
New 2007 Flender Approval for RENOLIN CLP PLUS
RENOLIN UNISYN CLP
Seal Compatibility
RENOLIN UNISYN CLP = pass

S e al compatib ility F U C H S /FL E N D E R

S tatic tes t: 72 NB R 902
100°C/1000 h
pas s
75F S K M 585
130°/1000 h
pas s
Dy nam ic s eal tes t: F reudenberg
72 NB R 902 1000 h, 80°C, 100°C
75 F P M 585 1000 h, 80°C, 100°C
pas s
 RENOLIN UNISYN CLP Series = Flender Approved
FLENDER Requirements for approved products

9 Compatibility with Paintings, Coat of Paint = Pass

9 Compatibility with Elastomers = Pass / static and
dynamic test
ƒ 72 NBR 902 - Freudenberg
ƒ 75 FKM 585 - Freudenberg
9 Compatibility with liquid Seal Materials = Pass
ƒ Loctide 128068 ( Loctide 572 )
ƒ Hylomar SQ 32M
9 Flender Foam Test = Pass, delta Vol. < 15%
9 Flender Foam Test with Anti-Corrosion Oil = Pass
9 Micro-Pitting Test = Pass, GF > 10 = Load Stage 10 =
High
ƒ FVA Research Projects Nr. 54/ I-IV, 1993
Flender Foam Test Results : RENOLIN
UNISYN CLP 320
ÎOil Volume, 1Litre
ÎSpur Gears
ÎOil Temperature, 25°C
Î5 Minutes Run
ÎVolume of Foam and Oil-Air Dispersion
Î< 15% Foam, 1Minute after Stopping

RENOLIN UNISYN CLP 320

•Flender Foam Test : Pass

•ASTM Foam Test : Pass
•SKF Foam Test : Pass
SKF Test Results Part 3 : RENOLIN
UNISYN CLP 320

Excellent:

•Corrosion Protection
NaCl – Emcor test

•Oxidation stability
•FE8 wear protection
•Low foaming
•......
Cooperation with major OEMs in Germany
in Cooperation with FVA
 Summary:
• FUCHS LUBRITECH offers a wide range of open gear lubricants
for different demands since more than 40 years

• Grease based and “medium viscosity” lubricants have a lot of

advantages concerning application and have proven their performance
on many AGMA designed gears

• Extremely high viscosity products should / can be used for high-

duty AGMA - designed gears

• To achieve extended gear life, not only operational lubricants

are needed !
Thank you for your attention