Rev E

23692965
Revision E
June 2011
Centrifugal Compressor Control System

Model Xe-145F
Instruction Manual
EN Instruction Manual
ES Manual de instrucciones
FR Manuel d’instruction
IT Manuale di istruzioni
DE Bedienungsanleitung
PT Manual de Instruções
CS Návod k použití
PL Instrukcja obsługi
TU Kullanma Kılavuzu
ZH 说明书
Save These Instructions

EN
Contents
SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GRAPHING FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

EXPLANATION OF SAFETY SIGNAL WORDS. . . . . . . . . . . . . . . 4 • PAGES 1 THROUGH 5 – INDIVIDUAL GRAPHS. . . . . . . . . . . . . 11
GENERAL WORKPLACE SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . 4 • PAGE 6 – GRAPHING SELECTIONS. . . . . . . . . . . . . . . . . . . . . . . 11
DOCUMENTATION, DECALS & TAGS. . . . . . . . . . . . . . . . . . . . . . 4 MAINTENANCE FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PERSONAL PROTECTIVE EQUIPMENT & ATTIRE. . . . . . . . . . . 4 • PAGE 1 – MAINTENANCE STATUS OF ALL ITEMS. . . . . . . . . . 12
• PAGE 2 – EQUIPMENT REFERENCE DATA. . . . . . . . . . . . . . . . . 12
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
• PAGE 3 - MAINTENANCE STATUS OF ALL ITEMS . . . . . . . . . . 12
SERVICE, MAINTENANCE, AND REPAIR. . . . . . . . . . . . . . . . . . . 4
• PAGES 4 THROUGH 7 – INDIVIDUAL MAINTENANCE ITEMS
COMPRESSOR OPERATING STATES. . . . . . . . . . . . . . . . . . . . . . 5 CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
“STOPPED” STATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 GENERAL SETTINGS FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
• WAITING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 1 – LANGUAGE SELECTION. . . . . . . . . . . . . . . . . . . . . . . . 13
• NOT READY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 2 – TIME & DATE SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . 13
• READY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 3 – HOME PAGE SELECTION. . . . . . . . . . . . . . . . . . . . . . . 13
“ROTATING” STATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 4 – BACKLIGHT SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . 13
• STARTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 5 and 6 – UNITS OF MEASURE SETTINGS. . . . . . . . . . . 14
• UNLOADED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 7 – ADDRESS SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
• LOADING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 8 – DCU PORT CONFIGURATION
• MINLOAD, LOADED, FULL LOAD AND MAXLOAD. . . . . . . . . . 5 (MODBUS SETTINGS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
• UNLOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 9 – ETHERNET ADDRESS SETTINGS . . . . . . . . . . . . . . . . 14
• COASTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 10 – ETHERNET ADDRESS SETTINGS. . . . . . . . . . . . . . . 15
INTERFACE DATA & KEYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 • PAGE 11 – BACKUP TO OPTION MODULE . . . . . . . . . . . . . . . . 15

• PAGE 12 THRU 19 – GENERAL SETTINGS. . . . . . . . . . . . . . . . . 15
DCU (DISPLAY COMMUNICATION UNIT) . . . . . . . . . . . . . . . . . 6
IMMC SETTINGS FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LED STATUS ICONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• PAGE 1 – REFERENCE PRESSURE SETTING. . . . . . . . . . . . . . . . 15
COMMAND KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• PAGE 2 – IMMC CONTROL STATUS. . . . . . . . . . . . . . . . . . . . . . . 16
NAVIGATION KEYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• PAGE 3 – COMPRESSOR STATUS AND PRESSURE . . . . . . . . . 16
DISPLAY LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• PAGE 4 – LOAD/UNLOAD PRESSURE SETTINGS. . . . . . . . . . . 16
• FOLDER NAVIGATION & ICONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• PAGE 5 – IMMC ENABLE CONTROL . . . . . . . . . . . . . . . . . . . . . . 17
• PAGE NAVIGATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• PAGE 6 – LOCAL SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
• ACCESSING PARAMETERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• PAGE 7 – SEQUENCING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
• PASSWORD PROTECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• PAGE 8 – GLOBAL SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
• DASHBOARD ICONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• PAGE 9 THRU 11 – GLOBAL SETTINGS. . . . . . . . . . . . . . . . . . . . 18
HOME FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
STATUS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
• PAGE 1 – SYSTEM OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• PAGE 1 – STAGE DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
• PAGE 2 - COUNTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• PAGE 2 – COUNTERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
• PAGE 3 – STAGE DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• PAGES 3 THRU 5* – ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . 19
• PAGES 4 THROUGH 6 – ANALOG INPUTS. . . . . . . . . . . . . . . . . . 9
• PAGES 6 & 7* – DIGITAL INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . 19
OPTIONS FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• PAGES 7 & 8* – DIGITAL OUTPUTS. . . . . . . . . . . . . . . . . . . . . . . 20
• PAGE 1 – REMOTE CONTROL AND AUTO HOT START . . . . . . 9
CONTROL SETTINGS FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• PAGE 2 - AUTODUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• PAGE 1 – PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EVENTS FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
• PAGE 2 – MANUAL CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
• PAGES 1 THROUGH 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
• PAGE 3 – THROTTLE LIMIT (SURGE CONTROL). . . . . . . . . . . . 21
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Contents (Contd..)
• PAGE 4 – MOTOR SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

• PAGE 5 – ESTIMATED KW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
• PAGE 6 – NATURAL SURGE TEST. . . . . . . . . . . . . . . . . . . . . . . . . 22
• PAGE 7 – THROTTLE SURGE TEST. . . . . . . . . . . . . . . . . . . . . . . . 22
• PAGE 8 – INLET VALVE PID LOOPS . . . . . . . . . . . . . . . . . . . . . . . 22
• PAGE 9 – BYPASS VALVE PID LOOPS. . . . . . . . . . . . . . . . . . . . . . 23
• PAGE 10 – DEADBAND CONTROL. . . . . . . . . . . . . . . . . . . . . . . . 23
• PAGE 11 – LOAD/UNLOAD SETTINGS. . . . . . . . . . . . . . . . . . . . 24
• PAGES 12 & 13 – SURGE LINE CALIBRATION. . . . . . . . . . . . . . 24
• PAGES 14 THRU 18 – WARNINGS AND TRIPS SETTINGS . . . 24
• PAGES 19 THRU 21 – ANALOG INPUTS SCALINGS . . . . . . . . 24
• PAGE 22 – ON/OFF WATER CONTROL VALVE. . . . . . . . . . . . . 25
• PAGES 23 THRU 25 – APPLICABLE CCNS, VERSIONS, & SE-
RIAL NUMBERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
WEB ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
COMMISSIONING PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . 26
CONNECTING DCU TO A PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ETHERNET CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
LOGIN PROCESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
NAVIGATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
HOME PAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
EVENT LOG UTILITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PERFORMANCE LOG UTILITY. . . . . . . . . . . . . . . . . . . . . . . . . . . 40
GRAPHING UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
MAINTENANCE UTILITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
COMPRESSOR INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ACCOUNT MANAGEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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Only allow Ingersoll Rand trained technicians to perform maintenance on “Original instructions are in English. Other languages are a translation of
these products. For additional information contact Ingersoll Rand or nearest the original instructions.”
Distributor.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result
in safety hazards, decreased performance, and increased maintenance and
will invalidate all warranties.
SAFETY INFORMATION
EXPLANATION OF SAFETY SIGNAL WORDS OPERATION
Throughout this manual there are steps and procedures which, if not • This product must only be operated by trained (or qualified) personnel.
followed, may result in a hazard. The following signal words are used to • Never remove or tamper with safety devices, guards or insulation
identify the level of potential hazard. materials fitted to the unit.
Indicates an imminently hazardous situation • The product must only be operated at the supply voltage and
DANGER which, if not avoided, will resulting death or frequency for which it is designed.
serious injury. • If the user employs an operating procedure, an item of equipment, or
Indicates a potentially hazardous situation a method of working which is not specifically recommended, the user
WARNING which, if not avoided, could result in death or must ensure the product will not be damaged or made unsafe and
serious injury. that there is no risk to persons or property.
Indicates a potentially hazardous situation • When the main power is switched on, lethal voltages are present in the
CAUTION which, if not avoided, may result in minor or electrical circuits and extreme caution must be exercised whenever it
moderate injury or property damage. is necessary to carry out any work on the unit.
Indicates information or a company policy that • Do not open access panels or touch electrical components while
NOTICE relates directly or indirectly to the safety of voltage is applied unless it is necessary for measurements, tests
personnel or protection of property. or adjustments. This work must only be carried out by a qualified
electrician or technician equipped with the correct tools and
appropriate protection against electrical hazards.
Note: Important Information
SERVICE, MAINTENANCE, AND REPAIR
GENERAL WORKPLACE SAFETY • Repairs should be made only by authorized trained personnel. Consult
your nearest Ingersoll Rand authorized service provider.
• The information presented in this manual should be used in
conjunction with your workplace safety program. • Lethal voltages are used within the product. Use extreme caution
when carrying out electrical checks. Isolate the power supply before
• It is the responsibility of each individual to ensure that they work in a starting any maintenance work.
safe manner and in compliance with any local law or site regulations.
• If replacement parts are required, use only genuine Ingersoll Rand
• Keep the work area clear of hazards. parts.
• Assess hazards, make a list, and discuss with appropriate personnel. • Ensure that all instructions concerning operation and maintenance are
• Know how to quickly contact emergency assistance. strictly followed and that the complete product, with all accessories
and safety devices, is kept in good working order.
DOCUMENTATION, DECALS & TAGS • The accuracy of sensing devices must be checked on a regular basis.
• Read and understand this manual before handling and installing this They must be calibrated or replaced when acceptable tolerances are
product. exceeded. Always ensure any pressure within a compressed air system
• Locate, read and understand all hazard alert symbols, text decals and is safely vented to atmosphere before attempting to remove or install
tags which point out items of extreme importance to personal safety. a sensing device.
• It is your responsibility to make this information available to others. • The product must only be cleaned with a damp cloth, using mild
detergents if necessary. Avoid the use of any substances containing
• Failure to observe these safety guidelines could expose personnel to corrosive acids or alkalis.
potentially hazardous situations which, if not avoided, could result in
death or serious injury. • Do not paint any of the Xe-145F modules or obscure any indicators,
instructions, warnings, or data labels.
• If you have any questions about safety or procedures not included in
this manual, ask your supervisor or contact any Ingersoll Rand office • Battery may explode if mistreated. Do not recharge, disassemble, or
or qualified Ingersoll Rand distributor. subject to fire.
• The battery used in controller model Xe-145F, xe-fmm / xe-fem must
PERSONAL PROTECTIVE EQUIPMENT & ATTIRE be replaced at an Ingersoll Rand service center or by an authorized
• Wear personal protective equipment that is appropriate for the task Ingersoll Rand service technician.
(i.e. safety glasses with side shields, respirator, hearing protection, cut
resistant gloves and safety shoes) at all times.
• Long hair must be tied back or otherwise secured.
• Clothing must be close-fitting.
• Do not wear jewelry.
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COMPRESSOR OPERATING STATES

The term “state” is used to indicate what the compressor is doing, or mode of “ROTATING” STATE
operation, at any given time. These operating states exist in a hierarchy. For
example, the two highest level states are “Stopped” and “Rotating”. All other This mode does not necessarily mean that the compressor is actually rotating.
states exist at a level below these two states. It means that it is rotating or rotation is pending and expected.
“STOPPED” STATE • STARTING

This state implies that the compressor is or NOT rotating. It is important to Any time after the compressor is ready and a start command is given,
note that this is an implication only. If the instrumentation is not working this state is entered. The goal for this period is to get the compressor to
properly or the system is setup improperly, the compressor could be rotating. rated speed and running unloaded. “Starting” is allowed for only the Start
Timer period and is adjustable. This time period is limited to a maximum
• WAITING of one minute, or 60 seconds. The reason for the limit is to prevent the
compressor from operating in the critical speed for an extended period.
After the panel power is energized, the controller starts the Waiting Timer and Stage vibration alarm and trip setpoints are increased during this period to
does not allow further User operation until after the timer expires. This timer get the compressor through the critical speed region. After the compressor
is set at the factory for two minutes (120 seconds) and is not adjustable. This has “Started”, the alarm and trip setpoints are adjusted back to their original
period allows the compressor prelube pump to circulate oil throughout the values. The same procedure occurs for stage air temperature also.
casing and prevents restarting while the compressor is coasting down during
an electrical interruption. This state exits only after the Starting Timer has expired. THE COMPRESSOR IS
ALWAYS STARTED UNLOADED. On exit of “Starting”, the compressor will return
• NOT READY to the mode that it was in the last time it ran. For example, typical operation
implies that prior to stopping the compressor, the Unload key is pressed. If
When in this state, the compressor is “Not Ready To Start”. This state is entered this occurred, then the compressor will remain in “Unload” after starting. If
when the Waiting Timer has expired and any time that a compressor trip has the compressor was running and tripped, the compressor will automatically
been identified or a stop command has been issued. A very common and return to the “Loaded” mode on exit of the Starting state. The User may also
quite often overlooked reason for the compressor being “Not Ready” is when press the Load or Unload key prior to pressing the Start key to force the
the Emergency Stop push button has been engaged. This state can exist compressor to into either post-Starting state.
indefinitely.
• UNLOADED
• READY
The compressor is in this state after a start (and Load Selected is not in effect)
Similar to the previous state, this state could be redefined as “Ready to Start”. or when the User issues an unload command. A-D Unloaded and Surge
This state is entered when all compressor permissive functions have been Unload are also considered states. However, these two states are really just
satisfied. This state can exist indefinitely. reasons for being in the Unloaded state. A-D Unloaded means “AutoDual
Unloaded” which occurs when AutoDual is enabled and the system pressure
has been high enough for a long enough time to drive an unload command.
“Surge Unload” is similar in that a surge event drives the unload command
instead of AutoDual. These states can exist indefinitely.
• LOADING
When a valid load command is issued, the compressor will enter this state.
This state exists until the MinLoad state is satisfied. The duration of this state
depends upon PID settings for the inlet valve at the MinLoad state and the
demand for air.
• MINLOAD, LOADED, FULL LOAD AND MAXLOAD

These states transition among themselves as demand for air changes.
“MinLoad” means that the bypass valve is controlling pressure and the inlet
valve is maintaining the MinLoad Control Setpoint. “Loaded” means that the
inlet valve is controlling pressure and the bypass valve is closed. “Full Load”
occurs when the inlet valve has reached the full open or 100% position.
“MaxLoad” means that the inlet valve is maintaining the MaxLoad Setpoint to
prevent motor damage. In both the “Full Load” and “MaxLoad” states, system
pressure will be lower than setpoint pressure.
• UNLOADING
This state occurs when a valid Unload command is issued and will persist
until the compressor reaches the Unloaded state.
• COASTING
When a trip or any stop command is issued and the compressor is running,
the motor will be de-energized and the compressor will begin to coast to a
Stopped state. This state will remain as long as the adjustable Coast Timer is
in effect. At the end of the timer, the compressor will enter either the Ready
or Not Ready state.
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INTERFACE DATA & KEYS

DCU (DISPLAY COMMUNICATION UNIT) COMMAND KEYS
The standard user interface configuration of the Xe-145F consists of two These keys command the FMM to perform actions as specified in the
components, the DCU membrane and the LCD display. The DCU membrane following table. When any of these keys are pressed the action below will be
consists of six command keys (Start, Stop, Load, Unload, Acknowledge and initiated and logged in the event log.
Reset), four navigation keys (Up, Right, Left and Down), and an Edit mode
selection key (Enter). These keys, in conjunction with the color graphics Key Name Function
display and the LED icons, make up the user interface to the compressor.
Silences the optional horn or
Acknowledge
acknowledges a Warning or Trip.
Load Loads the compressor.
Unload Unloads the compressor.
Clears Warnings and Trips once the

Reset
condition is corrected.
DCU’s User Interface
LED STATUS ICONS

Three LED icons are used to indicate the current status of the control system
Start Starts the compressor.
from a distance and are located on the upper left side of the user interface.
Icon Name Function

Stops the compressor. This button
Illuminates when no Warnings or Stop should be pressed instead of the E-
OK Trips are sensed. Can be in a Ready or Stop for normal stopping operation.
Not Ready (E-Stop) state.
Illuminates when a Warning (flashes) Toggles the display between the

or Trip (constant on) is sensed. Can Enter
Alert Navigation mode and the Edit mode.
be in a Ready (Warning) or Not Ready
(Trip) state.
DCU’s Command Keys

Auto Auto Hot Start is enabled.
NAVIGATION KEYS
There are four navigation keys (UP, RIGHT, DOWN and LEFT). While the ENTER
key is not considered a navigation key, it is used in conjunction with the
navigation keys to make or confirm a selection.
DCU’s Navigation Keys

The navigation keys rollover. Pressing one of the navigation keys will lead
the user down a navigation path. Each time the key is pressed, another step
in the path is taken. Once the end of a navigation path is reached, pressing
the key one more time will bring the user back to the beginning of the path.
Pressing the opposite key, will move the user through the navigation path in
the opposite direction. Once the beginning is reached, pressing the opposite
key will take the user to the end of the path.
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DISPLAY LAYOUT • PAGE NAVIGATION

Once the desired folder is selected, press the DOWN key to move to the page
selection area and then use the RIGHT and LEFT keys to select the desired
page. Use the UP key to get back to the folder tabs.
Icon Description
Start of the page selection area.
Indicates that there are more pages available by

navigating right.
Indicates that there are more pages available by

navigating left.
Title Bar Page Icons
DCU’s Display Layout • ACCESSING PARAMETERS

Folder Bar: Uses tabs to graphically identify each folder. After the desired page is selected, the page’s parameters can be selected by
using the DOWN key. The cursor will move to the next parameter each time
Title Bar: Identifies current folder and page (underlined). the DOWN key is pressed. Use the UP key to go back to the previous one.
Page Content: Content of the current page.
The cursor rolls over, so once the last parameter is selected, pressing the
Dashboard: Displays system status. DOWN key will navigate the cursor to the Folder Bar. If the first parameter is
selected, pressing the UP key will move the cursor to the page selection area.
• FOLDER NAVIGATION & ICONS Once selected, access parameters by pressing the ENTER key. Make changes
To move among the tabbed folders shown on the LCD display, press the using the NAVIGATION keys and then enter the setting by pressing the ENTER
RIGHT and LEFT keys. The navigation rolls over from the last to the first folder key again. After a parameter is accessed, pressing the ENTER key will enter
and vice-versa. the current setting into the control program and navigate the cursor back to
the selected parameter on the page.
Folder Name Icon Description
When the cursor is on a parameter that has an enabled/disabled box,
Home System performance and status main pressing the ENTER key will cause the setting to toggle.
information. The first page of this folder is
the default page when the controller first The icon appears on numeric entry windows (see figure below). Placing
powers up. the cursor on it and then pressing the ENTER key will cancel the entry and
Options System options and configuration any changes that were made.
settings.
Events Log of informational, warning, and trip

events.
Graphing On-board graphing of system data.
Maintenance Status and notification setup for

compressor maintenance items.
Numeric Entry Window
General General settings such as Language, Time,
Settings and Units of Measure. Not all pages have adjustable parameters. Some just have read-
only information.
Status Measurements or status from/of all analog
and digital I/O. For pages that do have adjustable parameters, some of the
parameters may have password protection. The password (2003)
IMMC Peer-to-Peer communications status and is entered on page one of the CONTROL SETTINGS folder.
Sequencing configuration.
Control Compressor tuning parameters. Also WARNING

Settings displays hardware and software versions.
PARAMETER CHANGES SHOULD ONLY BE PERFORMED BY COMPETENT
AND QUALIFIED INDIVIDUALS. INCORRECT SETTINGS CAN CAUSE
Folder Bar Icons COMPRESSOR DAMAGE, POSSIBLY RESULTING IN BODILY HARM AND/
OR PROPERTY DAMAGE.
• PASSWORD PROTECTION
There is one level of password protection in the Xe-145F that is entered on
page one of the CONTROL SETTINGS folder. The default password is 2003. The
password can only be changed or reset through the Service Tool software.
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• DASHBOARD ICONS (< >) - Indicates adjustable parameters that are not password
The dashboard is intended to be a quick at-a-glance view of system status. protected.
The following table lists standard dashboard icons and their definition. (RO) - Indicates read-only values.
Note that the color of these icons changes based on the state set by the
application while running. (RO/ap) - Indicates read-only parameters that are adjustable from
another page.
Name Icon Description
(RO/st) - Indicates read-only parameters that are only adjustable
Prelube Pump Compressor’s prelube pump is in the through the Service Tool software.
running state.
• PAGE 2 - COUNTERS
Network Control The FMM’s network control is enabled.
Service Required A service reminder is nearing or has

expired (i.e.: an air or oil filter needs to be
changed).
Unloaded OR Compressor is in the unloaded state.

Loaded
Compressor is in the loaded state.
DCU’s Dashboard Icons
HOME FOLDER
• PAGE 1 – SYSTEM OVERVIEW Hour Meters (RO/st) indicate the hours that: the FMM has been powered up,
the compressor has been running, the compressor has run in MinLoad, and
the compressor has run Loaded.
Starts (RO/st) indicates the number of times the FMM’s Starter output (CR1)
has been energized.
Date & Time (RO/ap) is adjustable and configurable in the GENERAL
SETTINGS folder.
(RO/ap) - Indicates read-only parameters that are adjustable from

another page.
through the Service Tool software.
• PAGE 3 – STAGE DATA
This is the factory default display after powering up the system.

Pressure Setpoint (< >) is indicated in the white box and by the white
arrow, which is always the center point of the gauge.
Upper and Lower Limits (RO) are determined as a fixed 20 percent of the
Pressure Setpoint value.
System Pressure (RO) is indicated by the large numbers centered below the
gauge and by the red arrow. This is an analog input that can be scaled in the
CONTROL SETTINGS folder.
Pressure Unit of Measure (RO/ap) is indicated below the System Pressure.
This is selectable from the GENERAL SETTINGS folder.
Inlet and Bypass Valve Positions (RO) are always displayed in percent open.
These are the positions the FMM is telling the valves to go to, but might
not be where the valves are if they are out of calibration. The FMM does not Pressure (RO) is indicated by this icon.
receive position feedback from the valves (typically).
Temperature (RO) is indicated by this icon.
Motor Amps (RO) is an analog input that can be scaled through the CT Ratio
parameter in the CONTROL SETTINGS folder. This typically only applies to Vibration (RO) is indicated by this icon.
electric motor driven compressors.
All of the above are analog inputs that can be scaled in the
Run Hours (RO/st) indicate the number of hours the compressor has been CONTROL SETTINGS folder. The Units of Measure can be changed
running. in the GENERAL SETTINGS folder. The number of Stages and
Analog Inputs will vary depending on the compressor model.
(RO) - Indicates read-only values.
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• PAGES 4 THROUGH 6 – ANALOG INPUTS Unloaded for the time shown. This saves energy/money by preventing the
compressor from running Unloaded for extended periods. This is usually used
in conjunction with Auto Dual Mode and Auto Hot Start.
Once the cursor is on the enable box, press the LEFT key to access the time.
The units are fixed as minutes.
Auto Hot Start (< >) when purchased, enables the FMM to Start and then
Load the compressor once the System Pressure drops below the shown
setpoint. This is usually used in conjunction with the Unload Shutdown Timer.
Once the cursor is on the enable box, press the LEFT key to access the
setpoint. The units are selectable in the GENERAL SETTINGS folder.
For all of the above, a [ x ] appears when the function is enabled.

(< >) - Indicates adjustable parameters that are not password
protected.
(<pw>) - Indicates adjustable parameters that are password
protected.
Pressure (RO) is indicated by this icon. WARNING

Temperature (RO) is indicated by this icon. ALL REMOTE CONTROL FUNCTIONS SHOULD BE DISABLED BEFORE
SERVICING THE COMPRESSOR. THIS WILL PREVENT OTHERS FROM
Vibration (RO) is indicated by this icon.
UNEXPECTEDLY STARTING OR LOADING THE COMPRESSOR WHILE IT IS
POWERED UP.
NOTICE
All of the above are analog inputs that can be scaled in the CONTROL • PAGE 2 - AUTODUAL
SETTINGS folder. The Units of Measure can be changed in the
GENERAL SETTINGS folder. The number of pages, stages, and analog
inputs will vary depending on the compressor model.
CT Input (RO) on the last page represents Motor Current and is typically only
present on electric motor driven compressors. This can be scaled through the
CT Ratio parameter in the CONTROL SETTINGS folder.
OPTIONS FOLDER
• PAGE 1 – REMOTE CONTROL AND AUTO HOT START
Auto Dual (< >) enables Auto Dual Mode. A [ x ] appears when the function
is enabled.
Unload Point (< >) & Unload Delay Time (< >): If Auto Dual is enabled, the
FMM will Unload the compressor if the Bypass Valve (BV) position stays at, or
above, the Unload Point position continuously for the amount of time shown;
the Unload Delay Time. The Unload Point position is usually the BV position
where the Check Valve closes.
This saves energy/money by preventing the compressor from running in
MinLoad for extended periods while not contributing to the air system. The
compressor’s driver uses more energy when the compressor is in MinLoad
versus Unloaded.
Reload Pressure (< >): If the compressor in running Unloaded in Auto Dual
Mode, the FMM will Load the compressor if the System Pressure drops below
the Reload Pressure which is set as a percentage of the Pressure Setpoint. It
Remote Control over Web (< >) enables remote control of the FMM through
is set as a percentage of the Pressure Setpoint in order to ensure the Reload
the DCU’s Web Pages. This allows control from computers accessing the Web
Pressure always stays lower than the Pressure Setpoint, especially in cases
Pages via the Ethernet port.
where the Pressure Setpoint is changed regularly.
Remote Control via Comms (< >) enables remote control of the FMM via a
For example, if the Reload Pressure is set to 98% and the Pressure Setpoint is 110
RS485 serial port.
psi, the System Pressure would have to drop below 107.8 psi in order for the FMM
Remote Control over hardwire (< >) when purchased, enables remote to Load the compressor. If the Pressure Set point was changed to 100 psi, the
control of the FMM via digital inputs that are hardwired to remote switches/ System Pressure would have to drop below 98 psi before Loading would occur.
contacts.
Enable ESS anti-Bypass (< >) enables Anti-Bypass Control. A[ x ] appears when
Unload Shutdown Timer (< >) when purchased, enables the FMM to Stop the function is enabled. The number beside the checkbox indicates the Anti-
the compressor if it runs continuously Bypass gain. It provides the setting to encourage the compressor to share the
load.
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(< >) - Indicates adjustable parameters that are not password Event Name Description
protected.
FEM Failure Warning: Communication have been lost to
Fenix Expansion Module (FEM).
protected.
Compressor Started The compressor has started.
DI Warning The Discrete Input “DI” is in a warning condition.
EVENTS FOLDER Discrete Surge A discrete surge switch has detected a surge.
DI Trip The Discrete Input “DI” is in a trip condition.
• PAGES 1 THROUGH 29
Driver Trip Drive controller feedback was not received after a
start command was issued
Fail to Roll Did not achieve minimum slow roll speed in
allotted time
High Failure on AI-n The mA value of the input is greater than 20.5 mA
Load (Location) A Load command has been issued from network
communications.
Loss of Motor Motor current signal was lost while running.
Current
Low Failure on AI-n The mA value of the input is less than
MinLoad Clamped The MinLoad Control or User Setpoint value has
been limited to the MaxLoad Setpoint value.
MinLoad The MinLoad Control Setpoint value has been
Incremented incremented as a result of surge.
MinLoad Reset The MinLoad Control Setpoint value has been reset
to the MinLoad User Setpoint value.
Modulate Mode The Modulate Mode has been enabled.
Enabled
Starter Failure Starter feedback was not received after a Start
command was issued.
Starting Fail Driver feedback was not received after a Start
command was issued.
TTV Switch Fault Trip Limit Switch Stuck
FMM : short circuit AI
FMM : short circuit DI
The pages in the Events folder document up to the last 252 events that the
FMM has experienced, and time stamps each. The events are recorded in
sequence, with number one being the newest and 252 being the oldest. Start key pressed Start command has been issued from the face
When a new event occurs, it becomes number one and all others are shifted plate.
up in number. The page numbers in the Title Bar are used to scroll through
Web Start Start command has been issued from the web
the events, with each page displaying up to seven. Page one displays events
interface.
one through seven, page two displays eight through fourteen, and so on.
COM Start Command Start command has been issued from Modbus
Active Warnings will be highlighted in amber while cleared Warnings will
have amber colored text. The text will begin with an actual description of RMT Start Command Start command has been issue from wired remote
Analog Input and then description of LOW / HIGH Alarm or Trip. Warnings can start contacts
also be timed events, such as air filter due for replacement. Auto Start Command An automatic start occurred (typically from Auto
Active Trips will be highlighted in red while cleared Trips will have red colored Hot or Cold Start).
text. The text will begin with a T for trip, followed by LL (low level) or HL Stop key pressed Stop command has been issued from the face
(high level), and then the analog input number (AI5 is analog input 5, not 15. plate.
Analog input 15 is AI15). Trips can also be triggered by a digital input, such as
Web Stop Stop command has been issued from the web
low seal air or no starter feedback.
interface.
Recordable Events Table
COM Stop Command Stop command has been issued from Modbus
Event Name Description RMT Stop Command Stop command has been issue from wired remote
start contacts
* * End of List * * Displayed for the event name whenever the event
list is not full. Auto Stop Command An automatic stop occurred (typically from
Running Unloaded Shutdown Timer).
A/I Warning The actual value for Analog Input “AI” is greater
than the Warning value. Load key pressed
A/I Trip The actual value for Analog Input “AI” is greater Unload key pressed
than the Trip value. Silence key pressed
Acknowledge An Acknowledge command has been issued from Reset key pressed
(Location) Location.
DCU disconnected Check the two wire connection to the FMM or
Auto Dual Mode The Auto Dual Mode has been enabled FMM power.
Enabled
OverCrank Trip
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Event Name Description

GRAPHING FOLDER
Load Failed. Check The compressor was commanded to load. The
MinLoad settings. inlet valve opened 100% but was unable to • PAGES 1 THROUGH 5 – INDIVIDUAL GRAPHS
obtain the Minload Set Point. The valve may need
to be calibrated or the surge point may need
adjustment.
Throttle Failed. Check The compressor attempted to throttle. The inlet
IV calibration. valve closed to the minimum setting but was
unable to obtain the Minload Set Point. The valve
may need to be calibrated or the surge point may
need adjustment.
Seal Air Trip
Starter Feedback Motor stopped but starter feedback contact
Stuck Trip present for 2 seconds
Starter Feedback Trip Starter feedback contact closure was not detected
within 1 second of start.
Surge The controller has detected a Surge.
Surge Unload The warning condition when the compressor has
unloaded as a result of multiple surges.
Illegal Rotate Detected rotation from driver while stopped. Variable (RO/ap):
Driver Trip Each page graphs one variable, displaying the variable name and unit of
Trip LS Stuck measure in the top center of the page. The variables that will be graphed on
each of the five pages are selectable from page six. The units of measure are
Fail To Accelerate
selectable from the GENERAL SETTINGS folder.
Fail To Accelerate2
Y-Axis (RO) is auto-scaling.
Fail To Roll
X-Axis (RO/ap) time duration is selectable from page six. The sample rate
Fail To Start varies, based on the selected duration. The graph plots a minimum of 255
Loss Of Power readings.
Power Outage • PAGE 6 – GRAPHING SELECTIONS

Power Outage2
Power On The FMM was energized (24 VDC).
Power Off The FMM was de-energized (24 VDC).
E-Stop pressed E-Stop button on control panel was pressed.
Panel Start pressed
The selections for page one through five are organized sequentially in rows.
The top row has page one selections and the bottom row has page five
selections.
Variables (< >) include all analog inputs as well as some calculated
variables. The amount of variables will vary depending on the compressor
type and the options it has.
Duration (< >) is selectable from the following five times:
• 10 minutes
• 30 minutes
• 60 minutes
• 12 hours
• 24 hours
These times are fixed and cannot be changed.

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Hours left before service (RO/ap) are displayed both digitally and
MAINTENANCE FOLDER graphically. As the hours decrease, the boxes’ fill colors are removed and just
their outline remains. The settings for when the boxes transition are fixed as
• PAGE 1 – MAINTENANCE STATUS OF ALL ITEMS follows:
Box Location Total Hours Remaining

First box on the right: Less than 75% of total hours remain.
Second box from right: < 60%
Third box: < 45%
Fourth box: < 30%
Yellow box: < 15%
Red box: The total number of hours has elapsed.
The total hours for each item’s maintenance interval are adjustable and
resettable from their individual pages (pages 2–5).
The hours decrease as follows:
Air Filter: when compressor is running.
This page displays local service provider contact information. The data for this
page is entered from the web pages. Oil Items: when the oil is circulating (compressor running or prelube pump
is on).
• PAGE 2 – EQUIPMENT REFERENCE DATA
(RO) - Indicates read-only items.
another page.
• PAGES 4 THROUGH 7 – INDIVIDUAL MAINTENANCE ITEMS

CONFIGURATION
This page displays compressor information. This information may be needed

by the local service provider. The data for this page is entered from the web
pages.
• PAGE 3 - MAINTENANCE STATUS OF ALL ITEMS
The four maintenance items, and their page order, are fixed. Items cannot be
disabled and additional items cannot be added.
Hours left before service (RO) can be reset with the Reset selection on this
page.
Service schedule hours (< >) indicates the total hours used for the
maintenance interval.
Reset (< >) allows the hours left before service to be rest back to 100% of
the service schedule hours.
NOTICE
Extending the service schedule hours beyond the factory

recommended defaults can cause excessive wear on the compressor
and also affect its energy efficiency. The service schedule hours should
Items (RO): be decreased for extreme environments.
The four maintenance items are fixed. Items cannot be deleted and additional
items cannot be added. Each item has an individual page (pages 2-5). (< >) - Indicates adjustable parameters that are not password
protected.
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Day (< >) allows current day to be set.

GENERAL SETTINGS FOLDER
Date Format (< >) is selectable between dd/mm/yyyy (default) and mm/dd/
• PAGE 1 – LANGUAGE SELECTION yyyy.
Confirm New Time and Date (< >) is used to verify that changes to
selections are desired. An “x” must appear in the checkbox before any
changes will take effect.
The DCU will continue to display any changes, even when the selections have
not been confirmed and the user exits the page, then returns. Cycling of the
power returns all selections to their current settings.
The controller does not support Daylight Savings Time.

protected.
• PAGE 3 – HOME PAGE SELECTION
Language (< >) is selectable from the following 29 selections:
English (default) Finish Latvian Slovak

Bulgarian French Lithuanian Slovenian
Chinese, simplified German Maltese Spanish
Croatian Greek Norwegian Swedish
Czech Hungarian Polish Thai
Danish Italian Portuguese Turkish
Dutch Indonesian Romanian
Estonian Korean Russian Auto Return to Home (< >) enables the DCU to return the display back to
The DCU will display all screens in the selected language and only one the selected Home Page if there is no user activity for the Delay Time shown.
language can be selected at a time. This is only enabled when an “x” appears in the checkbox.
Each language appears in its native translation. Delay Time (< >) determines how many seconds of inactivity it will take
before the DCU will return to the Home Page.
(< >) - Indicates adjustable parameters that are not password Select Home Folder (< >) is used to select the Home Folder.
protected.
Select Home Page (< >) is used to select the Home Page within the selected
Home Folder.
• PAGE 2 – TIME & DATE SETTINGS
protected.
• PAGE 4 – BACKLIGHT SETTINGS
Hours (< >) allows the current hour to be set. The hours format is fixed on
24-hour.
Minutes (< >) allows current minutes to be set.
Backlight Brightness (< >) adjusts the brightness of the display.
Seconds (< >) allows current seconds to be set.
Enable Backlight Auto-Off (< >) enables the DCU to shut-off the backlight if
Year (< >) allows current year to be set. there is no user activity for the delay time shown.
Month (< >) allows current month to be set. Backlight Auto-Off Delay Time (< >) determines how many seconds of
inactivity it will take before the DCU will shut-off the backlight.
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ASC Address (< >) enter the ASC address for the controller when the
The backlight will be switched on whenever any of the DCU’s
controller is connected to the ASC systems.
keys are pressed.
IMMC Address (< >) enter the IMMC address for the controller when the
controller is connected with the IMMC control. Maximum six controllers can
protected.
be connected with IMMC box. IMMC address should be a number between 1
to 6.
NOTICE (< >) - Indicates adjustable parameters that are not password
protected.
THE START, STOP, LOAD, UNLOAD, RESET, AND ACKNOWLEDGE
KEYS ON THE DCU REMAIN FUNCTIONAL WHILE THE BACKLIGHT IS
SWITCHED OFF. IT IS RECOMMENDED TO PRESS THE ENTER KEY OR ONE • PAGE 8 – DCU PORT CONFIGURATION (MODBUS SETTINGS)
OF THE NAVIGATION KEYS IN ORDER TO SWITCH THE BACKLIGHT ON.
• PAGE 5 and 6 – UNITS OF MEASURE SETTINGS
This page configures the Modbus parameters for the DCU port configuration.
Parity (< >) is selectable between None, Even and Odd.
Temperature (< >) is selectable between ⁰F and ⁰C.
Baud Rate (< >) is selectable between 9600, 19200, 38400, 57800 and
Differential Temp. (< >) is selectable between ⁰F and ⁰C. 115200.
Vibration (< >) is selectable between Mils and Micron. Stop Bits (< >) is selectable between 1 and 2.
Pressure (< >) is selectable between psi, kpa, bar, kg/cm². Byte Order (< >) is selectable between big endian and little endian.
Power (< >) is selectable between KW and HP.
Click on “Apply” button to save the changes in Modbus parameters.
Flow (< >) is selectable between ft³/min and m³/min.
Speed (< >) is selectable between ft/s and m/s. (< >) - Indicates adjustable parameters that are not password
protected.
Acceleration (< >) is selectable between ft/s² and m/s².
Precision Length (< >) is selectable between in and cm.
• PAGE 9 – ETHERNET ADDRESS SETTINGS
Some of the units of measure may not be used; it depends on the
compressor type and the purchased options.
protected.
• PAGE 7 – ADDRESS SETTINGS
This page configures the DCU IP address, default gateway address, subnet
mask address and Mac address for the Ethernet configuration. This page also
indicates actual IP address, default gateway and subnet mask address for the
controller.
Modbus Address (< >) enter the Modbus address for the controller in to the
network.
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• PAGE 10 – ETHERNET ADDRESS SETTINGS • PAGE 12 THRU 19 – GENERAL SETTINGS
This page allows the user to select, how the DCU will be connected to the These pages indicate the list of available options for the compressor. An “x” in
LAN as a web server to get the DCU web pages. The DCU ships with a default the checkbox beside a compressor option indicates that particular option is
IP address of 192.168.2.220. included into the installed configuration file.
Enable DHCP (< >) is selectable between true and false. Operator cannot change the selection of these compressor options through
UI screen.
This page indicates assigned IP address, assigned gateway address and
assigned subnet mask address for the controller. All settings on this page are read only type.
If “Enable DHCP” option is true, then the DCU will obtain an IP address via
DHCP. Once the user changes the “DHCP Enable” option to true, the “Assigned
IP” address (e.g. 10.40.193.73) will appear below this selection in few seconds. The number of pages and digital outputs will vary depending on the
The users connected with the local area network can use this new assigned IP compressor model and options.
to login the DCU web pages.
Click on “Apply” button to save the changes in Ethernet configurations. IMMC SETTINGS FOLDER
Depending on the LAN architecture, not all users will be able to view the web • PAGE 1 – REFERENCE PRESSURE SETTING
pages from their PC.

protected.
• PAGE 11 – BACKUP TO OPTION MODULE
Peers in System (RO) shows number of controllers connected in the IMMC

system, with IMMC-Box enabled and in the IMMC-Box warning status.
Maximum six controllers can be connected with IMMC system.
Reference Pressure (RO) is the value of pressure signal from the remote
pressure transducer. This is a numerical reading with the units of pressure.
Pressure transducer will be located in system air header common to all
This page indicates job information like software CCN (8 Digit Number) and compressors. The reference pressure is used for control decisions.
name of the installed configuration file.
Source of Reference Pressure (RO) shows the type and source of the
The user can also get the controller data backup in to the attached option reference pressure used.
module by selecting the backup option module on this page.
Source of reference pressure will be “Remote” if IMMC module receiving an
Before starting the backup, the user must stop the compressor. Emergency analog input from the remote pressure transducer. If this is not the case,
Stop (E-Stop) must be engaged prior to starting backup the controller or IMMC module will show “All” as a source of reference pressure.
digital input DI-07 must be in enable state. If E-stop is not engaged then
backup option will be accessible for the user.
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(RO) - Indicates read-only values. All settings on this page are read only type.
• PAGE 2 – IMMC CONTROL STATUS • PAGE 4 – LOAD/UNLOAD PRESSURE SETTINGS

This screen shows the currently entered IMMC-Box sequence for reference
while making the changes. The current sequence indicates each compressor
participation status. Each compressor UI will indicate that compressor
position in the current sequence. Each compressor ID A-F can only be used
once.
This page indicates the unload/stop pressure, target pressure and load/start
pressure for the common air system.
Selection Ref. Pressure (< >) is a list box value which provides the selection
between remote pressure transducer and average pressure (average type is
automatically determined).
This page indicates the IMMC address ID, operation sequence and IMMC If the IMMC-Box connected pressure transducer fails, the control will fall to
control status for all the controllers connected with the IMMC system. the average automatically.
If any controller in the IMMC network is not online or it is not communicating, The average will be calculated one of three ways.
then also the row for that controller will be shown, including the controller ID, 1. All compressors: This will be used if none are running.
sequence letter and the control status. 2. Running compressors: This will be used if none are loaded.
Control Status includes “Not Connected”, “Load-Sharing”, “Comm Failure”, 3. Running loaded compressors: This will be used when all are running in
“Start Delay Timer”, “Load Delay Timer”, “Stop Delay Timer”, “Unload Delay loaded condition.
Timer”, “Unload Test Timer”, and “Waiting Timer”.
This method used to calculate the average, it will be determined
automatically based on the system current state.
All settings on this page are read only type.
The following settings are numerical settings.
Unload/Stop Press. (RO) is the set point value to unload/stop a compressor.
• PAGE 3 – COMPRESSOR STATUS AND PRESSURE This is a numerical reading with the units of pressure.
When the average pressure is above this setting, IMMC control will unload or
stop a compressor.
Target Press. (< >) is the substitute setting used when IMMC control is
active. This setting overwrites system pressure set point when IMMC control
is enabled. This is a numerical reading with the units of pressure.
IMMC control will do the load sharing for the target pressure of the system.
The user can modify the target pressure from any of the user interface
screen. This will automatically update the value of target pressure in all other
controllers connected with the IMMC system.
Load/Start Pressure (RO) is the set point value to load/start a compressor.
This is a numerical reading with the units of pressure.
When the average pressure is below this setting, IMMC control will load or
start a compressor.

protected.
This page indicates the IMMC address ID, Compressor control status and
system pressure for the controllers connected with the IMMC system.
If any controller in the IMMC network is not online or it is not communicating,
then also the row for that controller will be shown, including the IMMC
address ID, compressor control status and pressure reading.
Compressor status includes “Not Ready”, “Ready”, “Unloaded”, “Loaded”,
“Changing”, or “Comm Failure”.
Reference Pressure (RO) is the value of pressure signal from the remote
pressure transducer. This is a numerical reading without unit of pressure.
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• PAGE 5 – IMMC ENABLE CONTROL • PAGE 7 – SEQUENCING
This page shows the full sequence, actual sequence and desired sequence
for all the six controllers in the IMMC system. The service technician can also
change the sequence order on this page.
Enable Machine Control (< >) :
An “x” in the checkbox beside an “Enable Machine Control” option enables
the machine control through IMMC box. To enable the IMMC control this The first row displays the Compressor ID numbers from 1 through 6. The
option must be checked. “Compressor ID” will be the same as the Airbus485 address assigned to
the compressor. The compressor ID which matches the local compressor’s
Minimum Run Timer (< >) is the length of time IMMC control will start
Airbus485 address will be displayed in orange to indicate which compressor’s
compressor after a running trip. It is shown with the unit “Seconds”.
display the user is viewing.
(< >) - Indicates adjustable parameters that are not password Full Sequence (RO) shows the sequence that would be used if all six
protected. compressors were participating in the system. The letters A to F indicate the
compressor’s position in the sequence.
• PAGE 6 – LOCAL SETTINGS Actual Sequence (RO) shows the sequence that is actually being used. Any
compressor which is not participating in the sequence shows a blank rather
than its sequence letter. The letters A to F indicate the compressor’s position
in the sequence.
Desired Sequence (< >) allows the user to enter a new sequence. The
user must enter a unique letter for each active participant in the system.
The remaining letters for non-participants will be assigned automatically in
alphabetical order.
For example, if there are only three participants in the sequence and the
user assigns letters “A”, “B”, and “D” to compressors 1, 2, and 3 respectively,
compressors 3, 4, and 5 will be auto assigned letters “C”, “E” and “F”.
If an invalid sequence is entered (i.e. with insufficient or duplicate letters)
then the sequence will be rejected and the selections will remain same.
Update Sequence allows the user to confirm the sequence. Update
sequence allows the IMMC to validate the new sequence before displaying
the sequence in the “Full Sequence” and “Actual Sequence.” If any invalid
sequence is entered the Desired Sequence will retain the last attempted
Enable Control for Start (< >) : sequence.
An “x” in the checkbox beside an “Enable control for Start” option enables the
machine to start automatically through IMMC box. To enable the machine to (< >) - Indicates adjustable parameters that are not password
start automatically this option must be checked. protected.
Enable Control for Load (< >) : (RO) - Indicates read-only values.
An “x” in the checkbox beside an “Enable control for Load” option enables the
machine to load automatically through IMMC box. To enable the machine to
load automatically this option must be checked.
Enable Control for Unload (< >) :
An “x” in the checkbox beside an “Enable control for Unload” option enables
the machine to unload automatically through IMMC box. To enable the
machine to unload automatically this option must be checked.
Enable Control for Stop (< >) :
An “x” in the checkbox beside an “Enable control for Stop” option enables the
machine to stop automatically through IMMC box. To enable the machine to
stop automatically this option must be checked.

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• PAGE 8 – GLOBAL SETTINGS
Anti Bypass Gain (RO) provides the setting to encourage the compressors to
Enable Machine Control (< >): share the load. This will be shown to a precision of one decimal with the unit
An “x” in the checkbox beside an “Enable Machine Control” option enables “psi”.
the machine control through IMMC box. To enable the IMMC control this
Inlet Valve Gain (RO) provides the setting encourages compressors in the
option must be checked.
system to distribute the load more evenly. This will be shown to a precision of
Enable Load Sharing (< >): one decimal with the unit “psi”.
An “x” in the checkbox beside an “Enable Load Sharing” option enables the
Wait Timer (RO) is the length of time IMMC control will wait after a start /
IMMC Control to control anti-blow off.
stop / load / unload before doing anything else. Wait Timer is shown with the
Enable immediate start on Trip (< >): unit “Seconds”.
An “x” in the checkbox beside an “Enable immediate start on trip” option
enables IMMC control to bypass the start, load and wait timers in the event of
a member compressor tripping off line while running loaded.

protected.
• PAGE 9 THRU 11 – GLOBAL SETTINGS
Start Delay Timer (RO) is the delay before starting a compressor after
the pressure goes below the start-load pressure. It is shown with the unit
“Seconds”.
Load Delay Timer (RO) is the delay before loading a compressor after
the pressure goes below the start-load pressure. It is shown with the unit
“Seconds”.
Unload Delay Timer (RO) is the delay before starting an unload test after
the pressure goes above the unload-stop pressure. It is shown with the unit
“Seconds”.
Total Bypass (RO) is the sum of all member compressor bypass valve % open
values. Total Bypass will be shown to a precision of one decimal with the unit Stop Delay Timer (RO) is the delay before stopping a compressor after the
“%”. pressure goes above the unload-stop pressure. It is shown with the unit
“Seconds”.
Allowed Bypass (RO) is the amount of bypass allowed in the system before
unloading a compressor. This will be shown to a precision of one decimal (< >) - Indicates adjustable parameters that are not password
with the unit “%”. protected.
Unload Test Rate (RO) is the rate at which the unload test lowers the (RO) - Indicates read-only values.
compressor’s set point during an unload test. This will be shown to a
precision of one decimal with the unit “psi/mi”.
Unload Test Bypass Valve Max (RO) is the position the bypass valve must
reach before the unload test will pass. This will be shown to a precision of one
decimal with the unit “%”.
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• PAGES 3 THRU 5* – ANALOG INPUTS

STATUS FOLDER
• PAGE 1 – STAGE DATA
Analog Inputs (RO):

All of the analog inputs can be scaled in the CONTROL SETTINGS folder and
Pressure (RO) for each stage is indicated under this heading.
the Units of Measure can be changed in the GENERAL SETTINGS folder.
Temperature (RO) for each stage is indicated under this heading.
*The number of pages, stages, and analog inputs will vary depending on the
Vibration (RO) for each stage is indicated under this heading. compressor model and options.
All of the above are analog inputs that can be scaled in the CONTROL
SETTINGS folder. The Units of Measure can be changed in the GENERAL (RO) - Indicates read-only values.
SETTINGS folder. The number of stages and analog inputs will vary
depending on the compressor model.
(RO) - Indicates read-only values. • PAGES 6 & 7* – DIGITAL INPUTS
• PAGE 2 – COUNTERS
Digital Inputs (RO):

Hour Meters (RO/st) indicate the hours that: the FMM has been powered up,
the compressor has been running, the compressor has ran Loaded, and the An “x” in the checkbox beside a digital input indicates that the input is in its
compressor has ran in MinLoad. TRUE state. For example, Starter Feedback is TRUE when its input is at 24Vdc,
whereas, E-Stop is TRUE when its input is at 0Vdc.
Starts (RO/st) indicates the number of times the FMM’s Starter output (CR1)
has been energized.
Date & Time (RO/ap) is adjustable and configurable in the GENERAL NOTICE
SETTINGS folder.
*The number of pages and digital inputs will vary depending on the
The Date and Time reflect the settings in the GENERAL SETTINGS folder. These compressor model and options.
may not reflect the actual date and time if the new settings have not been
confirmed.
another page.
through the Service Tool software.
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• PAGES 7 & 8* – DIGITAL OUTPUTS • PAGE 2 – MANUAL CONTROL
Digital Outputs (RO):

An “x” in the checkbox beside a digital output indicates that its contacts are
Manual Enable (<pw >) enables manual control of the valve. The inlet valve
closed. All of the digital outputs on the FMM have normally-open contacts.
may be controlled only while the compressor is stopped. The bypass valve
may be controlled while stopped or running.
NOTICE Inlet Valve Position checkbox (RO) indicates that the inlet valve may be
manually controlled. This is only checked if Manual Enable is checked and the
*The number of pages and digital outputs will vary depending on the compressor is stopped.
compressor model and options.
Inlet Valve Position Setting (<pw>) position where you want the valve to
move while in manual control.
(RO) - Indicates read-only values. Inlet Valve Position Reading (RO) actual output of the controller including
when in automatic control.
Bypass Valve Position checkbox (RO) indicates that the bypass valve may
CONTROL SETTINGS FOLDER be manually controlled. This is only checked if Manual Enable is checked.
• PAGE 1 – PASSWORD Bypass Valve Position Setting (<pw>) position where you want the valve to
move while in manual control.
Bypass Valve Position Reading (RO) actual output of the controller
including when in automatic control.
MinLoad CV (RO) this will be motor amps, inlet valve, or head. This is useful if
doing a manual surge test.
Stage 1 Pressure (RO) this is useful if doing a manual surge test.
Last Stage Pressure (RO) pressure on the last stage. This is helpful if doing a
manual surge test.
System Pressure (RO) allows the hours left before service to be rest back to
100% of the service schedule hours.

protected.
Password(< >) entry to access password protected parameters. The default
password is 2003. This may be edited with the Field Service Tool
Password entered (RO) allows the hours left before service to be rest back to
100% of the service schedule hours.
Password timeout enable (< >) this setting determines if the password
automatically expires after it is entered. The expiration time is configurable.
Password timeout (min.) (< >) time associated with Password timeout
enable parameter.

protected.
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• PAGE 3 – THROTTLE LIMIT (SURGE CONTROL) CT Ratio (<pw>) this setting comes from the CT nameplate. The nameplate
will read a value similar to 300:5. The CT Ratio for this example is 60.
Power Fail Enable (<pw>) the compressor will trip if amps are not detected
when this parameter is enabled. This is normally enabled. Disable to do a
“dry” (no main motor power) run of the starter.
Starting Timer (<pw>) this is used in two different ways. Compressors that
have integrated wye-detla starters use this to determine when the starter
transitions. Compressors with other starters use this to determine when the
start cycle is complete. Both should have this set to when the driver (motor,
turbine, engine) have accelerated. This can be determined by monitoring
amps while starting and observing when this drops off.
Coasting Timer (<pw>) this is used to prevent restarting while the
compressor is rotating. This should be set by monitoring the coupling and set
when the coupling stops rotating.

Throttle Surge Point (<pw >) point at which the compressor experiences a
protected.
throttled surge. This can be found by using the automatic throttled surge test
(see Page 7 – Throttle Surge Test). (RO) - Indicates read-only values.
Surge Offset (<pw>) distance away from the Throttle Surge Point where the
• PAGE 5 – ESTIMATED KW
compressor should operate. This setting combined with the Throttle Surge
Point determines the throttle limit. This is expressed in % of the Throttled
Surge Point.
Surge Index Increment (<pw>) this is used when the Surge Absorber is
enabled. The controller will automatically increment the Throttle Limit by this
amount when it detects a surge. This is expressed in % of the Throttled Surge
Point.
Reset Surge Index (<pw>) this setting will remove the accumulated Surge
Index Increment from the Throttle Limit.
Minload CV (RO) this is a display of the motor current, inlet valve, or head.
Surge Absorber Enabled (<pw>) the compressor will unload when a surge
is detect if this setting is disabled. The compressor will open the BV when
a surge is detected then reloads. This will also increment the throttle limit
setting.
Surge Sensitivity (<pw>) this controls how the controller detects a surge.
Set this high enough to detect a surge but avoid false surges.
Motor voltage (<pw >) enter directly from the motor nameplate or from
For all of the above, a [ x ] appears when the function is enabled. measurement.
(<pw>) - Indicates adjustable parameters that are password Motor Power Factor (<pw>) typically near 0.95. Some motor data sheets
protected. may publish this parameter. Use the data sheets if possible.
(RO) - Indicates read-only values. kW (RO) this is calculated from the measured amps, entered voltage, and
entered power factor. This is an estimate of current power consumption.
• PAGE 4 – MOTOR SETTINGS
protected.
Full Load Amps (<pw >) enter directly from the motor nameplate if the
voltage on the nameplate is correct.
Service Factor (<pw>) enter directly from the motor nameplate.
MaxLoad (HLL) (RO) this is calculated from the Full Load Amps. HLL is used
to limit the inlet valve to prevent overloading the motor.
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• PAGE 6 – NATURAL SURGE TEST • PAGE 7 – THROTTLE SURGE TEST
Test Enable (<pw >) enables the test. This can only be enabled while the
compressor is in an Unloaded state.
Test Enable (<pw >) enables the test.
Current State (RO) 1 = Active, 0 = Inactive.
BV Close Rate (<pw>) a higher valve may make the test take less time. This
will have an impact on the repeatability of the test. Inlet Valve (RO) this will allow the user to monitor the valve during the test
without changing pages.
Current State (RO) 1 = Active, 0 = Inactive.
Bypass Valve (RO) this will allow the user to monitor the valve during the test
Inlet Valve (RO) this will allow the user to monitor the valve during the test without changing pages.
without changing pages.
MinLoad value (RO) this is the value of the MinLoad control variable. This is
Bypass Valve (RO) this will allow the user to monitor the valve during the test typically measured in amps, inlet valve %, or head. The purpose of the test to
without changing pages. record the minimum MinLoad value while maintaining the pressure setpoint
on the last stage.
Last Stage Pressure (RO) the purpose of the natural surge test is to record
the maximum pressure on the last stage prior to surging. Pressure Setpoint (RO) displays at what pressure the test will be performed.
DESCRIPTION OF THE TEST DESCRIPTION OF THE TEST

A throttled surge test is necessary for determining the minimum operating
A natural surge test is helpful in determining the overall health of the aero
point of the compressor. This test will establish the useful turndown range of
components of the compressor. The purpose of the test is to determine the the compressor.
maximum pressure that the compressor can make. It is important to note that
ambient conditions may affect this pressure as well as the aero components. The compressor will begin opening the inlet valve when enabled. The inlet
valve will either open fully or open to the extent allowed by the motor
The compressor will begin opening the inlet valve when enabled. The inlet settings. The bypass valve will then ramp closed. The test will end when a
valve will either open fully or open to the extent allowed by the motor surge is detected. The controller will then begin unloading which opens the
settings. The bypass valve will then ramp closed. The test will end when a bypass then closes the inlet.
surge is detected. The controller will then begin unloading which opens the
bypass then closes the inlet.
Cancel the surge test at any time by pressing the Unload
button.
Cancel the surge test at any time by pressing the Unload
button. The Block Valve (for isolating the compressor from the discharge
header) is intended to be closed for the Throttle Surge Test.
The Block Valve (for isolating the compressor from the discharge
header) is intended to be closed for the Natural Surge Test. For all of the above, a [ x ] appears when the function is enabled.
For all of the above, a [ x ] appears when the function is enabled. protected.
(<pw>) - Indicates adjustable parameters that are password (RO) - Indicates read-only values.
protected.
• PAGE 8 – INLET VALVE PID LOOPS
Standard Control
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This page displays PID settings and parameters relating to the Bypass Valve.
This page will also highlight the PID that is controlling the valve. Page 128 of
this manual shows an example of a highlighted PID.
P (<pw >) proportional band setting
I (<pw>) integral reset (repeat per sec) setting.
D (<pw>) derivative (sec) setting
Target (RO) set point for PID. This parameter is useful for tuning the PIDs.
Fdbck (RO) process feedback for the PID. This parameter is useful for tuning
the PIDs.
CV Settings (<pw>) determines when the controller thinks the check valve
is closed. It detects a pressure differential between the discharge and the
system pressure. The check valve is assumed closed when the differential is
more than this amount.
BV Pos (RO) indicates position of the bypass valve. This parameter is useful
Ambient Control
for tuning the PIDs.
This page displays PID settings and parameters relating to the Inlet Valve. This
page will also highlight the PID that is controlling the valve. TL is highlighted CV Open (RO) indicates the assumed position of the check valve. This
in the example above indicating that this PID is controlling the inlet valve. parameter is determined from CV Settings.
P (<pw >) proportional band setting
I (<pw>) integral reset (repeat per sec) setting. protected.
D (<pw>) derivative (sec) setting (RO) - Indicates read-only values.
Target (RO) set point for PID. This parameter is useful for tuning the PIDs.
• PAGE 10 – DEADBAND CONTROL
Fdbck (RO) process feedback for the PID. This parameter is useful for tuning
the PIDs.
IV Pos (RO) indicates position of the inlet valve. This parameter is useful for This page appears on ambient control configurations only.
tuning the PIDs.

protected.
• PAGE 9 – BYPASS VALVE PID LOOPS
These parameters apply to the PIDs in the above page.

Error (<pw >) expressed in percent of set point. Any amount of error (+/-)
from setpoint greater than this setting will disable the dead band PID control
Standard Control and go to the normal PID.
Approach (<pw>) expressed in percent of set point. Any amount of error
(+/-) from setpoint less than this will enable the dead band PID control.

protected.
Ambient Control
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• PAGE 11 – LOAD/UNLOAD SETTINGS
All settings on this page are password protected.
• PAGES 14 THRU 18 – WARNINGS AND TRIPS SETTINGS
Setpoint Ramp Rate (<pw >) this feature is used for loading. The PID will
attempt to control to a pressure set point. However, the difference between
the set point and the feedback may be large if the system is empty (no air
pressure). The set point will be raised at a controlled rate to prevent an over-
reaction to the error.
Inlet Valve Unload Position (<pw>) position where the controller will set
the inlet valve while Unloaded.
Stage 1 Pressure (RO) useful for determining the Inlet Valve Unload Position
BV Unload Rate (<pw>) rate (% per scan) that the Bypass Valve opens during
the Unloading state.
IV Unload Rate (<pw>) rate (% per scan) that the Inlet Valve opens during
the Unloading state.

protected.
These pages configure the Warning and Trip levels for the analog signals. The
(RO) - Indicates read-only values. factory default numbers are found on the schematics.
• PAGES 12 & 13 – SURGE LINE CALIBRATION Warning (<pw>) level at which the analog signal will cause a warning.
Trip (<pw>) level at which the analog signal will cause a trip.
There are alternate vibration and temperature settings used while

the compressor is stopped, starting or coasting. These settings are
independent of the settings found on this page and adjustable only
with the Field Service Tool. The default alternate temperature setting
is configured at 2x the factory default level. The default alternate
vibration setting is configured at 3x the factory default level.

protected.
• PAGES 19 THRU 21 – ANALOG INPUTS SCALINGS
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These pages configure the range of the analog instruments. The factory • PAGES 23 THRU 25 – APPLICABLE CCNS, VERSIONS, &
default numbers are found on the schematics. SERIAL NUMBERS
Actual (RO) level at which the analog signal will cause a warning.
Min (<pw>) value of the analog instrument at 4 mA.
Max (<pw>) value of the analog instrument at 20 mA.

protected.
• PAGE 22 – ON/OFF WATER CONTROL VALVE
This information may be needed by Technical Support for troubleshooting
The cooling water solenoid valve controls water flow through the cooler. The
valve is used to stop water flow when it is not needed by the compressor. The
normal operation of the valve is to open when the compressor is running and
for a designated time after a stop. The valve may also open, while stopped,
if the oil or any air temperatures are above the normal alarm level. This is
helpful, for example, to cool an air end if the compressor trips due to short
interruption of power.
DO Cooling Water (RO) indicates output for the cooling water solenoid valve.
The parameter is checked when the controller output to solenoid is on to
open.
Post run water valve timer (<pw>) timer to control how long the valve stays
open after a stop.

protected.
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WEB ACCESS
Ingersoll Rand DCU web pages are a visualization application which offers a window using a web browser on your PC. DCU web pages allows the user to
monitor air system at a glance or take a more detailed look into system operation, equipment status and setup through an intuitive web-page based user
interface. To access this application running on the DCU, simply connect DCU via a Web Browser from any PC using an Ethernet connection. The PC can be local
stand alone or part of a LAN.
The system administrator can assign a user one of three levels of access (view only, user, and administrator) which will determine which functions will be
available to that user. For example, only users with administrator access will be able to make new accounts and to view or modify the configuration overview
parameters. See section Account Management.
The DCU functions as a web server for the compressor. The web server offers the following through the interface:
• Display of current operating state of the compressor
• Compressor Information – model number, serial number, rated capacity and other details
• Start, Stop, Reset Alarm, Load and Unload buttons
• Adjust target pressure
• Display of analog signals
• Display of hour meters.
• Display of Event log
• Graphing
• Display of maintenance timers
• Edit and display of maintenance log
• Notification of hour meters via email
• Notification of alarm/trip events via email
• Automatic and periodic notification of the performance report and inspection log via email
COMMISSIONING PROCEDURES
There are certain parameters that must be configured in order for the DCU to properly communicate to the LAN and to the network. Outlined below is a list of
steps that must be completed before the visualization software can be fully utilized. Please be sure that you have ADMIN rights before attempting to configure
the DCU.
If you will only be connecting to the DCU to a single PC, go to step 1. If you will be using a static IP or DHCP assigned IP address on your company’s LAN please
go to step 2.
1. Connect the DCU to a PC – Follow the procedure outlined in section “CONNECTING DCU TO A PC”. Please go to step 3.
2. Configure the DCU Ethernet settings – Obtain a static IP address from your IT department or have an assigned domain name for DHCP access. Follow the
procedures in “ETHERNET CONFIGURATION”.
3. Login to the web pages – Follow the procedure in section “LOGIN PROCESS”.
4. Configure compressor information – Follow the procedures in section “COMPRESSOR INFORMATION”. Make sure you have the compressor nameplate
data available.
5. Set up user accounts – Follow the procedures in section “ACCOUNT MANAGEMENT”.
CONNECTING DCU TO A PC
In order to configure your computer to communicate point-to-point with the DCU module of Xe-145-F controller, you must first set the IP address range of
your computer to the default IP address range of the DCU. To do this, please follow the instructions listed below to configure the computer IP address. These
settings are accessible using Windows XP by selecting:
Using Classic View:
Select Start
Select Settings
Select Network Connections
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Using XP Start View:

Select Start
Select Settings
Select Network Connections
Please note that the DCU ships with a default IP address of 192.168.2.220
1) Select “Local Area Connection” from the list.
2) Right click on the “Local Area Connection” and select “Properties”.
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3) Scroll down the connection list to find the “Internet Protocol (TCP/IP)”. Selecty the “Internet Protocol (TCP/IP)” and click on “Properties”.
4) Click on the “Alternative Configuration” tab.
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5) Clcik on “User Configured” Button
6) Enter IP address for the computer (192.168.2.221), Enter the Subnet mask for the computer (255.255.255.0) and leave all other field boxes blank.
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7) Click on “OK” button when it complets.
8) Connect an Ethernet cable to your computer and to the DCU. Within a minute, the computer will make a connection to the Visualization Box. Once
connected, you will be able to log into and configure the DCU.
ETHERNET WIRES
Wiring the network is accomplished by connecting the user computer to the DCU using Category 5 (or better) cables. The connection point on the user
computer is a RJ-45 port located on the Network Interface card.
The Ethernet cables are terminated with CAT 5 RJ-45 (RJ means “Registered Jack”) modular plugs. RJ-45 plugs are similar to
those seen on the end of a telephone cable except they have eight versus four or six contacts on the end of the plug and they
are about twice as big.
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ETHERNET CONFIGURATION
The Ethernet configuration allows the user to select how the DCU will be connected to the LAN.
The DCU ships with a default IP address of 192.168.2.220. If “Enable DHCP” option is true in the “General Settings” *screen# 10] of the DCU, then it will obtain an
IP address via DHCP. Refer Xe-145F Instruction manual for more information.
Once the user changes the “DHCP Enable” option to true, the “Assigned IP” address (e.g. 10.40.193.73) will appear below this selection in few seconds. The users
connected with the local area network can use this new assigned IP to login the DCU web pages. Please note that depending on the LAN architecture, not all
users will be able to view the web pages from their PC.
Caution! Changing the Ethernet configuration of the DCU may cause the web pages to become unresponsive and require IT or other support to return the DCU to an
operational condition. Be certain all Ethernet settings are correct before saving changes.
LOGIN PROCESS
The server is accessed either by host name or by IP. Accessing by name requires that a router be in the network. During the installation and commissioning
process a network address was assigned to the DCU by your IT department.
This address may be a static IP (e.g. http://192.168.2.220, recommended) or a DHCP assigned domain name address (e.g. http://fenixsim.com). A domain name
address is a web page address chosen by the user to represent the DCU. The domain name must be approved by your IT department but can generally be any
text label you wish. You must have this address before you can log in to the DCU web pages. See section – Ethernet Configuration.
Please note that DCU Web Pages requires Internet Explorer 7 ( or newer) or Mozilla Firefox 2 (or newer). Certain functions may not behave correctly when using
older browser software.
To log in to the web pages you must first type the address into your browser and then press the enter button. For example, with a DHCP enabled DCU box you
might type this:
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While with a static IP address you might type this:
If the DCU is configured correctly you will then see the DCU web pages in your browser. This may take a few seconds depending on our network connection
speed.
The login screen requires the user to enter their username, password and select the language for the web pages. This login screen will authenticate the user
against the type of account. After log in the user can view/modify the data as per the available access to the user account.
Enter the username & password for log into system and access the web pages.
Type in your user name (case sensitive)
Type in your password (case sensitive)
If the user name or password are incorrect the login page will show a message “Unknown combination of username and password”.
Click on the dropdown control and select the “Language” from language dropdown control. The full list of languages for the Xe-145F controller is supported by
the web interface. The user may select one language from this list. This selection will be the language for the web interface after the login is successful.
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Select your language from the dropdown list
Click on “Login” button to continue. Upon successfully logging in you will see the system HOME screen as shown below.
Only 5 users can concurrently login to the controller at a time. If another user attempts to login, an error message will be displayed. “The limit on
the number of concurrent users has been reached. Please wait for a user to logoff before trying again.
Please see below section for default account information, and section “ACCOUNT MANAGEMENT” for more detailed information about the account
management process.
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DEFAULT ACCOUNTS
The DCU web pages come with default administator account. The system administrator can assign users one of three levels of access (view only, user and
administrator) which will determine which functions will be available. For example, only users with administrator access will be able to create a new user
account and view or modify the configuration overview parameters.
It is highly advised that the administrator change these accounts as soon as feasible to prevent unauthorized access to the Visualization software. The three
level of access rights are as follows:
1) VIEW : The user is able to view information on all the screens. The user is unable to change any set points or access to the configuration over
view screens.
2) USER : The user has all rights available to the VIEW access level as well as being able to change pressure setpoint on the HOME screen and
working duarion of the maintanance counter. The user is able to manually start, stop, load and unload the compressors, as well as
reset the alarm.
3) ADMIN : The user has all rights of the VIEW and USER access levels as well as full access to the configuration overview screens and the account
management utility.
Please note that there can be as many as five (5) maximum users logged into the system at one time, and only one administrator logged in at one time. Only a
user with ADMIN rights will be able to modify these default accounts.
The default account is:
Login : admin
Password : pwadmin
Rights : ADMIN
NAVIGATION
Each of the main segments is represented by a tab on the top of web pages. Clicking on the tab will bring you to the screen for that particular segment.
TAB NAVIGATION
The components of the tab navigation are as follows:
Clicking this tab will bring the user to the HOME page.
Home
See section HOME PAGE
Clicking this tab will bring the user to the DCU EVENT LOG.
Event Log
See section EVENT LOG UTILITY
Clicking this tab will bring the user to the PERFORMANCE LOG.
Performance Log
See section PERFORMANCE LOG UTILITY
Clicking this tab will bring the user to the GRAPHING page.
Graphing
See section GRAPHING UTILITY
Clicking this tab will bring the user to the MAINTENANCE page.
Maintenance
See section MAINTENANCE UTILITY
Clicking this tab will bring the user to the INSPECTION LOG.
Inspection Log
See section INSPECTION LOG UTILITY
Compressor Clicking this tab will bring the user to the COMPRESSOR INFORMATION page.
Information See section COMPRESSOR INFORMATION
Clicking this tab will bring the user to the ACCOUNT page.
Account
See section ACCOUNT MANAGEMENT
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COMMAND BUTTONS
All pages show five command buttons (Start, Stop, Reset Alarm, Load and Unload), five dash board icons and current status of the compressor.
Note: If the current user’s account type does not have the necessary access rights to control the compressor via the web interface, remote control from the web interface
will be disabled at the controller.
“Command Keys” on the DCU web pages command the compressor to perform actions as specified in the following table.
Key Name Function
Start Start the Compressor
Stops the compressor. This button should be pressed instead of the E-Stop for normal stopping
Stop
operation.
Reset Alarm Clears Warnings and Trips once the condition is corrected.
Load Loads the compressor
Unload Unloads the compressor
Remote starting and stopping can be accomplished through the Ethernet Port. Panel power must be on, all utilities must be running and
permissive functions satisfied in order for the start-up from the web page.
DASHBOARD ICONS
“Dashboard Icons” are intended to be a quick at-a-glance view of system status. These icons are always visible regardless of the folder/page selected.
The following table lists standard dashboard icons and their definition. Note that the color of these icons changes based on the state set by the application
while running.
Icons Name Descriptions
Alert Illuminates when a Warning (flashes) or Trip (constant on) is sensed.
Prelube Pump Compressor’s prelube pump is in the running state.
Network Control The FMM’s network control is enabled.
Service Required A Service reminder is nearing or has expired (i.e. an air or oil filter needs to be changed)
Unloaded Compressor is in the unloaded state
Loaded Compressor is in the loaded state
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Compressor Name, User Name, Print Button and Log Out button are always visible on the right side top of the page, regardless of the tab selected.
The user can set the “Compressor Name” from the “Compressor
Information” tab. The user can use this host name as a browser address
Compressor Name
for the web pages. A “Compressor Name” is a domain address to log in
the DCU web pages.
Currently logged in user is shown on the right side top in each web
Logged in User
page.
Print Button Click on “Print” button, to print the content on existing web page.
Click on “Logout” button to terminate the current session. Clicking this

Log Out Button button will log out the current user and return to the web page login
screen.
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HOME PAGE
The “HOME” tab shows information about the compressor operating parameters, total power consumption, running hours, loaded hours, number of starts, etc.
Click on the pressure set point value in the white box, to change the “Pressure Set Point” value. Enter the new pressure set point value and click on “Confirm”
button. “Pressure Set Point” is only editable parameter for the “Admin” and “User” type accounts. The user with “View” type account can’t change these system
parameters.
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EVENT LOG UTILITY

The “EVENT LOG” tab shows the event log from the controller. This tab contains the event log details for the system events, warnings and trips that have
occurred and provides first-out indication. It also provides controls for filtering the list of events as shown. Any time an event occurs, the system will send the
display to the first event log page.
Each event is added into “EVENT LOG” with a date (mm/dd), time (hh:mm:ss) and the event value. This is the value that triggered the event. The event labeled as
“1” is the newest event.
Click on the dropdown control and select the number of events per page. If the events per page are 20, then previous events will be available in the next page.
Click on the “Next” button will display the previous twenty events.
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The “Event Type” dropdown allows the user to filter the list of events by event type. The user can select the type of event from the list by clicking the dropdown
control. The events recorded and placed into one of three categories: Warnings, Trips/Shutdowns, and System Events. “EVENT LOG” page highlights all the trips
in red text, warnings in yellow text and system events in the blue text.
The “History” dropdown allows the user to select the option to see the event log history for a selected time period. Click on the dropdown command and select
option “Last 7 Days” to see the event log of last 7 days.
The EVENT LOG will record the last 500 events. Once this 500 event limit has been reached the oldest events will be cleared and the newest events will appear
at the top of the event log.
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PERFORMANCE LOG UTILITY

The “PERFORMANCE LOG” tab shows the performance details and system data for the compressor including Average system pressure, hour meters, amp
meters, number of trips and warnings. The Performance log report provides a summary of the compressed air system’s performance for the selected time
period.
The “PERFORMANCE LOG” page is divided into two major sections. The top section displays the parameter values. The bottom section contains the controls for
the Performance log.
The “Running Hours” are the amount of time that the compressor has been operating between all start and stop sequence. The “Loaded Hours” is the amount
of time that the compressor has been running and not running unloaded. The “Unloaded Hours” is the amount of time that the compressor has been running
unloaded. The “Minloaded Hours” is the time the compressor has been running in the MinLoad state.
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The “PERFORMANCE LOG” provides two dropdown controls that allow the user to select sampling of reporting and reporting settings. The user can change the
frequency of reporting and monitoring interval by clicking on the dropdown controls.
The time period of the performance report is selected based on the “Frequency of Reporting”. Click on the dropdown control and select the “Frequency
of Reporting” at which performance log will be emailed to the users that request it via the email notification section of the “ACCOUNT” page. The default
frequency of reporting is “Every 8 hours”. In this case after every 8 hours, the web page application will send the performance log to the user at a specified
email account.
The sampling rate of the data capture can be set by the user selection of the “Monitoring Interval”. The “Monitoring Interval” dropdown control determines the
time interval after which parameters will be updated in to the “PERFORMANCE LOG”. All parameters are stored in a rolling FIFO manner.
User names will be displayed as “E-mail recipients” in the “PERFORMANCE LOG”, if the check box for the same is checked in the Email notification section of the
“ACCOUNT” page.
Refer E-mail notification section of the “ACCOUNT” page to change the E-mail address
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Whenever the user changes the “Frequency of reporting” and/or “Monitoring Interval”, a “Submit” button will appear on the screen. Click on “Submit” button to
save the changes.
For example, if you are currently viewing the 4 week graph, clicking the performance report utility will produce a performance report for that 4 week period of
time.
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GRAPHING UTILITY
Click on “GRAPHING” tab to view the data in a graphical format for the selected analog input variable and time duration. The GRAPHING UTILITY allows the user
to plot a graph on hour, day or week basis. The default option is Hours. Activation of a button will deselect any other button previously selected. When “Hours”
has been selected, the X axis will be scaled such that the span on graph represents duration of 1 hour.
When “Days” has been selected, the X axis will be scaled such that the span on graph represents duration of 1 day.
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When “Weeks” has been selected, the X axis will be scaled such that the span on graph represents duration of 1 week.
The drop down menu allows the user to choose a variable to view data on the graph. Click on the dropdown menu and select the variable to monitor on the
graph. Variables include all analog inputs as well as some calculated variables. The amount of variables will vary depending on the compressor type and the
available options.
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By moving the mouse over graph will display the determined value at the position of cursor with the date and time. Due to performance requirements the
data on the real time chart cannot be interacted with directly so this allows the user to determine the approximate value of any data point.
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MAINTENANCE UTILITY
“MAINTENANCE” tab contains the contact address & contact number to call for parts or service and a list of consumable parts with maintenance counters and
service schedule hours same as shown on the “MAINTENANCE” folder of DCU.
This tab provides a service scheduler so that periodic maintenance reminders may be scheduled for consumable parts. A page includes the Inlet Air Filter, Oil in
the Compressor, Oil Filter and Oil Mist Arrester as consumable parts. The slide bar on the page indicates current location within the time range.
The user can change the working hours of maintenance counter after maintenance. Double click on values in the white box to reset the timer and slide bar.
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Click on the service scheduled hours in the white box, to change the maintenance counter for the consumable parts. Enter the new value of working duration
and click on “Confirm” button.
Maintenance counter for the consumable parts is only editable for the “Admin” and “User” type accounts. The user with “View” type account can’t change these
system parameters.
After changing the working hours of maintenance counter, click on the “Reset Button” of the selected variable to reset the slide bar position.
The user can also change the contact address & contact number to call for parts or service. This is the number of the local Ingersoll-Rand representative. Click
on “Confirm” button to save the changes.
“Admin” and “User” type accounts can only have an access to change the working duration of the maintenance counter and Contact details. The
“View” type account can’t have an access to change these parameters.
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INSPECTION LOG UTILITY

The “INSPECTION LOG” tab is intended to record machine data over a fixed period of time and a fixed rate. Inspection log contains the controller logged data
for the variables at the time of download. The controls section of the “INSPECTION LOG” shows the user name currently set to receive inspection logs via email,
as per the specified time interval and time of the day for instantaneous data.
Click on the dropdown control and select the “Interval”. The default time interval is “Daily”. If the time interval is “Weekly”, then the web page application will
send the inspection log to the user at a specified email address on weekly basis.
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Click on the dropdown control and select the “Time of day”. It is shown in a 24 hours clock format.
Click on the “Submit” button to save the changes into the report settings. The user will receive the INSPECTION LOG as per the selected time interval and time
of the day. If the interval is “Daily” and time of day is “09:00” then the web page application will send inspection logs via email, everyday at 9:00 AM.
The user name will be displayed as “E-mail recipients” in the “INSPECTION LOG”, if the check box for the same is checked in the Email notification section of the
“ACCOUNT” page.
Refer E-mail notification section of the “ACCOUNT” page to change the E-mail address
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COMPRESSOR INFORMATION
The “COMPRESSOR INFORMATION” tab contains the compressor name, compressor model number, compressor serial number, rated capacity, rated pressure,
rated voltage, running current, starting current, power requirement, motor service factor, measuring units and Email (SMTP) settings.
COMPRESSOR IDENTIFICATION
The “Host Name” is shown as a “Compressor Name” on the right side top of each web page. The user can use this domain name as a web page browser address
to access the DCU web pages. To change the existing host name, enter the new hostname in the white box and click on “Submit” button.
Once the user will submit the new host name, the compressor name will be changed automatically on the next login.
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Enter the “Serial Number” and “Model Number” as per the compressor nameplate, and click on “Submit” button to save these compressor details.
EMAIL (SMTP) SETTINGS

If email notifications are to be used, the SMTP server settings must be obtained from IT and entered in this location. Enter the “SMTP Server” & “SMTP Account”
and then click on “Submit” button to save the SMTP settings.
User account with access level “Admin” can only have an access to change the parameters in “Compressor Identification” and “Email (SMTP)
Settings” blocks. User account with access level “User” and “VIEW” cannot have an access to change these parameters
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COMPRESSOR DETAILS
Enter the rated capacity, rated pressure, rated voltage, running current, starting current, nominal power in kW and main motor service factor as per the data
available in the compressor datasheet.
Click on the “Submit” button to save the compressor details.
UNIT TYPE
Click on the dropdown control and select the measurement unit type for the compressor parameters. Default unit type is “English”.
Note: User account with access level “Admin” and “User” can only have an access to change these compressor parameters. User account with access level “VIEW” can
only monitor the data and the user can not have an access to change these parameters.
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ACCOUNT MANAGEMENT
The administrator can create any number of users desired and assign each user one of three levels of access, as well as assigning email notifications to various
events that may occur.
ADD ACCOUNT
The “ACCOUNT” tab shows the list of accounts that currently exist which are listed by user name and access rights. Clicking on an account will highlight that
account in blue color. Click on “ADD ACCOUNT” button to add an account with a specified access level for the web page application. Enter the ADMIN password
to proceed.
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To generate a new user account; enter the unique username, password and select the user access rights. Click on “Add Account” button will add the new user
account into the list of user accounts. Only a user with “ADMIN” rights will be able to make a new account or remove the existing accounts.
Select the user account from the list and click on “Remove Account” button to delete the selected user account.
MODIFY THE ACCESS LEVEL

User account with access level “ADMIN” can also change the access level of existing user accounts. To change the access level of existing user account, select
the user account from the list and enter the ADMIN password to proceed.
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Click on the dropdown control and choose the new access level for selected user account. Click on “Submit” button to save the changes in access level for
selected user account.
Click on “Edit Password” button to change the login password. All the type of users has an access to change their login password through this page.
Set the email filter settings for the user. The filter will set which, if any, events will dispatch an email to the user. Checking an event will cause that event to send
an email. Multiple users may receive emails for any or all events.
To get the email notifications for the warnings, trips, performance log and inspection log; check mark the boxes, enter the valid email address and click on
“Submit” button.
User account with access level “Admin” can only have an access to make a new account or modify the access level of these accounts. User account
with access level “User” and “VIEW” can’t have an access to make a new account or modify the user accounts
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http://www.ingersollrandproducts.com
© 2011 Ingersoll Rand

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23692965

Centrifugal Compressor Control System

Save These Instructions

SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GRAPHING FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

GENERAL WORKPLACE SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . 4 • PAGE 6 – GRAPHING SELECTIONS. . . . . . . . . . . . . . . . . . . . . . . 11

DOCUMENTATION, DECALS & TAGS. . . . . . . . . . . . . . . . . . . . . . 4 MAINTENANCE FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

• UNLOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 9 – ETHERNET ADDRESS SETTINGS . . . . . . . . . . . . . . . . 14

• COASTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 • PAGE 10 – ETHERNET ADDRESS SETTINGS. . . . . . . . . . . . . . . 15

INTERFACE DATA & KEYS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 • PAGE 11 – BACKUP TO OPTION MODULE . . . . . . . . . . . . . . . . 15

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• PAGE 4 – MOTOR SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

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COMPRESSOR OPERATING STATES

“STOPPED” STATE • STARTING

• MINLOAD, LOADED, FULL LOAD AND MAXLOAD

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INTERFACE DATA & KEYS

Load Loads the compressor.

Unload Unloads the compressor.

Clears Warnings and Trips once the

LED STATUS ICONS

Icon Name Function

Illuminates when a Warning (flashes) Toggles the display between the

DCU’s Command Keys

DCU’s Navigation Keys

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DISPLAY LAYOUT • PAGE NAVIGATION

Indicates that there are more pages available by

Indicates that there are more pages available by

Title Bar Page Icons

DCU’s Display Layout • ACCESSING PARAMETERS

Events Log of informational, warning, and trip

Graphing On-board graphing of system data.

Maintenance Status and notification setup for

Control Compressor tuning parameters. Also WARNING

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Service Required A service reminder is nearing or has

Unloaded OR Compressor is in the unloaded state.

DCU’s Dashboard Icons

(RO/ap) - Indicates read-only parameters that are adjustable from

• PAGE 3 – STAGE DATA

This is the factory default display after powering up the system.

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For all of the above, a [ x ] appears when the function is enabled.

Pressure (RO) is indicated by this icon. WARNING

(RO) - Indicates read-only values.

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Event Name Description

Power Outage • PAGE 6 – GRAPHING SELECTIONS

These times are fixed and cannot be changed.

(< >) - Indicates adjustable parameters that are not password

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Box Location Total Hours Remaining

• PAGES 4 THROUGH 7 – INDIVIDUAL MAINTENANCE ITEMS

This page displays compressor information. This information may be needed

• PAGE 3 - MAINTENANCE STATUS OF ALL ITEMS

Extending the service schedule hours beyond the factory

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Day (< >) allows current day to be set.

The controller does not support Daylight Savings Time.

• PAGE 3 – HOME PAGE SELECTION

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