North-West Power Generation Company Limited,

Sirajganj 225 MW CCPP (Unit-3)

Active outstanding and O & M issues
Date:06.12.2020

S/N Issue/Agenda/Defect Status

A. Outstanding Issues:

SCADA System still is not completed. CMC will try to completed SCADA work by Februray'2O2l
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Different Software's backup, project file, and password not yet provided to NWPGCL.
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fhe Keys of ciifferent kinds of lock are not yet handedover to NWPGCL. Ef,uSshirshirfri^+HF.ffi
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S? manufacturer documents are in the inconvenient format (.twf) and that can't be printed. Convenient formal
4 [.pdf) of these documents is required.
CMC will request to Dong Fang to get the drawings in printable format. *HiLtEBl+**
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OdtM Manual and drawtngs (FO Ignition s/s, RTU, SCADA' Bus Duct, CEMS, WTP, Fire Water extingushinE
:ontroi cabinet, HSD tank area Foam extingushing control cabinet) not yet provided to NWPGCL. (Annexure. CMC will check together with I & C, NWPCCL., firefighting drawing to be provided
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B. Punch List:
m.SG 0m level : Provide alarm system for feed water pumps water leakage which can be monitored from DCS. CMC and NWPGCL jointly will do this.
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;able trench water drainage system sump not provided/ working CMC will check and look possibility to rectifu.
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TG gen 5 m level: Install filter at generator's breather CMC will ask manufacturer give the clarification
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Cooling tower blow down line shall be completed as per drawing and wastewater shall be keated as per
Done
4 standard rnentioned in the Contact.
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3. R}IS:
Interfacing with online GC and flow computer VSD site service under scheduling
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Date and tirne correction in the print report VSD site service under scheduling
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Replacement of damage regulator RMS 3 Sunnex will fix the valve urhen spare available
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Shortage spare part of RMS 3 Spare pa*s will be shipped within December'2O20
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Damage UC (Level controler) Sunnex will fix the valve when spare available
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Supplier cable PLC of WBH with supervisory computer, and password of computer; Software for WBH & flow
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VSD will check whether could provide

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Engineering Dossier ladder Sunnex will handle this
7
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D. O&M Issues:
Turbine

of Turbine bearing casing vibration (3lMBDl lCYl0l) is flactuating (Peack Value 12.45 mm/s).
TURB BEARING CSG <3lMBDl lEzzll> alarm appeared on Gas Turbine DCS.
has ordered additional spare. Further test need to proceed to confirm the
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CMC has provide a new senosr. Siemens also order I additional sensor. The senosr will
PIVOT ARM SENS FLT <3lMBKzlAU00l> alarm appeared on Gas Turbine DCS. be replaced during shutdown opportunity. The root cause for the several times failure to
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Lube oil leaks from the intermediate shaft junction box near GT compressor bearing, and it permeates up to the
Spare partavailable in the site. TFA site servcie under scheduling.
J PCC room through the cable.
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A bad qualit-v alarm appeared on GT DCS regarding Twbine End Thrust Bearing Temperature Sensor
Spare partavailable in the site. TFA site servcie under scheduling.
.iA (31MBDi2CT1058)
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During FGMO Qoeration, Gas Turbine inlet pressure doesn't increase quickly with the increase of load, that's
why combustion rnode changes to diffusion from premix. If pressure decreases abruptly (<17.4 bar), there have
Furtehr testing needed to confirm whether issue exist.
5 a risk of the Unit trip.
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Lube oil leaks from the Lube oil cooler change over valve. Spare partavailable in the site. TFA site servcie under scheduling.
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Hot Air leaks from the Left combustion chamber manhole of Gas Turbine. CMC will request Siemens to address and clarify the issue.
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Spares took as a loan by CMC and extended warranty for the replaced spares/repaired works (attached as
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Managernent Hi ghway switch CMC will discuss with Siemens

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Inverter of GTG UPS-I is faulty Working on going
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Steam Turbine:

flow of Auxiiiary cooling water towards the CCCW heat Exchanger is comparatively low. Already provide the clarification on this issue by mail.
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Lube oil leakage found at the Low Lube Oil Pressure Tnp Device (i0-meter height) of ST.
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 STN Issue/AgendalDefect Status

Lube oil leakage suspected at Turning GearlTurbine bearing no-2

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Oil Leakage found at the field junction box of ST TSI rectification during next long shutdown
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Lube oil leakage found at the junction of ST lube oil cooler and pipings.
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Often found oil spillage at the top of the ST lube tank.

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Ihe floor at ST S-rneter level got cracked in several places. CMC will discuss with civil contractor, Mr. Salam.
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Some exhaust fans of the CW pump room, Sampling roorn, and dosing room are faulty. Only sampling room remaining, other ok. NWPGCL will check.
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of the Diverter Damper Seal AirFan - A&B need to be replaced. Under procurement
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Flue gas ieakage found at expansion joint of HRSG (after Diveter Damper). Hotspot (bottom >200'C and other
;i<i'e > 180'C) found at diverter damper s.ection (before expansion joint) |{WPGCL will send CMC a mail, then forward to manufacturer for clarification.
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Dropwise water is leaking from the expansion joint of the LP Economiser drain line. CMC keep on monitoring.
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Water leakage found at minimum flow valve of I{PFW pump-AlB/C several times. CMC will monitor the issue.
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Ine of some temperature sensors (GBel: Opposite stage-2 thurst bearing_CT2l6, Stage-2 inlet
Spare Chanel
lemperature_CT30?, Motor stator temperature B_CT202; GBC-2: Stage 2 inlet temperature_CT302) of GBC is
Except Motor sensor. Others under procurement.
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Lube oil Leakage f,ound from the regulating valve of GBC-I and 2nd Stage & Auxiliary LO pump of GBC-2 Rectification Afterv c/o
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F{igh vibration appeared in first stage X & Y direcfion (Mar<. 22.5mm/s) of GBC-2
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NWP will send amail to CMC

During running condition of GBC, the temperature of the lube oil is higher than the normal value ( > 50 "q w*.*ti*IhxxM$fi!m[.f+
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Miscellaneous:

As per ISO requirement, it needs to install a flapper at the Exhaust vent duct of the switchgear room. NWPCCL will send a mail to CMC
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Maximum AC's condensate drain line blockage and leakage.. Specially in SWGR room.
Already arrange Salam search the ceiling plate sample fortes
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CCCW heat exchanger's ACW in/out valves having passing. Valve KKS: 30PGA20AA001, 30PCB20AA00I lttend next shutdown
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Disconnector switch (3 I ADEI5GS2O2) at 230 kV bay having alignment problem. attend next shutdown
4
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fire fighting line at sub-station having de-painted.

Fire hydrant box having water leakage and
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Hydrant ST 004: Hose damage 2. Hydrant ST 005: Nipple valve missing 3. Hydrant ST CMC will attend
)01: Valve passing 4. Hydrant GT 004: Box damage

I& C problem attached as "O & M koblem (I & C)'

6 CMC will check
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CCCW heat exchanger's A, CCW inlet valve having abnormal sound. Wili rectified the valve after shutdown.
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