MC-1000BA-T-50008 - Piping Wall Thickness Calculation (Port) (Rev.0')

CLASSIFICATION
Internal Use INDONESIA GROWTH

PROGRAM (IGP) G801520
DETAIL DESIGN VALE No. PÁGE

MINES OF BAHODOPI BLOCK 2&3 (MBB2&3) MC-2000BA-T-50008 1/16
PIPING WALL THICKNESS CALCULATION (PORT) CONTRACTOR No. REV.
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REVISIONS
IT: ISSUE A - PRELIMINARY C - FOR E - FOR CONSTRUCTION G - AS BUILT
TYPE B - FOR APPROVAL INFORMATION F - AS PURCHASED H - CANCELED
D - FOR
QUOTATION
Rev. IT Description By Ckd. Appr. Auth Date
A B ISSUED FOR REVIEW MJN/NRF/YY TAM/MAS DR/HGW - 19-05-23
0 E ISSUED FOR CONSTRUCTION MJN/NRF/YY TAM/MAS DR/HGW - 22-06-23

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TABLE OF CONTENTS
ITEM DESCRIPTION PAGE
1 PURPOSE 3
2 APPLICATION 4
3 REFERENCE DOCUMENTS 5
4 CODES AND STANDARDS 5
5 DEFINITIONS 8
6 METHODOLOGY 9
7 DESIGN DATA 9
7.1 PROCESS DATA 9
7.2 PIPE MECHANICAL DATA 10
7.3 QUALITY FACTOR (E) 10
7.4 WELD JOINT STRENGTH REDUCTION FACTOR (W) 10
7.5 COEFFICIENT REGARDING TEMPERATURE FACTOR (Y) 10
7.6 MILL TOLERANCE 10
8 CALCULATION RESULT 10
8.1 CLASS C1A 101
8.2 CLASS C1D 11
8.3 CLASS C1F 11
8.4 CLASS C1H 11
8.5 CLASS C1K 11
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1 PURPOSE
The purpose of this scope document is to outline the overall basic engineering design data
for EPC Contractor’s design, procurement, construction and commissioning responsibilities
for EPC Contract at the PT Vale Indonesia (PTVI) Bahodopi site. The basic engineering
design data is as described in Section 6.0 Design Data and associated documents and
drawings.
The following terminology is defined for use in this project:
• Project Design Criteria – defines the overall requirements for the project.
For example, units and abbreviations, site location, environmental
conditions, planned life of mine and annual production rates, required ore
grade, etc.
• Area Design Basis - would typically form part of the overall project design
basis document; however, has been separated to enable design relating to
different scope areas (mine, mine infrastructure and the facilities/utilities) to
proceed independently. These documents describe “functional
requirements” and key assumptions.
- Mine Design Basis - defines the assumed basis that will be used for
the mine (prepared by GE21 and agreed with PT Vale).
- Mine Infrastructure Design Basis - defines the assumed basis that will
be used for the mine infrastructure basic engineering (to be agreed
with PT Vale, and mine plan received from GE21.
- Infrastructure, Facilities, and Utilities Design Basis - defines the

assumed basis that will be used for the facilities design, to be agreed
with PT Vale,
• Discipline Design Criteria documents detail the discipline specific standards

and requirements for design. Where the design basis document is a higher-
level functional requirements document, much of the information contained
within the discipline design criteria will be independent of the design basis.
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2 APPLICATION
The Mines of Bahodopi Block 2-3 (MBB2-3) project will supply saprolite ore to an ore port
within the Bahodopi area, for barging to a Ferronickel (FeNi) plant located at a coastal
location on Sulawesi, Indonesia.
Figure 1. Scope Area Project Mines of Bahodopi Block 2 & 3
The MBB2-3 project consists of four scope areas:
• Civil Mine Infrastructure – mine infrastructure development such as water

diversion, road access, sedimentation ponds, Run of Mine (RoM) stockpile
construction, etc.
• Above Ground Infrastructure – mine support facilities such as workshop/s,

waste management, roads within compounds etc.
• Saprolite Ore Port (both offshore and onshore scope) and interconnecting
road between Port to Mine.
• Quarry Development.
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PT Vale will own and operate the mine within the Bahodopi concession. The FeNi plant and
associated receiving port will be operated by a separate Joint Venture (JV) and are excluded
from the MBB2-3 project scope.
This document covers the basic engineering design data of the mine infrastructure, including
main haul roads, stockpiles, and ex-pit water treatment. The objective of the document is to
clearly define PT Vale’s criteria to be used as part of the engineering design and to ensure
uniformity and consistency of the design.
3 REFERENCE DOCUMENTS
Documents listed below have been used in developing this document or include instructions
and procedures applicable to it. They shall be used in their latest revision.
EG-1000BM-T-50001 Piping Design Basis
ET-1000BM-T-50002 Specification for General Piping Design
ET-1000BM-T-50003 Specification for Piping Material Class

LI-2000BA-P-54006 Line List
4 CODES AND STANDARDS
GENERAL
All work performed and all materials furnished under the Project shall conform to the latest
revision, addenda and supplements of all relevant approved Indonesia, national and
international standards and the relevant government acts, codes and regulations of the
statutory authorities having jurisdiction over this facility at the time of the signing of the
contract.
Work shall conform to PTVI safety standards, reference drawings and any other documents
as nominated in the discipline design criteria documents referenced in this document. All
documents shall be used in their latest revision.
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In the event of an inconsistency, conflict or discrepancy between any of the standards,

specifications and regulations, the most stringent and safest requirement applicable to the
project will prevail to the extent of the inconsistency, conflict or discrepancy. Any
inconsistencies critical to the design shall be brought to the attention of the Company for
resolution.
The EPC Contractor have responsibility for identifying all applicable Indonesian standards
and regulations. Where Indonesian standards, codes and regulations do not exist, those of
the International standard shall apply, Subject to company approval.
The following standard for piping design criteria are referred in this project :
ASME (American Society of Mechanical Engineers)
ASME B31.3 Process Piping
ASME 16.5 Pipe Flanges and Flange Fittings
ASME B16.20 Metallic Gasket for Pipe Flanges Ring-Joint, Spiral-Wound, and
Jacketed
ASME B16.9 Factory-Made Wrought Buttwelding Fittings
ASME B36.10 Welded and Seamless Wrought Steel Pipe
ASME B36.19 Stainless Steel Pipe
VALE NORMATIVE TECHNICAL STANDARDS (PNR)
Vale S.A. have established new Normative Technical Standards (PNRs) that establish
guidelines and minimum safety and integrity requirements relating to critical assets, that
must
be applied to new projects. Relevant PNR documents are referenced in each of the
discipline design criteria documents.
VALE TECHNICAL STANDARDS (SPE)
The Vale Technical Specifications (SPEs) referenced in each of the discipline Design
Criteria documents contain some requirements which are not normal in Indonesia, for
example references to Brazilian national standards (NBRs) and regulations.
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The EPC Contractor confirm all designs are compliant with local Indonesian standards,
codes, and regulations.
Additional attachments to each Design Criteria document, where provided, outline

exceptions/changes to the SPE standards, reflecting common standards and practice in
Indonesia. These exceptions will be considered mandatory changes to the SPE standards
for the purposes of this project.
The EPC Contractor may request approval for additional exceptions provided that each
exception complies with all the following requirements:
• The exception is required because standards, materials or regulations

referenced in the SPE standards are not practical to apply in Indonesia
• The exception does not reduce the performance, safety, or durability of the
works
• The exception does not compromise the intent of the SPE
Where appropriate, Indonesian national standards or widely recognized international

standards shall be applied.
The EPC Contractor will submit requests for additional exceptions to the SPE’s in writing to
the Company. The affected clause and the proposed alternative requirements shall be
clearly identified in the request.
The Company shall respond to such requests in writing within 10 working days. Requests
for approval of exceptions meeting the above requirements shall not be unreasonably
refused.
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5 DEFINITIONS
General definitions, common to the universe of project implementation, may be found on

GU-E-400E. The following definitions apply to this document only.
% Percent
ARI Average Recurrence Intervals
DFT Dry Film Thickness
NPS Nominal Pipe Size
EPC Engineering, Procurement, and Construction
IGP Indonesia Growth Program
MBB2-3 Mines of Bahodopi Blocks 2-3
N/A Not available
NFPA National Fire Protection Association
PNR Vale’s Normative Standards for Minimum Safety and Integrity of
Critical Assets
PP PT PP (persero) Tbk.
PTVI PT Vale Indonesia Tbk.
ROM Run of Mine Ore
SPE Vale’s Engineering Standardisation System
TBC To be confirmed
TBD To be determined
Wt% Weight percent

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6 METHODOLOGY
Wall thickness calculation is performed under code and standard for Process Piping,
ASME B31.3. Based on the code the equation for wall thickness calculation is stated
below.
tm = t + c............................................................................................................................ (Equation 6.1)
𝑃×𝐷
𝑡= ............................................................................................... (Equation 6.2)
2((𝑆×𝐸×𝑊)+(𝑃×𝑌))
where:
tm : Required minimum thickness
t : Pressure design thickness
c : Corrosion Allowance
P : Internal pressure
D : Outside Diameter
S : Stress Value (from Table A-1A dari ASME B31.3)
E : Quality Factor (from Table A-1A or A-1B dari ASME B31.3)
W : Weld Joint Atrength Reduction Factor (paragraph
302.3.5(e))
Y : Coefficient from table 304.1.1 untuk t<D/6, this value (Y) is
obtained from by interpolation for intermediate temperature.
7 DESIGN DATA
7.1 PROCESS DATA
Material Class
Parameter Unit
C1A C1D C1F C1H C1K
Class Rating 125# 150# 150# 150# 150# -
Design (KPag)/
1400/14.28 1863/19.2 1500/15.29 1792/18.28 1863/19.2
Pressure (kg/cm2)
Design ℃
60 60 60 79.9 60
Temperature
Corrosion
1.6 (0.062) 1.6 (0.062) 1.6 (0.062) 1.6 (0.062) 1.6 (0.062) mm (Inch)
Allowance
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7.2 PIPE MECHANICAL DATA
Value Unit Note

Parameter Symbol
ASTM A53 Gr. B ASTM A139 Gr. A ASTM A139 Gr. B
Ksi
Stress Value S 20 (137895) 16(110316) 20 (137895)
(kPa)
Specified Min. Ksi
SMYS 35 (241317) 30 (206843) 35 (241317)
Yield Strength (kPa)
Specified Min.
Ksi
Tensile SMTS 60 (413685) 48 (330948) 60 (413685)
(kPa)
Strength
Young Modulus 207000 207000 207000 MPa
Poisson’s Ratio 0.3 0.3 0.3 -
0
Thermall Coeff. 1 1 1 /C
Density 7850 7850 7850 kg/m3
7.3 QUALITY FACTOR (E)
Quality Factor is taken from table A-1A or A-1B ASME B31.3
7.4 WELD JOINT STRENGTH REDUCTION FACTOR (W)
Weld joint strength joint factoris taken from table 302.3.5, ASME B31.3
Description E
Seamless (S) 1
Electric resistance welded pipe (E) 0.85
Electric Fusion Welded 0.8
7.5 COEFFICIENT REGARDING TEMPERATURE FACTOR (Y)
the coefficient value is taken from table 304.1.1 ASME B31.3 for t<d/6, with temp. less than
482 0f is 0.4.
7.6 MILL TOLERANCE
Mill Tollerance manufacture is 12.5%.
8 CALCULATION RESULT
8.1 CLASS C1A

See Attachment A
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8.2 CLASS C1D

See Attachment B
8.3 CLASS C1F

See Attachment C
8.4 CLASS C1H

See Attachment D
8.5 CLASS C1K

See Attachment E
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ATTACHMENT A
WALL THICKNESS CALCULATION CLASS C1A
Note :
Data input is refer to document "LI-2000BA-P-5406" line list Rev.0
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ATTACHMENT B
WALL THICKNESS CALCULATION CLASS C1D
Note :
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ATTACHMENT C
WALL THICKNESS CALCULATION CLASS C1F
Note :
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ATTACHMENT D
WALL THICKNESS CALCULATION CLASS C1H
Note :
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ATTACHMENT E
WALL THICKNESS CALCULATION CLASS C1K
Note :

MC-1000BA-T-50008 - Piping Wall Thickness Calculation (Port) (Rev.0')

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CLASSIFICATION

Internal Use INDONESIA GROWTH

DETAIL DESIGN VALE No. PÁGE

Rev. IT Description By Ckd. Appr. Auth Date

A B ISSUED FOR REVIEW MJN/NRF/YY TAM/MAS DR/HGW - 19-05-23

0 E ISSUED FOR CONSTRUCTION MJN/NRF/YY TAM/MAS DR/HGW - 22-06-23

DETAIL DESIGN VALE No. PÁGE

ITEM DESCRIPTION PAGE

DETAIL DESIGN VALE No. PÁGE

- Infrastructure, Facilities, and Utilities Design Basis - defines the

• Discipline Design Criteria documents detail the discipline specific standards

DETAIL DESIGN VALE No. PÁGE

Figure 1. Scope Area Project Mines of Bahodopi Block 2 & 3

The MBB2-3 project consists of four scope areas:

• Civil Mine Infrastructure – mine infrastructure development such as water

• Above Ground Infrastructure – mine support facilities such as workshop/s,

DETAIL DESIGN VALE No. PÁGE

EG-1000BM-T-50001 Piping Design Basis

ET-1000BM-T-50002 Specification for General Piping Design

ET-1000BM-T-50003 Specification for Piping Material Class

4 CODES AND STANDARDS

DETAIL DESIGN VALE No. PÁGE

In the event of an inconsistency, conflict or discrepancy between any of the standards,

ASME B31.3 Process Piping

ASME 16.5 Pipe Flanges and Flange Fittings

ASME B16.9 Factory-Made Wrought Buttwelding Fittings

ASME B36.10 Welded and Seamless Wrought Steel Pipe

ASME B36.19 Stainless Steel Pipe

VALE NORMATIVE TECHNICAL STANDARDS (PNR)

VALE TECHNICAL STANDARDS (SPE)

DETAIL DESIGN VALE No. PÁGE

Additional attachments to each Design Criteria document, where provided, outline

• The exception is required because standards, materials or regulations

• The exception does not compromise the intent of the SPE

Where appropriate, Indonesian national standards or widely recognized international

DETAIL DESIGN VALE No. PÁGE

General definitions, common to the universe of project implementation, may be found on

ARI Average Recurrence Intervals

DFT Dry Film Thickness

NPS Nominal Pipe Size

EPC Engineering, Procurement, and Construction

IGP Indonesia Growth Program

MBB2-3 Mines of Bahodopi Blocks 2-3

N/A Not available

NFPA National Fire Protection Association

PNR Vale’s Normative Standards for Minimum Safety and Integrity of

PTVI PT Vale Indonesia Tbk.

ROM Run of Mine Ore

SPE Vale’s Engineering Standardisation System

Wt% Weight percent

DETAIL DESIGN VALE No. PÁGE

tm = t + c............................................................................................................................ (Equation 6.1)

7.1 PROCESS DATA

DETAIL DESIGN VALE No. PÁGE

7.2 PIPE MECHANICAL DATA

Value Unit Note

7.3 QUALITY FACTOR (E)

Quality Factor is taken from table A-1A or A-1B ASME B31.3

7.4 WELD JOINT STRENGTH REDUCTION FACTOR (W)

7.5 COEFFICIENT REGARDING TEMPERATURE FACTOR (Y)

7.6 MILL TOLERANCE

Mill Tollerance manufacture is 12.5%.

8.1 CLASS C1A